SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 6-K
REPORT OF FOREIGN PRIVATE ISSUER
PURSUANT TO RULE 13a-16 OR 15d-16 OF
THE SECURITIES EXCHANGE ACT OF 1934
December 3, 2002
IFCO SYSTEMS N.V.
(Translation of registrant’s name into English)
Rivierstaete, Amsteldijk 166
1079 LH Amsterdam, The Netherlands
(Address of principal executive offices)
Indicate by check mark whether the registrant files or will file annual reports under cover Form 20-F or Form 40-F.
Indicate by check mark whether the registrant by furnishing the information contained in this Form is also thereby furnishing the information to the Commission pursuant to Rule 12g3-2(b) under the Securities Exchange Act of 1934.
If “Yes” is marked, indicate below the file number assigned to the registrant in connection with Rule 12g3-2(b): N/A.
Annual Report and Annual Accounts
The registrant’s annual report for the year ended December 31, 2000 prepared in accordance with Dutch law and the registrant’s Articles of Association, which includes the 2000 Annual Accounts prepared in accordance with Dutch generally accepted accounting principles or GAAP (the “Dutch GAAP Annual Report”), is attached to this report as Appendix A. The Dutch GAAP Annual Report was adopted by a General Meeting of shareholders of the registrant held in Amsterdam on November 28, 2002. The Dutch GAAP Annual Report, which was timely submitted to the Handelsregister van de Kamer van Koophandel en Fabrieken voor Amsterdam (the “Dutch Trade Register”) for filing on December 2, 2002, is publicly available from the Dutch Trade Register. The registrant previously filed in 2001 a 2000 Annual Report with the Frankfurt Stock Exchange and an Annual Report on Form 20-F for the year ended December 31, 2000 with the Securities and Exchange Commission, both of which reports were based on U.S. GAAP.
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
| | IFCO SYSTEMS N.V. |
| | (Registrant) |
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Date: December 4, 2002 | | By: | | /S/ MICHAEL W. NIMTSCH |
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| | | | Michael W. Nimtsch |
| | | | Senior Executive Vice President and |
| | | | Chief Financial Officer |
APPENDIX A
[Each page, except for final signature page, stamped “Ernst & Young Accountants”]
Annual Report for the year
ended December 31, 2000
IFCO Systems N.V.
Amsterdam
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Table of contents (continued)
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IFCO Systems N.V. is a limited liability company organized under the laws of The Netherlands. Unless otherwise indicated, all references in this report to we, us, our, and similar terms, as well as references to the “Company” and “IFCO Systems,” refer to IFCO Systems N.V. and its subsidiaries after the contribution of the capital shares of the IFCO Companies to IFCO Systems N.V. and to the IFCO Companies and their subsidiaries before that time. As a result of the merger with PalEx, Inc., which subsequently changed its name to IFCO Systems North America, Inc. (and is referred to in this report as PalEx for periods prior to the merger and as IFCO North America for periods after the merger), and other related transactions completed in March 2000, IFCO Systems owns all the stock of the IFCO Companies and IFCO North America. The IFCO Companies are IFCO Systems Europe GmbH (formerly known as IFCO Europe Beteiligungs GmbH) and its subsidiaries. At the time of the merger with PalEx, the IFCO Companies also included IFCO International Network Beteiligungsgesellschaft mbH (formerly known as Schoeller International Logistics Beteiligungsgesellschaft mbH), which was subsequently merged into IFCO Europe, and MTS Ökologistik GmbH, which subsequently became a wholly owned subsidiary of IFCO Europe. IFCO North America refers to IFCO North America and its subsidiaries. For purposes of this report, when we describe information on a pro forma basis, unless otherwise indicated, we are giving effect to the merger of PalEx with IFCO Systems, the IPO of IFCO Systems’ ordinary shares, the initial offering of senior subordinated notes, initial borrowings under our senior credit facility, other related transactions in March 2000, and the acquisitions of four businesses in July and August 2000. These four acquisitions are sometimes referred to as the “2000 Purchased Companies” in this report.
This report is for the year ended December 31, 2000. It includes information from the Company’s 2000 Annual Report (Revised) as filed with the Frankfurt Stock Exchange and the Company’s Annual Report on Form 20-F for the year ended December 31, 2000 (As Amended) as filed with the United States Securities and Exchange Commission. Except to the extent necessary to comply with the laws and regulations of the Kingdom of the Netherlands and Dutch generally accepted accounting principles, the disclosures included herein have not been updated or revised from the disclosures appearing in the 2000 Annual Report (Revised) and the Annual Report on Form 20-F for the year ended December 31, 2000 (As Amended). For more current information regarding the Company, you should review the Company’s 2001 Annual Report, First Quarterly Report 2002, and Second Quarterly Report 2002 as filed with the Frankfurt Stock Exchange, which are available on the Internet world-wide web site maintained by the Frankfurt Stock Exchange at www.smax.de, and the Company’s Annual Report on Form 20-F for the year ended December 31, 2001, and other filings made with the SEC in 2002, which are available on the Internet world-wide web site maintained by the SEC at www.sec.gov.
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1.2 | | Cautionary Note Regarding Forward-looking Statements |
Some of the statements contained in this report discuss future expectations, contain projections of results of operations or financial condition of IFCO Systems, or state other forward-looking information. These statements may include financial information and/or statements for periods following the period covered by this report. You can find many of these statements by looking for words like believes, expects, anticipates, estimates, or similar expressions used in this report.
These forward-looking statements may be affected by known and unknown risks, uncertainties, and other factors that could cause the actual results to differ materially from those contemplated by the statements. The forward-looking information is based on various factors and was derived using numerous assumptions that we believe to be reasonable. Risks and uncertainties include the following: (1) our ability to effectively integrate our operations and achieve our operational and growth objectives; (2) the competitive nature of the container businesses, including returnable plastic containers (or RPCs), pallets, and industrial containers; (3) customer demand and business and economic cycles; (4) the ability to finance capital expenditures and growth; (5) conditions in lumber markets; (6) seasonality; (7) weather conditions; (8) the ability to sell the new pallet manufacturing operations and the terms of that sale; (9) changes in national or international politics and economics; (10) currency exchange rate fluctuations; and (11) changes in capital and financial markets including the performance of companies listed on the Frankfurt Stock Exchange or the Nasdaq National Market.
Important factors that could cause our actual results to be materially different from the forward-looking statements are also discussed throughout this report.
We have elected the U.S. dollar as our reporting currency. The euro is the primary functional currency of IFCO Systems and our European operations. Approximate dollar amounts are provided for euro-denominated amounts as set forth in our combined and consolidated financial statements, where applicable. With respect to our combined and consolidated financial statements, all amounts previously reported in Deutsch-marks have been restated in euros using the January 1, 1999 fixed exchange rate of DM1 = €0.51129. Otherwise in this report, approximate dollar amounts are provided for euro-denominated amounts based on the Federal Reserve Bank of New York noon buying rate on the date indicated or on June 15, 2001, €1.00 = $0.8628, if no date is indicated. Approximate dollar amounts are provided for Deutsch-mark-denominated amounts based on this euro rate and the fixed conversion rate of €1.00 = DM1.95583, resulting in a rate of DM1 = $0.4411. The exchange rates as of March 8, 2000, the closing date for the merger and the IPO, were €1.00 = $0.9576 and DM1 = $0.4896.
The selected historical financial information presented below for, and as of the end of, the year ended December 31, 2000 is derived from IFCO Systems’ audited combined and consolidated financial statements, which were audited by Arthur Andersen
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Wirtschaftsprüfungsgesellschaft Steuerberatungsgesellschaft mbH. The selected historical financial information presented below for, and as of the end of, each of the years in the three years ended December 31, 1999 is derived from IFCO Systems’ audited combined and consolidated financial statements, which were audited by PwC Deutsche Revision AG, independent accountants. The selected historical financial information for the year ended December 31, 1996 is derived from IFCO Systems’ unaudited combined and consolidated financial statements. The selected historical financial information is not necessarily indicative of the future results of operations of IFCO Systems. IFCO Systems’ financial statements have been prepared in U.S. dollars in accordance with Dutch GAAP. You should read this selected historical financial information along with “Operating and Financial Review and Prospects” and our combined and consolidated financial statements included in this report.
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| | Year ended December 31,
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| | 1996
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Statement of Operations Data: | | | | | | | | | | | | | | | | | | | | |
Revenues | | $ | 122,959 | | | $ | 118,546 | | | $ | 136,176 | | | $ | 154,726 | | | $ | 372,155 | |
Cost of sales | | | 118,354 | | | | 99,622 | | | | 106,218 | | | | 124,485 | | | | 315,064 | |
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Gross profit | | | 4,605 | | | | 18,924 | | | | 29,958 | | | | 30,241 | | | | 57,091 | |
Selling, general and administrative expenses | | | 21,798 | | | | 18,328 | | | | 24,289 | | | | 24,511 | | | | 72,042 | |
Merger and integration costs | | | — | | | | — | | | | — | | | | 3,519 | | | | — | |
Amortization of goodwill and other intangible assets | | | 236 | | | | 675 | | | | 383 | | | | 289 | | | | 6,709 | |
Other operating (income), net | | | (5,371 | ) | | | (840 | ) | | | (864 | ) | | | (639 | ) | | | (1,956 | ) |
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Income (loss) from operations | | | (12,058 | ) | | | 761 | | | | 6,150 | | | | 2,561 | | | | (19,704 | ) |
Net interest cost | | | (7,751 | ) | | | (10,415 | ) | | | (10,494 | ) | | | (11,934 | ) | | | (27,609 | ) |
Other income (expense), net | | | 267 | | | | 208 | | | | (271 | ) | | | (1,332 | ) | | | 4,774 | |
Income tax provision | | | — | | | | (47 | ) | | | (210 | ) | | | (320 | ) | | | (245 | ) |
Minority interest | | | — | | | | — | | | | (1,274 | ) | | | (1,291 | ) | | | — | |
Losses from equity entities, net | | | — | | | | (2,347 | ) | | | (2,726 | ) | | | (1,738 | ) | | | (286 | ) |
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Loss from continuing operations before extraordinary loss and cumulative effect of change in accounting principle | | | (19,542 | ) | | | (11,840 | ) | | | (8,825 | ) | | | (14,054 | ) | | | (43,070 | ) |
Loss from discontinued operations | | | — | | | | — | | | | — | | | | — | | | | (62,465 | ) |
Extraordinary loss on early extinguishment of debt | | | — | | | | — | | | | — | | | | — | | | | (5,600 | ) |
Cumulative effect of change in accounting principle | | | — | | | | — | | | | — | | | | — | | | | 770 | |
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Net loss | | $ | (19,542 | ) | | $ | (11,840 | ) | | $ | (8,825 | ) | | $ | (14,054 | ) | | $ | (110,365 | ) |
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Net loss applicable to ordinary share (1) | | $ | (19,542 | ) | | $ | (11,210 | ) | | $ | (8,913 | ) | | $ | (13,879 | ) | | $ | (110,365 | ) |
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Loss from continuing operations per ordinary share (2) | | $ | (.98 | ) | | $ | (.59 | ) | | $ | (.44 | ) | | $ | (.70 | ) | | $ | (1.11 | ) |
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Net (loss) per ordinary share – diluted (2) | | $ | (.98 | ) | | $ | (.56 | ) | | $ | (.45 | ) | | $ | (.69 | ) | | $ | (2.84 | ) |
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Other Financial Data: | | | | | | | | | | | | | | | | | | | | |
Weighted average ordinary shares outstanding used in computing, loss per share from continuing operations and net loss per share (2) | | | 20,000,000 | | | | 20,000,000 | | | | 20,000,000 | | | | 20,000,000 | | | | 38,823,105 | |
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Dividends declared per ordinary share | | | — | | | | — | | | | — | | | | — | | | | — | |
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Capital expenditures (3) | | $ | — | | | $ | 39,569 | | | $ | 40,195 | | | $ | 30,767 | | | $ | 79,339 | |
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| | Year ended December 31,
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| | 1996
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| | | 2000
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Balance Sheet Data: | | | | | | | | | | | | | | | | | | | |
Net assets | | $ | 4,957 | | | $ | 10,223 | | | $ | 3,832 | | | $ | (9,664 | ) | | $ | 215,383 |
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Total assets | | $ | 254,893 | | | $ | 249,557 | | | $ | 284,453 | | | $ | 266,621 | | | $ | 784,789 |
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Stockholders’ (deficit) equity | | $ | (462 | ) | | $ | (19,990 | ) | | $ | (30,873 | ) | | $ | (39,672 | ) | | $ | 215,383 |
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| (1) | | Net loss applicable to ordinary shares is net loss plus accretion on redeemable convertible preferred stock, redeemable cumulative participating rights, and participating rights. |
| (2) | | The weighted average outstanding shares for the years ended December 31, 1996, 1997, 1998, and 1999 reflect those shares issued just prior to the merger with PalEx in March 2000 in a five-for-one stock split to the existing IFCO Companies’ shareholders and are considered outstanding for this presentation for the years indicated. |
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| (3) | | Our historical combined capital expenditure information is not available for the year ended December 31, 1996. |
Our capital resources are limited and may not be sufficient to finance our operations and desired level of growth
Our cash from operations and amounts available under our amended senior credit facility may not be sufficient to finance our capital requirements, including current operations, and our desired level of growth. Under the terms of our amended senior credit facility, we have limited availability for additional borrowing and we do not have the ability to borrow for additional acquisitions. Our current level of profitability and cash flow may limit our ability to attract new sources of equity capital that would be favorable to the Company’s current shareholders. Any possible inability to generate sufficient cash from operations, the lack of availability under the amended senior credit facility, or the absence of other sources of debt or equity capital may have a material adverse affect on the Company’s ability to operate and our results of operations for 2001.
Our level of debt could prevent us from fulfilling our objectives and obligations, including obligations under our senior subordinated notes
As of December 31, 2000, we had approximately $362.6 million of net debt, including capital leases, representing approximately 64% of total capitalization. Our level of debt may have important consequences to our investors and noteholders. For example it could:
| • | | limit our ability to obtain additional financing for acquisitions, working capital, capital expenditures, or other purposes; |
| • | | require us to dedicate a substantial portion of our cash flow to pay our interest expense and debt amortization, which will reduce the funds that would otherwise be available to us for our operations and future business opportunities; |
| • | | limit our flexibility in planning for, or reacting to, changes in our business and the industries in which we operate; |
| • | | place us at a competitive disadvantage compared to our competitors that have less debt; |
| • | | increase our vulnerability to general adverse economic and industry conditions; and |
| • | | make it more difficult for us to satisfy our obligations with respect to our senior subordinated notes. |
The risks described above could increase if we borrow more money through our amended senior credit facility.
The operational and financial benefits expected from the merger may not be realized
Schoeller Logistics Industries GmbH and PalEx entered into the merger agreement with the expectation that the merger would produce substantial operational and financial
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benefits for both the IFCO Companies and PalEx, including the use of PalEx’s North American infrastructure to accelerate the expansion of the IFCO Companies’ business in the United States. The integration of two large companies, incorporated in different countries, with geographically dispersed operations, and with significant differences in business plans, business cultures, and compensation structures, continues to present significant challenges and requires substantial attention from management. The diversion of management’s attention and any difficulties encountered in the transition and integration process could reduce revenues, increase levels of expenses, and impair operating results of the combined company. In addition, we may not be successful in using the IFCO North America’s pallet and industrial container locations in connection with our North American RPC business.
Restrictions and covenants in our debt agreements limit our ability to take certain actions and perform some corporate functions
Our debt agreements, which consist of the credit agreement and any ancillary agreements governing our amended senior credit facility and the indenture governing our senior subordinated notes, contain a number of significant covenants that, among other things, limit our ability to:
| • | | incur additional debt or liens; |
| • | | pay dividends or make other restricted payments; |
| • | | make investments including the repurchase or redemption of either capital stock or the senior subordinated notes; |
| • | | consummate asset sales; |
| • | | enter into transactions with affiliates; |
| • | | issue capital stock of a subsidiary or create dividend or other payment restrictions with respect to subsidiaries; |
| • | | consolidate or merge with any person or transfer or sell all or substantially all of our assets; |
| • | | make capital investments; and |
In addition, our senior amended credit facility requires us to comply with specific financial ratios and tests, under which we are required to achieve specific financial and operating results. Our ability to comply with these provisions may be affected by events beyond our control. A breach of any of these covenants would result in a default under the amended senior credit facility.
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Our business models may not succeed in new markets
Our business plans rely on duplicating our business models in new markets, including the United States. Our business models may not be successfully duplicated in these new markets.
Our international operations may prove more difficult or costly than our domestic operations
Since we have significant operations outside of Germany and the United States, we are subject to the risks associated with cross-border business transactions and activities. These risks principally relate to delayed payments from customers in some countries or difficulties in the collection of receivables generally. Political, legal, trade, or economic changes or instability could limit or curtail our business activities and operations in Asia and South America. Unexpected changes in regulatory requirements, tariffs and other trade barriers, and price exchange controls could limit operations and make the distribution of products difficult. In addition, the uncertainty of the legal environment in these areas could limit our ability to effectively enforce our rights.
We may incur increased costs due to fluctuations in interest rates and foreign currency exchange rates
As a consequence of the global nature of our business, we are exposed to increases in interest rates and changes in foreign currency exchange rates, which may result in decreased profitability. We seek to minimize these risks through regular operating and financing activities and, when appropriate, we will consider the use of currency and interest rate hedges and similar financial instruments, although these measures may not be implemented or be effective. We are also exposed to risks from changes in foreign currency exchange rates as a result of our financial reporting in U.S. dollars.
We are dependent on our relationships with a relatively small number of large retailers
We are dependent on our relationships with a relatively small number of large retailers. Our inability to maintain these relationships or cultivate new relationships on similar terms will impair our ability to remain competitive in the markets in which we operate. The loss of one or more of these relationships would have a negative impact on our revenues and profitability.
The market price of, and trading volumes in, our ordinary shares may be volatile
The market price of our ordinary shares may be significantly affected by, among others, the following factors:
| • | | our actual or anticipated results of operations; |
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| • | | new services or products offered, or new contracts entered into, by us or our competitors; |
| • | | changes in, or our failure to meet, securities analysts’ expectations; |
| • | | legislative and regulatory developments affecting our businesses; |
| • | | developments and technological innovations in our businesses; and |
| • | | general market conditions and other factors beyond our control. |
U.S. and non-U.S. stock markets have periodically experienced significant price and volume fluctuations. These changes have often been unrelated to the financial performance of particular companies. These broad market developments may also adversely affect the market price of our ordinary shares.
Weather conditions may reduce demand for our services and products
We provide a significant portion of our services and products to customers who ship agricultural products. Severe weather, particularly during the harvesting seasons, may cause a reduction in demand from agricultural customers, lowering our revenues and profitability. For example, a heavy freeze that damages citrus or other produce crops could have a significant negative impact on our financial condition and results of operations.
Our operating results may fluctuate significantly due to seasonal factors
Our businesses are subject to seasonal variations in operations and demand. Our operations experience the greatest demand for RPCs, new pallets, and reconditioned industrial containers during the citrus and produce harvesting seasons, generally October through May, with significantly lower demand from the citrus and produce industries in the summer months. Moreover, yearly results can also fluctuate significantly. Fluctuations are the result of the size of the citrus and produce harvests, which, in turn, largely depend on the occurrence and severity of inclement weather. Accordingly, our performance in any particular quarter may not be indicative of the results that can be expected for any other quarter or for the entire year.
If we are able to pursue acquisitions, we still may not be able to achieve our growth objectives.
If we are able to pursue acquisitions, we will be required to spend significant time and effort in evaluating, completing, and integrating acquired businesses. Acquisitions may involve a number of operational risks, including:
| • | | integration of acquisitions may not be successful or may not be possible without substantial costs, delays, or other problems, in either case reducing any positive impact on our revenues and profitability or actually decreasing profitability; |
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| • | | adverse short-term effects on reported operating results, which will result in lower profitability; |
| • | | diversion of management’s attention from operations, which could result in decreased profitability or limit internal growth; and |
| • | | dependence on retention, hiring, and training of key personnel, which may impair our ability to integrate acquisitions successfully or may prevent us from seizing future growth opportunities, both internally and through acquisitions. |
To the extent we are unable to manage our growth effectively, or are unable to attract and retain qualified management, our ability to grow or maintain our level of revenues and profitability, or to implement our business plan, could be materially limited.
In addition, we may not be able to identify or acquire additional businesses. We could also experience increased competition for acquisitions of desirable companies, which could increase the amounts paid for acquisitions or reduce the number of acquisition candidates, resulting in reduced growth opportunities.
Our RPC business competes in a highly competitive industry, which may limit our business prospects
We face competition in all geographic markets and each industry sector in which we operate. We expect aggressive competition from packaging industry companies. We also face aggressive competition from the traditional packaging industry. In addition, relatively few barriers prevent entry into the traditional packaging and pallet industries. The effect of this competition could reduce our revenues, limit our ability to grow, increase pricing pressure on our products, and otherwise affect our financial results.
Our RPC business may be affected by the loss of or damage to our RPCs during the product distribution cycle, which may limit our ability to grow or maintain profitability
Despite our experience with container pooling and transport, and the relative durability and reliability of RPCs, our pool of RPCs is subject to shrinkage due to unforeseen loss and damage during transport in the product distribution cycle. Increased loss of or damage to RPCs may increase our costs in maintaining our current RPC pool, thus limiting our ability to grow or maintain profitability.
Our markets for pallet recycling services and industrial container reconditioning services are highly competitive, which may limit our ability to grow or maintain profitability
The markets for pallet recycling services and drum reconditioning services are highly fragmented and competitive. As a result, competition on pricing is often intense. Competition for customers and competitive pricing pressure may limit our ability to grow or maintain profitability.
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Our pallet services operations, including recycling, are subject to competition from larger competitors, which may limit our ability to grow or maintain revenues and profitability
Other companies with significantly greater capital and other resources than our capital and resources may enter or expand their operations in the pallet services business, including recycling, in the future, which could place us in direct competition with these larger companies in the markets for pallet services. Increased competition from large competitors could reduce our revenues through loss of customers or competitive pricing pressures. Decreases in revenues could have a corresponding effect on profitability.
Our pallet services operations, including recycling, face competition from other pallet alternatives, which could limit or decrease revenues and profitability
Our pallet services operations, including recycling, face competition from pallet leasing or other pallet systems providers. Pallet leasing competes currently with recycled pallet sales to the grocery, retailing, and wholesale distribution industries and may expand into other industries in the future. CHEP, with significantly greater resources than us, is currently the dominant pallet leasing company in the world. Other pallet systems may include pallets fabricated from non-wooden components like plastic as cost-effective, durable alternatives to wooden pallets. Increased competition from pallet leasing companies or providers of other alternatives could make it more difficult for us to attract and retain customers or force us to reduce prices. As a result, revenue growth may be limited or may decrease with corresponding effects on our profitability.
We are controlled by a limited number of shareholders, which limits the ability of the public shareholders to influence our affairs
Christoph Schoeller and Martin Schoeller beneficially own, excluding options, approximately 45.7% of our outstanding ordinary shares. They are able to influence our business, policies, and affairs and may be able to block approval of any proposed merger, combination, or sale of substantially all our assets. Because they have the largest beneficial ownership, the Schoellers may legitimately seek to preserve their control and may not have the same interest as smaller shareholders in pursuing strategic investments or business combinations if the result would be a decrease in control or would cause us no longer to exist as a separate entity.
Christoph Schoeller and Martin Schoeller do not devote their full time to IFCO Systems, which may impair our business prospects
Under the terms of an advisory agreement with us, Schoeller Industries provides administrative and management services, but Christoph Schoeller and Martin Schoeller, who are Co-Chairmen of our board of directors, do not devote their full working time to us. Because of other Schoeller family business interests, Christoph Schoeller and Martin Schoeller will continue to be unable to devote their undivided attention to our operations
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and management. This may impede our management and operations and limit the growth prospects for our business.
We have potential exposure to environmental liabilities, which may increase costs and lower profitability
Our operations are subject to various environmental laws and regulations, including those dealing with handling and disposal of waste products, fuel storage, and air quality. As a result of past and future operations at our subsidiaries’ facilities, we may be required to incur remediation costs and other related expenses. In addition, although we intend to conduct appropriate due diligence with respect to environmental matters in connection with future acquisitions, we may not be able to identify or be indemnified for all potential environmental liabilities relating to any acquired business. One of our subsidiaries currently has potential exposure to environmental liabilities as a result of contamination at the Zellwood Groundwater Contamination Site in Orange County, Florida. For a description of the potential exposure, see “Business overview–Regulation–Industrial Containers” in “Information on the Company.” Environmental liabilities incurred by us or our subsidiaries, if not covered by adequate insurance or indemnification, will increase our costs and have a negative impact on our profitability.
Our cost of goods sold may be subject to increases because of unmanageable changes in the cost or availability of lumber, the largest raw material cost for pallets
The largest component of cost of goods sold for our wooden pallets is lumber. Any increase in the cost of lumber or decrease in the availability of lumber will materially increase cost of goods sold resulting in decreased profitability unless there is a corresponding increase in the prices we charge our customers. This risk primarily affects our new pallet manufacturing operations and may impact our results of operations as long as we continue to own the new pallet business. We may be limited in how much of a cost increase, if any, we are able to pass along to customers or how quickly we are able to pass along a cost increase to customers. In addition, increases in prices may result in a decrease in sales. The majority of the lumber used in the pallet industry is hardwood, which is only grown in some regions of the United States.
If the demand for lumber is greater than the supply, the price will increase and our cost for lumber will increase. The factors affecting supply and demand are outside our control, including:
| • | | competing demand from other pallet manufacturers and other industries that use similar grades and types of lumber; |
| • | | governmental limits on logging on public lands or for environmental reasons; and |
| • | | governmental agreements limiting lumber imports into the United States or Canada. |
Since lumber is difficult to harvest in adverse weather, adverse weather may also decrease the supply, resulting in price increases. We may not be able to secure adequate lumber supplies in the future at prices we consider reasonable.
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Our new pallet manufacturing operations may also be subject to competition from lumber mills, which could decrease our profitability
As long as we continue to own our new pallet manufacturing operations, we will compete with lumber mills in the sale of new pallets. These mill competitors typically view pallet manufacturing as an opportunity to use the lower grade lumber that would otherwise be waste. As a result, they are able to manufacture and sell low-cost pallets. This depresses pallet prices overall, which could decrease our profitability.
We may not be able to negotiate with union employees and may be subject to work stoppages
Approximately 300 employees of our drum reconditioning segment are members of various labor unions. If we are unable to negotiate acceptable contracts with these unions as existing agreements expire, strikes or other work stoppages by the affected workers could occur and increased operating costs due to higher wages or benefits paid to union members may result. If the unionized employees engage in a strike or other work stoppage, or other employees become unionized, we could experience a significant disruption of our operations and higher ongoing labor costs. This could result in decreased revenues and/or lower profitability than otherwise could have been achieved.
Protecting security holders’ rights may prove more difficult and costly than in a U.S. corporation
Our corporate affairs are governed by our articles of association and by the laws of The Netherlands. The rights of our security holders and creditors and the responsibilities of directors on our board of directors, some of whom may reside outside of the United States, are different than those established under the laws of Delaware or other U.S. jurisdictions. Therefore, our public security holders may have more difficulty and be subject to higher costs in protecting their interests in the face of actions by our management, the board of directors, or controlling security holders than they would as security holders of a corporation incorporated in Delaware or other U.S. jurisdictions. This may include difficulty in effecting service of process within the United States upon us or those persons, or enforcing, in courts outside of the United States, judgments against us or those persons obtained in U.S. courts and based upon the civil liability provisions of the federal securities laws of the United States. Furthermore, since a substantial portion of our assets will be located outside of the United States, any judgment obtained in the United States against those persons or us may not be collectible within the United States. Additionally, there may be doubt as to the enforceability, in original actions in Dutch courts, of liabilities based solely upon the federal securities laws of the United States.
We do not intend to pay cash dividends for the foreseeable future
We intend to retain our earnings, if any, for continued development of our businesses and do not intend to pay cash dividends on our ordinary shares in the foreseeable future. In
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addition, our amended senior credit facility and the indenture governing the senior subordinated notes include, and any additional credit facilities obtained in the future may include, restrictions on our ability to pay dividends.
1.4.2 | | Information on the Company |
We are a leading international provider in reusable supply chain management services, serving over 9,000 customers in 32 countries. We believe we:
| • | | own and manage the largest pool of returnable plastic containers, or RPCs, in Europe based on 1997 market information, which we believe is still reliable; |
| • | | own and manage a rental pool of over 1.6 million pallets in Canada, making us the second largest pallet rental pool owner and manager in North America; |
| • | | are the largest provider of new and recycled pallets in North America based on our pallet industry experience and industry information; and |
| • | | are the largest provider of industrial container reconditioning services in North America based on our 1998 volume and our estimate of the total number of industrial containers reconditioned in the United States each year using information obtained from the Reusable Industrial Packaging Association. |
Round-trip means that a container is used for the flow of products through one whole distribution cycle and then is used multiple times. We provide RPCs and related services to growers or manufacturers in order to distribute goods to retailers. Retailers benefit from improved product handling and automation capabilities, in-store display in RPCs, improved space efficiency, and reduction of the amount of packaging from transport. We contract third parties to collect empty RPCs from retailers for inspection and reconditioning by us. The RPCs are then reintroduced into the round-trip system for reuse on a just-in-time basis. Our RPCs, which are based on patented technology, are made of plastic and are collapsible. The RPCs are available in many different standardized sizes and structures depending on the goods to be moved. They are designed to be stacked interchangeably regardless of size. Currently, we have approximately 70.6 million RPCs in circulation worldwide. Our European pool now serves over 4,000 growers supplying produce to approximately 20,000 supermarket outlets throughout Western Europe. Currently, more than 80 European retailer groups use our round-trip systems.
As a result of the merger with PalEx, and the acquisition of the remaining interest in IFCO-U.S., L.L.C., IFCO North America provides RPC services in the United States with, as of December 31, 2000, 28 operating facilities in 9 states in the United States. Currently, we have approximately 6.1 million IFCO RPCs in circulation in the United States.
We also rent and recycle wooden pallets in a variety of shapes and sizes for the movement of various types of goods. We conduct these pallet operations from, as of December 31, 2000, 62 facilities throughout the United States and Canada. We also recondition industrial container products, which include steel closed top drums, steel drums with fully
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removable heads, plastic drums, and industrial bulk containers, from, as of December 31, 2000, 13 facilities in the United States.
We also manufacture and sell wooden pallets, but in August 2000 we determined to concentrate on our systems and services business. We negotiated with a limited number of buyers starting in late December 2000 regarding the sale of our new pallet manufacturing business, and we expect to complete a sale in the third quarter of 2001. As a result, we have reported the new pallet manufacturing business as discontinued operations in this report.
On a pro forma basis, our revenuesfor the year ended December 31, 2000, were approximately $494.3 million.
1.4.2.1 | | History and Development of the Company |
Legal Information
Our legal and commercial name is IFCO Systems N.V. We were incorporated under the laws of The Netherlands on March 31, 1999. Our registered seat is in Amsterdam, The Netherlands, at our principal executive offices located at Rivierstaete, Amsteldijk 166, 1079 LH Amsterdam, The Netherlands. The telephone number for our Amsterdam office is 31-20-504-1772. We also maintain operations headquarters in Munich, Germany and in Houston, Texas and Bartow, Florida in the United States.
History
The Merger and Initial Public Offering
In March 2000, we completed the merger of PalEx with and into Silver Oak Acquisition Corp., our wholly owned subsidiary, which initially changed its name to “PalEx, Inc.” PalEx subsequently changed its name to “IFCO Systems North America, Inc.” As a result of the merger and related transactions, we own all of the stock of the IFCO Companies and IFCO North America. In the merger, PalEx stockholders received merger consideration with a total value of $9.00 per share consisting of cash and/or the Company’s ordinary shares for each share of PalEx common stock. The total merger consideration for all the shares of PalEx common stock was $71.4 million in cash and 7.4 million of IFCO’s ordinary shares based on elections by PalEx stockholders and adjustments pursuant to the merger agreement. The total consideration for the merger was $184.5 million for the PalEx common stock plus the assumption of debt of PalEx, which was $153.5 million as of March 8, 2000.
