Securites registered pursuant to Section 12 (g) of the Act: None
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports); and (2) has been subject to such filing requirements for the past 90 days. Yes: [X] No: [ ] Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will not be contained, to the best of registrant's knowledge, in definitive proxy or information statements incorporated by reference in Part III of this Form 10-K or any amendment to this Form 10-K. [X] Indicate by checkmark whether the registrant is an accelerated filer (as defined in Exchange Act Rule 12b-2). Yes: [X] No: [ ] Number of shares of Common Stock outstanding as of March 1, 2005: 91,798,713 million. The aggregate market value of the equity of Autoliv, Inc. as of the last business day of the second fiscal quarter of 2004 amounted to $3,960 million.
DOCUMENTS INCORPORATED BY REFERENCE 1. Portions of the Annual Report to Shareholders for the fiscal year ended December 31, 2004 (the "Annual Report"), are incorporated by reference into Parts I and II. 2. Portions of the definitive Proxy Statement dated March 2, 2005, for the annual stockholders' meeting to be held April 26, 2005 (the "2005 Proxy Statement"), are incorporated by reference into Parts II and III. 3. Certain Exhibits of Autoliv, Inc.'s Registration Statement on Form S-4 (File #333-23813)(the "Registration Statement") are incorporated by reference into Part IV.
PART I ITEM 1. BUSINESS* General
Autoliv, Inc. ("Autoliv") is a Delaware holding corporation with its principal executive offices in Stockholm, Sweden. The Company owns two principal subsidiaries, Autoliv AB ("AAB" or "Autoliv AB") and Autoliv ASP, Inc.("ASP"). Autoliv's filings with the United States Securities and Exchange Commission (the "SEC"), which include this Annual Report on Form 10-K, quarterly reports on Form 10-Q, current reports on Form 8-K, and all related amendments, are made available free of charge online at www.autoliv.com, Financial Info, Filings. These reports are available at Autoliv's Corporate Website (www.autoliv.com) as soon as reasonably practicable after they are electronically filed with the SEC. Shares of Autoliv common stock are traded on the New York Stock Exchange under the symbol "ALV" and Swedish Depositary Receipts representing shares of Autoliv common stock trade on the OMHEX Stockholm Stock Exchange under the symbol "ALIV". Options in Autoliv shares are listed on the Chicago Board Options Exchange under the symbol "ALIV". Autoliv's fiscal year ends on December 31. AAB, a Swedish corporation, is a leading developer, manufacturer and supplier to the automotive industry of car occupant restraint systems. Starting with seat belts in 1956, AAB expanded its product lines to include seat belt pretensioners (1989), frontal airbags (1991), side-impact airbags (1994), steering wheels (1995) and seat sub-systems (1996). ASP, an Indiana corporation, pioneered airbag technology in 1968 and has since grown into one of the world's leading producers of airbag modules and inflators. ASP designs, develops and manufactures airbag inflators, modules and airbag cushions, seat belts and steering wheels. ASP sells inflators and modules for use in driver, passenger, side-impact and knee bolster airbag systems for worldwide automotive markets. * This form 10-K contains statements which are not historical facts but forward-looking statements that involve risks and uncertainties that could cause the Company´s results to differ materially from what is projected, including the following: Higher raw material costs or other expenses; a major loss of customers; increased competitive pricing pressure on the Company's business; failure to develop or commercialize successfully new products or technologies; the outcome of pending, or future litigation and changes in governmental procedures, laws or regulations, including environmental regulations; plant disruptions or shutdowns due to accidents, natural acts or governmental action; product liability and recall issues; and other difficulties in improving margin or financial performance. In addition, the Company's forward-looking statements could be affected by general industry and market conditions and growth rates, general domestic and international economic conditions, including currency exchange rate fluctuations and other factors. The Company undertakes no obligations to update publicity and forward-looking statements whether as a result of new information or future events.
Business
Autoliv, Inc. was created from the merger of AAB and ASP in 1997. Autoliv is the world's leading supplier of automotive occupant safety restraint systems with a broad range of product offerings, including modules and components for passenger and driver-side airbags, side-impact airbag protection systems, seat belts, steering wheels, safety seats and other safety systems and products. Autoliv has production facilities in 29 countries and has as customers all of the world's largest car manufacturers. The Autoliv head office is located in Stockholm, Sweden and employs about 40 people. Autoliv had approximately 34,515 employees at December 31, 2004, and a total headcount, including temporary employees, of 39,765. Autoliv's sales in 2004 were $6.1 billion, approximately 66% of which consisted of airbags and associated products and approximately 34% of which consisted of seat belts and associated products. Autoliv's most important markets are in Europe, the United States, Japan and Asia Pacific. The information required by Item 1 regarding developments in the Company's business since the beginning of 2004 is contained in the Annual Report and is incorporated herein by reference.
Financial Information on Segments
Autoliv considers its products to be components of integrated car passenger protection systems, which fall within a single industry segment. The financial data relating to Autoliv's business in such segment over the last three fiscal years is contained in the Consolidated Financial Statements on pages 29 through 32 of the Annual Report and is incorporated herein by reference. A statement of net sales by product group for the last three years is contained in Note 19 of the Notes to the Consolidated Financial Statements on page 46 of the Annual Report and is incorporated herein by reference.
Financial Information on Geographic Areas
Financial information concerning Autoliv's geographic areas is included in the section titled "Value Drivers" beginning on page 8 and in Note 19 of the Notes to Consolidated Financial Statements on page 46 of the Annual Report, and is incorporated herein by reference.