In conjunction with the merger, each option to purchase PalEx common stock that was outstanding on the date of the merger was converted into an option to purchase a certain number of ordinary shares of IFCO Systems, as determined by the definitive agreement providing for the merger. The PalEx options became immediately vested upon completion of the merger and conversion to IFCO Systems options.
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In connection with the merger, we also completed an initial public offering of 13.0 million ordinary shares in March 2000 and subsequently issued an additional 1.95 million ordinary shares upon the underwriters’ exercise of their overallotment option. The initial public offering price was €15.50 or $14.90 per share. Our total net proceeds from the IPO, including the exercise of the overallotment option, were $203.2 million. The net proceeds from the IPO were used, along with cash on hand, the net proceeds from the offering of €200.0 million principal amount of 10 ?% Senior Subordinated Notes Due 2010, and borrowings from our senior credit facility, to repay a substantial portion of the debt of the IFCO Companies and PalEx, to pay the cash portion of the merger consideration to PalEx stockholders, to fund a cash payment due to General Electric Capital Corporation and General Electric Erste Beteiligungs GmbH, and to fund our purchase of the remaining joint venture interest in our U.S. operations, IFCO-U.S.
In connection with the merger, Schoeller Logistics Industries GmbH and Gebrüder Schoeller Beteiligungsverwaltungs GmbH contributed to IFCO Systems, directly or indirectly, the outstanding capital shares of IFCO Europe, MTS, and IFCO International owned by them.
In addition, we, together with Schoeller Industries, the shareholders of Schoeller Industries, Schoeller Plast Industries GmbH, and Gebrüder Schoeller, entered into the Option Release and IPO-Facilitation Agreement with GE Capital and GE Erste in connection with the merger and the IPO. Pursuant to that agreement, Schoeller Logistic Technologies Holding GmbH issued a DM45.0 million, or approximately $19.8 million, convertible debenture to GE Erste in exchange for the contribution of the preferential share of IFCO Europe owned by GE Erste. We also paid GE Capital and GE Erste €22.0 million, or approximately $21.0 million (as of March 8, 2000), out of the net proceeds of the IPO, the offering of the senior subordinated notes, and the initial borrowings under our senior credit facility in consideration of the release of GE Capital’s and GE Erste’s options and other rights to purchase shares of the IFCO Companies.
The IFCO Companies
The IFCO Companies began the world’s first round-trip systems business. The business was initially founded in 1992 as IFCO International Fruit Container Organization GmbH, an affiliate of Schoeller Industries, which later changed its name to IFCO International Food Container Organization GmbH. Today, known as IFCO GmbH, it is the operating company for IFCO Europe.
Since 1992, the IFCO Companies have developed European-wide round-trip systems for fresh fruit and vegetables. The IFCO Companies hold several international patent rights on its RPCs.
Schoeller Industries is a family-owned business with its origins in the paper, sugar, wood, and textile industries dating back to the eighteenth century. In 1958, Alexander Schoeller invented, developed, and launched the first plastic beverage crates for use in the German beverage market, and plastic moldings are still one of the Schoeller group’s core businesses. In 1982, Alexander’s sons, Christoph and Martin Schoeller, joined the group
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and, in 1992, were responsible for the design of the collapsible RPCs and the launch of the IFCO Companies.
In 1994, IFCO International entered into a joint venture with Mitsubishi in Japan, the IFCO Companies’ first market entry outside of Europe. In 1996, IFCO International also entered into a U.S. joint venture. In 1997, GE Capital became an investor in IFCO Europe through its subsidiary, GE Erste. In 1998, IFCO Europe was named one of Europe’s Top 500 Growth Companies by the Association of Dynamic Entrepreneurs in Brussels, Belgium.
IFCO North America (formerly PalEx)
PalEx was formed in January 1996 to create a national provider of pallets and related services. Concurrently with the closing of its initial public offering in March 1997, PalEx acquired three businesses engaged in pallet manufacturing and recycling. Since that time and prior to the merger, PalEx acquired 16 additional pallet companies, making it the largest producer of new pallets and the largest pallet recycler in the United States. In the United States, IFCO North America provides a broad variety of pallet products and related services, including the manufacture and distribution of new pallets, the recycling of pallets, including used pallet retrieval, repair, remanufacture, and secondary marketing, and the processing and marketing of various wood-based by-products derived from pallet recycling operations. In Canada, IFCO North America conducts pallet rental and repair operations and pallet pooling management services through IFCO Systems Canada, Inc., our Canadian subsidiary, which was formerly known as SMG Corporation.
We also manufacture and sell wooden pallets, but in August 2000 we determined to concentrate on our systems and services business. We negotiated with a limited number of buyers starting in late December 2000 regarding the sale of our new pallet manufacturing business, and we expect to complete a sale in the third quarter of 2001. As a result, we have reported the new pallet manufacturing business as discontinued operations in this report.
IFCO North America conducts its pallet services operations, as of December 31, 2000, from 62 facilities in 21 states in the United States and 7 Canadian provinces.
In separate transactions in February 1998, PalEx acquired four leading steel drum reconditioning companies, which formed the base for expanding its operations into the industrial container management industry. As a result of these acquisitions and three subsequent acquisitions, IFCO North America is now the largest reconditioner of industrial containers in North America. IFCO North America’s container group is also engaged in drum and intermediate bulk container leasing operations. Its container group operates from, as of December 31, 2000, 13 facilities in 11 states in the United States.
IFCO North America conducts it discontinued new pallet manufacturing operations from, as of December 31, 2000, 17 facilities in 10 states in the United States.
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Expansion and Acquisitions
Returnable Plastic Containers
We have operations in the United States and Argentina for the development and operation of round-trip systems and RPC pools, have entered the market in Asia, other than in Japan, and have an interest in a joint venture in Japan.
In 1996, we entered into an agreement with Intertape Polymer Group, Inc., to form IFCO-U.S. IFCO-U.S. has been successful in attracting some large retailers to use our RPCs. It still faces high costs, however, as it works to develop the necessary infrastructure to support an RPC pool. We purchased the Intertape interest in IFCO-U.S. in March 2000 following the completion of the IPO. IFCO-U.S. is now an indirect wholly owned subsidiary of IFCO Systems.
We entered the market in Argentina in mid-1998. The Argentina operation began RPC pooling operations in March 1999. We are currently in the process of reorganizing the Argentina operation, which is still in a start-up phase. We also began start-up initiatives in Uruguay, Chile, and Mexico, but determined in 2000 to terminate those initiatives.
We entered the market in Asia, other than Japan, in November 2000. We will begin RPC pooling operations in 2001.
In Japan, we have a minority interest in a joint venture with Mitsubishi, which began in 1995. The joint venture continues to encounter a very fragmented market and strong cooperative controls.
Pallets
Since the initial three acquisitions in connection with PalEx’s initial public offering in March 1997, but prior to the merger and the IPO, PalEx purchased 16 pallet companies in separate transactions. The total purchase price for these acquired companies was approximately 5.2 million shares of PalEx common stock, approximately $55.4 million in cash, and approximately $10.0 million principal amount of convertible notes.
In 2000, following the merger and the IPO, we purchased three additional pallet companies in separate asset purchase transactions. The total purchase price for these acquired businesses was approximately 972,000 IFCO Systems ordinary shares, approximately $68.5 million in cash, and approximately $6.6 million principal amount of subordinated notes.
Pursuant to a Purchase Agreement dated as of August 4, 2000, a newly formed wholly owned subsidiary of IFCO North America and a new Mexican partnership acquired substantially all the assets of Texas Pallet, L.P., Interstate Pallet Holding Company, Inc., National Pallet-Oklahoma LLC, Texas Pallet Holding Company, Inc., Texas Pallet Sales Company, L.P., Texas Pallet Freight Company, L.P., Texas Pallet Recovery, Inc., and Texas Pallet De Mexico, S.A. De C.V. The Texas Pallet companies provided pallet systems and logistics services from 11 facilities in Texas, Oklahoma, Mississippi, Louisiana, Tennessee, Alabama, and Ohio. The purchase price for the assets consisted of
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$47.9 million in cash and 798,000 of our ordinary shares. The agreement included customary representations and warranties and indemnities by the Texas Pallet companies and their respective equity owners. The Texas Pallet companies and their respective equity owners also agreed not to compete with IFCO North America and its affiliates for a period of five years after the acquisition.
Pursuant to an Asset Purchase Agreement dated as of August 25, 2000, a newly formed wholly owned subsidiary of IFCO North America acquired substantially all the assets of Bromley Pallet Recyclers, Inc., Bromley Pallet Recyclers, LLC, Bromley Pallet Recyclers of Tennessee, LLC, Bromley Pallet Recyclers of Alabama, LLC, Bromley Pallet Recyclers of Ohio, LLC, Bromley Pallet Recyclers of Indiana, LLC, and Bromley Pallet Recyclers of Illinois, LLC. The Bromley Pallet companies provided pallet services from more than 15 facilities in Florida, Georgia, South Carolina, North Carolina, Arkansas, Indiana, Kentucky, Illinois, and Ohio. The purchase price for the assets consisted of $20.3 million in cash, 119,318 of our ordinary shares, and approximately $6.6 million principal amount of subordinated notes. The agreement included customary representations and warranties and indemnities by the Bromley Pallet companies and their respective equity owners. The equity owners of the Bromley Pallet companies also agreed not to compete with IFCO North America and its affiliates for a period of five years after the acquisition.
Industrial Containers
In February 1998, IFCO Industrial Container Systems Holding Company, formerly PalEx Container Systems, Inc., one of our wholly owned subsidiaries, acquired five companies in separate transactions. Since that time, but prior to December 31, 1998, IFCO Container Systems completed three additional acquisitions of reconditioning companies. The total purchase price for these acquisitions consisted of approximately 4.5 million shares of PalEx common stock and approximately $29.9 million in cash.
We made no industrial container acquisitions during 1999.
In 2000, following the merger and the IPO, we purchased an additional industrial container company in a stock purchase. The total purchase price for this acquired company was approximately 61,000 IFCO Systems ordinary shares and approximately $650,000 in cash.
Capital Expenditures
In 2000, the aggregate amount of capital expenditures, other than the acquisitions discussed above, was approximately $79.3 million, including $50.3 million for RPCs. Capital expenditures currently in progress or anticipated in 2001 total $10.3 million for RPC refurbishing equipment and handling equipment. See “Liquidity and capital resources” in “Operating and Financial Review and Prospects” for a discussion of our ability to make capital expenditures.
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Systems and Services
Returnable Plastic Containers
The IFCO round-trip systems provide a complete system for product flow that minimizes waste and improves customer satisfaction and retailer profitability. The IFCO round-trip systems include delivery of RPCs to producers when needed, collection of empty containers from retailers, cleaning of containers, and quality control. The producers are invoiced for the RPCs on a per-use or a time basis. After cleaning and any necessary repair, the RPCs are reintroduced into the product distribution cycle.
Since we started the RPC pool in Europe in 1992, we believe we have become the leading supplier of RPCs in Europe. Currently, there are approximately 63.0 million RPCs in circulation in Europe. Our European RPC pool now serves over 4,000 growers supplying produce to approximately 20,000 supermarket outlets throughout Western Europe.
Producers and retailers enjoy several advantages with the IFCO round-trip systems compared to the use of traditional, disposable packaging, including lower costs, better product protection, increased handling efficiency, more efficient space utilization during transport, and less waste and environmental impact. We are able to maximize these benefits as a result of experience with container pooling and transport and our network of container depots, which is extensive in Europe and growing in other regions.
The IFCO round-trip system is illustrated as follows:
This system includes the following steps:
| • | | producer faxes order for IFCO RPCs to an IFCO container depot; |
| • | | RPCs are delivered from the IFCO container depot to producer; |
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| • | | producer receives an invoice for round-trip services, which include the one-time use of RPCs on either a trip or time basis; |
| • | | producer also receives an invoice for a deposit for RPCs; |
| • | | computer tracking system generally monitors the flow of RPCs, but does not currently track the location of each individual RPC, except for RPCs used in dry goods distribution; |
| • | | producer packs RPCs and ships them to retailer’s distribution center or retail outlet, depending on retailer; |
| • | | producer bills the deposit for the RPCs to retailer; |
| • | | retailer displays the products in the RPCs or removes the products for display; |
| • | | we contract third parties to collect empty, collapsed RPCs from retailer’s distribution center or retail outlet, depending on retailer, for return to an IFCO container depot; |
| • | | once RPCs are recollected, we return deposit to the retailer; and |
| • | | we inspect and clean, repair, or recycle, as necessary, empty RPCs at the IFCO container depot to make them ready for their next delivery to a producer. |
The IFCO round-trip systems cover all of the steps in the flow of the goods from delivery to return to depot, including:
| • | | delivery to customer or first user; |
| • | | collection of empty containers from retailer; |
| • | | hygienic cleaning conforming to applicable health and safety guidelines; |
| • | | storage and delivery to the next customer; and |
| • | | optional tracking system. |
Generally, we invoice customers on a per trip basis in Europe, Japan, and the United States and on a time basis in Argentina.
IFCO RPCs are extremely versatile. Most IFCO RPCs are made of 100% recyclable materials. They are light, yet strong enough to withstand the stresses of long distance travel and handling and significantly reduce produce damage and loss. They are compatible with automated packaging systems and provide an attractive product presentation at the point of sale. The RPCs fold on average to one-fourth of their original volume, dramatically reducing transport and storage costs for empty RPCs.
Because the IFCO RPCs are made of durable plastic, the products packed in RPCs have better protection for handling during transport and bad weather conditions. The RPCs are better able to bear the stress of large loads as compared to corrugated containers. This is especially true with produce and other perishables, which have an increased chance of
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arriving at the point of sale in prime condition. Produce is then ready for display with minimum handling. Retailers have the option of using the RPCs for display purposes.
The IFCO RPCs move back and forth among countries based on where crops are being harvested and the countries to which crops will be exported. For example, if Spain were at peak harvest, RPCs from depots outside Spain would be shipped directly to customers in Spain. In our European container pool, most packed RPCs end up back in Germany, since Germany imports much more produce than it grows domestically while other European countries tend to be net exporters. The RPCs are generally used between three and 12 times per year, depending on the type of RPC.
We initially developed RPCs for use with fresh produce. We subsequently developed RPC applications for other perishables like fish, eggs, and bakery products. Other current applications for IFCO RPCs include transport and display of food dry goods, bulk transport, postal shipments, transport of products for department stores, and shipment protection for appliances. IFCO RPCs include different sizes of containers in ISO standard dimensions, including 600 mm x 400 mm and 400 mm x 300 mm. These different sizes are stackable interchangeably whether erected or collapsed.
For a breakdown of our RPC revenues for the years ended December 31, 1998, 1999, and 2000, by segments and geographical markets, see Note 13 to our combined and consolidated financial statements included in this report.
Pallet Services
We offer pallet rental, repair, remanufacture, and recycling services in the United States and Canada. We believe that these systems and services present the greatest opportunity for future growth in the pallet industry.
Many new pallets are discarded by pallet users after one trip. However, pallets can be recovered, repaired, if necessary, and reused. Pallet repair and recycling operations begin with the retrieval or purchase of used pallets from a variety of sources. The condition and size of these pallets vary greatly. Once obtained, the pallets are sorted by size and condition. A portion of the pallets may require no repair and can be resold or returned immediately. Repairable pallets have their damaged boards replaced with salvaged boards or boards from new stock inventoried at the repair facility. Pallets that cannot be repaired are dismantled, and the salvageable boards are recovered for use in repairing and building other pallets. Unsalvageable boards may be ground into wood fiber, which we sell for use as landscaping mulch, fuel, animal bedding, gardening material, and other uses. Despite recent increasing automation, pallet recycling remains a labor intensive process.
Pallet pooling and reconditioning represented the following approximate percentages of revenues of PalEx or IFCO Systems for the historical and pro forma periods as indicated:
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| | North America
|
PalEx Historical Year Ended December 27, 1998 | | 17% |
PalEx Historical Year Ended December 26, 1999 | | 16% |
IFCO Systems Pro Forma Combined Year Ended December 31, 1999 | | 11% |
IFCO Systems Historical Year Ended December 31, 2000 | | 36% |
Industrial Containers
We offer drum reconditioning services in the United States. Although the drum reconditioning process varies slightly throughout the industry, two basic processes are used to recondition steel drums, depending on whether the drums to be reconditioned are closed top drums or open top drums. Closed top drums have secure tops that are an integral part of the drum’s construction and have 2 inch and 3/4 inch head openings in the top of the drum. A steel drum with a fully removable head is referred to as an open top drum. Closed top drums are typically used to transport and store oils, solvents, and flowable resins. Closed top drums are reconditioned by cleaning the interior of the drum at a series of high-pressure alkaline and acid flush-and-rinse stations. Pneumatic machinery reshapes the drum by removing dents and restoring chimes (the top and bottom lid seals). Pressure tests required by U.S. Department of Transportation regulations are then performed to check each drum for leakage. The old exterior coatings are stripped from the drums with an alkaline solution and steel-shot blasting. Next, new decorative coatings are applied and baked on to provide a new durable exterior finish. The thermal treatment used on open top drums cannot be used on closed top drums unless the drum heads are removed.
An open top drum is used for a number of agricultural and industrial applications, including storing and shipping citrus products, berries, foodstuffs, adhesives, and coatings. Open top drums are reconditioned using a thermal process. This process involves passing drums through a furnace that is heated to approximately 1,200 degrees Fahrenheit, which vaporizes residual materials inside the drums. Residual chemicals and compounds created from this process are drawn into an afterburner and destroyed by temperatures approaching 1,850 degrees Fahrenheit. Steel-shot blasting then strips old finishes from both the interiors and exteriors of drums. After this process, the drums pass through a series of hydraulic and pneumatic equipment to restore each drum’s shape and integrity. Finally, new interior protective and exterior decorative coatings are baked onto the drums.
When closed top drums contain residues that cannot be purged through the standard procedures described above, the drums are converted to open top drums by cutting off the heads of the drums. The drums are then reconditioned as open top drums and are used as converted open top drums or reseamed and have new heads installed so that they can be re-used as a slightly shorter closed top drum.
Waste separated from drums in the reconditioning process is packaged and shipped to appropriate landfills or incinerated in accordance with strict environmental controls. Worn
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out drums that can no longer be reconditioned are subjected to reconditioning cleaning processes so that they are acceptable raw material for scrap metal processors.
Like pallet recycling, drum reconditioning remains a labor-intensive process despite advances in reconditioning methods. Drum reconditioning represented the following approximate percentages of revenues of PalEx or IFCO Systems for the historical and pro forma periods as indicated:
| | United States
|
PalEx Historical Year Ended December 27, 1998 | | 27% |
PalEx Historical Year Ended December 26, 1999 | | 27% |
IFCO Systems Pro Forma Combined Year Ended December 31, 1999 | | 19% |
IFCO Systems Historical Year Ended December 31, 2000 | | 23% |
Container Management
We are continuing our development and promotion of container management systems and services. Container management is the process of providing a combination of services related to a customer’s pallet or drum usage, including the manufacture, repair, retrieval, delivery, and storage of pallets or the reconditioning, retrieval, delivery and storage of drums, as well as the disposal of unusable pallets or drums and component parts. In a typical arrangement, we will contract with a customer to remove all pallets or drums from a particular location and transport them to our repair or reconditioning facility. The pallets or drums are sorted and repaired or reconditioned as needed at one of our depots and sold to third parties, returned to either the customer or its supplier or placed in storage and made available for return to service. We may contract with a customer to perform any or all of the management services available. We believe there are significant opportunities to manage customers’ entire shipping container and platform requirements and that we are in a unique position to develop and offer these services. We have not, however, yet generated any significant revenues from container management.
IFCO Online
We intend to develop tracking and tracing technology in the materials movement industry through our IFCO Online AG subsidiary. All industries have to improve their supply chains in order to deal with shorter product life cycles, a broader spectrum of product offerings, and cost and competitive pressures. The supply chain management processes, therefore, need to be improved with new methods such as collaborative planning, build-to-order, cross-docking, merge-in-transit, and just-in-time deliveries. Today’s logistics systems, however, lack online supply chain data. Tracking and tracing systems based on radio frequency identification, or RFID, tools can provide online information throughout the entire flow of goods.
RFID tools will be a component part of platforms that move products through the supply chain and may be used to track the location and the content of shipping platforms. These platforms include primarily RPCs, but could also include pallets and other conveyances.
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The usage of that technology can improve supply chain planning and asset utilization, automate warehousing and logistics processes, and provide more current information on new pricing strategies and implementation.
IFCO Online has evaluated tracking and tracing systems and RFID technology carefully, both from a process and technical standpoint. We have selected the leading provider of RFID technology as our partner for the development and implementation. A pilot program for our tracking and tracing system with one or a few select customers is planned for 2001. After completion of that pilot we intend to select target markets for further implementation. In the future, we intend to add tracking and tracing services to our current product offerings.
Discontinued Operations—New Pallet Manufacturing
We manufacture and sell new pallets in the United States, but in August 2000 we determined to concentrate on our systems and services business. We have reported the pallet manufacturing business as discontinued operations in this report.
The manufacturing process at our new pallet facilities is generally the most capital intensive part of the pallet business, with the majority of assembly and construction being automated. New pallets are manufactured from an assortment of wood products, varying in type and quality, with construction specifications being determined by the pallet’s end use. We believe approximately 70% of the wood used in new pallets manufactured in North America consists of hardwoods, including oak, poplar, alder, and gum, with the balance consisting of pine or other softwoods.
We use sawing equipment that cuts large wood sections to specification. The cut wood is then transported to assembly points where employees load the side boards and deck boards into nailing machines that nail the pallets together. After construction is completed, pallets are transported to a stacker for shipment or storage. More customized or smaller orders may be manufactured by hand on assembly tables by two laborers using pneumatic nailers. We typically manufacture pallets upon receipt of customer orders and generally do not maintain a significant inventory of completed pallets.
New pallet manufacturing represented the following approximate percentages of revenues for the historical and pro forma periods indicated:
| | United States
|
PalEx Historical Year Ended December 27, 1998 | | 54% |
PalEx Historical Year Ended December 26, 1999 | | 54% |
IFCO Systems Pro Forma Combined Year Ended December 31, 1999 | | 38% |
Fiscal 1999 included, for the full period, revenues from a crate manufacturing business acquired in August 1998. For 2000, the new pallet manufacturing business is presented as discontinued operations.
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Seasonality
For a discussion of the seasonality of our operations, see “Operating Results—Seasonality” in “Operating and Financial Review and Prospects.”
Sales and Marketing
Returnable Plastic Containers
We currently maintain a broad range of customers located throughout Europe, Japan, the United States, and Argentina. Our RPC sales and marketing department is comprised of approximately 70 people and is headquartered in Germany, with eight regional offices in Western Europe, one in Argentina and one in the United States. Our sales process is managed by direct salespersons, supplemented with high-level discussions between our top management and the retail chains. The marketing and sales strategy focuses primarily on:
| • | | developing and enhancing relationships with retailer groups; |
| • | | encouraging retailers to request their suppliers to use the IFCO round- trip systems; and |
| • | | working closely with new and existing customers, whether growers or manufacturers, to implement IFCO round-trip systems for the customer and expand their use. |
Because we seek to generate the majority of our business through retailers, our marketing strategy focuses on large retail chains. Our marketing objective is to convince retailers of the advantages of the IFCO round-trip systems, which will then, in turn, lead the retailers to encourage producers to use the IFCO round-trip systems. This marketing strategy results in a well-defined target group of approximately 150 retail chains worldwide as compared to a large and highly fragmented group of producers. The current consolidation trend in the retail industry favors this marketing strategy.
Our pricing is different in each country and is based on the distance between the customer and the retailer. Generally, pricing is reviewed on a yearly basis, except if there are changes in raw materials or taxes or other exceptional events occur.
We place a significant emphasis on marketing. We maintain a large advertising presence in relevant industry publications in order to increase our international profile and create a strong brand name. Another successful marketing tool that we utilize is attendance at trade fairs, where we market our services to retailers and growers. Additionally, we have a comprehensive and regularly updated website and also produce an array of product brochures and other marketing materials.
Our future growth prospects are largely dependent upon an internationally recognized brand name, which will expand our existing customer base and further advance the acceptance of round-trip systems by the retail sector.
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Pallets and Industrial Containers
We currently sell to pallet and industrial container customers within the various geographic regions in which we have operations. Our primary sales and marketing activities involve direct selling by our sales force and by members of senior management to local and regional customers at the plant level and to large accounts and target industries more broadly on a geographic basis. Because pricing is a function of regional material and delivery costs, pricing is established at the regional level. Because many of our customers need pallets and/or container management services on a national scale, we continue the development and implementation of our national sales and marketing plan to provide these services at many locations throughout the United States. We seek to continue to develop a network of facilities that will allow these customers to:
| • | | centralize purchases of recycled pallets, reconditioned drums, and container management services; |
| • | | obtain convenient and dependable service and a consistent supply of uniform quality pallets, reconditioned drums, and container management services; |
| • | | achieve greater efficiencies in their shipping platform and container use; and |
| • | | meet corporate recycling goals. |
We have developed relationships with several national customers and intend to provide services to these and numerous other customers on a local, regional, and national basis. The shipping platform and container management needs of national companies are not uniform, and we intend to tailor our national programs for each customer. These programs include a combination of sourcing, retrieving, repairing, and recycling pallets and drums according to individual customer requirements.
Customers
Returnable Plastic Containers
Although the direct customers of IFCO round-trip systems are producers, the demand is driven mainly by the large retail chains and their product transport requirements. Our top twenty grower customers for RPCs accounted for approximately 12% of RPC revenues for 2000. No grower customer accounted for more than 2% of our 2000 revenues, and we do not materially rely on any single grower customer. The top ten retailer groups using IFCO RPCs accounted for approximately 85% of the recollection of RPCs in 2000.
Currently, over 80 European retailer groups are using IFCO round-trip systems, including major retailers such as Tengelmann, Edeka, Rewe, and Metro in Germany, Coop and Migros in Switzerland, and Waitrose in the United Kingdom. In 1998, we added Coop of Switzerland as a new large retail chain using IFCO RPCs. There has been a trend towards consolidation of grocery retailers in Europe. For example, Allkauf and Kriegbaum were acquired by Metro, and Wertkauf and Interspar were acquired by Wal-Mart in Germany.
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This trend is expected to continue and has had a positive effect on us as we are able to obtain more volume through existing relationships.
Outside of Europe, our international operations are still largely in the development stage. Major retailers in Japan using the IFCO round-trip systems include Jusco, Coop-Kobe, York Benimaru, Ito-Yokado, Inageya, Izumiya, and Coop Tokyo. In the United States, major retailers who have started to adopt the IFCO round-trip systems include Wal-Mart and H.E. Butt. In Argentina, the major retailers now using the IFCO round-trip systems are Norte, Disco, Coto, Jumbo, Carrefour, Wal-Mart, La Anonima, and Libertad.
We currently have two principal customers for our dry goods operations, one department store, Kaufhof in Germany,whose service agreement extends through 2003, and, Deutsche Post AG, whose contract extends to September 30, 2004. Deutsche Post AG is one of the largest European transporters of parcels and letters.The service agreement with Deutsche Post AG began in 2000. Revenues from this agreement were approximately $0.5 million in 2000.
Pallets and Industrial Containers
We seek to efficiently serve large numbers of customers across diverse markets and industries to provide a stable and diversified base for ongoing sales of products and services in all operations.
Our customers include companies in the automotive, chemical, consumer products, grocery, produce and food production, petroleum, paper and forest products, retail, and steel and metals industries. They are both regional and national in scale. Because a significant part of our products and services are sold to customers engaged in the produce and citrus industries, our sales volumes in some regions tend to be seasonal.
Suppliers and Raw Materials
Returnable Plastic Containers
Schoeller Plast AG manufactures the RPCs that we use in Europe. Schoeller Plast AG has production sites throughout Europe. In addition to production capability, Schoeller Plast AG also conducts destructive and non-destructive testing, as appropriate, on raw material and production samples for quality control, new product testing, and product development. Schoeller Plast AG or its affiliates also manufacture the RPCs we use in North America and South America.
In 1997, IFCO GmbH and Schoeller Plast Industries GmbH entered into a ten-year supply agreement, which was later assigned to Schoeller Plast AG. In addition to supplying RPCs, the supply agreement provides for Schoeller Plast AG to develop and improve RPCs for IFCO GmbH. Schoeller Plast AG is also required to transfer the related intellectual property rights to IFCO GmbH, which is in turn required to purchase the manufactured products from Schoeller Plast AG. Schoeller Plast AG is obligated to supply the containers to IFCO GmbH, and IFCO GmbH is required to purchase them from Schoeller Plast AG. The supply agreement establishes a price structure that changes
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periodically and is subject to upward and downward adjustment based on increases and decreases of more than 15% in raw material prices paid by Schoeller Plast AG. The supply agreement was negotiated on an arm’s-length basis by GE Capital on behalf of IFCO GmbH and on market terms. The supply agreement expires on December 31, 2007, and may, upon the request of IFCO GmbH, be renewed for an additional ten-year period.
In September 2000, IFCO-U.S. and Schoeller Wavin Systems, Inc., an affiliate of Schoeller Plast AG, entered into a ten-year supply agreement for the supply and development of RPCs for IFCO-U.S. in North America. The U.S. supply agreement was negotiated on the basis of and patterned after the existing supply agreement with IFCO GmbH and has similar terms and conditions. The U.S. supply agreement expires on December 31, 2010, and, may, upon the request of IFCO-U.S., be renewed for an additional ten-year term.
For a more detailed description of these supply agreements, see “Related party transactions—Supply Agreements” in “Major Shareholder and Related Party Transactions.”
Pallet Services
We source the majority of our pallets for reconstruction from businesses that use pallets and from trucking companies. Businesses that receive and ship a significant amount of goods are generally good sources for used pallets. Often the pallets they receive are damaged or do not meet their size or other specifications for internal systems or shipping. As a result, these businesses accumulate pallets that can be recycled. We identify these sources through establishing relationships with pallet users and by direct solicitation, telemarketing, and advertising. We generally achieve timely pallet removal by placing a trailer at a source that is used to hold unwanted pallets. We then remove the load of pallets at the same time we deliver recycled pallets to the pallet user. In some cases, we are paid a tipping fee for hauling away the used pallets or are allowed to take the pallets away at no charge. In other cases, we buy the used pallets.
Industrial Containers
We source the majority of drums to be reconditioned from customers to which we provide reconditioning services. Customers usually own the drums they use. The acquisition cost of used drums is highly dependent on the costs of recollecting them, including transportation costs. Drum demand in some regions of the United States has required more drums to be shipped outside of the region than are shipped into the region. Consequently, the acquisition costs of used drums, the primary raw materials for reconditioned drums, in these regions are significantly higher since the used drum deficit must be replaced by collecting and shipping used drums from over 250 miles away. The West Coast and Southeast regions of the United States tend to be net exporters of open top drums because of their emphasis on agriculture. The Midwest, on the other hand, tends to be a significant accumulator of drums because of its greater industrial content and usage of petroleum products, coatings, and chemicals.
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Discontinued Operations—New Pallet Manufacturing
The primary raw materials used in new pallet manufacturing are lumber and plywood. Pallet prices are closely related to the changing costs and availability of lumber, the principal raw material used in the manufacture and repair of wooden pallets. Typically, lumber prices fall in oversupplied lumber markets, enabling small pallet manufacturers with limited capital resources to procure lumber and initiate production of low-cost pallets. This depresses pallet prices overall and adversely affects our revenues and operating margins. While we believe that we will benefit from strong relationships with multiple lumber suppliers, we cannot assure you that we will be able to secure adequate lumber supplies in the future. Lumber supplies and costs are affected by many factors outside our control, including governmental regulation of logging on public lands, lumber agreements between Canada and the United States, and competition from other industries that use similar grades and types of lumber. In addition, adverse weather conditions may affect our ability to obtain adequate supplies of lumber at a reasonable cost.
Intellectual Property
Returnable Plastic Containers
The development and protection of proprietary technology is essential to our business. Schoeller Plast AG conducts ongoing research and development as part of its obligations under the supply agreements with us to create and improve the design of our products. These efforts are conducted in collaboration with, and with input from, us. They have resulted in a number of innovative product designs and improvements. We have a policy of protecting our proprietary technology with patents. We file patent applications in the countries in which we operate and have obtained several European and international patents covering our products. We believe the loss of these patent rights would have a material adverse effect on our businesses.
Our principal patents relate to our RPCs for perishables and for dry goods. The principal patent for RPCs in the perishables segment protects our rights to produce and use IFCO RPCs that consist of one piece and are produced in one production step. The RPC consists of a base and four sides with hinges that can be folded inward toward the base. The patent expires in 2013. The principal patent in the dry goods segment protects two main elements, a tray that can be used as the top or bottom and a collapsible frame that holds the side walls. This patent expires in 2011.
Pallets and Industrial Containers
We do not rely on patents or trademarks to any material degree in our pallet or industrial container operations.
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Competition
Returnable Plastic Containers
We believe that no other company has successfully challenged our position in Europe with respect to round-trip systems. We do, however, anticipate more aggressive challenges. The principal competitive factors are network economics, industry standards, and cost-savings. We believe that when retailers select container systems, they want to be able to choose in a competitive environment. We also believe the market position we have obtained is protected as a result of:
| • | | our established relationships with customers and retailers, which are maintained in part by the logistical services provided through our round-trip systems; |
| • | | more locations to service customers and retailers where the volume of produce shipping from grower customers or to retailers creates the need; and |
| • | | the advantages of initial market entry. |
Our direct competitors in Europe include CHEP in many countries in Europe, Europe Pool System BV in several countries, including Germany, and Steco International Plastics Logistic AG in Germany and Austria, plus four other RPC pools serving more regional markets. These seven companies have begun development of competitive container systems, but have limited customers and infrastructure at this time. In addition, agricultural cooperatives and retailers have a limited impact with their own reusable container systems.
Our principal competition still comes from companies that are not providing round-trip systems, including manufacturers of disposable containers made from paper or wood. The majority of fresh produce is still packed in disposable containers.
We are currently supplying RPCs for dry goods to only two principal customers.
We believe that neither the Japanese joint venture nor the Argentine operations have any direct competitors other than the providers of traditional corrugated packaging. In the United States, we face similar competitive pressures to those in Europe, except that CHEP has a more significant presence overall in the United States than we do and represents a competitive challenge.
Pallet Services
We believe that the principal competitive factors in the pallet industry are price, quality of products and services, and reliability. With over 3,600 industry participants, including new pallet manufacturers, the pallet industry has been, and is expected to remain, extremely fragmented and highly competitive. Though a few companies have attempted to establish national pallet operations, most of our competitors are small, privately held companies that operate in only one location and serve customers within a limited geographic area. Competition on pricing is often intense and we may face increasing
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competition from pallet leasing or other pallet systems providers. CHEP USA’s pallet leasing system competes with new pallet sales and recycling to the grocery, retailing, and wholesale distribution industries and has expanded into other industries. In addition, pallet services operations, including recycling, are not highly capital intensive and the barriers to entry in this business is minimal. Other smaller competitors may have lower overhead costs and, consequently, may be able to recycle pallets at lower costs than ours. Other companies with significantly greater capital and other resources than us, including CHEP USA, may enter or expand their operations in the pallet services business in the future, which could change the competitive dynamics of the industry.
Industrial Containers
Drum reconditioning businesses generally compete with respect to three criteria: price; manufacturing responsiveness; and delivery performance. Customers typically give less than 24 hours’ notice for a majority of their orders. This practice requires reconditioners to maintain flexibility in their manufacturing capacity across product lines, carry sufficient levels of inventory to meet customer demands, and develop distribution systems with rapid pick-up and delivery capabilities. Although the primary competitive criterion is price, the increasing movement toward just-in-time delivery increases the importance of customer service.
Transportation and regulatory requirements are also key competitive factors in the drum reconditioning industry. Due to the high costs of transporting drums, the competitive range of a reconditioning facility is approximately 250 miles. In each market in which we have container operations, we face local competitors. In addition, drum reconditioning operations are subject to significant regulatory oversight, which makes it difficult to open new facilities. For instance, as previously discussed, open top drum reconditioning operations require the use of large furnaces, which require regulatory permits that are increasingly difficult to obtain. According to industry sources, less than five new furnace permits have been granted to drum reconditioners in the last ten years in the United States.
Discontinued Operations—New Pallet Manufacturing
The pallet industry, including new pallet manufacturing, has been, and is expected to remain, extremely fragmented and highly competitive. Most of our competitors are small, privately held companies that operate in only one location and serve customers within a limited geographic area. Competition on pricing is often intense. Although new pallet manufacturing is more highly capital intensive than pallet services operations, including recycling, the barriers to entry in this business are still minimal. Other smaller competitors may have lower overhead costs and, consequently, may be able to manufacture at lower costs than ours. Other companies with significantly greater capital and other resources than us, including CHEP USA, may enter or expand their operations in the pallet manufacturing business in the future, which could change the competitive dynamics of the industry.
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Regulation
Returnable Plastic Containers
Our RPC businesses are subject to evolving environmental, health, safety, and transportation laws and regulations. In Europe, these regulations are administered by the respective government agencies and the European Union. In the United States, they are administered by the U.S. Environmental Protection Agency and various other federal, state, and local environmental, zoning, health, and safety agencies.
Pallets
All of our pallet businesses are subject to evolving environmental, health, safety, and transportation laws and regulations at the federal, state, and local levels. These regulations are administered by the U.S. Environmental Protection Agency and various other federal, state, and local environmental, zoning, health, and safety agencies. Many of these agencies periodically examine our pallet operations to monitor compliance with these laws and regulations.
Industrial Containers
Our industrial container businesses are subject to extensive regulations governing location, design, operations, monitoring, site maintenance, and corrective actions. In order to construct and operate a furnace for open top drum reconditioning, our industrial container group must obtain and maintain one or more construction or operating permits and licenses and applicable zoning approvals. Obtaining the necessary permits and approvals is difficult, time-consuming, and expensive. Maintaining the necessary permits also requires significant effort. Once obtained, operating permits are subject to modification and revocation by the issuing agency. In addition, many drums received by our industrial container group for reconditioning may have contained products classified as a solid waste, a hazardous substance or a hazardous waste by applicable laws or regulations. Our industrial container group must ensure that these drums are “empty” as determined by EPA regulations at the time they are received at its facilities. Our industrial container group does not accept drums that are not empty because they are classified as hazardous wastes and must be handled and disposed of in an expensive manner in accordance with stringent regulatory requirements.
Compliance with current and future regulatory requirements may require us, as well as others in the steel drum reconditioning industry, to make significant capital and operating expenditures from time to time. We make a continuing effort to anticipate regulatory, political, and legal developments that might affect operations, especially the operations of our industrial container group, but we will not always be able to do so. We cannot predict the extent to which any legislation or regulation that may be enacted, amended, repealed, interpreted, or enforced in the future may affect the operations of our industrial container group or other businesses. These actions could adversely affect our operations or impact our financial condition or profitability for one or more fiscal quarters or years.
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Governmental authorities have the power to enforce compliance with regulations and permit conditions, to obtain injunctions, or to impose civil or criminal penalties in case of violations. During the ordinary course of operations, our container group or our other subsidiaries may from time to time receive citations or notices of violations or orders from governmental authorities. When we receive citations or notices, our subsidiaries will work with the authorities to address their concerns. Failure to be in full compliance with applicable governmental requirements could lead to civil or criminal penalties, curtailed operations, facility closures, or the inability to obtain or retain necessary operating permits. In addition, our subsidiaries could be responsible for the remediation of an off-site source through their status as a transporter of certain chemicals.
As a result of changing government and public attitudes in the area of environmental regulation and enforcement, we anticipate that changing requirements in health, safety, and environmental protection laws will require our container group to continually modify or replace various facilities and alter methods of operation at costs that may be substantial. Our container group incurs substantial expenditures in the operation of its businesses in order to comply with the requirements of environmental laws. These expenditures relate to waste stream containment and treatment, facility upgrades, and corrective actions. The majority of these expenditures are made in the normal course of our container group’s businesses and neither materially adversely affects our profitability nor places us at any competitive disadvantage. Although, to our knowledge, we are currently in compliance in all material respects with all applicable federal, state, and local laws, permits, regulations, and orders affecting our operations where noncompliance would result in a material adverse effect on our financial condition, results of operations, or cash flows, we cannot assure you that we will not have to expend substantial amounts for environmental matters in the future.
Although we conduct due diligence investigations of the past waste management practices and the environmental condition of the businesses that our container group acquires, we cannot assure you that, through our investigation, we identify or quantify all potential environmental problems or risks. As a result, our industrial container group may have acquired properties that have environmental problems and related liabilities. We seek to mitigate these risks by obtaining environmental representations and indemnities from the sellers of the acquired businesses or by requiring remediation of known environmental contamination before acquisition. We cannot, however, assure you that we will be able to rely on any of these actions if an environmental liability exists.
Federal Statutes and Regulation. The primary U.S. federal statutes affecting our businesses are summarized below. These statutes regulate the discharges of hazardous substances and waste to the air and water and related permits, as well as handling and disposal practices for solid and hazardous wastes.
The Solid Waste Disposal Act, as amended by the Resource Conservation and Recovery Act of 1976, and its implementing regulations establish a framework for regulating the handling, transportation, treatment, and disposal of hazardous and nonhazardous waste. They also require states to develop programs to ensure the safe disposal of solid waste in landfills. Container residues may be hazardous waste under the Resource Conservation
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and Recovery Act or the corresponding state regulations and as such require special handling, transporting, storing, and disposal of not only the residues but also the containers. We, as well as other entities with drum reconditioning operations, could incur significant costs in complying with these regulations; however, we do not believe that the costs of complying with these standards will have a material adverse effect on our operations.
The Comprehensive Environmental Response, Compensation, and Liability Act of 1980, or CERCLA, among other things, provides for the cleanup of sites from which there is a release or threatened release of a hazardous substance into the environment and the recovery of natural resource damages. Courts have interpreted CERCLA to impose strict, retroactive, joint and several liability for the costs of cleanup and for damages to natural resources upon the present and former owners or operators of facilities or sites from which there is a release or threatened release of hazardous substances with limited defenses. Generators of hazardous substances and transporters are also strictly liable. As a practical matter, at sites where there are multiple responsible parties for a cleanup, the costs of cleanup are typically allocated according to a volumetric or other standard among the parties. Under the authority of CERCLA and its implementing regulations, detailed requirements apply to the manner and degree of remediation of facilities and sites where hazardous substances have been or are threatened to be released into the environment. Also, CERCLA imposes substantial penalties for failure to report the release of a hazardous substance.
Liability under CERCLA is not dependent upon the intentional disposal of hazardous wastes, as defined under the Resource Conservation and Recovery Act. Liability can be imposed upon the release or threatened release, even as a result of lawful, unintentional, and non-negligent action, of any one of more than 700 hazardous substances, including very small quantities of these substances. CERCLA requires the EPA to establish a National Priorities List of sites at which hazardous substances have been or are threatened to be released and which require investigation or cleanup. Because of the extremely broad definition of hazardous substances, other industrial properties with which our subsidiaries or their predecessors have been, or with which they may become, associated as an owner or operator may subject our subsidiaries to liability under CERCLA. Consequently, if there is a release or threatened release of these substances into the environment from a site currently or previously owned or operated by one of our subsidiaries, we could be liable under CERCLA for the cost of removing these hazardous substances at the site, remediation of contaminated soil or groundwater, and damages to natural resources, even if those substances were deposited at the facilities before our subsidiaries acquired or operated them.
The Federal Water Pollution Control Act of 1972, or Clean Water Act, regulates the discharge of pollutants into streams, rivers, lakes, or the ocean from a variety of sources, including nonhazardous solid waste disposal sites. The Clean Water Act also regulates storm water runoff and indirect discharge. Our subsidiaries are required to apply for and obtain discharge permits, conduct sampling and monitoring, and, under some circumstances, reduce the quantity of pollutants in those discharges. The Clean Water Act provides civil, criminal, and administrative penalties for violations of its provisions.
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The Clean Air Act provides for the federal, state, and local regulation of the emission of air pollutants. These regulations impose emission limitations and monitoring and reporting requirements on several of our operations, including the operations of our industrial container group’s open top drum reconditioning furnaces. The costs of compliance with the Clean Air Act permitting and emission control requirements are not anticipated to have a material adverse effect on us.
State and Local Regulation. The states in which we operate have their own laws and regulations that may be more strict than comparable federal laws and regulations governing hazardous and nonhazardous solid waste disposal, water and air pollution, releases, and cleanup of hazardous substances and related liability. The states also have adopted regulations governing the permitting and operation of furnaces, including those used in the open top drum reconditioning operations of our industrial container group. Our industrial container group’s facilities and operations are likely to be subject to many, if not all, of these types of requirements.
Environmental Proceedings. Our subsidiaries are currently parties to the following judicial or administrative proceedings with respect to environmental matters.
Zellwood Superfund Site. In February 1998, one of our wholly owned subsidiaries acquired Drum Service Co. of Florida, a steel drum reconditioning company with a facility in Florida. In 1982, Drum Service was notified by the EPA and the Florida Department of Environmental Regulation that Drum Service had been identified as a potentially responsible party with respect to the Zellwood Groundwater Contamination Site in Orange County, Florida. The Zellwood Site was designated a Superfund environmental clean-up site after the Florida Department of Environmental Regulation discovered arsenic contamination in a shallow monitoring well adjacent to the site. The Drum Service facility is located on a portion of the 57 acres constituting the Zellwood Site. We believe that Drum Service and its former shareholders were among approximately 25 entities and individuals identified as potentially responsible parties by the EPA.
Between March 1990 and July 1996, the EPA issued various unilateral administrative orders and notices to Drum Service and the other potentially responsible parties regarding the Zellwood Site. Those orders and notices demanded reimbursement from the potentially responsible parties of approximately $2.0 million of the EPA’s costs related to the Zellwood Site and requested the potentially responsible parties to accept financial responsibility for additional clean-up efforts. During that time, the EPA estimated that the cost of the selected remedy for soil and the selected remedy for groundwater at the Zellwood Site would be approximately $6.1 million. The EPA currently estimates that the total cost will be approximately $6.6 million. Drum Service and the other potentially responsible parties did not agree to the EPA’s demands or agree to fund any additional clean-up. In April 1997, the EPA issued an order unilaterally withdrawing its previous order.
On June 12, 1998, a suit was filed by the EPA in United States District Court in Orlando, Florida, against Drum Service and certain other potentially responsible parties with respect to the Zellwood Site. The EPA is seeking reimbursement of costs incurred at the
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Zellwood Site during the past 18 years and a declaratory judgment for future response costs.
Drum Service has maintained comprehensive general liability insurance coverage over the past 37 years, and a number of the policies providing this coverage did not contain exclusions for environmental contamination. Drum Service has notified the insurers that issued these policies of the EPA’s claims regarding the Zellwood Site and the commencement of the EPA’s lawsuit. In 1992, Drum Service settled a claim with one insurer for an amount that covered a substantial portion of the costs Drum Service had incurred at that time in dealing with the EPA and the Florida Department of Environmental Regulation. Drum Service has identified other general and umbrella liability policies for which coverage may also be available and has been approached by the insurer under two of those policies seeking a settlement. The insurer has agreed to pay, and has been paying since 1999, nearly all of Drum Service’s legal fees and expenses in defending the EPA’s lawsuit. The insurer also agreed to reimburse Drum Service for past legal fees and expenses. In another instance, involving a different insurer, Drum Services has filed a lawsuit against the insurer demanding coverage in accordance with the policy terms and is the process of settling this litigation. In addition, the former shareholders of Drum Service have a written agreement with Drum Service and IFCO North America to bear liabilities and expenses with respect to the Zellwood Site, to the extent such liabilities and expenses exceed Drum Service’s and IFCO North America’s insurance recoveries.
Drum Service is vigorously defending the lawsuit and intends to continue to pursue its insurance coverage with respect to losses and expenses incurred in connection with the Zellwood Site. The court has not ruled on any of the defenses raised, but early in the proceedings did deny the EPA’s motion to strike the defenses. Although we can give no assurance as to any ultimate liability of Drum Service under the EPA’s lawsuit, the amount of recoveries from other potentially responsible parties or the insurance coverage, or the amount of insurance recoveries, we believe that Drum Service’s insurance coverage, recoveries from other potentially responsible parties, and the obligations of Drum Service’s former shareholders will be adequate to cover any liability or expenses of Drum Service arising from the lawsuit.
Drum Service and several other potentially responsible parties are currently negotiating with the EPA to settle the EPA’s lawsuit. In October 2000, the parties mediated the case at the EPA’s offices in Atlanta, Georgia. At the inception of the mediation, the settlement positions taken by the parties were substantially different. The EPA and Drum Service subsequently reached tentative agreement on a settlement structure for Drum Service that we believe would be within Drum Service’s insurance coverage. Since the initial mediation, Drum Service has continued to cooperate with the EPA and to negotiate the terms of a settlement. The parties have advised the court of the favorable status of settlement discussions, but no settlement agreement has yet been reached and we cannot provide any assurances that Drum Service and the EPA will enter into a settlement agreement.
In 2000, our Drum Service subsidiary was renamed IFCO ICS-Florida, Inc.
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We are a holding company with a number of operating subsidiaries. Our direct significant subsidiaries are described in the following table along with our principal indirect subsidiaries:
Subsidiary
| | Country of Incorporation
| | Percentage Ownership
|
|
IFCO Systems Europe GmbH | | Germany | | 100% |
|
IFCO GmbH (1)(2) | | Germany | | 100% |
|
MTS Ökologistik GmbH (1) | | Germany | | 100% |
|
IFCO Online AG | | Germany | | 100% |
|
IFCO Systems North America, Inc. (formerly PalEx) (3) | | Delaware (U.S.A.) | | 100% |
|
IFCO Industrial Container Systems Holding Company (4) | | Delaware (U.S.A.) | | 100% |
|
IFCO-U.S., L.L.C. (5) | | Delaware (U.S.A.) | | 100% |
|
IFCO Systems Finance I, BV | | The Netherlands | | 100% |
|
IFCO Systems Finance II, BV | | The Netherlands | | 100% |
| (1) | | We indirectly own these subsidiaries, which are directly owned by IFCO Europe. |
| (2) | | IFCO GmbH has subsidiaries in Germany and subsidiaries in other countries in Europe. Its percentage ownership in the German and other European subsidiaries is generally 100% and never less than 75%. IFCO Europe has three direct subsidiaries in South America, with percentage ownership of 100%, 100%, and 99%, respectively. IFCO Europe also owns a 99.98% interest in a subsidiary in Asia and a 33% interest in a joint venture in Japan. |
| (3) | | Our pallet operations are conducted through various direct and indirect wholly owned subsidiaries of IFCO North America. |
| (4) | | We indirectly own this subsidiary, which is directly owned by IFCO North America. Our industrial container operations are conducted through various direct and indirect wholly owned subsidiaries of IFCO Industrial Container Systems. |
| (5) | | We indirectly own this subsidiary. Its members are IFCO North America and a subsidiary of IFCO Europe and IFCO North America. |
1.4.2.4 | | Property, Plant and Equipment |
General
We believe that our properties are generally adequate for our present needs. Further, we believe that suitable additional or replacement space will be available when required.
Our interests in our owned and leased properties are pledged as security for the repayment of amounts due under our senior credit facility.
Our corporate offices in Amsterdam, The Netherlands, Munich, Germany, and Houston, Texas and Bartow, Florida in the United States are leased.
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RPC Operations ( excluding North America)
As of December 31, 2000, we operated 66 container depots in connection with our European operations. These RPC depots, which are leased, are located in the following countries:
Austria (3)
Belgium (2)
Cyprus (1)
Denmark (10)
France (9)
Germany (17)
Greece (2)
Italy (9)
The Netherlands (1)
Norway (4)
Spain (3)
Switzerland (1)
Turkey (2)
United Kingdom (2)
Through our operations outside of Europe, our round-trip systems operations are operated from 18 leased depot facilities in the following countries:
Argentina (6)
Japan (11)
South Africa (1)
Pallets, Industrial Containers and North American RPC Operations
As of December 31, 2000, we operated 62 pallet services facilities and 13 drum reconditioning facilities in 26 states in the United States and 7 Canadian provinces. We also operated 17 new pallet manufacturing facilities in 10 states in the United States. Of the total of 92 facilities, we own 21 and lease 71. We also operate 28 RPC processing locations in 9 states in the United States that sort, wash, or warehouse RPCs. Five of these locations are leased facilities and 23 are operated under contract with third parties. Most of our facilities offer more than one pallet-related or drum-related service.
The chart below summarized the locations of our pallet, industrial container, and North American RPC facilities:
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State or Province
| | Total Number of Facilities
| | Number of Pallet Recycling Facilities (1)
| | Number of Pallet Leasing Facilities
| | Number of Drum Reconditioning Facilities
| | Number of RPC Processing Facilities (2)
| | Number of New Pallet Facilities
|
Alabama | | 1 | | 1 | | | | | | | | |
Alberta | | 2 | | | | 2 | | | | | | |
Arizona | | 5 | | 1 | | | | | | 3 | | 1 |
Arkansas | | 1 | | 1 | | | | | | | | |
British Columbia (3) | | 2 | | | | 2 | | | | | | |
California | | 15 | | 1 | | | | 1 | | 11 | | 2 |
Colorado | | 2 | | 1 | | | | 1 | | | | |
Florida | | 9 | | 4 | | | | 2 | | 2 | | 1 |
Georgia | | 6 | | 3 | | | | 1 | | | | 2 |
Illinois | | 3 | | 1 | | | | 2 | | | | |
Indiana | | 3 | | 1 | | | | | | 1 | | 1 |
Kansas | | 1 | | | | | | 1 | | | | |
Kentucky | | 2 | | | | | | | | 2 | | |
Louisiana | | 2 | | 1 | | | | | | | | 1 |
Maine | | 1 | | | | | | | | | | 1 |
Manitoba | | 1 | | | | 1 | | | | | | |
Michigan | | 1 | | | | | | 1 | | | | |
Minnesota | | 1 | | | | | | 1 | | | | |
Mississippi | | 3 | | 3 | | | | | | | | |
Missouri | | 1 | | 1 | | | | | | | | |
Nevada | | 1 | | 1 | | | | | | | | |
New Brunswick | | 1 | | | | 1 | | | | | | |
North Carolina | | 10 | | 3 | | | | 1 | | 3 | | 3 |
Ohio | | 6 | | 6 | | | | | | | | |
Oklahoma | | 1 | | 1 | | | | | | | | |
Ontario | | 1 | | | | 1 | | | | | | |
Pennsylvania | | 2 | | 2 | | | | | | | | |
Quebec | | 1 | | | | 1 | | | | | | |
Saskatchewan (4) | | 2 | | | | 2 | | | | | | |
South Carolina | | 3 | | 2 | | | | | | 1 | | |
Tennessee | | 5 | | 5 | | | | | | | | |
Texas (5) | | 17 | | 12 | | | | | | 3 | | 2 |
Utah | | 1 | | | | | | 1 | | | | |
Virginia | | 1 | | 1 | | | | | | | | |
Washington | | 3 | | | | | | 1 | | 2 | | |
Wisconsin | | 3 | | | | | | | | | | 3 |
Total | | 120 | | 52 | | 10 | | 13 | | 28 | | 17 |
| (1) | | Includes 10 wooden crating manufacturing facilities. |
| (2) | | Includes 23 third-party contract facilities. |
| (3) | | One of the facilities in British Columbia was closed after December 31, 2000. |
| (4) | | One of the facilities in Saskatchewan was closed after December 31, 2000. |
| (5) | | One of the new pallet manufacturing facilities in Texas was closed after December 31, 2000. |
42
1.4.3 | | Operating and Financial Review and Prospects |
The following table sets forth selected financial data for the periods presented for each of our business segments and the same data as a percentage of our total revenues. Functional currencies in our markets have been converted to U.S. dollars, our reporting currency, at the weighted average exchange rate during each period presented. The effect of these fluctuations in exchange rates can affect comparison of the results of operations between periods.
During 2000 we acquired IFCO North America and the 2000 Purchased Companies and accounted for them as purchases. The discussion of the results of operations for the periods presented below reflect the activity of IFCO North America and the 2000 Purchased Companies from their respective dates of acquisition in 2000. See “Pro Forma Operating Results” for a presentation and discussion of the pro forma results of operations for 2000 compared to 1999.
Reclassifications have been made in the 1999 and 1998 financial data to conform to the 2000 presentation and are discussed below where applicable.
| | For the year ending December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
| | (dollars in thousands) | |
Revenues: | | | | | | | | | | | | | | | | | | | |
—European perishables | | $ | 125,128 | | 91.9 | % | | $ | 141,984 | | 91.8 | % | | $ | 129,967 | | | 34.9 | % |
—Pallet services | | | — | | — | | | | — | | — | | | | 132,994 | | | 35.8 | |
—Drum reconditioning | | | — | | — | | | | — | | — | | | | 86,008 | | | 23.1 | |
—Non-European perishables | | | 1,147 | | 0.8 | | | | 2,588 | | 1.7 | | | | 14,268 | | | 3.8 | |
—Dry goods | | | 9,901 | | 7.3 | | | | 10,154 | | 6.5 | | | | 9,238 | | | 2.5 | |
—Intercompany sales | | | — | | — | | | | — | | — | | | | (320 | ) | | (0.1 | ) |
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|
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|
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|
| |
|
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|
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|
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| | | 136,176 | | 100.0 | | | | 154,726 | | 100.0 | | | | 372,155 | | | 100.0 | |
Cost of sales: | | | | | | | | | | | | | | | | | | | |
—European perishables | | | 96,884 | | 71.2 | | | | 115,154 | | 74.5 | | | | 118,434 | | | 31.9 | |
—Pallet services | | | — | | — | | | | — | | — | | | | 106,812 | | | 28.7 | |
—Drum reconditioning | | | — | | — | | | | — | | — | | | | 69,206 | | | 18.6 | |
—Non-European perishables | | | 717 | | 0.5 | | | | 1,864 | | 1.2 | | | | 14,136 | | | 3.8 | |
—Dry goods | | | 8,617 | | 6.3 | | | | 7,467 | | 4.8 | | | | 6,796 | | | 1.8 | |
—Intercompany cost of sales | | | — | | — | | | | — | | — | | | | (320 | ) | | (0.1 | ) |
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|
| |
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|
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|
|
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| | | 106,218 | | 78.0 | | | | 124,485 | | 80.5 | | | | 315,064 | | | 84.7 | |
Total gross profit | | | 29,958 | | 22.0 | | | | 30,241 | | 19.5 | | | | 57,091 | | | 15.3 | |
Selling, general and administrative expenses: | | | | | | | | | | | | | | | | | | | |
—European perishables | | | 20,694 | | 15.2 | | | | 21,239 | | 13.7 | | | | 23,998 | | | 6.4 | |
—Pallet services | | | — | | — | | | | — | | — | | | | 24,473 | | | 6.6 | |
—Drum reconditioning | | | — | | — | | | | — | | — | | | | 10,978 | | | 2.9 | |
—Non-European perishables | | | 1,629 | | 1.2 | | | | 2,128 | | 1.4 | | | | 3,918 | | | 1.1 | |
—Dry goods | | | 1,966 | | 1.4 | | | | 1,144 | | 0.7 | | | | 1,324 | | | 0.4 | |
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| | $ | 24,289 | | 17.8 | % | | $ | 24,511 | | 15.8 | % | | $ | 64,691 | | | 17.4 | % |
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43

| | For the year ending December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
| | (dollars in thousands) | |
Merger and integration costs | | $ | — | | | $ | — | | | $ | 3,519 | | | 2.2 | % | | $ | — | | | — | |
Amortization of goodwill and other intangible assets | | | 383 | | | | 0.3 | | | | 289 | | | 0.2 | | | | 6,709 | | | 1.6 | |
Other operating expense (income), net | | | (864 | ) | | | (0.6 | ) | | | (639 | ) | | (0.4 | ) | | | (1,956 | ) | | (0.6 | ) |
Income (loss) from operations | | | | | | | | | | | | | | | | | | | | | | |
—European perishables | | | 8,048 | | | | 5.9 | | | | 1,698 | | | 1.1 | | | | (16,381 | ) | | (4.4 | ) |
—Pallet services | | | — | | | | — | | | | — | | | — | | | | (1,642 | ) | | (0.4 | ) |
—Drum reconditioning | | | — | | | | — | | | | — | | | — | | | | 3,572 | | | 1.0 | |
—Non-European perishables | | | (1,216 | ) | | | (0.9 | ) | | | (965 | ) | | (0.6 | ) | | | (4,005 | ) | | (1.1 | ) |
—Dry goods | | | (682 | ) | | | (0.5 | ) | | | 1,828 | | | 1.2 | | | | 6,103 | | | 1.6 | |
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| | | 6,150 | | | | 4.5 | | | | 2,561 | | | 1.7 | | | | (12,353 | ) | | (3.3 | ) |
Corporate expenses | | | — | | | | — | | | | — | | | — | | | | (7,351 | ) | | (2.0 | ) |
Other expenses, net | | | (10,765 | ) | | | (7.9 | ) | | | (13,266 | ) | | (8.6 | ) | | | (22,835 | ) | | (6.1 | ) |
Income tax provision | | | (210 | ) | | | (0.2 | ) | | | (320 | ) | | (0.2 | ) | | | (245 | ) | | (0.1 | ) |
Minority interest | | | (1,274 | ) | | | (0.9 | ) | | | (1,291 | ) | | (0.8 | ) | | | — | | | — | |
Losses from equity entities, net | | | (2,726 | ) | | | (2.0 | ) | | | (1,738 | ) | | (1.2 | ) | | | (286 | ) | | (0.1 | ) |
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Loss from continuing operations before discontinued operations, extraordinary loss and cumulative effect of change in accounting principle | | | (8,825 | ) | | | (6.5 | ) | | | (14,054 | ) | | (9.1 | ) | | | (43,070 | ) | | (11.6 | ) |
Loss from discontinued operations | | | — | | | | — | | | | — | | | — | | | | (62,465 | ) | | (16.8 | ) |
Extraordinary loss on early extinguishment of debt | | | — | | | | — | | | | — | | | — | | | | (5,600 | ) | | (1.5 | ) |
Cumulative effect of change in accounting principle | | | — | | | | — | | | | — | | | — | | | | 770 | | | 0.2 | |
Participating rights | | | (88 | ) | | | (0.0 | ) | | | 175 | | | 0.1 | | | | — | | | — | |
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Net loss | | $ | (8,913 | ) | | | (6.5 | )% | | $ | (13,879 | ) | | (9.0 | )% | | $ | (110,365 | ) | | (29.7 | )% |
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|
Year ended December 31, 2000, Compared to Year Ended December 31, 1999
Revenues
Our total revenues increased $217.5 million, or 140.6%, to $372.2 million in 2000 from $154.7 million in 1999, primarily due to the acquisition of PalEx, IFCO-U.S., and the 2000 Purchased Companies.