Products, Market and Competition
Information concerning products, markets and competition is included in the section titled "Value Drivers" on page 8 of the Annual Report and is incorporated herein by reference.
Research, Development and Engineering
Expenses incurred for research, development and engineering activities were $368.4 million, $305.4 million and $229.8 million for the years ended December 31, 2004, 2003 and 2002, respectively. Additional information on research, development and engineering is included in the sections titled "Research & Development" and "Two Research & Development Projects" on pages 12 and 13 of the Annual Report and is incorporated herein by reference.
Manufacturing and Production
Including joint venture operations, Autoliv has approximately 80 wholly or partially owned production facilities located in 29 countries, consisting of both component factories and assembly factories. See "Item 2. Properties" for a description of Autoliv's principal properties. The component factories manufacture inflators, initiators, textile cushions, webbing materials, electronics, pressed steel parts, springs and overmoulded steel parts used in seat belt and airbag assembly, seat subsystems, and steering wheels. The assembly factories source components from a number of parties, including Autoliv's own component factories, and assemble complete restraint systems for "just-in-time" delivery to customers. The products manufactured by Autoliv's wholly owned assembly factories in 2004 consisted of more than 90 million complete seat belt systems (more than 40 million of which were fitted with pretensioners), more than 25 million frontal airbag modules, more than 30 million side-impact airbags (including curtain airbags), nearly 10 million steering wheels and more than 20 million electronic units. Autoliv's "just-in-time" delivery systems have been designed to accommodate the specific requirements of each customer for low levels of inventory and rapid stock delivery service. "Just-in-time" deliveries require final assembly or at least distribution centers in geographic areas close to customers to facilitate rapid delivery. The fact that the major automobile manufacturers are continually expanding production activities into more countries and require the same or similar safety systems as produced in Europe, Japan or the United States increases the importance to suppliers of having assembly capacity in several countries. Consolidations among our customers also support this trend. Automobile manufacturers seek competitive quotes from suppliers and demand significant price reductions over a product's life cycle. In line with its customers' purchasing strategies, Autoliv has implemented cost-saving programs that management believes will help reduce Autoliv's own material, production and administrative costs. If the supply of raw materials and components is not disrupted, the Autoliv assembly operations generally are not constrained by capacity considerations. Autoliv can adjust capacity in response to changes in demand within a few weeks by the addition or removal of work shifts and within a few months by the addition or removal of standardized production and assembly lines. Most of Autoliv's assembly factories can make sufficient space available to accommodate additional production lines to satisfy foreseeable increases in capacity. As a result, Autoliv can usually adjust its manufacturing capacity faster than its customers can adjust their capacities to changes in the general demand for vehicles or in the demand for a specific vehicle model, provided customers notify us when they become aware of such changes in demand.
Quality Management
Autoliv's products face extremely high reliability requirements. In order to meet high customer quality requirements and internal production efficiency requirements, Autoliv has for several years operated an advanced quality management system. The system is a zero defect rate system and is based upon preventive principles involving the measurement of a number of quality indicators. By reference to best practice within its industry segment, Autoliv has developed quality benchmarks applied throughout Autoliv and places great emphasis on continually improving the quality of its products, customer service and production processes. All wholly owned Autoliv subsidiaries (except for recently acquired companies) with direct deliveries to car manufacturers are certified according to "QS 9000", an automotive quality standard that incorporates the requirements of "ISO 9000". During 2001, Autoliv launched a plan to certify its subsidiaries to "ISO/TS 16949", a new global quality management system for the automotive industry, which in time will replace "QS 9000". So far, over 80% of Autoliv's subsidiaries have been certified to this new quality standard. These subsidiaries account for approximately 95% of consolidated sales. Additional information on quality management is included in the section titled "Quality Management" on page 16 of the Annual Report and is incorporated herein by reference.
Sources and Availability of Raw Materials and Components
Autoliv's business uses many raw materials and components in the manufacture of its products, nearly all of which are generally available from a number of qualified suppliers. Peaks in worldwide demand have had an impact on raw material costs and availability. Autoliv's business, however, has not generally experienced significant or long-term difficulty in obtaining raw materials. Since the cost of direct materials is approximately 50% of sales, changes in component costs could have a major impact on margins. Of the direct materials costs, approximately 33% comprise of raw materials and approximately 67% comprise of value added by the supply chain.
Autoliv's Dependence on Suppliers
Autoliv may be dependent in certain instances on a single supplier for certain components relating to particular customer programs. Delays or stoppages in the delivery of components that are produced by a single supplier could result in Autoliv being unable to supply complete products to its customers. Such delays or stoppages could result in Autoliv's customers having to halt their own production processes, which might result not only in loss of income to Autoliv on the reduced volume of supplied products but also in the customer seeking re-coupment for consequential losses incurred due to its own lost production.
Joint Ventures
An important element of Autoliv's strategy has been to establish joint ventures to promote Autoliv's geographical expansion and technological development and to gain assistance in marketing Autoliv's full product line to local automobile manufacturers. Autoliv is not currently involved in any joint ventures that have been formed for the purpose of developing technology, but it is possible that strategic alliances combining Autoliv's technologies and expertise with that of others may expand the business opportunities in the future. These joint venture operations are accounted for according to the equity method. Total sales of Autoliv's joint venture operations to customers outside the consolidated Autoliv were approximately $198 million in the fiscal year ended December 31, 2004. This amount includes sales to outside customers of the joint venture in Taiwan and the joint venture in Nanjing, China, until Autoliv obtained a controlling position and started to consolidate those ventures as of April 1, 2004, and October 1, 2004, respectively.
Autoliv Joint Ventures at December 31, 2004
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