European Perishables RPC Operations. Net revenues from the European perishables RPC operations decreased $12.0 million, or 8.5%, to $130.0 million in 2000 from $142.0 million in 1999. Revenues actually increased $7.9 million, or 5.6%, but the increase was offset by a decrease of $19.9 million caused by a decline in the currency exchange rate relative to 1999. The increase in revenues was primarily attributable to a higher penetration of existing customers and the addition of new retailers to our round-trip systems. Total annual RPC trips increased by 3.7% in 2000 over 1999.
44
Pallet Services and Drum Reconditioning. Revenues from pallet services were $133.0 million and revenues from drum reconditioning were $86.0 million in 2000 as a result of the PalEx merger and the acquisition of the 2000 Purchased Companies. These results were included from the respective dates of acquisition.
Non-European Perishables RPC Operations. Revenues for the non-European perishables RPC operations increased by $11.7 million to $14.3 million in 2000 compared to $2.6 million in 1999. Non-European perishables RPC operations include both North American and South American operations for 2000. In March 2000, we acquired the remaining minority interest in IFCO-U.S., which provides RPC services in North America. The revenues for North America RPCs are included in our results of operations in 2000 from the date of the IPO and accounted for $9.8 million of the increase in revenues for non-European perishables RPC operations. Prior to the IPO, the results of operations of IFCO-U.S. were accounted for using the equity method of accounting. In addition, prior to the IPO, non-European perishables RPC operations only included our Argentina operation. Revenues from our Argentina operation increased by $1.8 million, or 71.2%, to $4.4 million in 2000 compared to $2.6 million in 1999.
Dry Goods RPC Operation. Net revenues from dry goods RPC operations decreased $1.0 million, or 9.8%, to $9.2 million in 2000 from $10.2 million in 1999. Revenues actually increased $0.5 million, or 4.9%, but the increase was offset by a decrease of $1.5 million caused by a decline in the currency exchange rate relative to 1999.
Cost of Sales and Gross Profit
Gross profit increased to $57.1 million in 2000 from $30.2 million in 1999, primarily due to the acquisition of PalEx, IFCO-U.S., and the 2000 Purchased Companies. Gross profit as a percentage of revenues decreased to 15.3% in 2000 from 19.5% in 1999.
European Perishables RPC Operations. Net cost of sales increased $3.2 million, or 2.8%, to $118.4 million in 2000 compared to $115.2 million in 1999. Cost of sales actually increased $21.4 million, but the increase was offset by a decrease of $18.2 million due to a decline in the currency exchange rate relative to 1999. The increase in cost of sales for 2000 was primarily attributable to higher logistic costs. In addition, we recognized an incremental, non-cash depreciation charge of $9.2 million for adjustments to reduce the cost of our RPC pool as a result of the reassessment of the useful life and the analysis of historical and future breakage and pool development for the main RPC pool. Cost of sales for European perishables RPC operations also includes a charge of $4.9 million for long-lived asset impairment for the book value of certain pooled transport containers called Econoboxes. The Econoboxes, which are relatively large containers used for the transport of goods, were supplied by a subsidiary of General Electric Company pursuant to a supply agreement. The Econobox program began in 1998. Due to reliability and durability characteristics of the Econobox and lower-than-expected demand for the product, we plan to discontinue the program in 2001. In June 2001, we terminated the supply contract with the Econobox supplier with no material adverse effect on us. The effect of the change in foreign currency exchange rates on revenues and cost of sales for 2000 resulted in a decrease in gross profit percentage of 1.4%. Adjusted for
45
the effect of the change in the currency exchange rate, gross profit decreased $13.5 million to 10.2% of related revenues for 2000 compared to 18.9% for 1999.
Pallet Services and Drum Reconditioning. Cost of sales for pallet services was $106.8 million and cost of sales from drum reconditioning was $69.2 million. In 2000, gross profit as a percentage of revenues for pallet services was 19.7% of related revenues and gross profit for drum reconditioning was 19.5% of related revenues.
Non-European Perishables RPC Operations. Cost of sales for the non-European perishables RPC operations increased by $12.2 million to $14.1 million in 2000 compared to $1.9 million in 1999. Costs of sales for North America RPCs accounted for $10.9 million of the increase. Cost of sales for our Argentina operation increased by $1.4 million to $3.4 million in 2000 compared to $1.9 million in 1999. The gross profit from our non-European perishables RPC operations was negligible since these operations are still in a start-up phase as they work to add customers and retailers and increase market share.
Dry Goods RPC Operations. Net cost of sales for dry goods RPC operations decreased $0.7 million, or 9.3%, to $6.8 million in 2000 from $7.5 million in 1999. Cost of sales actually increased 5.3%, or $0.4 million, but the increase was offset by a decrease of $1.0 million caused by a decline in the currency exchange rate relative to 1999. Gross profit as a percentage of revenues was 26.4% of revenues for this segment in 2000 compared to 26.5% of related revenues in 1999.
Selling, General and Administrative Expenses
Selling, general and administrative expenses increased to $64.7 million in 2000 from $24.5 million in 1999, primarily due to the acquisition of PalEx, IFCO-U.S., and the 2000 Purchased Companies. Selling, general and administrative expenses as a percentage of revenues increased to 17.4% in 2000 from 15.8% in 1999.
European Perishables RPC Operations. Net selling, general and administrative expenses increased $2.8 million to $24.0 million in 2000 compared to $21.2 million in 1999. Selling, general and administrative expenses actually increased $6.4 million, but the increase was offset by a decrease of $3.7 million due to a decline in the currency exchange rate relative to 1999. The increase in selling, general and administrative expenses was primarily attributable to an increase in the size of the sales and marketing organization in Europe, as well as an increase in the staff of the European operating headquarters, increased advertising, and consulting costs.
Pallet Services and Drum Reconditioning. Selling, general and administrative expenses for pallet services were $24.5 million and selling, general and administrative expenses for drum reconditioning were $11.0 million. These expenses constituted 18.4% of pallet service revenues and 12.8% of drum reconditioning revenues.
Non-European Perishables RPC Operations. Selling, general and administrative expenses increased $1.8 million, or 85.7%, to $3.9 million in 2000 compared to $2.1 million in 1999, which mainly reflected our Argentina operation. These expenses were 27.5% of related revenues in 2000 compared to 82.2% of related revenues in 1999. Selling, general
46
and administrative expenses for our Argentina operation increased $1.5 million to $3.6 million in 2000 from $2.1 million in 1999. The increase in selling, general and administrative expenses for Argentina included costs of$1.2 million in connection with start-up operations in Chile, Mexico, and Uruguay and our subsequent decision in 2000 to close those new operations.
Dry Goods RPC Operations. Net selling, general and administrative expenses increased $0.2 million, or 18.2%, to $1.3 million in 2000 from $1.1 million in 1999. Selling, general and administrative expenses actually increased $0.4 million, but the increase was offset by a decrease of $0.2 million caused by a decline in the currency exchange rate relative to 1999.
Other Items
Amortization of Goodwill and Other Intangible Assets. Amortization of goodwill and other intangible assets increased by $6.4 million to $6.7 million in 2000 compared to $0.3 million in 1999. The increase was attributable to the amortization of goodwill in conjunction with the PalEx merger.
Other Operating Expense (Income), Net.Other operating income was primarily the recovery of an outstanding tax claim in Switzerland.
Corporate Expenses.Corporate expenses represented the expenses of the parent company, IFCO Systems N.V., and IFCO North America.
Other Expenses, Net. Other expenses, net included interest expense of $24.8 million, which increased by $16.5 million over interest expense in 1999 of $8.3 million. The increase in interest expense was attributable to the interest on our senior subordinated notes, the additional borrowings for working capital for Europe and North America under our senior credit facility, and additional borrowings under the term loan facility of our senior credit facility to finance the cash portion of the purchase price of the 2000 Purchased Companies.
We recorded a foreign currency gain of $5.8 million in 2000 compared to a foreign currency loss of $1.1 million in 1999. The elimination of a loss was primarily attributable to a favorable change in the exchange rate between the U.S. dollar and the euro.
Losses from equity entities decreased by $1.4 million to $0.3 million in 2000 compared to $1.7 million in 1999. Our investment in IFCO-U.S. was accounted for as an equity investment in 1999, but was included in the combined and consolidated results of operations in 2000 since we purchased the remaining minority interest as of the date of the IPO.
Loss From Discontinued Operations
Our loss from discontinued operations included a provision for loss on the disposal of the new pallet manufacturing operations of $59.9 million. The components of this provision included the following: (1) $2.8 million for operating losses during the phase out period, (which is the period from December 31, 2000, to the anticipated disposal date), including interest of $3.8 million; (2) costs and expenses to exit the new pallet manufacturing
47
operation of $2.0 million; and (3) the carrying amount of the net assets of the new pallet manufacturing operation in excess of the estimated proceeds from disposal of approximately $55.1 million. We expect our proceeds from disposal of the new pallet manufacturing operations to total $54.3 million.
Costs and Expenses Related to Our Strategic Initiatives
Our results of operations for 2000 included $1.4 million of costs and expenses incurred in conjunction with our development of IFCO Online.
IFCO Online. We intend to develop tracking and tracing technology in the materials movement industry through IFCO Online. See “Business overview—Systems and Services—IFCO Online.” in “Information on the Company.” In 2000, we incurred $1.4 million in costs and expenses related to the development of the tracking and tracing programs at IFCO Online.
Effect of Non-Cash Items on Results of Operations
Our significant non-cash items in 2000, other than amortization of goodwill and loss on asset impairment, which are discussed above, are summarized below.
Our results of operations for 2000 include an extraordinary loss on the extinguishment of debt of $5.6 million. The loss occurred as a result of the write-off of unamortized deferred bank fees and other charges related to credit facilities that were paid off in conjunction with the IPO and merger.
We undertook a comprehensive review of our accounting for RPC refurbishment costs during the first quarter of 2000. As a result of this review, we concluded that we should adopt a new accounting method that we believe most fairly matches the RPC refurbishing costs with the revenue to which it is related. Accordingly, we now charge costs of sales for refurbishing expenses when an RPC begins the trip cycle and subsequently record the proportionate expense throughout the trip cycle. The underlying reason for this change in accounting policy is that refurbishing an RPC prepares it for the next trip cycle. Prior to 2000, we charged cost of sales for refurbishing expenses when the RPC finished the trip cycle. While the our previous accounting policy for refurbishing costs was in accordance with Dutch GAAP, we believe the policy adopted in 2000 is preferable. We have presented this policy change as a cumulative change in accounting principle as a credit of $0.8 million.
As discussed above under “Cost of Sales and Gross Profit—European Perishables RPC Operations,” cost of sales for our European perishables RPC operations included an adjustment, which was included in depreciation, to the book value of RPCs of $9.2 million for a reduction in the cost of the Company’s RPC pool as a result of the reassessment of useful life and the analysis of historical and future breakage and pool development for the main RPC pool.
48
Net Loss
As a result of the foregoing, the Company’s net loss increased by $96.5 million from $13.9 million in 1999 to $110.4 million in 2000. The increase was primarily due to the increase in loss from discontinued operations of $61.9 million, the increase in interest expense of $16.5 million, and the extraordinary loss on early extinguishment of debt of $5.6 million.
Year Ended December 31, 1999, Compared to Year Ended December 31, 1998
Revenues
Our total revenues increased $18.5 million, or 13.6%, to $154.7 million in 1999 from $136.2 million in 1998. Revenues for 1998 reflect reclassification of sales of granulate from other operating income to revenues to conform to the 1999 presentation.
European Perishables RPC Operations. Revenues from the European perishables RPC operations increased $16.9 million, or 13.5%, to $142.0 million in 1999 from $125.1 million in 1998. This increase was primarily attributable to an increase of 14.0% in the number of RPCs used, in the round-trip systems for fresh produce, and to a higher number of trips per RPC. This revenue increase was partially offset by a decrease of 4.1% related to changes in currency exchange rates relative to the previous period. The revenue increase was also a result of our establishing new retail partners, favorable harvests of citrus fruit, and increased business from existing customers. Revenues for 1999 reflect the correction of an information systems error that created a one-day duplication of revenues in Spain in the first month of 1999, resulting in a decrease of revenues of $0.4 million. Revenues for European perishables operations for 1998 reflect reclassifications of sales of granulate from other operating income to revenues to conform to the 1999 presentation.
Non-European Perishables RPC Operations. Revenues from the non-European perishables RPC operations increased $1.5 million or 136.4%, to $2.6 million in 1999 from $1.1 million in 1998, as a result of increased volume in Argentina.
Dry Goods RPC Operations. Revenues from the dry goods RPC operations increased $0.3 million, or 3.0%, to $10.2 million in 1999 from $9.9 million in 1998, as a result of increased business with a major customer and new business with Deutsche Post AG as a result of the contract that began in September 1999. This increase was offset by a decrease of 4.1% related to changes in currency exchange rates relative to the previous period.
Cost of Sales and Gross Profit
Gross profit increased to $30.2 million in 1999 from $30.0 million in 1998, primarily due to increased sales volume. Gross profit as a percentage of revenues decreased from 22.0% in 1998 to 19.5% in 1999.
49
European Perishables RPC Operations.The decrease in gross margin was primarily due to additional freight costs incurred to transport RPCs over longer distances in Europe and a non-recurring charge for RPC breakage in Europe. Additional costs, net of a reimbursement from Schoeller Plast AG, were incurred in 1999 as markets expanded in Europe. Cost of sales for 1999 reflect account charges for the full year in the treatment of washing costs in Denmark, an increased expense of $0.6 million, and an additional accrual for deposits payable based on the actual number of RPCs outstanding to customers in Spain, an increased expense of $0.7 million. In addition, costs of sales for 1999 reflect the correction of an information systems error that created an underreporting of transportation costs, resulting in increased cost of sales of $0.5 million.
Non-European Perishables RPC Operations. Gross margin for non-European perishables RPC operations sales was slightly lower in 1999 compared to 1998 due to additional start-up costs incurred in South American countries to expand market share.
Dry Goods RPC Operations. Gross margin from dry goods RPC operations as a percentage of related revenues increased from 13.0% in 1998 to 26.5% in 1999, primarily due to a reduction in internal RPC handling costs.
Selling, General and Administrative Expenses and Other Operating Income (Expenses), Net
Selling, general and administrative expenses and other operating income (expense), net increased $0.5 million, or 2.1%, to $23.9 million in 1999 from $23.4 million in 1998 and decreased as a percentage of revenues to 15.4% in 1999 from 17.2% in 1998. Certain expenses increased in 1999 accompanying growth in sales volume. Selling, general and administrative expenses increased in 1999 accompanying growth in sales volume. Selling, general and administrative expenses and other income (expenses), net as a percentage of revenues decreased due to expenditures made in 1998 to prepare for the increase in business that we anticipated in 1999. Thus, the dollar increase was at a lower rate than the growth in revenues. Selling, general and administrative expenses and other operating income (expense), net for 1998 reflects reclassification of sales of granulate to revenues and reclassification of factoring costs and expense to other income and expense to conform to the 1999 presentation.
Other Items
Merger and Integration Costs. Merger and integration costs consisted of $2.8 million for transaction costs incurred by PalEx, which we agreed to reimburse, and $0.7 million for severance pay and other costs related to the IPO.
Other Expenses, Net. Interest expense increased $0.2 million, or 2.5%, to $8.3 million in 1999 from $8.1 million in 1998. Interest income decreased $1.0 million, or 62.5%, to $0.6 million in 1999 from $1.6 million in 1998. The decrease in interest income was primarily a result of the reduction of receivables from related parties due to the requirement under our credit facilities. Other income and expense for 1998 reflects
50
reclassification of factoring costs and expense from other operating income to conform to the 1999 presentation.
Foreign currency losses increased $0.9 million, or 450.0%, to $1.1 million in 1999 from $0.2 million in 1998, primarily due to changes in the U.S. dollar and British pound exchange rates.
Losses from equity investments decreased $1.0 million, or 37.0%, to $1.7 million in 1999 from $2.7 million in 1998.
Net Loss
As a result of the foregoing, net loss increased to $13.9 million in 1999 from $8.9 million in 1998.
Pro Forma Operating Results
The following table sets forth selected pro forma financial data for the years ended December 31, 1999 and 2000. The pro forma financial data gives effect to the PalEx merger, the IPO, the initial offering of our senior subordinated notes, initial borrowings under our senior credit facility, other related transactions in March 2000, including the acquisition of the remaining minority interest in IFCO-U.S. and IFCO Europe, and the acquisitions of the 2000 Purchased Companies as if each had occurred on January I of each year presented. The results of operations of IFCO North America, IFCO-U.S., and the 2000 Purchased Companies are, therefore, included for the entire periods presented.
Functional currencies in our markets have been converted to U.S. dollars at the weighted average exchange rate during each period presented. The effect of these fluctuations in exchange rates have affected the comparison of the results of operations between periods and are noted in the discussion below.
| | For the year ending December 31,
| |
| | 1999
| | | 2000
| |
| | (dollars in thousands) (unaudited) | |
Revenues: | | | |
—European perishables | | $ | 141,984 | | 31.1 | % | | $ | 129,967 | | | 26.3 | % |
—Pallet services | | | 185,822 | | 40.7 | | | | 228,965 | | | 46.3 | |
—Drum reconditioning | | | 110,434 | | 24.2 | | | | 110,763 | | | 22.4 | |
—Non-European perishables | | | 8,339 | | 1.8 | | | | 15,665 | | | 3.2 | |
—Dry goods | | | 10,154 | | 2.2 | | | | 9,238 | | | 1.9 | |
—Intercompany sales | | | — | | — | | | | (320 | ) | | (0.1 | ) |
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|
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|
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|
|
| |
|
|
| | | 456,733 | | 100.0 | | | | 494,278 | | | 100.0 | |
Cost of sales: | | | | | | | | | | | | | |
—European perishables | | | 115,154 | | 25.2 | | | | 118,434 | | | 24.0 | |
—Pallet services | | | 131,220 | | 28.7 | | | | 174,411 | | | 35.3 | |
—Drum reconditioning | | | 87,567 | | 19.2 | | | | 89,780 | | | 18.2 | |
—Non-European perishables | | | 7,240 | | 1.6 | | | | 15,524 | | | 3.1 | |
—Dry goods | | | 7,467 | | 1.6 | | | | 6,796 | | | 1.4 | |
—Intercompany sales | | | — | | — | | | | (320 | ) | | (0.1 | ) |
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| | | 348,648 | | 76.3 | | | | 404,625 | | | 81.9 | |
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| | For the year ending December 31,
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| | 1999
| | | 2000
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| | (dollars in thousands) (unaudited)
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Total gross profit | | | 108,085 | | | 23.7 | | | | 89,653 | | | 18.1 | |
Selling, general and administrative expenses: | | | | | | | | | | | | | | |
—European Perishables | | | 21,239 | | | 4.7 | | | | 23,998 | | | 4.9 | |
—Pallet Services | | | 34,801 | | | 7.6 | | | | 43,313 | | | 8.8 | |
—Drum Reconditioning | | | 11,557 | | | 2.5 | | | | 13,025 | | | 2.6 | |
—Non-European Perishables | | | 4,273 | | | 0.9 | | | | 4,363 | | | 0.9 | |
—Dry goods | | | 1,144 | | | 0.3 | | | | 1,324 | | | 0.2 | |
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| | | 73,014 | | | 16.0 | | | | 86,023 | | | 17.4 | |
Merger and integration costs | | | 3,519 | | | 0.8 | | | | — | | | — | |
Amortization of goodwill and other intangible assets | | | 10,591 | | | 2.3 | | | | 10,304 | | | 2.1 | |
Other operating expense (income), net | | | (639 | ) | | (0.1 | ) | | | (1,956 | ) | | (0.4 | ) |
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Income (loss) from operations: | | | | | | | | | | | | | | |
—European perishables | | | 1,080 | | | 0.2 | | | | (16,381 | ) | | (3.3 | ) |
—Pallet services | | | 13,515 | | | 3.0 | | | | 4,986 | | | 1.0 | |
—Drum reconditioning | | | 8,085 | | | 1.8 | | | | 5,050 | | | 1.0 | |
—Non-European perishables | | | (2,908 | ) | | (0.7 | ) | | | (4,476 | ) | | (0.9 | ) |
—Dry goods | | | 1,828 | | | 0.4 | | | | 6,103 | | | 1.2 | |
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| | | 21,600 | | | 4.7 | | | | (4,718 | ) | | (1.0 | ) |
Corporate expenses | | | (4,816 | ) | | (1.1 | ) | | | (10,416 | ) | | (2.1 | ) |
Other expenses, net | | | (22,941 | ) | | (4.9 | ) | | | (28,405 | ) | | (5.7 | ) |
Income tax (provision) benefit | | | (8,154 | ) | | (1.8 | ) | | | (465 | ) | | (0.1 | ) |
Minority interest | | | (1,291 | ) | | (0.3 | ) | | | — | | | — | |
Losses from equity entities, net | | | (1,738 | ) | | (0.4 | ) | | | 131 | | | 0.0 | |
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Loss from continuing operations before discontinued operations, extraordinary loss and cumulative effect of change in accounting principle | | | (17,340 | ) | | (3.8 | ) | | | (43,873 | ) | | (8.9 | ) |
Income (loss) from discontinued operations | | | 6,377 | | | 1.4 | | | | (61,279 | ) | | (12.4 | ) |
Extraordinary loss on early extinguishment of debt | | | — | | | — | | | | (5,600 | ) | | (1.2 | ) |
Cumulative effect of change in accounting principle | | | — | | | — | | | | 770 | | | 0.2 | |
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Net loss | | $ | (10,963 | ) | | (2.4 | )% | | $ | (109,982 | ) | | (22.3 | )% |
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Revenues
Pro forma revenues increased $37.6 million, or 8.2% to $494.3 million in 2000 compared to $456.7 million in 1999.
European Perishables RPC Operations. Net revenues from the European perishables RPC operations decreased $12.0 million, or 8.5%, to $130.0 million in 2000 from $142.0 million in 1999. Revenues actually increased $7.9 million, or 5.6%, but the increase was offset by a decrease of $19.9 million caused by a decline in the currency exchange rate relative to 1999. The increase in revenues was primarily attributable to a higher penetration of existing customers and the addition of new retailers to our round-trip
52
systems. Total annual RPC trips increased to 194.6 million in 2000 from 187.6 million in 1999.
Pallet Services. Pro forma pallet services revenues increased $43.2 million, or 23.3%, to $229.0 million in 2000 from $185.8 million in 1999. Revenues in 1999 were negatively affected by the loss of sales to CHEP USA, which was a result of the decision to discontinue selling to CHEP USA in 1998. “Same store” sales of recycled pallets increased $23.2 million, or 27.9%, in 2000 compared to 1999 and were primarily the result of our efforts to replace the lost CHEP USA sales. The replacement sales were from existing recycled and remanufactured pallet products offered to both existing and new customers through additional sales and marketing efforts. In an effort to replace the business with CHEP USA, we aggressively pursued recycled pallet programs with Wal-Mart and Sam’s Wholesale Clubs. These programs were implemented by PalEx beginning in 1998, but were terminated in their entirety at successive locations during 2000. The Wal-Mart and Sam’s recycling programs were replaced with recycling programs with K-Mart beginning during the second quarter of 2000. In addition to the sales and marketing efforts, we converted two of our North American manufacturing facilities from the manufacture of CHEP pallets to the processing of recycled and remanufactured pallets and opened three additional plants for the express purpose of providing additional supplies of recycled and remanufactured pallets. Sales for the 2000 Purchased Companies increased $18.3 million, or 21.2%, in 2000 compared to 1999, primarily due to aggressive marketing strategy in the Southwestern United States. Rental revenues from our Canadian pallet rental pool increased $1.6 million, or 9.9%, to $17.8 million in 2000 from $16.2 million in 1999. There was no material difference in the exchange rates between 1999 and 2000 that were used to convert the results of operations of our Canadian operations.
Drum Reconditioning. Pro forma revenues for drum reconditioning were relatively unchanged in 2000 compared to 1999. Drum reconditioning revenues from agricultural customers declined in the Southwestern United States, but the decline was offset by an increase in revenues from industrial customers in the Southeastern United States.
Non-European Perishables RPC Operations. Pro forma revenues for non-European perishables RPC operations increased $7.4 million, or 89.2%, to $15.7 million in 2000 compared to $8.3 million in 1999. The increase is attributable to increased revenues from RPC operations in North America, where pro forma revenues increased from $5.8 million in 1999 to $11.2 million in 2000, and to the revenue increase from our Argentina operation, where revenues increased by $1.8 million to $4.4 million in 2000 compared to $2.6 million in 1999. The North American RPC operation expanded its RPC pool and benefited from additional sales from RPC programs with large retailers.
Dry Goods RPC Operations. Net revenues from dry goods RPC operations decreased $1.0 million, or 9.8%, to $9.2 million in 2000 from $10.2 million in 1999. Revenues actually increased $0.5 million, or 4.9%, but the increase was offset by a decrease of $1.5 million caused by a decline in the currency exchange rate relative 1999.
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Cost of Sales and Gross Profit
Pro forma cost of sales increased $56.0 million, or 16.1% to $404.6 million in 2000 compared to $348.6 million in 1999. Pro forma gross profit decreased $18.4 million, or 17.0%, to $89.7 million for 2000 compared to $108.1 million in 1999.
European Perishables RPC Operations.Net cost of sales increased $3.2 million, or 2.8%, to $118.4 million in 2000 compared to $115.2 million in 1999. Cost of sales actually increased $21.4 million, but the increase was offset by a decrease of $18.2 million due to a decline in the currency exchange rate relative to 1999. The increase in cost of sales for 2000 was primarily attributable to higher logistic costs. In addition, we recognized an incremental, non-cash depreciation charge of $9.2 million for adjustments to reduce the cost of our RPC pool as a result of the reassessment of the useful life and the analysis of historical and future breakage and pool development for the main RPC pool. Cost of sales for European perishables RPC operations also includes a charge of $4.9 million for long-lived asset impairment for the book value of certain pooled transport containers called Econoboxes. The Econoboxes, which are relatively large containers used for the transport of goods, were supplied by a subsidiary of General Electric Company pursuant to a supply agreement. The Econobox program began in 1998. Due to reliability and durability characteristics of the Econobox and lower-than-expected demand for the product, we plan to discontinue the program in 2001. We thereafter cancelled the supply contract with the Econobox supplier with no material adverse effect on us. The effect of the change in foreign currency exchange rates on revenues and cost of sales for 2000 resulted in a decrease in gross profit percentage of 1.4%. Adjusted for the effect of the change in the currency exchange rate, gross profit decreased $13.5 million to 10.2% of related revenues for 2000 compared to 18.9% for 1999.
Pallet Services. Pro forma cost of sales for pallet services increased $43.2 million, or 32.9%, to $174.4 million in 2000 compared to $131.2 million in 1999. Gross profit as a percentage of related pro forma revenues decreased to 23.8% in 2000 compared to 29.4% in 1999. Gross margin declined in 2000 due to reduced prices designed to capture market share and increased cost of reusable pallet cores.
Drum Reconditioning. Pro forma cost of sales for drum reconditioning increased $2.2 million, or 2.5%, to $89.8 million in 2000 compared to $87.6 million in 1999. Gross profit as a percentage of related pro forma revenues decreased to 18.9% in 2000 from 20.7% in 1999. Gross margin declined in 2000 due to the decline in sales to agricultural customers, which were replaced by lower gross margin sales to industrial customers.
Non-European Perishables RPC Operations.Pro forma cost of sales for non-European perishables RPC operations increased $8.3 million to $15.5 million in 2000 from $7.2 million in 1999, primarily due to the increased volume of revenues in the North American RPC perishables operations. Gross margin as a percentage of related pro forma revenues decreased to 0.9% in 2000 from 13.2% in 1999. The decrease in gross margin percentage was primarily attributable to the North American operation, where the costs of developing and establishing an RPC market were higher than in our European RPC operations. The North American and Argentina RPC operations are still developing and can be expected to continue to reflect low gross margins.
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Dry Goods RPC Operations.Net cost of sales for dry goods RPC operations decreased $0.7 million, or 9.3%, to $6.8 million in 2000 from $7.5 million in 1999. Cost of sales actually increased 5.3%, or $0.4 million, but the increase was offset by a decrease of $1.0 million caused by a decline in the currency exchange rate relative to 1999. Gross profit as a percentage of revenues was 26.4% of revenues for this segment in 2000 compared to 26.5% of related revenues in 1999.
Selling, General and Administrative Expenses
Pro forma selling, general and administrative expenses increased $13.0 million, or 17.8%, to $86.0 million in 2000 compared to $73.0 million in 1999. The increase was primarily attributable to the pallet services and drum reconditioning segments.
European Perishables RPC Operations.Net selling, general, and administrative expenses increased $2.8 million to $24.0 million in 2000 compared to $21.2 million in 1999. Selling, general and administrative expenses actually increased $6.4 million, but the increase was offset by a decrease of $3.7 million due to a decline in the currency exchange rate relative to 1999. The increase in selling, general and administrative expenses was primarily attributable to an increase in the size of the sales and marketing organization in Europe, as well as an increase in the staff of the European operating headquarters, increased advertising, and consulting costs.
Pallet Services. Pro forma selling, general and administrative expenses for pallet services increased $8.5 million, or 24.4%, to $43.3 million in 2000 compared to $34.8 million in 1999. The increase was primarily attributable to the allocation of North American corporate expenses. See “Other Items—Corporate Expenses” below for a description of the corporate expenses.
Drum Reconditioning. Pro forma selling, general and administrative expenses for drum reconditioning increased $1.4 million, or 12.1%, to $13.0 million in 2000 compared to $11.6 million in 1999. The increase was primarily attributable to the allocation of North American corporate expenses. See “Other Items—Corporate Expenses” below for a description of the corporate expenses.
Non-European Perishables RPC Operations. Pro forma selling, general, and administrative expenses for non-European perishables RPC operations increased $0.1 million to $4.4 million in 2000 from $4.3 million in 1999. Selling, general and administrative expenses for 2000 are net of a marketing cost and expense reimbursement from our RPC supplier in North America in the amount of $2.0 million. Excluding this reimbursement, selling, general and administrative expenses for our North American RPC operation increased $0.6 million in 2000 over 1999. The increase was attributable to the added administrative and operational infrastructure required to expand RPC operations in North America.
Dry Goods RPC Operations. Net selling, general and administrative expenses increased $0.2 million, or 18.2%, to $1.3 million in 2000 from $1.1 million in 1999. Selling, general and administrative expenses actually increased $0.4 million, but the increase was offset by a decrease of $0.2 million caused by a decline in the currency exchange rate relative to 1999.
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Other Items
Amortization of Goodwill and Other Intangible Assets. Amortization of goodwill and other intangible assets was primarily attributable to the amortization related to the PalEx merger and the acquisition of the 2000 PurchasedCompanies.
Corporate Expenses. Corporate expenses net of allocations increased $5.6 million, or 116.7%, to $10.4 million in 2000 compared to $4.8 million in 1999. The amount for 1999 represented the corporate expenses of PalEx. The increase was primarily attributable to the creation of the new corporate entity, the effect of the creation of a managerial and operating infrastructure in North America, which was begun in late 1999, the creation of a management infrastructure for IFCO Systems, and the additional costs of being a public company.
Other Expenses, Net. Other expenses, net increased $5.5 million, or 24.0%, to $28.4 million in 2000 compared to $22.9 million in 1999. The increase was primarily attributable to interest expense, which increased to $34.6 million in 2000 from $26.4 million in 1999. Interest expense increased due to additional borrowings in 2000 for working capital needs for European and North American operations. We recorded a foreign currency gain of $5.8 million in 2000 compared to a foreign currency loss of $1.1 million in 1999. The elimination of a loss was primarily attributable to a favorable change in the exchange rate between the U.S. dollar and the euro. Miscellaneous income decreased $2.3 million from 1999 to 2000.
Income (Loss) From Discontinued Operations
Income from discontinued operations for 1999 represents the pro forma income from the new pallet manufacturing operations for that period. Our loss from discontinued operations includes a provision for loss on the disposal of the new pallet manufacturing operations of $59.9 million. The components of this provision include the following: (1) $2.8 million for operating losses during the phase out period, (which is the period from December 31, 2000, to the anticipated disposal date), including interest of $3.8 million; (2) costs and expenses to exit the manufacturing operation of $2.0 million; and (3) the carrying amount of the net assets of manufacturing operation in excess of the proceeds from disposal of approximately $55.1 million. We expect our proceeds from disposal of the new pallet manufacturing operations to total $54.3 million.
Net Loss
As a result of the foregoing, the Company’s pro forma net loss increased $99.0 million from $11.0 million in 1999 to $110.0 million in 2000. The increase was primarily due to the increase in loss from discontinued operations of $60.7 million, the increase in interest expense of $8.2 million, and the extraordinary loss on early extinguishment of debt of $5.6 million.
Impact of Inflation
The results of our operations for the periods discussed have not been materially affected by inflation.
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Seasonality
Our RPC revenues vary depending on the fruit and vegetable harvesting season in different countries. Historically, a higher portion of our sales and operating income from RPCs has been recognized in the fourth quarter than in the first quarter, which has historically been the weakest quarter. Revenues in Germany and France, for example, are highest in summer and fall. Revenues in Southern Europe reach a peak late in fall and throughout winter. Seasonality also has an influence on pricing, as transportation costs incurred during the winter to transport our RPCs from warmer countries in Southern Europe are higher than the costs to transport the RPCs from closer locations in Central Europe. We accordingly charge customers in these Southern European countries higher usage fees.
The pallet manufacturing, recycling, and crating business in North America are subject to seasonal variations in operations and demand. The third quarter is traditionally the quarter with the lowest demand for these businesses. We have a significant number of agricultural customers for these businesses and typically experience the greatest demand for new pallets from these customers during the citrus and produce harvesting seasons, generally October through May. Yearly results can fluctuate significantly in this region depending on the size of the citrus and produce harvests, which, in turn, largely depend on the occurrence and severity of freezing weather and changes in rainfall. Adverse weather conditions may also affect our ability to obtain adequate supplies of lumber at a reasonable cost. Our North American locations serving predominantly manufacturing and industrial customers experience less seasonality. Our industrial container business is seasonally impacted in the Southeastern and Western United States by the agricultural industries. Reconditioned drum sales are strongest during a period generally beginning in April and extending through September, with preseason production for this period running from January through March.
Euro Currency
On January 1, 1999, conversion rates of the national currencies of eleven European Union members, including Germany, were taxed against a common currency, called the euro. Each participating country’s currency is legal tender during a transition period from January 1, 1999, until January 1, 2002, after which only the euro will be used. We have assessed our internally developed and purchased information technology applications to determine the changes needed to process euro-denominated transactions. As a result, our systems have been changed to process euro-denominated transactions. Beginning in 2000, the euro is our functional currency.
Changes in Management
In August 2000, Karl Pohler became the CEO of IFCO Online. He subsequently became the Chief Executive Officer of IFCO Systems in December 2000. Our senior management changes in 2000 also included the addition of Michael W. Nimtsch as Chief Financial Officer in October 2000. Our former Chief Financial Officer, Vance K.
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Maultsby, Jr., became Senior Executive Vice President, Corporate Finance at that time. In December 2000, Wolfgang Orgeldinger was added to our senior management as Chief Information Officer. See “Directors and senior management” in “Directors, Senior Management and Employees.”
Pursuant to the terms of their amended and restated employment agreements, the employment terms of Vance K. Maultsby, Jr., as Senior Executive Vice President, Corporate Finance, and Edward E. Rhyne, as Executive Vice President and General Counsel, ended on June 30, 2001, and they ceased being members of senior management.
In March 2001, Howe Q. Wallace, formerly Executive Vice President, Human Resources, ceased being a member of senior management.
| | Liquidity and Capital Resources |
Cash Flow
Our sources of cash, to the extent they originate in different countries where we operate, are not restricted as to their movement from country to country.
Our cash requirements generally follow the seasonality of our revenue generation. In addition, our perishables RPC operations require cash, generally in the spring, for refund of RPC deposits. See “Seasonality.”
Operating activities used $7.7 million in cash in 2000 compared to $36.3 million provided by operating activities in 1999, a decrease of $44.0 million. Our non-cash operating items in 2000, which includes the loss on sale of our discontinued manufacturing segment of $59.9 million, the loss on asset impairment of $4.9 million, and extraordinary loss on early extinguishment of debt of $5.6 million, increased $75.7 million from $41.5 million in 1999 to $117.7 million in 2000. Our proceeds from factoring decreased $7.4 million, or 22.5%, from $32.9 million in 1999 to $25.5 million in 2000 due to lower factored sales volume. Prepaid expenses and other current assets increased $11.4 million in 2000 compared to a decrease of $0.4 million in 1999. The increase in prepaid expenses is primarily attributable to fees paid for our indebtedness, which are being amortized over the respective lives of the debt. Accounts payable, accrued expenses, other current liabilities and other non-current liabilities increased $15.8 million in 1999 compared to a decrease of $31.8 million in 2000, due to more timely payments to trade creditors in 2000 compared to 1999.
Operating activities provided $36.3 million of cash in 1999 compared to $59.9 million in 1998, which represents a decrease of $23.6 million, or 39.4%. During 1998 we increased our factoring of accounts receivable, which led to a one-time positive cash flow of $25.4 million. Accounts receivable, net of factoring volume, increased $4.0 million in 1999 compared to a decrease of $27.6 million in 1998 caused by the one-time factoring proceeds. During the same period, accounts payable, accrued liabilities, and other liabilities increased $15.8 million compared to an increase of $6.9 million in 1998. These increases accompanied the higher sales volume in 1999 as compared to 1998.
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Cash used in investing activities increased $228.6 million to $265.1 million in 2000 compared to $36.5 million in 1999. We used $165.4 in 2000 to pay for the cash portion of the merger and the 2000 Purchased Companies. Capital expenditures for RPCs and property, plant and equipment increased $48.5 million in 2000 to $79.3 million compared to $30.8 million in 1999. We also paid $21.0 million for the options and other rights of GE Erste in 2000.
Cash used in investing activities in 1999 was $36.5 million compared to $38.8 million in 1998, a decrease of $2.3 million, or 5.9%. The majority of cash used in both periods was for the purchase of RPCs and property, plant and equipment. The purchase of RPCs decreased by $10.4 million to $27.7 million in 1999 from $38.1 million in 1998, mainly because of a lower average price for purchased RPCs due to the product mix. Cash paid for merger costs and new information technology was $5.1 million in 1999.
Cash provided by financing activities was $280.1 million in 2000 compared to $7.8 million of cash used in financing activities in 1999. The cash provided by financing activities in 2000 includes the proceeds of the issuance of our ordinary shares of $203.2 million and net borrowings of long-term debt of $276.6 million. We also used $23.1 million of cash in 2000 to repay acquired indebtedness.
Cash used in financing activities was $7.8 million in 1999 compared to cash used in financing activities of $6.4 million in 1998. The payments on long-term bank borrowings and capital lease obligations were partially offset by proceeds from the revolving bank borrowings.
The Merger and Initial Public Offering
In March 2000, we completed the merger of PalEx with and into Silver Oak Acquisition Corp., our wholly owned subsidiary, which changed its name to “PalEx, Inc.” PalEx subsequently changed its name to “IFCO Systems North America, Inc.” As a result of the merger and related transactions, we own all of the stock of the IFCO Companies and IFCO North America. In the merger, PalEx stockholders received merger consideration with a total value of $9.00 per share consisting of cash and/or our ordinary shares for each share of PalEx common stock. The total merger consideration for all the shares of PalEx common stock was $71.4 million in cash and 7.4 million of our ordinary shares based on elections by PalEx stockholders and adjustments pursuant to the merger agreement. The total consideration for the merger was $184.5 million for the PalEx common stock plus the assumption of debt of PalEx, which was $153.5 million as of March 8, 2000.
In connection with the merger, we also completed an initial public offering of 13.0 million ordinary shares in March 2000 and subsequently issued an additional 1.95 million ordinary shares upon the underwriters’ exercise of their overallotment option. The total net proceeds to us from the IPO, including the exercise of the overallotment option, were $203.2 million. The net proceeds from the IPO were used, along with cash on hand, the net proceeds from the initial offering of the senior subordinated notes, and borrowings from our senior credit facility, to repay a substantial portion of the debt of the IFCO Companies and PalEx, to pay the cash portion of the merger consideration to PalEx stockholders, to fund the cash payment due to General Electric Capital Corporation and
59
General Electric Erste Beteiligungs GmbH described below, and to fund our purchase of the remaining joint venture interest in IFCO-U.S.
In connection with the merger, Schoeller Logistics Industries GmbH and Gebrüder Schoeller Beteilingungsverwaltungs GmbH contributed to IFCO Systems, directly or indirectly, the outstanding capital shares of IFCO Europe, MTS, and IFCO International owned by them.
In addition, we, together with Schoeller Industries, the shareholders of Schoeller Industries, Schoeller Plast Industries GmbH, and Gebrijder Schoeller entered into the Option Release and IPO-Facilitation Agreement with GE Capital and GE Erste, in connection with the merger and the IPO. Pursuant to that agreement, Schoeller Logistic Technologies Holding GmbH issued a DM45.0 million, or approximately $19.8 million, convertible debenture to GE Erste in exchange for the contribution of the preferential share of IFCO Europe owned by GE Erste. We also paid GE Capital and GE Erste DM43.0 million, or approximately $21.0 million (as of March 8, 2000), out of the net proceeds of the IPO, the initial offering of the senior subordinated notes, and the initial borrowings under our senior credit facility in consideration of the release of GE Capital’s and GE Erste’s options and other rights to purchase shares of the IFCO Companies.
Credit Facilities
On the closing date of the IPO and the merger with PalEx, IFCO Systems and IFCO North America entered into a new syndicated, secured senior credit facility, which was amended and restated on March 31, 2000 to complete the syndication. The syndicate of banks, financial institutions, and other entities includes Canadian Imperial Bank of Commerce and Bank One, Texas, NA. IFCO North America is the borrower, and we and our other subsidiaries are guarantors. CIBC World Markets Corp. and Bank One Capital Markets, Inc., are the co-arrangers, and Bank One, Texas, NA is also the administrative agent. The senior credit facility replaced the former credit facilities of IFCO Europe and PalEx’s senior credit facility, the outstanding balances of all of which were repaid in March 2000 with cash on hand, the net proceeds of the IPO and the offering of the senior subordinated notes discussed below, and initial borrowings under the senior credit facility.
The results of operations for the year ended December 31, 2000 include an extraordinary loss on the extinguishment of debt of $5.6 million. The loss occurred as a result of the write-off of unamortized deferred bank fees and other charges related to credit facilities that were paid off in conjunction with the merger and related transactions.
In April 2001, effective December 31, 2000, the senior credit facility was amended to substantially modify its terms.
Terms of Senior Credit Facility from the Closing Date of the IPO and the Merger to December 31, 2000
The senior credit facility, until amended effective as of December 31, 2000, provided for borrowings of up to $235.0 million and consisted of (1) a multi-draw term loan facility in
60

an aggregate principal amount of up to $108.8 million and (2) a revolving credit facility providing for revolving loans to IFCO North America of up to $126.3 million. The term loan could be borrowed in up to 20 drawings commencing on the closing date of the IPO and the merger and ending on the third anniversary of the closing date. The term loan could only be used to finance permitted acquisitions. Permitted acquisitions included any acquisition in which the total consideration paid did not exceed $25.0 million. Pursuant to the senior credit facility, we obtained consent for three acquisitions completed during the three months ended September 30, 2000 with an aggregate purchase price of $89.5 million. In connection with obtaining this consent, the senior credit facility was amended as of July 31, 2000, so that the aggregate amount of consideration we or our subsidiaries could pay in connection with additional permitted acquisitions during any consecutive 12-month period could not exceed $50.0 million.
IFCO North America had available to it a multi-currency swingline facility for short-term borrowings denominated in certain readily available and freely tradable currencies in an amount not to exceed $50.0 million and a dollar swingline facility in an amount not to exceed $25.0 million. Any multi-currency swingline loan or dollar swingline loan reduced availability under the revolving credit facility on a dollar-for-dollar basis. IFCO North America could obtain letters of credit, in an aggregate amount not in excess of $25.0 million of the revolving credit facility, issued by Canadian Imperial Bank of Commerce and Bank One, NA. Drawings under any letter of credit are to be reimbursed by IFCO North America on the same business day if the draw is presented and notice is provided to IFCO North America prior to 12:00 P.M. Chicago time. Letters of credit issued also reduced availability under the revolving credit facility.
IFCO North America was able to draw on the revolving credit facility through the third anniversary of the closing date of the merger and the IPO and the revolving credit facility matured on the sixth anniversary of the closing date. The revolving credit facility could be utilized to make capital expenditures and to finance the working capital needs of us and our subsidiaries in the ordinary course of business. The revolving credit facility was also used to pay fees and expenses related to the merger transactions. The borrowing base under the revolving credit facility was based on a percentage of our eligible accounts receivable, eligible inventory, and eligible RPCs. Eligible accounts receivable excludes accounts receivable in certain European countries in which a security interest in such receivables cannot be perfected. Eligible inventory includes pallets that we and our subsidiaries own for rent to third parties. Eligible RPCs include those RPCs owned by IFCO-U.S.
The outstanding amounts under the term loan and the revolving credit facility, as well as the swingline facility described below, bore interest at interest rates determined based upon our consolidated total leverage ratio, which was defined in the credit agreement for the senior credit facility, and changes quarterly. The rates ranged from a high of 300 basis points over LIBOR and 200 basis points over prime rate, if our consolidated total leverage ratio was greater than 3.25, to a low of 200 basis points over LIBOR and 100 basis points over prime rate, if our consolidated total leverage ratio was less than 1.75. The senior credit facility established a 25 basis point increase if the consolidated total leverage ratio was 1.75 to less than 2.25 and a similar increase for each .50 increase in the consolidated
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total leverage ratio. Generally, we could elect one-, two-, three- and six-month LIBOR. As of December 31, 2000, the outstanding debt under the term loan and revolving credit facility had a weighted average interest rate of 9.0% per annum.
There was $136.0 million outstanding under the senior credit facility as of December 31, 2000, including €51.1 million (or $48.0 million) under the multi-currency swingline facility, $78.0 million under the term loan, and $10.0 million under the revolving credit facility.
The outstanding amounts under the term loan and the revolving credit facility were repayable in 12 consecutive quarterly installments commencing in June 2003 in an aggregate amount for each 12-month period equal to 20% in the first period, 30% in the second period, and 50% in the third period.
Terms of Amended Senior Credit Facility, Effective as of December 31, 2000
In April 2001, we entered into an amendment of terms on the senior credit facility with an effective date of December 31, 2000. The amended senior credit facility provides for borrowings of up to $178.0 million and consists of (1) a term loan facility in an aggregate principal amount of $78.0 million and (2) a revolving credit facility providing for revolving loans to IFCO North America of up to $100.0 million that we may draw on until February 4, 2003. There are no additional borrowings available on the amended term loan, nor are there any further permitted acquisitions. The principal balance of the amended term loan must be reduced by the proceeds of certain asset sales, as defined, including the proceeds from the sale of IFCO North America’s new pallet manufacturing operations. The amended term loan is payable in monthly installments of $0.7 million beginning in September 2001, with the balance due in February 2003, which is also the new maturity date of the amended revolving credit facility. The aggregate amended term loan amount is permanently reduced by any required principal reduction.
The amended senior credit facility provides multi-currency and dollar swingline facilities in the amounts of $50.0 million and $10.0 million, respectively, essentially on the same terms as the senior credit facility. Letters of credit continue to be available pursuant to the amended senior credit facility in an aggregate amount not to exceed $25.0 million on essentially the same terms as the senior credit facility. Loans under the amended senior credit facility may, however, no longer be made in Canadian dollars.
The amended senior credit facility permits cumulative capital expenditures in the amount of $26.5 million through June 30, 2001, $37.8 million through September 30, 2001, $47.0 million through December 31, 2001, and $50.0 million for each four-quarter period ending thereafter.
The amended term loan and amended revolving credit facility bear interest from a high of 400 basis points over LIBOR and 250 basis points over prime rate, if our consolidated total leverage ratio is greater than 4.50, to a low of 275 basis points over LIBOR and 200 basis points over prime rate, if our consolidated total leverage ratio is less than 3.00. The amended senior credit facility establishes a 25 basis point increase for LIBOR margin if the consolidated total leverage ratio is 3.00 to less than 3.50, a 50 basis point increase if
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the consolidated total leverage ratio is 3.50 to less than 4.00, a 25 basis point increase if the consolidated total leverage ratio is 4.00 to less than 4.50, and a 25 basis point increase if the consolidated total leverage ratio is over 4.50. The amended term loan and amended revolving credit facility establish a 25 basis point increase for prime rate margin if the consolidated total leverage ratio is 4.00 to less than 4.50 and a 25 basis point increase for prime rate margin if the consolidated total leverage ratio is over 4.50.
There was $136.0 million outstanding under the amended senior credit facility as of December 31, 2000, including €51.1 million (or $48.0 million) under the multi-currency swingline facility, $78.0 million under the term loan, and $10.0 million under the revolving credit facility.
On June 12, 2001, we entered into an amendment to the amended senior credit facility. The amendment includes the following changes: (1) amending the definition of consolidated EBITDA by reducing the maximum allowable non-recurring expenses or losses that can be added to consolidated net income in determining consolidated EBITDA, other than those expenses or losses related to IFCO North America’s sale of its pallet manufacturing business; (2) granting to us and IFCO North America 180 days (an increase of 30 days) from the end of IFCO North America’s 2000 fiscal year to provide the 2000 audited financial statements to the administrative agent and the lenders (which was waived through July 3, 2001); (3) restricting payments in respect of the senior subordinated notes and the subordinated seller notes when a default or event of default occurs and is continuing; and (4) adding certain short term debt to the forms of obligations that we and IFCO North America agree not to make optional payments in respect of or modify, other than modifications that would extend the maturity or reduce the amount of interest payments or principal due in respect of such obligations. In addition, the administrative agent and the lenders also consented to the asset sale of certain of our pallet manufacturing operations and the assignment by us of promissory notes received by us as consideration for the asset sale to the administrative agent for the benefit of the lenders.
Terms Common to the Senior Credit Facility and the Amended Senior Credit Facility
IFCO North America’s obligations are guaranteed by us and substantially all of our existing subsidiaries and each of our future direct and indirect subsidiaries, other than subsidiaries deemed immaterial by the administrative agent. IFCO North America’s obligations and the guarantees are secured by a perfected first priority security interest in all of the loan parties’ substantial tangible and intangible assets, except for those assets the co-lead arrangers determine in their sole discretion that the costs of obtaining the security interest are excessive in relation to the value of the security.
The amended senior credit facility contains a number of covenants that, among other things, limit our and our subsidiaries’ ability to dispose of assets, incur additional debt, merge or consolidate, pay dividends, create liens on assets, enter into sale and leaseback transactions, make investments, loans, or advances, make acquisitions, make capital expenditures, prepay debt, or engage in certain transactions with affiliates, and otherwise restricts certain corporate activities. In addition, we and our subsidiaries are required to
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comply with specified ratios and tests, including a minimum net worth test, a fixed charge coverage ratio, an interest coverage ratio, a leverage ratio, and a minimum EBITDA requirement. The senior credit facility contained all the same terms. At December 31, 2000, we were in compliance with all financial covenants of the amended senior credit facility.
The amended senior credit facility contains customary events of default, including non-payment of principal, interest, or fees, material inaccuracy of representations and warranties, violation of covenants, cross-default to certain other debt, certain events of bankruptcy and insolvency, certain events under ERISA, material judgments, actual or asserted invalidity of any guarantee, security document, subordination provision, or security interest, and a change of control in certain circumstances. The senior credit facility contained all of the same terms.
The approximate level of borrowings available under the senior credit facility as of December 31, 2000 was $42.0 million. The approximate level of borrowings available under the amended senior credit facility as of June 19, 2001 was $2.5 million.
Senior Subordinated Notes
On March 8, 2000, we issued €200.0 million principal amount of senior subordinated notes in a private placement. The total net proceeds to the Company from the issuance of the senior subordinated notes were $184.7 million. The senior subordinated notes mature on March 15, 2010. Interest at the rate of 10 5/8% per year from the date of issuance is payable semiannually in arrears on each March 15 and September 15, commencing September 15, 2000. The senior subordinated notes are not secured, but are guaranteed by the Company’s material subsidiaries. The senior subordinated notes and the guarantees rank behind all of our existing and future senior debt, including our obligations under our senior credit facility. The indenture governing the senior subordinated notes contains a number of significant covenants, which restrict our corporate and business activities, including its ability to dispose of assets, incur additional debt, prepay other debt, pay dividends, repurchase or redeem capital stock, enter into specified investments or create new subsidiaries, enter in to sale and lease-back transactions, make specific types of acquisitions, engage in mergers or consolidations, create liens, or engage in certain transactions with affiliates.
Receivable Factoring
The amended senior credit facility and the senior subordinated notes permit, and the senior credit facility permitted, specified levels of receivable factoring. Several years ago, IFCO GmbH and, subsequently, other subsidiaries of IFCO GmbH, entered into factoring agreements under which these IFCO GmbH companies could offer all of their trade receivables to a factoring agent. In 2000, subsequent to the IPO, IFCO GmbH and these subsidiaries entered into new factoring agreements with the factoring agent, DG Diskontbank. Under the factoring agreements, the sales price is the nominal value of the receivable less a factoring fee of 0.45% of the nominal value of the factored receivables. The factoring agent has the right to collect the receivables and bears the collection risk.
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The factoring agent is required to remit 75% of the factored receivables to these IFCO GmbH companies. The remainder, less the factoring charge, is held in an escrow account and is remitted to these IFCO GmbH companies following collection. The interest rate on cash advances relating to factored receivables is based on the three-month EURIBOR rate plus 1.25%, or 6.22% as of December 31, 2000. These IFCO GmbH companies factored approximately 46% of their receivables and incurred factoring and interest charges of $4.0 million, $4.3 million, and $3.6 million for years ended December 31, 1998, 1999 and 2000, respectively.
Capital Lease Obligations
The Company has entered into leases with third parties principally for RPCs that are accounted for as capital leases.
Future Liquidity; Financing Prospects
Our sources of cash liquidity include cash from operations and amounts available under the amended senior credit facility. These sources may not be sufficient to finance our capital requirements and our desired level of growth. Further, we are required to use the entire proceeds of the sale of our new pallet manufacturing business to permanently reduce the amounts due and total availability under the amended senior credit facility. Therefore, the pallet manufacturing sale will not provide any improvement to our future liquidity, except for the interest savings anticipated from lower debt levels.
Our current level of profitability and cash flow may limit our ability to attract new sources of equity capital that would be favorable to the Company’s current shareholders. Any possible inability to generate sufficient cash from operations, lack of availability under the amended senior credit facility, or the absence of other sources of debt or equity capital may have a material adverse affect on the Company’s ability to operate and our results of operations for 2001.
We are pursuing additional financing, including additional sources of equity, sale-leaseback financing, additional sales of assets, and increased receivables factoring. We cannot, however, assure you that we will be able to obtain additional financing, that any additional financing will be on terms that are as favorable to us as our existing debt, or that sufficient cash will be provided by operations. If we fail to obtain additional financing, we fail to obtain any new financing on terms that are materially less favorable than those of our existing debt, or if sufficient cash is not provided by operations, any of these occurrences, or any combination of them, could have a material adverse effect on our results of operations and financial condition.
| | Research and Development, Patents and Licenses, etc. |
Research and Development
The growth of our RPC operations reflects a history of devotion to product and systems innovations and creativity, and is a core value of the Company. Our research and
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development activities occur in tandem with our marketing efforts. We strive to lead as well as support the materials handling marketplace with new products and services while simultaneously expanding both markets and geographic coverage with our products and materials handling services. As the marketplace requires, we will strive to add new services and materials handling products to our existing product and service offerings.
We are engaged in ongoing product improvement efforts with our RPC suppliers to make our RPCs more durable and handling-efficient with a lower cost per trip and to develop new products. These research and development efforts are conducted by the supplier pursuant to the terms of the applicable supply agreements and do not involve separate research and development expenditures. See “Business overview—Suppliers and Raw Materials—Returnable Plastic Containers” in “Information on the Company,” and “Related party transactions—Supply Agreements” in “Major Shareholder and Related Party Transactions” for a description of these supply agreements.
We intend to develop tracking and tracing technology in the materials movement industry through IFCO Online. See “Business overview—Systems and Services—IFCO Online” in “Information on the Company.” Radio frequency identification, or RFID, technology is, in principle, existing and proven. We continue to evaluate the currently available RFID technology, as well as potential strategic technology partners including those that can provide technology platforms, universal tracking and tracing software and hosting services. We will take the initiative to develop standards unique to product movement and incorporate them into our own tracking and tracing technology. A pilot program for our tracking and tracing system with one or a few select customers is planned for 2001. In 2000, we incurred $1.4 million in costs and expenses related to the development of the tracking and tracing programs at IFCO Online.
Given the nature of the pallet services, industrial container, and new pallet manufacturing businesses, we do not have any material product research and development expenditures in those operations.
See “Business overview—Intellectual Property” in “Information on the Company” for a description of our patents and other intellectual property.
See “Operating Results—Year Ended December 31, 2000, Compared to Year Ended December 31, 1999” and “Liquidity and Capital Resources—Future Liquidity; Financing Prospects.”
Business Outlook
We have had no significant increases in our inventory in relation to our sales levels. We also experienced no significant increases in costs and selling prices, except for additional freight costs incurred in Europe, primarily resulting from an approximately 15% increase in fuel costs. Raw material costs for RPCs and reconditionable drums are relatively stable. Our pallet recycling business is more sensitive to labor costs than to lumber prices; however, labor availability and lumber costs are likewise relatively stable.
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| | Directors, Senior Management and Employees |
| | Directors and Senior Management |
Our directors and senior management are as follows:
Name
| | Age
| | Position
|
|
Martin A. Schoeller | | 45 | | Co-Chairman and A Director |
|
Christoph Schoeller | | 43 | | Co-Chairman and B Director |
|
Cornelius Geber | | 49 | | B Director(2) |
|
Sam W. Humphreys | | 41 | | B Director(1)(2) |
|
Randall Onstead | | 45 | | B Director(1) |
|
Eckhard Pfeiffer | | 59 | | B Director(1)(2) |
|
Karl Pohler | | 47 | | Chief Executive Officer and A Director |
|
James Griffin | | 47 | | Chief Executive Officer, North America |
|
Michael W. Nimtsch | | 44 | | Senior Executive Vice President and Chief Financial Officer |
|
Wolfgang Orgeldinger | | 43 | | Chief Information Officer |
| (1) | | Member of the audit committee |
| (2) | | Member of the compensation committee |
Martin A. Schoeller became Co-Chairman of the Board of Directors of IFCO Systems in December 2000. Mr. Schoeller became the A director of IFCO Systems in March 2000 and was the Chief Executive Officer of IFCO Systems from March to December 2000. Martin Schoeller has been a Managing Director of IFCO Europe since November 1997 and previously was the sole Managing Director of IFCO International since May 1995. Martin Schoeller became a director of IFCO North America in March 2000 upon completion of the merger. In 1992, Mr. Schoeller co-founded IFCO GmbH and MTS with his brother, Christoph Schoeller. In 1980, Martin Schoeller joined the Schoeller group of companies and presently serves as one of its Managing Directors. Initially, he managed a plastics plant, from 1980 to 1982. From 1982 through 1984, he was involved in international sales and licensing. From 1985 to 1988, Mr. Schoeller was focused on developing plant operations. From 1988 until 1992, Martin Schoeller developed several European production companies. Mr. Schoeller presently serves as the Chairman of the European Association of Dynamic Entrepreneurs, Europe’s 500, in Germany.
Christoph Schoeller became Co-Chairman of the Board of Directors of IFCO Systems in December 2000 and a B director in March 2000. Mr. Schoeller previously served as Chairman from March to December 2000. Christoph Schoeller became a director of IFCO North America in March 2000 upon completion of the merger. In 1992, he co-founded IFCO GmbH and MTS with his brother, Martin Schoeller. Mr. Schoeller was responsible for advancing both IFCO Europe’s and MTS’s market and product
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development and logistics network. In 1982, Mr. Schoeller joined the Schoeller group of companies and presently serves as one of its Managing Directors. From 1982 through 1984, he was involved in international sales and licensing in the Eastern hemisphere. From 1985 to 1988, Christoph Schoeller was focused on product development and build-up of the sales organization. From 1988 until 1992, Mr. Schoeller developed Schoeller Industries’ sales and marketing organization. Mr. Schoeller was a member of the supervisory board of Trans-o-flex Schnell-Lieferdienst AG, a logistics company, and was formerly a member of the supervisory board of Danzas Holding AG, a logistics company, until its merger with Deutsche Post AG. Mr. Schoeller is also Co-Chief Executive Officer of Syntek Capital AG, which invests in businesses in the intelligent communications field, including wireless, broadband, and advanced technologies businesses.
Cornelius Geber became a B director of IFCO Systems in March 2000. Mr. Geber has been the CEO of Kuhne & Nagel AG & Co., a worldwide transport company, since 1996. From 1993 until 1998, Mr. Geber was a member of the holding board of directors for Kuhne & Nagel International AG, a Swiss holding company of the worldwide Kuhne & Nagel group. Mr. Geber has been a member of the board of Friedrich Grohe AG, Hemer, a plumbing supply company, since October 1999. Mr. Geber has been the Head of the Board of Paul Gunther Logistik AG, Hamburg, a German transport and logistics company, since January 2000. Mr. Geber has been a senior consultant to the board of directors of Deutsche Post AG, and a consultant to BC Partner’s Hamburg, the largest private equity investor group in Europe, since April 1999.
Sam W. Humphreys became a B director of IFCO Systems in March 2000. Mr. Humphreys has been engaged in private equity and venture capital investing. Mr. Humphreys is currently Co-Chief Executive Officer of Syntek Capital AG, which invests in businesses in the intelligent communications field, including wireless, broadband, and advanced technologies businesses. Mr. Humphreys currently serves as a director of Aviation Sales Company.
Randall Onstead became a B director of IFCO Systems in March 2000. Mr. Onstead served as Chairman and Chief Executive Officer of Randall’s Food Markets, Inc. from 1998 until September 1999. From 1996 until 1998, Mr. Onstead was President and Chief Executive Officer of Randall’s. From 1986 until 1996, Mr. Onstead was President and Chief Operating Officer of Randall’s. Randall’s is a retail supermarket chain that had sales of over $2.7 billion in 1999.
Eckhard Pfeiffer became a B director of IFCO Systems in March 2000. Mr. Pfeiffer is Chairman of Intershop Communications AG. From 1991 until 1999, Mr. Pfeiffer was the President and Chief Executive Officer of Compaq Computer Corporation, the largest global computer systems manufacturer. Mr. Pfeiffer is a member of the boards of directors of General Motors Corporation, Hughes Electronics Corporation, L.M. Ericsson AB, NxView Technology Corporation, and Syntek Capital AG and serves on the advisory board of Deutsche Bank AG. Mr. Pfeiffer also serves on the executive board of Southern Methodist University’s Cox School of Business.
Karl Pohler became Chief Executive Officer of IFCO Systems in December 2000 and an A director of IFCO Systems in June 2001. Mr. Pohler previously served as CEO of IFCO
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Online from August 2000 to March 2001. Prior to joining IFCO Systems, Mr. Pohler was the chairperson of the Board of Management of Computer 2000 AG, Munich and, at the same time, European president of Computer 2000/Tech Data Corp. From 1997 to 1999, he was the CEO of Sony Deutschland GmbH, Cologne. From 1993 to 1996, Mr. Pohler chaired the board of management of Computer 2000 Deutschland GmbH, Cologne. From 1980 to 1992, he was active in executive management functions for Digital Equipment GmbH, Munich.
Jim Griffin became Chief Executive Officer, North America of IFCO Systems in March 2000. From 1996 until joining the Company, Mr. Griffin was President of Ryder Transportation Services, managing operations in the United States, Canada, the United Kingdom, and Germany. During the same period, he also managed global purchasing and corporate brand management and served as a member of Ryder’s Corporate Strategy, Policy, and Operating Committees. From 1993 through 1996, he was President of Ryder Automotive Carrier Services, where he was responsible for 6,000 employees in 75 locations throughout the United States and Canada. From 1990 through 1992, Mr. Griffin was Vice President and General Manager of the Mid-south Area for Ryder Transportation Services. Mr. Griffin is a Certified Public Accountant.
Michael W. Nimtsch became Senior Executive Vice President and Chief Financial Officer of IFCO Systems in October 2000. Before joining the Company, Mr. Nimtsch served as chief financial officer of ETG Froschl GmbH & Co. KG, an electrical infrastructure materials supplier, and was responsible for finance, purchasing, foreign subsidiaries, retail and human resources. During Mr. Nimtsch’s tenure with this company, its sales increased from $203 million (1991) to $1.1 billion (2000).
Wolfgang Orgeldinger became Chief Information Officer of IFCO Systems in December 2000. Mr. Orgeldinger spent seven years at Computer 2000 AG/Tech Data Group, a leading European IT distribution company based in Munich, with revenues of approximately DM 15 billion. During the last two years, Mr. Orgeldinger was a member of the management board of Computer 2000 AG/Tech Data Group and was responsible for that company’s European logistics and IT organization, which included more than 1,500 employees at 18 logistics sites. Prior to that role, Mr. Orgeldinger was the Managing Director of Computer 2000’s largest subsidiary, Computer 2000 Deutschland GmbH, where he initially started as Director IT and Logistics. Before joining Computer 2000, Mr. Orgeldinger worked for nine years for Digital Equipment in various management positions in the area of marketing, sales, consulting, IT and operations.
Compensation of Directors
Class B directors receive compensation of DM3,000, or approximately $1,300, per meeting for serving as directors. Each of our Class B directors who is not otherwise affiliated with us was granted options to purchase shares upon completion of the merger and the IPO. Our directors are also reimbursed for out-of-pocket expenses incurred in their capacity as directors.
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Under our articles of association, the B members of the board of directors shall determine the remuneration and other conditions of employment of the A members of the board of directors and vice versa.
Executive Compensation
We paid total compensation of approximately $3.1 million during 2000 to our senior management. This total amount of compensation does not include any compensation for Christoph and Martin Schoeller, who are paid by Schoeller Industries as part of the management services provided by Schoeller Industries to us.
Directors and Senior Management
Responsibility for our management lies with our board of directors. The board of directors consists of A members and B members. The maximum number of members of the board of directors is nine and the number shall be determined by the general meeting of shareholders, with the requirement that there be at least one A member. The area of responsibility of the B members covers in particular the general course of affairs of the company and its enterprise. The area of responsibility of the A members covers in particular the day-to-day management of the company and its enterprise. The members of the board of directors are appointed by the general meeting of shareholders. The A members serve for an indefinite period of time. The B members shall resign no later than upon the close of the annual shareholders meeting held in the fourth year after the year of their last appointment, but may be reappointed. We can be represented by the board of directors, by each A member individually, and by each B member acting jointly with an A member.
Members of senior management serve at the pleasure of the board of directors, subject to the terms of their respective employment agreements or service contracts.
See “Directors and Senior Management” for a discussion of the period each current director and member of senior management has served.
Board Committees
Audit Committee
The audit committee is composed of Sam W. Humphreys, Randall Onstead, and Eckhard Pfeiffer. Effective with the IPO, the board of directors adopted a charter of the audit committee.
Pursuant to its charter, the audit committee is to be composed of at least three directors, all of whom are independent of our management and are free of any relationship that would interfere with their exercise of independent judgment. All members of the audit committee are required to have a working familiarity with basic financial and accounting
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practices, and at least one member shall have accounting or related financial management expertise. The audit committee holds four regular meetings each fiscal year, which are to be held shortly before the filing of our interim or annual financial statements with the Frankfurt Stock Exchange, the SEC, and authorities in The Netherlands.
The purpose of the audit committee is to provide assistance to the board of directors in fulfilling their responsibility to the shareholders and investment community with respect to the quality and integrity of our corporate accounting and financial reporting practices. In so doing, it is the responsibility of the audit committee to:
| • | | serve as an independent and objective party to monitor our accounting and financial reporting process and internal control systems; |
| • | | review and allocate the audit efforts of our independent accountants and internal auditing department; and |
| • | | maintain free and open means of communication between the board of directors, the independent auditors, the internal auditors, and our financial management of the corporation. |
The audit committee’s charter set forth a nonexhaustive list of specific actions that the audit committee will undertake in fulfilling its responsibilities.
Compensation Committee
The compensation committee is composed of Cornelius Geber, Sam W. Humphreys, and Eckhard Pfeiffer. The compensation committee advises the board of directors on the compensation of directors and senior management.
Employment Agreements
On August 2, 2000, we entered into an employment agreement with Karl Pohler to serve as a member of our senior management for a term of 36 months. The agreement has been amended to reflect Mr. Pohler’s position as Chief Executive Officer. The initial term will be automatically extended for consecutive 12-month terms unless either party has given nine-months’ prior notice of termination. The agreement provides for a comprehensive compensation plan that includes base salary, for 2001 and subsequent years an executive bonus equal to a maximum of 50% of his base salary pursuant to a bonus plan to be developed, stock option grants, and other employee benefits. Pursuant to the agreement, Mr. Pohler has agreed not to compete with us during the term of his employment and for 24 months following the date of his termination of employment. He is subject to a contractual penalty for each violation of the prohibition against competition. If Mr. Pohler is not able to perform his duties because of disability, he is entitled to continued payment of his base salary for six months. If his employment is terminated without cause, he is entitled to continued payment of the payments set forth under the agreement. If we have a change of control, as described in the agreement, Mr. Pohler may terminate his employment within 90 days after the change of control. If he terminates his employment because of a change of control, he is entitled to receive a lump-sum payment
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in an amount equal to the fixed payments payable to him through the end of initial term of his agreement and to receive other appropriate compensation.
On December 22, 2000, we entered into an employment agreement with Michael W. Nimtsch to serve as our Chief Financial Officer and a member of our senior management for a term of 36 months. The initial term will be automatically extended for consecutive 12-month terms unless either party has given nine-months’ prior notice of termination. The agreement provides for a comprehensive compensation plan that includes base salary, for 2001 and subsequent years an executive bonus pursuant to a bonus plan to be developed, including performance of specified goals and specified bonus amounts for 2001, stock option grants, and other employee benefits. Pursuant to the agreement, Mr. Nimtsch has agreed not to compete with us during the term of his employment and for 24 months following the date of his termination of employment, and he is subject to a contractual penalty for each violation of the prohibition against competition. If Mr. Nimtsch is not able to perform his duties because of disability, he is entitled to continued payment of his base salary for six months. If his employment is terminated in the first year upon proper notice, he is entitled to receive severance compensation equal to one year’s base salary. If we employ Mr. Nimtsch for longer than five years, he shall be entitled to receive severance compensation equal to one year’s base salary at the end of his employment with us. If we have a change of control, as described in the agreement, Mr. Nimtsch may terminate his employment within 90 days after the change of control. If he terminates his employment because of a change of control, he is entitled to receive a lump-sum payment in an amount equal to the fixed payments payable to him through the end of initial term of his agreement. In addition, the prohibition against competition shall lapse completely.
On August 11, 2000, we entered into an employment agreement with Wolfgang Orgeldinger to serve as our Chief Information Officer and a member of our senior management for a term of 36 months beginning October 1, 2000. The initial term will be automatically extended for consecutive 12-month terms unless either party has given nine-months’ prior notice of termination. The agreement provides for a comprehensive compensation plan that includes base salary, for 2001 and subsequent years an executive bonus equal to a maximum of 50% of his base salary pursuant to a bonus plan to be developed, stock option grants, and other employee benefits. Pursuant to the agreement, Mr. Orgeldinger has agreed not to compete with us during the term of his employment and for 24 months following the date of his termination of employment, and he is subject to a contractual penalty for each violation of the prohibition against competition. If Mr. Orgeldinger is not able to perform his duties because of disability, he is entitled to continued payment of his base salary for six months. If his employment is terminated without cause, he is entitled to continued payment of the payments set forth under the agreement. If we have a change of control, as described in the agreement, Mr. Orgeldinger may terminate his employment within 90 days after the change of control. If he terminates his employment because of a change of control, he is entitled to receive a lump-sum payment in an amount equal to the fixed payments payable to him through the end of initial term of his agreement. In addition, the prohibition against competition shall lapse completely.
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On December 7, 2000, we entered into an employment agreement with James B. Griffin to serve as our Chief Executive Officer, North America for a term of four years. The agreement provides for a comprehensive compensation plan that includes base salary, stock option grants, for 2001 and subsequent years an executive bonus between 75% and 100% of his base salary pursuant to a bonus plan to be developed, and other employee benefits. Pursuant to the agreement, Mr. Griffin has agreed not to compete with us during the term of his employment and for two years following the date of his termination of employment. If his employment is terminated without cause or is voluntarily terminated for good reason as described below, the non-compete period will be reduced to one year from the date of termination. If his employment is terminated because of disability, Mr. Griffin is entitled to severance compensation consisting of a lump-sum payment in an amount equal to his base salary for the remaining term of the agreement or six months, whichever amount is greater. If his employment is terminated without cause, if he exercises his right to terminate his employment on December 31, 2001, or if he voluntarily terminates his employment because of an actual or de facto demotion, he is entitled to receive a lump-sum payment in an amount equal to an agreed multiple of his base salary. In the event of either of these voluntary terminations, he is also entitled to specified extensions of exercise or vesting periods for his stock options. If Mr. Griffin exercises his right to terminate his employment on December 31, 2001, he has agreed to continue working in exchange for the lump-sum payment until his successor is employed and we determine his transition services are no longer necessary or April 30, 2002, whichever is earlier. If Mr. Griffin’s employment is terminated in contemplation of, or within six months after, a change of control of IFCO Systems, as defined in the agreement, he is entitled to a lump-sum payment in an amount equal to a higher agreed multiple of his base salary. If the severance compensation paid in connection with a change of control termination is characterized as a parachute payment under the U.S. Internal Revenue Code, we have agreed to reimburse Mr. Griffin for any taxes he is required to pay as a result.
On March 8, 2000, we entered into employment agreements with Vance K. Maultsby, Jr., our former Senior Executive Vice President, Corporate Finance, and Edward E. Rhyne, our former Executive Vice President and General Counsel, each for an initial employment term of three years. Each employment agreement was subsequently amended and restated effective as of the original date to modify the initial term to run through June 30, 2001 and to make other changes in the terms and conditions of employment. The amended and restated agreements provided each of Mr. Maultsby and Mr. Rhyne with a comprehensive compensation plan that included base salary, stock option grants, and other employee benefits. In addition, pursuant to the employment agreements, each officer received a transaction completion bonus upon completion of the PalEx merger and additional consideration for waiver of their change of control payments pursuant to employment agreements with PalEx and termination of their PalEx stock options. Mr. Maultsby is also entitled to an escrowed performance bonus upon the closing of the sale of our new pallet manufacturing operations. Pursuant to the amended and restated agreements, each officer agreed not to compete with us during the term of his employment and for two years following the date of his termination of employment. If either officer’s employment
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was terminated without cause or was voluntarily terminated for good reason as described below, the non-compete period would have been reduced to one year from the date of termination.
If Mr. Maultsby’s employment was terminated because of disability, he was entitled to receive the escrowed performance bonus. If his employment was terminated without cause or if he voluntarily terminated his employment because he was required to relocate his permanent residence or principal office, he would have been entitled to receive a lump-sum payment in an amount equal to his base salary for the remaining term of his agreement and the escrowed performance bonus.
If Mr. Rhyne’s employment was terminated because of disability, he was entitled to severance compensation consisting of a lump-sum payment in an amount equal to his base salary for the remaining term of his agreement or six months, whichever amount was greater. If his employment was terminated without cause or if he voluntarily terminated his employment because of a demotion, a significant change in working conditions, or because he was required to relocate his permanent residence or principal office, he was entitled to receive a lump-sum payment in an amount equal to his base salary and other payments or benefits that he would be entitled to during the initial term of the agreement.
The number of our full-time employees at December 31, 2000, and of the IFCO Companies at December 31, 1998 and 1999, are set forth in the table below along with the number of employees for each major category.
Business Segment
| | Geographic Area
| | 1998
| | 1999
| | 2000
|
RPC Operations | | Europe | | 530 | | 630 | | 657 |
RPC Operations | | North America | | — | | — | | 19 |
RPC Operations | | Argentina and Japan | | — | | — | | 23 |
Pallet Services Operations | | North America | | — | | — | | 2,340 |
Industrial Container Operations | | United States | | — | | — | | 778 |
Pallet Manufacturing Operations | | United States | | — | | — | | 1,194 |
| | | |
| |
| |
|
Total | | 530 | | 630 | | 5,011 |
| | | |
| |
| |
|
Approximately 300 employees of our industrial container group at three locations are covered by collective bargaining agreements. We believe that our relationship with our employees is satisfactory.
See the consolidated share ownership table under “Major Shareholders” in “Major Shareholders and Related Party Transactions” for share ownership of major shareholders, directors, and senior management.
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| | Major Shareholders and Related Party Transactions |
The following table sets forth as of June 15, 2000, the beneficial ownership of our ordinary shares, which is our only class of equity securities, by:
| • | | each person who, to our knowledge, beneficially owned more than 5% of our ordinary shares; |
| • | | each of our directors and senior management; and |
| • | | all of our directors and senior management as a group. |
Except as indicated, beneficial ownership includes the sole power to vote and to dispose of our ordinary shares. If a person has the right to acquire beneficial ownership of any shares by exercise of options within 60 days after June 15, 2000, the shares are deemed beneficially owned by that person and are deemed to be outstanding solely for the purpose of determining the percentage of our ordinary shares that person owns. These shares are not included in the computations for any other person.
| | Beneficial Ownership
| |
Name of Beneficial Owner
| | Shares
| | Percentage
| |
|
Christoph Schoeller(1) | | 21,243,000 | | 47.0 | % |
|
Martin A. Schoeller(1) | | 21,303,000 | | 47.2 | % |
|
Affiliates of General Electric Company(2) | | 3,330,285 | | 7.6 | % |
|
Cornelius Geber(3) | | 12,500 | | * | |
|
Sam W. Humphreys(4) | | 469,000 | | 1.1 | % |
|
Randall Onstead(5) | | 25,000 | | * | |
|
Eckhard Pfeiffer(6) | | 241,610 | | * | |
|
James Griffin(7) | | 20,000 | | * | |
|
Michael W. Nimtsch(8) | | 125,000 | | * | |
|
Wolfgang Orgeldinger(9) | | 5,110 | | * | |
|
Karl Pohler(10) | | — | | — | |
|
All directors and executive officers as a group (10 persons)(11) | | 22,501,220 | | 49.0 | % |
| (1) | | Includes 20,000,000 ordinary shares owned beneficially by Schoeller Logistic Technologies Holding GmbH. Schoeller Technologies is owned 75.95% by Schoeller Logistics Industries GmbH and 24.05% by Gebrüder Schoeller Beteiligungsverwaltungs GmbH. Schoeller Industries and Gebrüder Schoeller are each beneficially owned by Christoph Schoeller, Martin Schoeller, Andrea Schoeller, and Schoeller KG. Christoph Schoeller and Martin Schoeller share voting and investment power with respect to the capital shares of Schoeller Technologies, Schoeller Industries, Schoeller Holding GmbH, which is the controlling shareholder of Schoeller Industries, and Gebrüder Schoeller, so beneficial ownership of the 20,000,000 ordinary shares is reflected above for both Christoph Schoeller and Martin Schoeller. The 20,000,000 ordinary shares are subject to the rights of General Electric Erste Beteiligungs GmbH pursuant to a convertible debenture from Schoeller Technologies as discussed below. Of these 20,000,000 ordinary shares, (a) 1,900,000 ordinary shares beneficially owned by Andrea Schoeller, Christoph Schoeller’s wife, and (b) 2,000,000 ordinary shares |
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beneficially owned by Schoeller KG, which is beneficially owned by Alexander Schoeller and Leopold Schoeller, the children of Martin Schoeller. Christoph Schoeller and Martin Schoeller disclaim beneficial ownership of the ordinary shares beneficially owned by Andrea Schoeller and by Schoeller KG. Each of Christoph and Martin Schoeller have been granted options to purchase 300,000 ordinary shares that were exercisable on or within 60 days after June 15, 2001, which are reflected above. In addition, Schoeller Industries holds options to purchase 943,000 ordinary shares that were exercisable on or within 60 days after June 15, 2001, which are also reflected above as beneficial ownership for both Christoph Schoeller and Martin Schoeller. All of these options have an exercise price of €15.50 per ordinary share and expire on March 7, 2010.
| (2) | | General Electric Company and affiliates of General Electric filed a Schedule 13G with the SEC on February 15, 2001, reporting beneficial ownership of 3,330,285 ordinary shares. General Electric Erste Beteiligungs GmbH, an indirect subsidiary of General Electric, beneficially owns 3,200,000 ordinary shares that GE Erste has the right to acquire from Schoeller Technologies pursuant to a convertible debenture issued to GE Erste by Schoeller Technologies in the amount of DM45.0 million, or approximately $19.8 million. See “B. Related party transactions—Agreement with GE Capital and GE Erste.” GE Erste is a subsidiary of TIP Holdings GmbH, TIP Holdings is a subsidiary of TIP Overseas Holding BV, and TIP Overseas is a subsidiary of General Electric Capital Services, Inc. General Electric and GE Capital Services each disclaims beneficial ownership of these shares. General Electric Capital Corporation reports beneficial ownership of these shares. In addition, GE Asset Management Incorporated, as Investment Manager of General Electric Pension Trust and as Investment Advisor to certain other entities and accounts, reports beneficial ownership of 130,285 ordinary shares, of which the Trustees of GE Pension Trust also reports beneficial ownership of 10,127 ordinary shares. |
| (3) | | Includes options to purchase 10,000 ordinary shares that were exercisable on or within 60 days after June 15, 2001. Excludes options to purchase 20,000 ordinary shares that were not exercisable. The options have an exercise price of €15.50 per ordinary share and expire on March 7, 2010. |
| (4) | | Includes options to purchase 300,000 ordinary shares that were exercisable on or within 60 days after June 15, 2001. The options have an exercise price of $14.90 per ordinary share and expire on March 7, 2010. |
| (5) | | Includes options to purchase 10,000 ordinary shares that were exercisable on or within 60 days after June 15, 2001. Excludes options to purchase 20,000 ordinary shares that were not exercisable. The options have an exercise price of $14.90 per ordinary share and expire on March 7, 2010. |
| (6) | | Includes options to purchase 120,805 ordinary shares that were exercisable on or within 60 days after June 15, 2001. The options have an exercise price of €15.50 per ordinary share and expire on March 7, 2005. |
| (7) | | Excludes options to purchase 315,000 ordinary shares that were not exercisable on or within 60 days after June 15, 2001. The options have an exercise price of $3.38 per ordinary share and expire on December 7, 2010. |
| (8) | | Excludes options to purchase 130,000 ordinary shares that were not exercisable on or within 60 days after June 15, 2001. The options have an exercise price of €4.01 per ordinary share and expire on March 27, 2011. |
| (9) | | Excludes options to purchase 130,000 ordinary shares that were not exercisable on or within 60 days after June 15, 2001. The options have an exercise price of €4.50 per ordinary share and expire on March 27, 2011. |
| (10) | | Excludes options to purchase 450,000 ordinary shares that were not exercisable on or within 60 days after June 15, 2001. The options have an exercise price of €3.60 per ordinary share and expire on March 27, 2011. |
| (11) | | Includes (a) a total of 3,900,000 ordinary shares with respect to which the Christoph Schoeller and Martin Schoeller disclaim beneficial ownership and (b) options to purchase a total of 2,281,805 |
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| ordinary shares that were exercisable on or within 60 days after June 15, 2001. Excludes options to purchase a total of 1,065,000 ordinary shares that are not exercisable. |
As of June 21, 2001, as reflected on our New York share register, 6,582,688 of the outstanding ordinary shares were held in the United States by 54 record holders and approximately 1,000 beneficial owners.
| | Related Party Transactions |
Supply Agreements
European Supply Agreement
IFCO GmbH is a party to a supply agreement with Schoeller Plast Industries GmbH, dated November 4, 1997. The supply agreement was later assigned to Schoeller Plast AG, an indirect 80%-owned subsidiary of Schoeller Industries. Upon completion of the PalEx merger, Schoeller Industries did not become part of IFCO Systems and remained under the control of Martin and Christoph Schoeller. Under the supply agreement, Schoeller Plast AG has agreed to supply collapsible plastic RPCs exclusively to IFCO GmbH, and IFCO GmbH has agreed to purchase RPCs for use in the European market exclusively from Schoeller Plast AG. Schoeller Plast AG has also agreed to provide ongoing research and development to improve technology relating to the RPCs. Under the supply agreement, all IFCO RPC technological developments are registered on behalf of IFCO GmbH. The supply agreement also includes an exclusive royalty-free license to Schoeller Plast AG with respect to the manufacturing of the IFCO RPCs for IFCO GmbH.
The pricing of the RPCs purchased under the supply agreement is based upon the type of RPC purchased. According to the terms of the supply agreement, IFCO GmbH purchases the RPCs for cash, although, in the event that the average price per RPC exceeds DM6.10, or approximately $2.69, IFCO GmbH may purchase the RPCs by recording a payable, bearing interest at 7.59% per year, in favor of Schoeller Plast AG for the aggregate cost of the RPCs purchased in excess of DM6.10 per RPC. Additionally, IFCO GmbH has the option of requesting cost plus pricing. Cost plus pricing would allow IFCO GmbH to purchase RPCs at Schoeller Plast AG’s actual cost of production plus an agreed amount or percentage for Schoeller Plast AG’s profit.
If IFCO GmbH desires to purchase additional, different, or improved products from other suppliers, Schoeller Plast AG is entitled to deliver, within three months, the products or any comparable products to IFCO GmbH, and IFCO GmbH is required to purchase these products from Schoeller Plast AG under the terms and conditions of the supply agreement. If Schoeller Plast AG is unable to supply the requested products, IFCO GmbH may obtain the products from other sources. If, however, IFCO GmbH is unsuccessful in marketing these products, Schoeller Plast AG may market the products on a non-exclusive basis to third parties. Further, if Schoeller Plast AG offers the products to any other customer at a price or on conditions more favorable than those extended to IFCO GmbH, the parties shall renegotiate the terms and conditions of the supply agreement.
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The supply agreement expires on December 31, 2007, and may be renewed by the parties for an additional ten-year period. The supply agreement may be terminated by either party at any time for cause. If the supply agreement is terminated by IFCO GmbH for good cause, Schoeller Plast AG is prohibited from competing with IFCO GmbH for two years after that termination.
MTS may also become a party to the supply agreement whereby Schoeller Plast AG will provide MTS with RPCs for dry goods.
In January 1999, IFCO GmbH entered into an additional agreement with Schoeller Plast AG in which Schoeller Plast AG agreed to share higher initial costs related to the strategic growth of the crate leasing and supply business up to a maximum amount of DM6.0 million, or approximately $2.6 million, for the year ended 1999. For the year ended December 31, 1999, Schoeller Plast AG reimbursed IFCO GmbH DM6.0 million, or approximately $3.3 million, which has been recorded as a reduction of costs of goods sold. The additional agreement terminated at the end of 1999, and after December 31, 1999, no further costs related to the additional agreement were reimbursed.
In July 2000, we entered into an agreement with Schoeller Plast AG in which Schoeller Plast AG agreed to share in the costs related to the strategic growth of the RPC leasing and supply business in North America after the date of the PalEx merger. Our results of operations for 2000 included a reduction of selling, general and administrative expenses of $2.0 million to reflect a reimbursement by Schoeller Plast AG of marketing and promotional costs and expenses we incurred in North America for our efforts in expanding the RPC leasing and supply business. We received the reimbursement from Schoeller Plast AG in October 2000.
We have reached an agreement in principle with Schoeller Plast AG to amend the European supply agreement to provide for an upgrade program for our RPC pool. We are in the process of negotiating with Schoeller Plast AG the specific terms of the definitive agreement or agreements of to put this upgrade program into effect. We contemplate that the upgrade program and the other terms of the definitive agreement or agreements will amend the U.S. supply agreement, which is discussed below, as well as the European supply agreement.
U.S. Supply Agreement
IFCO-U.S. is a party to a supply agreement with Schoeller Wavin Systems, Inc., an affiliate of Schoeller Plast AG, dated September 27, 2000, and effective as of March 22, 2000. The U.S. supply agreement was negotiated on the basis of and patterned after the existing European supply agreement and has similar terms and conditions. Under the U.S. supply agreement, Schoeller Wavin Systems, Inc. has agreed to supply collapsible plastic RPCs exclusively to IFCO-U.S., and IFCO-U.S. has agreed to purchase RPCs for use in the North American market exclusively from Schoeller Wavin Systems, Inc. Similar to the European supply agreement, Schoeller Wavin Systems, Inc. has also agreed to provide ongoing research and development to improve technology relating to the RPCs. All IFCO RPC technological developments under the U.S. supply agreement are registered on behalf of IFCO-U.S. As in Europe, the U.S. supply agreement also includes
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an exclusive royalty-free license to Schoeller Wavin with respect to the manufacturing of the IFCO RPCs for IFCO-U.S.
The pricing of the RPCs purchased under the U.S. supply agreement is based upon the type of RPC purchased. According to the terms of the supply agreement, IFCO-U.S. purchases the RPCs for cash. Like IFCO GmbH under its supply agreement, IFCO-U.S. has the option of requesting cost plus pricing. Cost plus pricing would allow IFCO-U.S. to purchase RPCs at Schoeller Wavin Systems, Inc.’s actual cost of production plus an agreed amount or percentage for Schoeller Wavin Systems, Inc.’s profit.
If IFCO-U.S. desires to purchase different or improved products from other suppliers, Schoeller Wavin Systems, Inc. is entitled to deliver, within three months, the products or any comparable products to IFCO-U.S., and IFCO-U.S. is required to purchase these products from Schoeller Wavin Systems, Inc. under the terms and conditions of the U.S. supply agreement. If Schoeller Wavin Systems, Inc. is unable to supply the requested products, IFCO-U.S. may obtain the products from other sources, but has specified obligations to transfer the production to Schoeller Wavin Systems, Inc. If Schoeller Wavin Systems, Inc. is able to negotiate terms and conditions with the third party supplier.
If Schoeller Wavin Systems, Inc. offers the IFCO products to any other customer at a price or on terms or conditions more favorable than those extended to IFCO-U.S., the more favorable price, terms, or conditions shall retroactively become a part of the U.S. supply agreement if accepted by IFCO-U.S.
In connection with the U.S. supply agreement, Schoeller Wavin Systems, Inc. also agreed to provide IFCO-U.S. credit for additional warranty coverage on existing models of RPCs of $1.5 million in each year from 2001 to 2004 based upon minimum RPC purchases under the terms of the U.S. Supply Agreement.
The supply agreement expires on December 31, 2010, and may be renewed by the parties for an additional ten-year period. The supply agreement may be terminated by either party at any time for cause. If the supply agreement is terminated by IFCO-U.S. for good cause, Schoeller Wavin Systems, Inc. is prohibited from competing with IFCO GmbH for two years after that termination. The U.S. supply agreement provides for $250,000 in liquidated damages if Schoeller Wavin Systems, Inc. breaches this restriction.
Management Agreements
Pursuant to a management agreement, dated as of January 2, 1997, Schoeller Logistics Industries GmbH provided administrative and management services to IFCO GmbH and its subsidiaries, including management advice with respect to acquisition activities and strategic alliances. Schoeller Industries is under the control of Martin and Christoph Schoeller. In exchange for these services, IFCO GmbH and its subsidiaries paid Schoeller Industries an annual management fee, which was paid monthly, that did not exceed DM1.5 million, or approximately $.7 million, for each of the fiscal years 1999 and 2000. This management agreement expired December 31, 2000.
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Pursuant to a second management agreement, dated as of January 2, 1997, Schoeller Industries also provided administrative and management services to MTS, including management advice with respect to acquisition activities and strategic alliances. In exchange for these services, MTS paid Schoeller Industries an annual management fee, which was paid monthly, that did not exceed DM250,000, or approximately $110,000, for each of the fiscal years 1999 and 2000. This management agreement expired December 31, 2000.
On June 22, 2001, after approval by the board of directors, we entered into a new advisory agreement with Schoeller Industries, which was effective January 1, 2001, for a one-year term. The term of the advisory agreement will be extended for an additional year unless it is terminated by November 30, 2001. The new advisory agreement replaces the previous management agreements.
Pursuant to the advisory agreement, Schoeller Industries will provide advisory services to us as requested. The advisory services include the areas of strategy, know-how transfer, finance structuring, overseas alliances, business development, contacts, and associations, as well as additional services requested and agreed upon by us and Schoeller Industries. Schoeller Industries has agreed to provide a team of eight employees to provide the advisory services, including Christoph Schoeller and Martin Schoeller. For purposes of the advisory agreement, we have estimated approximately 1,000 man-days per year of advisory services. In exchange for these services, we will pay Schoeller Industries an annual fee of €750,000, or approximately $0.6 million, which will be paid monthly. The flat fee includes all expenses, except for travel expenses and special consultant expenses, which be will be agreed upon by the parties.
Consulting Agreement with Barkawi and Partner
Barkawi and Partner, in which Gebrüder Schoeller Beteilingungsverwaltungs GmbH holds a significant interest, has provided consulting services to IFCO Online for project management, business plan, and transactions support in conjunction with the development of the business model of IFCO Online. The consulting charges of Barkawi and Partner were $0.4 million for 2000.
Loans and Guarantees
Martin Schoeller and Christoph Schoeller have, together, loaned IFCO International $800,000 at an interest rate of 5% per annum. The loan became due on December 31, 1998, and was extended to December 31, 2000. The purpose of the loan was to enable IFCO International to extend a loan of $800,000 to IFCO-U.S. This loan was repaid at the closing of the merger and the IPO.
Additionally, pursuant to an agreement between Schoeller-U.S., Inc, and IFCO-U.S., Martin Schoeller and Christoph Schoeller have together loaned to IFCO-U.S. $300,000. The loans are to provide additional working capital to IFCO-U.S. The loans have an interest rate equivalent to the interest rate paid by IFCO-U.S. on loans to IFCO-U.S. from Intertape and were repaid upon the closing of the merger and the IPO.
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Martin Schoeller and Christoph Schoeller have each loaned IFCO International an amount equal to 37.5 million yen, or 75.0 million yen in total, or approximately $605,000, at an interest rate of 2.5% per year. The purpose of the loan was to enable IFCO International to purchase capital stock in IFCO Japan. The loan was repaid in conjunction with the merger and IPO.
Additionally, Martin Schoeller and Christoph Schoeller each loaned to IFCO International DM100,000, or DM200,000 in total, or approximately $88,000 at an interest rate of 5.0% per annum. The purpose of the loan was to provide additional working capital to IFCO International and was repaid upon the closing of the merger and IPO.
Creditanstalt-Bankverein AG extended a credit facility of DM1.5 million, approximately $0.7 million, to IFCO International. Of this amount, approximately $500,000 was available to IFCO Argentina through Banco B.I. Creditanstalt S.A., an affiliate of Creditanstalt. The credit facility had a variable interest rate and became due on June 30, 1998, and was extended to May 31, 2000. To secure the DM1.5 million credit facility provided by Creditanstalt—Bankverein, Alexander Schoeller & Co. Management Holding GmbH, a company owned by Alexander Schoeller, and Alexander Schoeller & Co. GmbH Schweiz, also a company owned by Alexander Schoeller, each provided a guarantee of up to DM1.5 million in favor of Creditanstalt. This loan was repaid at the closing of the merger and the IPO.
Participating Rights
IFCO GmbH issued to Schoeller Plast Industries GmbH, an 80%-owned subsidiary of Schoeller Industries, participating rights with a nominal value of DM10.0 million, or approximately $4.4 million. The participating rights had no voting rights and may be terminated by IFCO GmbH upon repayment of the nominal value. In the event of IFCO GmbH’s liquidation, the participating rights were repayable after all other creditors and ranked equally with the share capital. The participating rights share in IFCO GmbH’s profits, up to a maximum of approximately $0.8 million, per year, before any other distribution may be made and in IFCO GmbH’s losses in the amount of 10% per year until the balance is exhausted. If the participating rights were reduced from their nominal value by their share of losses, future profits must first be used to restore them to their nominal value before any other distributions may be made. IFCO GmbH redeemed these participating rights at their book value at the closing of the IPO.
Redeemable Participating Rights
In 1996, IFCO International received DM2.0 million, or approximately $1.0 million, from Alexander Schoeller & Co. Management Holding GmbH, a company that is wholly owned by the Schoellers. Each year that IFCO International recognized a profit under German GAAP, Alexander Schoeller & Co. was entitled to DM250,000, or approximately $119,000 per year. This amount was cumulative, and any unpaid balance due to IFCO International’s lack of profit bore interest at 6.0% per year. Alexander Schoeller & Co. did not participate in IFCO International’s losses and had no voting rights in IFCO International. The agreement was for an unlimited duration and could be terminated by
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either party with a six-month notice period. IFCO International redeemed these redeemable participating rights at their book value at the closing of the IPO.
Agreement with GE Capital and GE Erste
General Electric Erste Beteiligungs GmbH owned the single outstanding preferential share of IFCO Europe. Schoeller Logistics Industries GmbH, the shareholders of Schoeller Industries, Schoeller Plast Industries GmbH, Gebrüder Schoeller Beteilingungsverwaltungs GmbH, Schoeller KG, and we entered into the Option Release and IPO-Facilitation Agreement with General Electric Capital Corporation and GE Erste in connection with the proposed merger and the IPO. Pursuant to the Option Release Agreement:
| • | | GE Erste consented to the merger and the IPO; |
| • | | GE Erste agreed to contribute the IFCO Europe preferential share to us for purposes of the merger and the IPO upon the request of GE Capital or Schoeller Industries; |
| • | | GE Capital and GE Erste agreed, effective with the completion of the merger and the IPO, to cancel and waive all options and other rights they have under existing agreements to purchase shares of IFCO Europe, IFCO International, or MTS; and |
| • | | GE Capital and GE Erste will have board observation rights with respect to us. |
In January 2000, GE Erste contributed the IFCO Europe preferential share to Schoeller Technologies, which then contributed the share to us. In exchange for the contribution of the IFCO Europe preferential share, Schoeller Technologies issued to GE Erste a convertible debenture in the principal amount of DM45.0 million, or approximately $19.8 million, with a 30-year term and bearing 5% interest per year. The convertible debenture is convertible by GE Erste into 3,200,000 of our ordinary shares held by Schoeller Technologies or into a corresponding number of ordinary shares in Schoeller Technologies. GE Erste may require conversion of the debenture on demand at any time beginning six months after the IPO. GE Erste’s conversion of its debenture into our ordinary shares after the merger will not dilute the ownership of the former PalEx stockholders or the purchasers of shares in the IPO.
If at any time after the IPO the value of the 3,200,000 ordinary shares is less than DM45.0 million, or approximately $19.8 million, plus the accrued interest under the debenture, GE Erste may require payment of the full principal plus accrued interest from Schoeller Technologies. In that case, however, Schoeller Technologies has the right, instead of making payment in cash, to deliver our ordinary shares with a value equal to DM45.0 million, or approximately $19.8 million, plus accrued interest. GE Erste will continue to own the debenture or the ordinary shares received on exercise for at least one year after the IPO. GE Erste will, however, be able to sell the debenture or the ordinary shares after the IPO if we make a corporate acquisition or merger with a company or business that does not comply with GE Capital’s internal rules for affiliated companies.
In consideration of GE Capital’s and GE Erste’s release of options and other rights, before the effective time of the merger, we paid GE Capital and GE Erste approximately
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DM43.0 million, or approximately $21.0 million (as of March 8, 2000), out of the net proceeds of the offering of the senior subordinated notes, the IPO, and initial borrowings under the senior credit facility.
| | Consolidated Statements and Other Financial Information |
Consolidated Statements
Our combined and consolidated financial statements are filed as part of this report beginning on page 97.
Legal Proceedings
From time to time, we may be a party to various legal proceedings arising in the ordinary course of business. Most of that litigation involves claims for personal injury or property damage incurred in connection with our operations. We believe that none of these actions will have a material adverse effect on our financial condition or results of operations.
On June 12, 1998, a suit was filed by the EPA in United States District Court in Orlando, Florida, against Drum Service and other potentially responsible parties with respect to the Zellwood Site. The EPA is seeking reimbursement of costs incurred at the Zellwood Site during the past 18 years and a declaratory judgment for future response costs. See “Business Overview—Regulation—Industrial Containers” in “Information on the Company.”
Dividend Policy
We have never declared or paid any cash dividends. We currently anticipate that any future earnings will be retained for development and expansion of our business and do not anticipate paying any cash dividends in the foreseeable future. In addition, our amended senior credit facility restricts our ability to pay dividends without the consent of the lenders and the indenture governing our senior subordinated notes restricts our ability to pay dividends. Our board of directors in effect has sole discretion to pay cash dividends based on our financial condition, results of operations, capital requirements, obligations, and other relevant factors. If we declare dividends in the future, we may do so either in Dutch guilders, euros, or U.S. dollars. If we declare dividends in Dutch guilders or euros, the amount of U.S. dollars realized by shareholders will vary depending on the rate of exchange between U.S. dollars and Dutch guilders or euros, as the case may be.
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| | Offer and Listing Details |
Price History of Our Ordinary Shares
The following table lists the high and low sales prices for our ordinary shares for the periods indicated:
| | Frankfurt Stock Exchange
| | Nasdaq National Market
|
| | High
| | Low
| | High
| | Low
|
First quarter 2000 (beginning March 6, 2000) | | € | 38.0000 | | € | 22.4000 | | $ | 30.6250 | | $ | 20.2500 |
Second quarter 2000 | | € | 29.3000 | | € | 20.2000 | | $ | 26.5000 | | $ | 18.0000 |
Third quarter 2000 | | € | 28.9000 | | € | 15.3000 | | $ | 26.8750 | | $ | 12.7500 |
December 2000 | | € | 4.8500 | | € | 3.7000 | | $ | 5.0000 | | $ | 3.0000 |
Fourth quarter 2000 | | € | 15.9000 | | € | 3.6000 | | $ | 14.0000 | | $ | 3.0000 |
January 2001 | | € | 6.9000 | | € | 3.7000 | | $ | 6.0630 | | $ | 3.5000 |
February 2001 | | € | 5.5500 | | € | 3.9200 | | $ | 5.3130 | | $ | 3.3700 |
March 2001 | | € | 4.3800 | | € | 3.0000 | | $ | 3.8750 | | $ | 2.9060 |
First quarter 2000 | | € | 6.9000 | | € | 3.0000 | | $ | 6.0630 | | $ | 2.6880 |
April 2001 | | € | 3.4000 | | € | 2.4000 | | $ | 3.1700 | | $ | 2.0000 |
May 2001 | | € | 3.3500 | | € | 2.2600 | | $ | 3.0000 | | $ | 1.8500 |
June 2001 (through June 25, 2001) | | € | 2.4000 | | € | 1.8000 | | $ | 2.1500 | | $ | 1.6500 |
Second quarter 2000 (through June 25, 2001) | | € | 3.4000 | | € | 1.8000 | | $ | 3.1700 | | $ | 1.6500 |
On June 25, 2001, the closing price of our ordinary shares on the Frankfurt Stock Exchange was €2.30 per share and the closing price on the Nasdaq National Market was $2.15 per share.
Our ordinary shares have been listed on the SMAX segment of the Amtlicher Handel of the Frankfurt Stock Exchange since our IPO on March 6, 2000, under the symbol “IFE”. Our ordinary shares held by U.S. investors, also referred to as New York shares, are also traded on the Nasdaq National Market under the symbol “IFCO”.
The Frankfurt Stock Exchange
The Frankfurt Stock Exchange is operated by Deutsche Börse AG and is the most significant of the eight German Stock exchanges. It accounts for more than 83% of the volume of traded shares in Germany. The total volume of equities traded on the Frankfurt Stock Exchange in 2000 was approximately €5.1 trillion, based on the Frankfurt Stock Exchange’s practice of recording the sale and purchase components involved in any trade as separate transactions, for both equity and debt instruments. Currently, the Frankfurt Stock Exchange is the third largest stock exchange in the world behind the New York Stock Exchange and The Nasdaq Stock Market based on trading volume. Approximately 5,700 equity securities are listed on the Frankfurt Stock Exchange.
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The Frankfurt Stock Exchange has four basic segments:
1. Amtlicher Handel, the Official Market;
2. Geregelter Markt, the Regulated Market;
3. Freiverkehr, the Over-the-Counter Segment; and
4. Neuer Markt, the New Market.
Amtlicher Handel
TheAmtlicher Handel is the first segment of the stock exchange with all officially listed securities. The DAX is the index of the 30 most actively traded domesticAmtlicher Handel equities. As of June 15, 2001, the DAX was 5,915.
SMAX
Due to the focus of investors on the large DAX values, in April 1999, Deutsche Börse created the Small Caps Exchange, orSMAX, as an additional segment, to improve the position of established small and medium-sized companies from traditional industries. The requirements of theSMAX are a free float of shares of at least 20%, one designated sponsor, acceptance of the German take-over code, quarterly reporting, disclosure of share ownership of board members and executive officers, and at least one analyst presentation per year, to ensure transparency and high liquidity. Each equity listed on theSMAX is required to have at least one designated sponsor who acts as financial intermediary furnishing liquidity by, either voluntarily or on request, posting bid and offer limits. The Frankfurt Stock Exchange believes this activity enhances trading results in the narrowing of bid/offer spreads. Participation inSMAX requires admission to trading on theAmtlicher Handel or the Regulated Market, a less prominent market segment. A company listed on theSMAX cannot be included on theDAX or listed on theNeuer Markt. As of June 15, 2001, 142 equities were listed on theSMAX with a market capitalization of €18.9 billion.
For a discussion of the senior credit facility, the amended senior credit facility, the indenture governing the senior subordinated notes, and the receivable factoring agreement, see “Liquidity and Capital Resources—Credit Facilities,” “—Senior Subordinated Notes, and “—Receivable Factoring” in “Operating and Financial Review and Prospects.”
For a discussion of our material acquisitions, see “History and development of the company—The Merger and Initial Public Offering” and “—Expansions and Acquisitions” in “Information on the Company.”
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For a discussion of our European and U.S. supply agreements, see “Related party transactions—Supply Agreements—European Supply Agreement” and “—U.S. Supply Agreement” in “Major Shareholders and Related Party Transactions.”
For a discussion of our employment agreements with senior management, see “Board practices—Employment Agreements” in “Directors, Senior Management and Employees.”
For a discussion of our advisory agreement with Schoeller Logistics Industries GmbH, see “Related party transactions—Management Agreements” in “Major Shareholders and Related Party Transactions.”
There are currently no limitations, either under the laws of The Netherlands or in our articles of association, to the rights of non-residents of The Netherlands to hold or vote the ordinary shares. Cash distributions, if any, payable in guilders or ordinary shares may be officially transferred from The Netherlands and converted into any other currency without Dutch legal restrictions, except that for statistical purposes any payments and transactions must be reported to the Dutch Central Bank. Cash distributions, if any, on New York shares will be paid in U.S. dollars, converted at the rate of exchange at the close of business on the date fixed for that purpose by the board of directors in accordance with IFCO Systems’ articles of association. We have no current intention to pay dividends on our ordinary shares in the foreseeable future.
The Netherlands Taxation
The following is a summary of the material tax consequences under the laws of the Kingdom of The Netherlands to an owner of our ordinary shares who is deemed to be a citizen or resident of the United States for purposes of the relevant tax code and is a nonresident for The Netherlands tax purposes. This summary is not a complete analysis or listing of all the possible tax consequences and does not address all tax considerations that may be relevant to all categories of owners of our ordinary shares, some of whom may be subject to special rules. This summary is based upon current The Netherlands tax law, which may change from time to time.
Shareholders should consult their own tax advisor with respect to the tax consequences of the ownership and disposition of our ordinary shares based upon their particular circumstances.
The Netherlands Dividend Withholding Tax
Under The Netherlands domestic law, dividend distributions by us are generally subject to withholding tax at a rate of 25%. Generally, these dividend distributions include:
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| • | | dividends in cash or in kind; |
| • | | deemed and constructive dividends; |
| • | | liquidation and repurchase proceeds in excess of recognized paid-in capital, as determined according to The Netherlands tax law; |
| • | | par value in respect of the issue of shares, or an increase in par value, in exchange for consideration lower than par value, including stock dividends, unless they are distributed out of our paid-in capital as recognized for The Netherlands tax purposes; and |
| • | | partial redemption of shares to the extent this constitutes a repayment of contributed capital. |
A recent legislative proposal to deny a credit for or refund of The Netherlands dividend withholding tax in cases of perceived abuse has been withdrawn pending discussions between The Netherlands government and the financial sector. The measure may, however, be reintroduced, by way of royal decree, in its original or an amended form. On April 27, 2001, The Netherlands Ministry of Finance announced that legislation will be introduced, with retroactive effect from that date, against so-call dividend-stripping transactions.
Under the treaty with the United States, however, dividends paid by us to a resident of the United States are generally eligible for a reduction of the 25% Netherlands withholding tax to 15%, or 5% if the beneficial owner is a U.S. corporation owning at least 10% of the voting power of IFCO Systems. To be eligible for the reduction, an IFCO Systems shareholder must:
| • | | be the beneficial owner of the dividends paid; |
| • | | be resident in the United States according to the treaty; |
| • | | not hold our ordinary shares in connection with the conduct of a trade or business through a permanent establishment or a permanent representative in The Netherlands to which our ordinary shares are attributable; and |
| • | | not be restricted from claiming benefits of the treaty per its terms. |
The treaty with the United States provides for a complete exemption for dividends received by exempt organizations and exempt pensions trusts.
A shareholder that claims the reduced withholding or an exemption from withholding must first complete and file a Form IB 92 U.S.A. with The Netherlands tax authority. A copy should also be filed with the IRS. In order to apply for the reduction or an exemption upon the receipt of dividends, the shareholder should present the form to the payor. If a person claims a refund, this form must be filed with The Netherlands tax authority within three years after the end of the calendar year in which the tax was levied. The person making the claim must describe the circumstances that prevented applying for the reduction or exemption upon receipt of the dividends. Qualifying U.S. exempt
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organizations or exempt pension trusts subject to the 25% withholding rate must seek a full refund of the tax withheld by using a Form IB 95 U.S.A.
The Netherlands Income Tax and Corporate Income Tax
In general, a nonresident shareholder will not be subject to The Netherlands income tax, other than withholding tax, with respect to dividends distributed by us on our ordinary shares. In addition, a non-resident shareholder is not generally subject to The Netherlands income or withholding tax on gain on the sale or disposition of our ordinary shares to persons other than us or our direct and indirect subsidiaries. These general rules are applicable as long as the nonresident shareholder:
| • | | does not carry on a business in whole or in part in The Netherlands through a permanent establishment or a permanent representative to which our ordinary shares are attributable; |
| • | | does not carry out and has not carried out on or more activities in The Netherlands that generate taxable profit or taxable wages with which the holding of our ordinary shares is connected; |
| • | | is not a resident or a deemed resident of The Netherlands or has not opted for tax residency in The Netherlands for The Netherlands tax purposes; and |
| • | | does not have a direct or indirect or deemed substantial interest in our share capital or, if the shareholder does have such an interest, it forms part of the assets of an enterprise according to The Netherlands tax principles. |
In general, a substantial interest will exist if the nonresident shareholder, alone or together with his or her partner, or with specified other relatives, holds either directly or indirectly, a participation interest in, or right to acquire at least 5% of the issued shares of any class of our shares or holds, either directly or indirectly, profit sharing rights representing entitlement to at least 5% of our annual profit or of our liquidation proceeds. A deemed substantial interest will be present if all or part of a substantial interest has been disposed of, or is deemed to have been disposed of, under a roll-over facility. If a shareholder does have a substantial interest in a class of our shares, the shareholder will also be deemed to have a substantial interest in any other class of shares or profit sharing rights held in IFCO Systems.
Under most tax treaties, The Netherlands may not impose tax on capital gains realized upon the sale or disposition of shares by shareholders entitled to treaty benefits unless additional conditions are met. Under the U.S. tax treaty, The Netherlands may not impose tax on capital gains realized by a shareholder that is a treaty beneficiary unless (in the case of an individual shareholder):
| • | | the shareholder, alone or with specified relatives, owns at least 25% of any class of shares at the time of the alienation; and |
| • | | the shareholder has, at any time during the previous five years, been a resident of The Netherlands. |
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We may be subject to a special distribution tax at the rate of 20% to the extent that excessive profit distributions are made with respect to our ordinary shares in the period from January 1, 2001, through December 31, 2005. The Netherlands tax authorities hold the view that the distribution tax constitutes a corporate income tax and not a withholding tax.
The Netherlands Net Wealth Tax
Effective as of January 1, 2001, The Netherlands abolished its net wealth tax, which could have been applicable previously to some of our individual shareholders.
The Netherlands Gift, Estate, and Inheritance Tax
No Netherlands gift, estate or inheritance tax will arise as a result of the gift of our ordinary shares by, or on the transfer of our ordinary shares at the death of, a person who is neither a resident nor deemed to be a resident of The Netherlands, unless:
| • | | the holder at the time of the gift has, or at the time of death had, a business or an interest in a business that is or was, in whole or in part, carried on through a permanent establishment or a permanent representative in The Netherlands, to which our ordinary shares are or were attributable; or |
| • | | in the case of a gift of our ordinary shares by an individual who at the date of the gift was neither a resident nor deemed to be a resident of The Netherlands, the individual dies with 180 days after the date of the gift while at the time being resident or deemed to be resident in The Netherlands. |
For purposes of The Netherlands gift, estate, and inheritance tax, an individual who holds The Netherlands nationality will be deemed to be resident in The Netherlands if the individual has been resident in The Netherlands at any time during the ten years preceding the date of the gift or death. For purposes of The Netherlands gift tax, an individual not holding The Netherlands nationality will be deemed to be resident in The Netherlands if the individual has been resident in The Netherlands at any time during the 12 months preceding the date of the gift. Applicable tax treaties may override this deemed residency.
Only in unusual circumstances will corporations be subject to The Netherlands gift, estate, or inheritances tax.
Bill on the New Netherlands Income Tax Act 2001 and Bill on The Netherlands Act establishing the Income Tax Act 2001
On February 1, 2000 the Lower Chamber of The Netherlands Parliament adopted a legislative proposal to amend the Income Tax Act. After approval by the Upper Chamber, the New Income Tax Act came into effect, in principle, on January 1, 2001. The proposal substantially changed the taxation of investment income for The Netherlands resident individual shareholders not holding a substantial interest. They will not be taxed on dividends and capital gains actually received but will be taxed based on a
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fictitious yield. The fictitious yield is 4% of the average market value of the ordinary shares minus associated debt, which is taxed at a flat rate of 30%. The Netherlands income tax position for non-resident individuals holding our ordinary shares should in principle remain unaltered. The net wealth tax was abolished with the adoption of the New Income Tax Act.
United States Taxation
The following is a summary of the material U.S. federal income tax considerations relevant to the purchase, ownership, and disposition of our ordinary shares by a holder that is a citizen or resident of the United States or a U.S. domestic corporation or that otherwise will be subject to U.S. federal income tax on a net income basis in respect of the ordinary shares. The summary does not purport to be a comprehensive description of all of the tax considerations that may be relevant to a decision to purchase the ordinary shares. In particular, this summary deals only with U.S. holders that will hold the ordinary shares as capital assets and does not address the tax treatment of U. S. holders that may be subject to special tax rules, such as banks, tax-exempt entities, insurance companies, securities dealers, investors liable for alternative minimum tax, persons that hold the ordinary shares as part of an integrated investment, including a straddle, and holders of 5% of more of our voting shares. The summary is based on the U.S./NL Income Tax Treaty and the tax laws of the United States and The Netherlands in effect on the date of this annual report, which are subject to change. Shareholders should consult their own advisors as to the tax consequences, including the effect of any state, local or other national laws.
Taxation of Dividends
Distributions paid out of our current or accumulated earnings and profits, as determined under U.S. federal income tax principles, in respect of the ordinary shares, including the amounts withheld in respect of The Netherlands withholding tax, generally will be subject to U.S. federal income taxation as a foreign source dividend income and will not be eligible for the dividends received deduction generally allowed to U.S. corporations. In addition, dividends would generally be subject to the separate foreign tax credit limitation applicable to passive income.
Subject to generally applicable limitation and the discussion below, The Netherlands withholding tax imposed on dividends at the treaty rate will be treated as a foreign income tax eligible for credit against a U.S. holder’s U.S. federal income tax liability or, at a U.S. holder’s election, may be deducted in computing taxable income. Foreign tax credits may not be allowed for withholding taxes imposed in respect of short-term or hedged positions in securities or in respect of arrangements in which a U.S. holder’s expected economic profit, after non-U.S. taxes, is insubstantial in relations to the foreign tax credits claimed. U. S. holders should consult their own advisors concerning the implications of these rules in light of their particular circumstances.
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Taxation of Capital Gains
Gains or losses realized by a U.S. holder on the sale or other disposition of the ordinary shares generally will be treated for U.S. federal income tax purposes as capital gains or losses and generally will be long-term gains or losses if the ordinary shares have been held for more than one year. Long-term capital gain recognized by an individual holder generally is subject to taxation at a maximum rate of 20%. Gain, if any, realized by a U.S. holder on the sale or other disposition of the ordinary shares generally will be treated as U.S. source income for U.S. foreign tax credit purposes.
Non-U.S. Holders
A holder of the ordinary shares that is, with respect to the United States, a foreign corporation or a nonresident alien individually, generally will not be subject to U. S. federal income or withholding tax on dividends received on the ordinary shares unless the dividend income is effectively connected with the non-U.S. holder’s conduct of a trade or business in the United States. A non-U.S. holder of shares will not be subject to U. S. federal income tax or withholding tax in respect of gain realized on the sale or other disposition of the ordinary shares, unless (1) the gain is effectively connected with the non-U.S. holder’s conduct of a trade or business in the United States or (2) if realized by an individual non-U.S. holder, the non-U.S. holder is present in the United States for 183 days or more in the taxable year of the sale and other specified conditions are met.
| | Quantitative and Qualitative Disclosures About Market Risk |
Market risk represents the potential for loss due to adverse changes in the fair value of financial instruments. We are exposed to market risks related to foreign currency exchange rates, interest rates, and raw material commodity prices. These exposures may change over time as business practices evolve and could have a material adverse impact on our financial results. We have not entered into any transactions with derivative financial instruments.
Foreign Currency Risk
Foreign currency risk is the risk that we will incur economic losses due to adverse changes in foreign currency exchange rates. As currency exchange rates change, translation of the financial statements of our international businesses into U.S. dollars and euros affects year-to-year comparability of our results of operations.
Currency Translation Risk
Appreciation of the U.S. dollar, our reporting currency, against the euro decreases our revenues and costs as reported in our financial statements for those operations that have a functional currency other than the U.S. dollar. Conversely, depreciation of the U.S. dollar against the euro increases our revenues and costs. The appreciation or depreciation of the
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U.S. dollar against the euro, therefore, impacts our reported net income or net loss. We have not hedged this translation risk.
Our subsidiaries in countries other than those countries participating in the European Monetary Union, and adopting the euro as their national currency, use their local currency as their functional currency. The financial statements of these entities are translated into U.S. dollars, our reporting currency, using the year-end exchange rate for balance sheet items and the weighted average exchange rate for items in the statements of operations. Gains and losses arising from translation are reported separately in the foreign currency translation adjustment account as part of other comprehensive income. We have not hedged this translation risk.
Currency Transaction Risk
We incur currency transaction risk whenever one of our operating subsidiaries enters into either a purchase or sales transaction using a currency other than its functional currency. Our currency risk arises from foreign currency receivables as well as from firm commitments to purchase services and supplies in the future in currencies other than the subsidiary’s functional currency.
Interest Rate Risk
Our exposure to interest rate risk arises primarily from our variable rate debt. At December 31, 2000, the carrying value of our total variable rate debt was $136.0 million. The following table shows interest sensitivities of hypothetical changes in interest rates on the debt as of December 31, 2000:
Change in interest rate in percentage points from December 31, 2000 | | | -3 | % | | | -1 | % | | | +1 | % | | | +3 | % | | | +5 | % | | | +7 | % |
Increase (decrease) in net interest expense (in millions) | | $ | (4.1 | ) | | $ | (1.4 | ) | | $ | 1.4 | | | $ | 4.1 | | | $ | 6.8 | | | $ | 9.5 | |
Commodity Price Risk
We are subject to market risk with respect to commodities since lumber is the largest component of cost of goods sold for our pallets. Any increase in the cost of lumber or decrease in the availability of lumber will materially increase cost of goods sold resulting in decreased profitability unless there is a corresponding increase in the prices we charge our customers. This risk primarily affects our new pallet manufacturing operations and may impact our results of operations as long as we continue to own the new pallet business. We may be limited in how much of a cost increase, if any, we are able to pass along to customers or how quickly we are able to pass along a cost increase to customers. In addition, increases in prices may result in a decrease in sales.
If the demand for lumber is greater then the supply, the price will increase and our cost for lumber will increase. The factors affecting supply and demand include competing demand from other pallet manufacturers and other industries, adverse weather,
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governmental limits on logging, and governmental agreements limiting lumber imports into the United States or Canada.
We do not enter into futures contracts on commodity markets to hedge our exposure to lumber prices; however, in the normal course of business, we enter into lumber supply agreements with outside vendors that generally provide for pre-agreed discounts from prevailing market prices.
| | Unaudited Pro Forma Consolidated Statement of Operations |
The following unaudited pro forma consolidated financial statement of operations gives effect to:
| • | | the initial offering of the senior subordinated notes and the IPO; |
| • | | IFCO Systems’ acquisition of the minority interest in IFCO-U.S.; |
| • | | IFCO Systems’ acquisition of the minority interest in IFCO Europe and the related options; and |
| • | | IFCO Systems’ acquisition of the 2000 Purchased Companies. |
The acquisition of PalEx, the minority interest in IFCO-U.S. and IFCO Europe, and the 2000 Purchased Companies were accounted for using the purchase method of accounting. We have been identified as the accounting acquiror for financial statement presentation purposes.
The unaudited consolidated statement of operations gives effect to the above-mentioned transactions as if they had occurred on January 1, 2000.
The pro forma financial data do not represent what our financial position or results of operations would actually have been if the transactions in fact had occurred on January 1, 2000 and are not necessarily representative of our financial position or results of operations for any future periods. The pro forma consolidated financial statement should be read in conjunction with “Operating and Financial Review and Prospects” and the historical financial statements and related notes of IFCO Systems N.V. and Subsidiaries included in this report.
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UNAUDITED PRO FORMA CONSOLIDATED STATEMENT OF OPERATIONS
For the Year Ended December 31, 2000
(In thousands, except for share and per share data)
| | Historical— IFCO Systems, as reported
| | | Pro Forma PalEx
| | | Pro Forma 2000 Purchased Companies
| | | Pro Forma Consolidated
| | | IFCO Systems Pro Forma Adjustments
| | | IFCO Systems Pro Forma Consolidated
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REVENUES | | $ | 372,155 | | | $ | 41,204 | | | $ | 79,522 | | | $ | 492,881 | | | $ | 1,397 | a | | $ | 494,278 | |
COST OF SALES | | | 315,064 | | | | 33,535 | | | | 54,638 | | | | 403,237 | | | | 1,388 | a | | | 404,625 | |
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Gross Profit | | | 57,091 | | | | 7,669 | | | | 24,884 | | | | 89,644 | | | | 9 | | | | 89,653 | |
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES | | | 72,042 | | | | 9,259 | | | | 14,693 | | | | 95,994 | | | | 445 | a | | | 96,439 | |
AMORTIZATION OF GOODWILL AND OTHER INTANGIBLE ASSETS | | | 6,709 | | | | 552 | | | | 191 | | | | 7,452 | | | | 2,852 | b | | | 10,304 | |
OTHER OPERATING INCOME, net | | | (1,956 | ) | | | — | | | | — | | | | (1,956 | ) | | | — | | | | (1,956 | ) |
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Loss from operations | | | (19,704 | ) | | | (2,142 | ) | | | 10,000 | | | | (11,846 | ) | | | (3,288 | ) | | | (15,134 | ) |
OTHER EXPENSES, net | | | (22,835 | ) | | | (1,622 | ) | | | (360 | ) | | | (24,817 | ) | | | (3,588 | )a,c,d,e,f | | | (28,405 | ) |
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Loss before income taxes and minority interest and losses from equity entities, net | | | (42,539 | ) | | | (3,764 | ) | | | 9,640 | | | | (36,663 | ) | | | (6,876 | ) | | | (43,539 | ) |
INCOME TAX PROVISION | | | (245 | ) | | | 729 | | | | (6 | ) | | | 478 | | | | (943 | )g | | | (465 | ) |
LOSSES FROM EQUITY ENTITIES, net | | | (286 | ) | | | — | | | | — | | | | (286 | ) | | | 417 | a | | | 131 | |
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Loss from continuing operations before discontinued operations, extraordinary loss and cumulative effect of change in accounting principle | | | (43,070 | ) | | | (3,035 | ) | | | 9,634 | | | | (36,471 | ) | | | (7,402 | ) | | | (43,873 | ) |
LOSS FROM DISCONTINUED OPERATIONS | | | (62,465 | ) | | | 1,186 | | | | — | | | | (61,279 | ) | | | — | | | | (61,279 | ) |
EXTRAORDINARY LOSS | | | (5,600 | ) | | | — | | | | — | | | | (5,600 | ) | | | — | | | | (5,600 | ) |
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE | | | 770 | | | | — | | | | — | | | | 770 | | | | — | | | | 770 | |
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NET LOSS | | $ | (110,365 | ) | | $ | (1,849 | ) | | $ | 9,634 | | | $ | (102,580 | ) | | $ | (7,402 | ) | | $ | (109,982 | ) |
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See accompanying notes to unaudited pro forma consolidated financial statement.
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Notes To the Unaudited Pro Forma Consolidated Financial Statement of Operations
General
The historical financial statement reflects the operations of IFCO Systems N.V. and Subsidiaries for the year ended December 31, 2000.
The Acquisition of PalEx and the 2000 Purchased Companies
The Company issued approximately 7.4 million of its ordinary shares and paid approximately $71.4 million in cash in exchange for all of the outstanding capital stock of PalEx. The Company acquired the 2000 Purchased Companies for approximately 1.0 million of its ordinary shares, approximately $73.4 million in cash and approximately $6.6 million principal amount of a subordinated note. The amounts presented for these columns reflect the operations of PalEx and the 2000 Purchased Companies from January 1, 2000 through their respective dates of acquisition.
Unaudited Pro Forma Combined Statement of Operations Adjustments
| a. | | Reflects the consolidation of the revenues and expenses of IFCO-U.S. as a wholly owned subsidiary, which occurred as a consequence of the purchase of the remaining interest, the elimination of the previously recorded loss accounted for under the equity method, and the elimination of previously recorded interest expense as a result of our repayment of all interest-bearing debt of IFCO-U.S. |
| b. | | Reflects the amortization of goodwill as a result of the acquisition of PalEx, the purchase of the remaining interest in IFCO-U.S., the acquisition of options and rights of GE Capital and GE Erste and the acquisition of the 2000 Purchased Companies. Goodwill is being amortized on the straightline basis over a 30 year estimated life. |
| c. | | Reflects interest expense reduction resulting from the assumed reduction of debt using the proceeds of the IPO and senior subordinated notes, reduced by cash payments required under the terms of the merger agreement and other IPO and merger related transactions. |
| d. | | Reflects additional interest expense incurred for the period from January 1, 2000 until the date of the merger and IPO in conjunction with the issuance of €200.0 million of senior subordinated notes. |
| e. | | Reflects additional interest expense on indebtedness incurred in conjunction with the 2000 Purchased Companies. |
| f. | | Reflects the amortization of loan costs associated with the issuance of the notes and the refinancing of the credit facilities of PalEx and the IFCO Companies. |
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| g. | | Reflects the effect of income tax adjustments related to the pro forma adjustments. |
The Company has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized, on October 7, 2002.
IFCO Systems N.V.
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/s/ KARL POHLER
| | | | /s/ MICHAEL W. NIMTSCH
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Karl Pohler Chief Executive Officer | | | | Michael W. Nimtsch Chief Financial Officer |
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IFCO SYSTEMS N.V. and SUBSIDIARIES
COMBINED AND CONSOLIDATED BALANCE SHEETS
(In thousands of US$)
| | December 31,
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| | 1999
| | 2000
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ASSETS | | | | | | |
CURRENT ASSETS: | | | | | | |
Cash and cash equivalents | | $ | 12,240 | | $ | 17,938 |
Receivables, net of allowances of $4,706 and $8,922 as of December 31, 1999 and 2000, respectively | | | 60,738 | | | 101,345 |
Related party receivables | | | 4,071 | | | 5,179 |
Inventories | | | 4,101 | | | 20,634 |
Other current assets | | | 490 | | | 34,566 |
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Total current assets | | | 81,640 | | | 179,662 |
PROPERTY, PLANT AND EQUIPMENT, net | | | 167,678 | | | 259,101 |
GOODWILL AND OTHER INTANGIBLE ASSETS, net of accumulated amortization of $3,407 and $10,129 as of December 31, 1999 and 2000, respectively | | | 17,303 | | | 305,527 |
OTHER ASSETS | | | — | | | 40,499 |
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Total assets | | $ | 266,621 | | $ | 784,789 |
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LIABILITIES AND SHAREHOLDERS’ EQUITY | | | | | | |
CURRENT LIABILITIES: | | | | | | |
Short-term loans | | $ | 795 | | $ | — |
Short-term related party loans | | | 2,280 | | | — |
Current maturities of long-term debt | | | 70,038 | | | 3,807 |
Current maturities of capital lease obligations | | | 10,329 | | | 9,388 |
Bank overdraft | | | — | | | 8,084 |
Accounts payable | | | | | | |
Trade | | | 72,013 | | | 52,918 |
Related party | | | 11,196 | | | 9,456 |
Accrued expenses and other current liabilities | | | 7,918 | | | 45,476 |
Refundable deposits | | | 66,436 | | | 69,371 |
Deferred income | | | 5,459 | | | 7,607 |
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Total current liabilities | | | 246,464 | | | 206,107 |
ACCUMULATED LOSSES IN EXCESS OF INVESTMENT IN EQUITY ENTITIES | | | 5,623 | | | — |
LONG-TERM DEBT, net of current maturities | | | — | | | 139,736 |
CAPITAL LEASE OBLIGATIONS, net of current maturities | | | 24,198 | | | 21,870 |
OTHER LIABILITIES | | | — | | | 13,933 |
SENIOR SUBORDINATED NOTES | | | — | | | 187,760 |
COMMITMENTS AND CONTINGENCIES | | | | | | |
MINORITY INTEREST | | | 25,316 | | | — |
PARTICIPATING RIGHTS | | | 3,259 | | | — |
REDEEMABLE PARTICIPATING RIGHTS | | | 1,433 | | | — |
SHAREHOLDERS’ EQUITY: | | | | | | |
Ordinary shares, €2 par value, 25,000,000 and 100,000,000 shares authorized; 25,000 and 43,931,189 issued and outstanding as of December 31, 1999 and 2000, respectively | | | 54 | | | 85,189 |
Additional paid-in capital | | | 10,339 | | | 304,485 |
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| | December 31,
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| | 1999
| | | 2000
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Accumulated deficit | | | (52,737 | ) | | | (169,884 | ) |
Accumulated other comprehensive income (loss) | | | 2,672 | | | | (4,407 | ) |
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Total shareholders’ (deficit) equity | | | (39,672 | ) | | | 215,383 | |
Total liabilities and shareholders’ equity | | $ | 266,621 | | | $ | 784,789 | |
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|
The accompanying notes are an integral part of these combined and consolidated balance sheets.
99
IFCO SYSTEMS N.V. AND SUBSIDIARIES
COMBINED AND CONSOLIDATED STATEMENTS OF OPERATIONS
(In thousands of US$, except per share amounts)
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
REVENUES | | | | | | | | | | | | |
RPC and pallet rentals | | $ | 136,176 | | | $ | 154,726 | | | $ | 168,237 | |
Pallet Services | | | — | | | | — | | | | 117,910 | |
Pallet Services | | | — | | | | — | | | | 86,008 | |
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| |
|
|
|
Total revenues | | | 136,176 | | | | 154,726 | | | | 372,155 | |
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|
|
|
COST OF SALES: | | | | | | | | | | | | |
RPC and pallet rentals | | | 106,218 | | | | 124,485 | | | | 149,862 | |
Pallet Services | | | — | | | | — | | | | 95,996 | |
Drum Services | | | — | | | | — | | | | 69,206 | |
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|
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Total cost of sales | | | 106,218 | | | | 124,485 | | | | 315,064 | |
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|
|
Gross profit | | | 29,958 | | | | 30,241 | | | | 57,091 | |
SELLING, GENERAL AND ADMINISTRATIVE EXPENSES | | | 24,289 | | | | 24,511 | | | | 72,042 | |
MERGER AND INTEGRATION COSTS | | | — | | | | 3,519 | | | | — | |
AMORTIZATION OF GOODWILL AND OTHER INTANGIBLE ASSETS | | | 383 | | | | 289 | | | | 6,709 | |
OTHER OPERATING INCOME, NET | | | (864 | ) | | | (639 | ) | | | (1,956 | ) |
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|
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| |
|
|
|
Income (loss) from operations | | | 6,150 | | | | 2,561 | | | | (19,704 | ) |
INTEREST EXPENSE | | | (8,135 | ) | | | (8,264 | ) | | | (24,787 | ) |
INTEREST INCOME | | | 1,607 | | | | 600 | | | | 785 | |
FACTORING CHARGES | | | (3,966 | ) | | | (4,270 | ) | | | (3,607 | ) |
FOREIGN CURRENCY (LOSSES) GAINS | | | (188 | ) | | | (1,092 | ) | | | 5,805 | |
OTHER EXPENSE, net | | | (83 | ) | | | (240 | ) | | | (1,031 | ) |
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| |
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|
| |
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Loss before income taxes and minority interest and losses from equity entities, net | | | (4,615 | ) | | | (10,705 | ) | | | (42,539 | ) |
INCOME TAX PROVISION | | | (210 | ) | | | (320 | ) | | | (245 | ) |
MINORITY INTEREST | | | (1,274 | ) | | | (1,291 | ) | | | — | |
LOSSES FROM EQUITY ENTITIES, net | | | (2,726 | ) | | | (1,738 | ) | | | (286 | ) |
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| |
|
|
|
Loss from continuing operations before extraordinary loss and cumulative effect of change in accounting principle | | | (8,825 | ) | | | (14,054 | ) | | | (43,070 | ) |
DISCONTINUED OPERATIONS: | | | | | | | | | | | | |
Loss from operations of discontinued manufacturing operation | | | — | | | | — | | | | (2,531 | ) |
Estimated loss on disposal of manufacturing operation, including provision of $3,743 for operating losses anticipated until expected disposal date (less applicable income tax benefit of $0.9 million) | | | — | | | | — | | | | (59,934 | ) |
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| |
|
|
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|
|
|
Loss from discontinued operations | | | — | | | | — | | | | (62,465 | ) |
EXTRAORDINARY LOSS ON EARLY EXTINGUISHMENT OF DEBT | | | — | | | | — | | | | (5,600 | ) |
CUMULATIVE EFFECT OF CHANGE IN ACCOUNTING PRINCIPLE | | | — | | | | — | | | | 770 | |
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| |
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|
|
NET LOSS | | | (8,825 | ) | | | (14,054 | ) | | | (110,365 | ) |
PARTICIPATING RIGHTS | | | (88 | ) | | | 175 | | | | — | |
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|
Net loss applicable to ordinary shareholders | | $ | (8,913 | ) | | $ | (13,879 | ) | | $ | (110,365 | ) |
LOSS PER SHARE – basic and diluted: | | | | | | | | | | | | |
Loss per share from continuing operations before extraordinary loss and cumulative effect of change in accounting principle | | $ | (.44 | ) | | $ | (.70 | ) | | $ | (1.11 | ) |
DISCONTINUED OPERATIONS: | | | | | | | | | | | | |
Loss per share from operations of discontinued manufacturing operation | | | — | | | | — | | | $ | (.07 | ) |
Loss per share on disposal of manufacturing operation, including provision of $3.7 million for operating losses anticipated until expected disposal date (less applicable income taxes of $0.9 million) | | | — | | | | — | | | $ | (1.54 | ) |
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| |
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|
Loss per share from discontinued operations | | | — | | | | — | | | $ | (1.61 | ) |
EXTRAORDINARY LOSS PER SHARE ON EARLY EXTINGUISHMENT OF DEBT | | | — | | | | — | | | $ | (.14 | ) |
CUMULATIVE EFFECT PER SHARE OF CHANGE IN ACCOUNTING PRINCIPLE | | | — | | | | — | | | $ | .02 | |
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Basic and diluted loss per share | | $ | (0.45 | ) | | $ | (0.69 | ) | | $ | (2.84 | ) |
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|
|
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Weighted average ordinary shares used in computing net loss per share – basic and diluted | | | 20,000,000 | | | | 20,000,000 | | | | 38,823,105 | |
100
IFCO SYSTEMS N.V. AND SUBSIDIARIES
COMBINED AND CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS
(In thousands of US$)
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Net loss | | $ | (8,825 | ) | | $ | (14,054 | ) | | $ | (110,365 | ) |
Other comprehensive (loss) income: | | | | | | | | | | | | |
Foreign currency translation adjustment | | | (1,970 | ) | | | 4,704 | | | | (7,079 | ) |
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|
| |
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| |
|
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|
Comprehensive loss | | $ | (10,795 | ) | | $ | (9,350 | ) | | $ | (117,444 | ) |
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The accompanying notes are an integral part of these combined and consolidated financial statements.
101
IFCO SYSTEMS N.V. AND SUBSIDIARIES
COMBINED AND CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY
(In thousands of US$)
| | Contributed Capital of Predecessor Companies
| | | Ordinary Shares
| | Additional Paid-In Capital
| | | Accumulated Deficit
| | | Accumulated Other Comprehensive (Loss) Income
| | | Total Shareholders’ Equity
| |
| | | Shares
| | Amount
| | | | |
BALANCE December 31, 1997 | | $ | 10,017 | | | — | | $ | — | | $ | — | | | $ | (29,945 | ) | | $ | (62 | ) | | $ | (19,990 | ) |
Participating rights, net of tax | | | — | | | — | | | — | | | — | | | | 61 | | | | — | | | | 61 | |
Redeemable cumulative participating rights, net of tax | | | — | | | — | | | — | | | — | | | | (149 | ) | | | — | | | | (149 | ) |
Foreign currency adjustment | | | — | | | — | | | — | | | — | | | | — | | | | (1,970 | ) | | | (1,970 | ) |
Net loss | | | — | | | — | | | — | | | — | | | | (8,825 | ) | | | — | | | | (8,825 | ) |
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BALANCE December 31, 1998 | | $ | 10,017 | | | — | | $ | — | | $ | — | | | $ | (38,858 | ) | | $ | (2,032 | ) | | $ | (30,873 | ) |
Original cash contribution on March 31, 1999 | | | — | | | 25 | | | 54 | | | — | | | | — | | | | — | | | | 54 | |
Participating rights, net of tax | | | — | | | — | | | — | | | — | | | | 328 | | | | — | | | | 328 | |
Contribution from shareholder, net of tax | | | 322 | | | — | | | — | | | — | | | | — | | | | — | | | | 322 | |
Contribution of IFCO Europe and SIL from SLI and MTS from GSB | | | (10,339 | ) | | — | | | — | | | 10,339 | | | | — | | | | — | | | | — | |
Redeemable cumulative participating rights, net of tax | | | — | | | — | | | — | | | — | | | | (153 | ) | | | — | | | | (153 | ) |
Foreign currency adjustment | | | — | | | — | | | — | | | — | | | | — | | | | 4,704 | | | | 4,704 | |
Net loss | | | — | | | — | | | — | | | — | | | | (14,054 | ) | | | — | | | | (14,054 | ) |
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BALANCE December 31, 1999 | | $ | — | | | 25 | | $ | 54 | | $ | 10,339 | | | $ | (52,737 | ) | | $ | 2,672 | | | $ | (39,672 | ) |
Contribution of IFCO Europe and SIL from SLI and MTS from GSB | | | — | | | 4,975 | | | 10,339 | | | (10,339 | ) | | | — | | | | — | | | | — | |
Purchase of GE Erste’s minority interest and related options | | | — | | | 1,250 | | | 2,425 | | | 19,893 | | | | — | | | | — | | | | 22,318 | |
Issuance of ordinary shares to SLT | | | — | | | 13,750 | | | 26,675 | | | (19,893 | ) | | | (6,782 | ) | | | — | | | | — | |
Merger with PalEx | | | — | | | 7,432 | | | 14,237 | | | 103,832 | | | | — | | | | — | | | | 118,069 | |
Initial public offering, net of offering costs | | | — | | | 14,950 | | | 28,663 | | | 174,510 | | | | — | | | | — | | | | 203,173 | |
Acquisition of 2000 Purchased Companies | | | — | | | 1,034 | | | 1,845 | | | 20,273 | | | | — | | | | — | | | | 22,118 | |
Exercise of stock options | | | — | | | 515 | | | 951 | | | 5,870 | | | | — | | | | — | | | | 6,821 | |
Foreign currency translation adjustment | | | — | | | — | | | — | | | — | | | | — | | | | (7,079 | ) | | | (7,079 | ) |
Net loss | | | — | | | — | | | — | | | — | | | | (110,365 | ) | | | — | | | | (110,365 | ) |
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BALANCE December 31, 2000 | | $ | — | | | 43,931 | | $ | 85,189 | | $ | 304,485 | | | $ | (169,884 | ) | | $ | (4,407 | ) | | $ | 215,383 | |
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|
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|
The accompanying notes are an integral part of these combined and consolidated financial statements.
102
IFCO SYSTEMS N.V. AND SUBSIDIARIES
COMBINED AND CONSOLIDATED STATEMENTS OF CASH FLOWS
(In thousands of US$)
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
CASH FLOWS FROM OPERATING ACTIVITIES: | | | | | | | | | | | | |
Net loss | | $ | (8,825 | ) | | $ | (14,054 | ) | | $ | (110,365 | ) |
Adjustments to reconcile net loss to net cash provided by (used in) operating activities: | | | | | | | | | | | | |
Depreciation and amortization expense and crate breakage | | | 28,051 | | | | 35,805 | | | | 44,557 | |
Amortization of goodwill and other intangible assets | | | 1,419 | | | | 1,600 | | | | 8,338 | |
Extraordinary loss on early extinguishment of debt | | | — | | | | — | | | | 5,600 | |
Foreign currency losses (gains) | | | 188 | | | | 1,092 | | | | (5,805 | ) |
Loss on sale of discontinued operations | | | — | | | | — | | | | 59,934 | |
Loss on asset impairment | | | — | | | | — | | | | 4,862 | |
Loss applicable to minority interests | | | 1,274 | | | | 1,291 | | | | — | |
(Gain) loss on sale of property, plant and equipment | | | — | | | | 2 | | | | (77 | ) |
Losses from equity entities, net | | | 2,726 | | | | 1,738 | | | | 286 | |
Changes in operating assets and liabilities— | | | | | | | | | | | | |
Proceeds from factoring arrangement | | | 25,435 | | | | 32,887 | | | | 25,534 | |
Receivables and related party receivables | | | 2,160 | | | | (36,851 | ) | | | (23,889 | ) |
Inventories | | | (1,621 | ) | | | (2,742 | ) | | | 2,980 | |
Prepaid expenses and other current accounts | | | 673 | | | | (443 | ) | | | 11,378 | |
Other assets | | | 176 | | | | 202 | | | | 655 | |
Accounts payable | | | 10,933 | | | | 6,429 | | | | (12,510 | ) |
Accrued expenses and other current liabilities | | | (3,988 | ) | | | 9,390 | | | | (11,272 | ) |
Other liabilities | | | — | | | | — | | | | (8,012 | ) |
Deferred income | | | 1,337 | | | | (28 | ) | | | 150 | |
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|
| |
|
|
| |
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|
|
Net cash provided by (used in) operating activities | | | 59,938 | | | | 36,318 | | | | (7,656 | ) |
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|
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|
CASH FLOWS FROM INVESTING ACTIVITIES: | | | | | | | | | | | | |
Purchase of crates | | | (38,098 | ) | | | (27,691 | ) | | | (50,324 | ) |
Purchase of property, plant and equipment | | | (2,097 | ) | | | (3,076 | ) | | | (29,015 | ) |
Purchase of minority interest options | | | (33 | ) | | | (3,097 | ) | | | (22,635 | ) |
Merger and integration costs | | | — | | | | (2,039 | ) | | | — | |
Cash paid for purchased companies, net of cash acquired | | | — | | | | — | | | | (164,858 | ) |
Investment in equity entities | | | (1,390 | ) | | | (587 | ) | | | — | |
Proceeds from sale of property, plant and equipment | | | 106 | | | | — | | | | 1,736 | |
Proceeds from sale of investments carried at cost | | | 2,746 | | | | — | | | | — | |
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|
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|
|
| |
|
|
|
Net cash used in investing activities | | | (38,766 | ) | | | (36,490 | ) | | | (265,096 | ) |
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CASH FLOWS FROM FINANCING ACTIVITIES: | | | | | | | | | | | | |
Proceeds from issuance of ordinary shares | | | | | | | 54 | | | | 203,173 | |
Proceeds from shareholder contribution, net of tax | | | — | | | | 322 | | | | — | |
Net Principal payments on short-term loans | | | (51,254 | ) | | | 314 | | | | (166,222 | ) |
Net Principal payments on short-term related party loans | | | (23,929 | ) | | | 80 | | | | (2,835 | ) |
Principal payments on long-term debt | | | (15,351 | ) | | | (13,634 | ) | | | (209,665 | ) |
Principal payments on capital lease obligations | | | (5,331 | ) | | | (9,401 | ) | | | (9,719 | ) |
Proceeds from long-term debt | | | 91,756 | | | | 14,453 | | | | 486,270 | |
Net proceeds from exercise of stock options | | | — | | | | — | | | | 6,821 | |
Payment for interest rate cap | | | (202 | ) | | | — | | | | — | |
Payments on acquired indebtedness | | | — | | | | — | | | | (23,078 | ) |
Payments for termination of participating rights | | | — | | | | — | | | | (3,206 | ) |
Payments for termination of redeemable participating rights | | | — | | | | — | | | | (1,402 | ) |
Payment of debt issuance costs | | | (2,131 | ) | | | — | | | | — | |
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|
|
| |
|
|
| |
|
|
|
Net cash (used in) provided by financing activities | | | (6,442 | ) | | | (7,812 | ) | | | 280,137 | |
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|
|
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|
|
| |
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|
|
EFFECT OF EXCHANGE RATE CHANGES ON CASH AND CASH EQUIVALENTS | | | 920 | | | | (3,418 | ) | | | (1,687 | ) |
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|
|
NET INCREASE (DECREASE) IN CASH AND CASH EQUIVALENTS | | | 15,650 | | | | (11,402 | ) | | | 5,698 | |
CASH AND CASH EQUIVALENTS, beginning of period | | | 7,992 | | | | 23,642 | | | | 12,240 | |
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CASH AND CASH EQUIVALENTS, end of period | | $ | 23,642 | | | $ | 12,240 | | | $ | 17,938 | |
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103
IFCO SYSTEMS N.V. AND SUBSIDIARIES
COMBINED AND CONSOLIDATED STATEMENTS OF CASH FLOWS
(In thousands of US$)
| | Year ended December 31,
|
| | 1998
| | | 1999
| | | 2000
|
SUPPLEMENTAL DISCLOSURES OF CASH FLOW INFORMATION: | | | | | | | | | | | |
Cash paid for interest | | $ | 6,959 | | | $ | 12,143 | | | $ | 25,134 |
Cash paid for income taxes | | $ | 64 | | | $ | 92 | | | $ | 470 |
SUPPLEMENTAL SCHEDULE OF NON-CASH INVESTING AND FINANCING ACTIVITIES: | | | | | | | | | | | |
Accretion of minority interest | | $ | 1,274 | | | $ | 1,077 | | | $ | — |
Participating rights | | $ | (61 | ) | | $ | (328 | ) | | $ | — |
Redeemable participating rights | | $ | 149 | | | $ | (153 | ) | | $ | — |
Purchase of containers on capital leases | | $ | 9,382 | | | $ | 13,984 | | | $ | 8,115 |
Merger costs included in accounts payable | | $ | — | | | $ | 4,100 | | | $ | — |
Container purchases included in accounts payable | | $ | — | | | $ | 16,484 | | | $ | 2,043 |
The accompanying notes are an integral part of these combined and consolidated financial statements.
104
| | Notes to Combined and Consolidated Financial Statements of IFCO Systems N.V. and Subsidiaries (In thousands of US$ except per share amounts or unless otherwise stated) |
I | | Business and Organization: |
IFCO Systems N.V. (“IFCO Systems” or the “Company”), which was incorporated under the laws of The Netherlands on March 31, 1999, is the holding company for IFCO Systems Europe GmbH and its subsidiaries (formerly known as IFCO Europe Beteiligungs GmbH) (“IFCO Europe”), IFCO Systems North America, Inc. and its subsidiaries (“IFCO North America”) and the newly founded IFCO Online AG (“IFCO Online”).
IFCO Systems was founded for the purpose of merging the IFCO companies, which consisted of IFCO Europe, MTS Ökologistik GmbH (“MTS”), and IFCO International Network Beteiligungsgesellschaft mbH, formerly known as Schoeller International Logistics Beteiligungsgesellschaft mbH (“SIL”), (“IFCO International”), and their subsidiaries, with PalEx, Inc. and its subsidiaries (“PalEx”), which subsequently changed its name to IFCO North America (the “Merger”). Subsequent to the Merger, MTS became a subsidiary of IFCO Europe and IFCO International was merged into IFCO Europe.
With the completion of the Merger on March 8, 2000, the IFCO companies’ returnable plastic container (“RPC”) systems were combined with IFCO North America’s pallet and industrial container operations. The Company is a provider of round-trip systems internationally, managing a pool of approximately 70.6 million owned and leased RPCs in Europe and serving customers in 32 countries. RPCs are used for the flow of products through one whole distribution cycle and then are reused multiple times. The Company also owns and manages a rental pool of over 1.6 million pallets in Canada, making it one of the largest pallet rental pool owners and managers in North America. In addition, the Company is a provider of new and recycled pallets and industrial container services in North America. The Company’s RPC operations are primarily in Europe and North America and its pallet and industrial container operations are in North America.
The Company’s headquarters are located in Amsterdam, The Netherlands. Its European operations headquarters are in Pullach, Germany, and its North American operations headquarters are in Houston, Texas. There are operations in approximately 66 locations in Europe, 11 locations in Japan, 6 locations in Argentina, 1 location in South Africa, and 120 locations in North America.
The Company
IFCO Europe, a German company that is 100% owned by the Company, was established in 1997 and is the holding company of IFCO GmbH, a German company, which was established in 1992. IFCO GmbH and its subsidiaries in Europe are involved in the
105

organization and administration of the purchase, distribution and leasing of RPC systems in Germany and other European countries. The RPCs are rented primarily to producers of fresh fruit and vegetables in exchange for a one-time usage fee. The producers’ goods are transported in the RPCs to various intermediaries and ultimately to retailers for sale to consumers. IFCO GmbH delivers the empty RPCs to customers’ bulk warehouses and collects the empty RPCs from regional service points, where the RPCs are transported to the Company’s depots and cleaned for reuse. Prior to March 2000, IFCO Europe was 76% owned by IFCO Systems, with General Electric Erste Beteiligungs GmbH (“GE Erste”) a subsidiary of General Electric Capital Corporation (“GECC”), holding a minority interest. In connection with its initial investment of $24,949 in IFCO Europe in 1997, GECC and GE Erste received options to increase its investment in IFCO Europe up to 100% after certain dates passed and criteria were met. GECC and GE Erste also received options to purchase 100% of MTS and up to 100% of SIL after certain dates passed and criteria were met. The GE Erste minority interest was purchased and all GECC and GE Erste options were released in connection with the Merger and initial public offering described below.
MTS, a German company that is now 100% owned by IFCO Europe, was established in 1992 and offers a reusable packing system for dry goods sold primarily by retailers. MTS’s business processes are generally similar to those of IFCO GmbH.
IFCO International, a German company that was 100% owned by the Company and subsequently merged into IFCO Europe, was established in 1994 to hold ownership interests in RPC systems in Argentina, Japan and the United States. The operations in Argentina are wholly owned by a subsidiary and are consolidated within IFCO Europe. IFCO Europe, as predecessor of IFCO International, owns a 33% ownership investment in the Japanese operations and has agreed to fund the proportionate share of losses of the operations in Japan (“IFCO-Japan”) in excess of its capital investment. IFCO-Japan is accounted for under the equity method. The business processes of these operations are generally similar to those of IFCO GmbH.
IFCO-U.S., L.L.C. (“IFCO-U.S.”), a U.S. company that is 100% owned by IFCO Systems, operates the Company’s RPC system in the United States. Prior to March 8, 2000, IFCO International held a 51% interest in IFCO-U.S. The remaining 49% interest was purchased in connection with the Merger and initial public offering described below. The business processes of these operations are generally similar to those of IFCO Europe.
IFCO North America (formerly PalEx, Inc.), a U.S. company that is 100% owned by the Company, was founded in January 1996 to create a nationwide provider of pallet products and related services. Between the time of its founding and December 2000, IFCO North America acquired, either directly or through other subsidiaries, 27 companies, three of which were its founding companies and eight of which are engaged in the reconditioning and rebuilding of industrial steel containers. One is engaged in the rental of pallets in Canada.
106
In August 2000, the Company founded a new subsidiary, IFCO Online. IFCO Online was created to provide a mechanism for the development of the Company’s radio frequency identification (“RFID”) and product platform tracking technologies.
In November 2000, IFCO Europe purchased 10,000 shares of IFCO Asia for a 99.98% ownership interest. The operations of IFCO Asia did not begin until 2001.
History
Prior to November 3, 1999, IFCO Europe and MTS were subsidiaries of Schoeller Packaging Systems GmbH (“SPS”). In December 1999, SPS changed its name to Schoeller Logistics Industries GmbH (“SLI”). Prior to November 22, 1999, SIL was a subsidiary of Gebrüder Schoeller Beteiligungsverwaltungs GmbH, Munich (“GSB”). SLI and GSB are wholly owned by the same group of shareholders, the Schoeller family. Effective November 3, 1999, SLI contributed its shares of IFCO Europe and MTS to IFCO Systems in exchange for 3,715,505 of the Company’s ordinary shares. In addition, GSB contributed its shares of SIL to IFCO Systems in exchange for 1,259,495 of the Company’s ordinary shares, effective November 22, 1999. Prior to the Company’s initial public offering, IFCO Systems was 100% owned by Schoeller Logistic Technologies Holding GmbH, Pullach, Germany (“SLT”). SLT is 24% owned by GSB and 76% owned by SLI. The transfer of shares was accounted for as a transfer between entities under common control using the historical basis of assets and liabilities transferred.
Effective March 1, 2000, the Company issued a total of 13,750,000 ordinary shares to SLT in connection with its contribution of IFCO Europe, MTS, and IFCO International to the Company.
The Merger and Initial Public Offering and Related Transactions
On March 8, 2000, IFCO Systems completed the merger of PalEx, which subsequently changed its name to IFCO Systems North America. In the Merger, PalEx stockholders received merger consideration with a total value of $9.00 per share consisting of cash and/or the Company’s ordinary shares for each share of PalEx common stock. The total merger consideration for all the shares of PalEx common stock was $71.4 million in cash and 7.4 million of IFCO System’s ordinary shares based on elections by PalEx stockholders and adjustments pursuant to the Merger agreement. The total consideration for the Merger was $184.5 million for the PalEx common stock plus the assumption of debt of PalEx, which was $153.5 million as of March 8, 2000. The Merger with PalEx was accounted for as a purchase business combination and, therefore, IFCO North America’s results of operations for the period from March 8, 2000 through December 31, 2000 are included in the accompanying combined and consolidated financials statements.
In connection with the Merger, IFCO also completed an initial public offering of 13.0 million ordinary shares in March 2000, and subsequently issued an additional 1.95 million ordinary shares upon the underwriters’ exercise of their overallotment option (collectively, the “IPO”). The total net proceeds to the Company from and at the time of
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the IPO, including the exercise of the overallotment option, were $203.2 million. Effective March 8, 2000, the Company issued 10 5/8% Senior Subordinated Notes Due 2010 (“Senior Subordinated Notes”) in the principal amount of €200.0 million ($187.8 million based on exchange rates at December 31, 2000). The net proceeds from the IPO, the net proceeds from the Senior Subordinated Notes, borrowings from the Company’s new senior credit facility, along with cash on hand, were used to repay a substantial portion of the debt of the IFCO Companies and PalEx, to pay the cash portion of the merger consideration to PalEx stockholders, to fund the cash payment due to GECC and GE Erste described below, and to fund IFCO System’s purchase of the remaining joint venture interest in IFCO-U.S.
In addition, IFCO Systems, together with SLI, the shareholders of SLI, Schoeller Plast Industries GmbH (“SPI”), and GSB, each of which are related parties by common ownership, entered into the Option Release and IPO-Facilitation Agreement with GECC and GE Erste, in connection with the Merger and the IPO. Pursuant to that agreement, SLT, an affiliate shareholder of the Company, issued a €23.0 million, or approximately $19.8 million (based on the exchange rates as of June 15, 2001) convertible debenture (the “Debenture”) to GE Erste in exchange for the contribution of its minority interest in IFCO Europe owned. SLT then contributed this minority interest to the Company in exchange for 1,250,000 of the Company’s ordinary shares. The Company also paid GECC and GE Erste €22.0 million or approximately $21.0 million (as of March 8, 2000), in consideration of the release of GECC and GE Erste’s options and other rights to purchase shares of the IFCO Companies. The issuance of the Debenture to GE Erste by SLT and the payment for the options of the Company were accounted for as a purchase of minority interest in accordance with Accounting Principles Board Opinion No. 16, “Business Combinations” (“APB 16”). The excess of the Debenture and cash payment over the value of the balance in minority interest has been allocated to goodwill.
On March 8, 2000, the Company repaid the remaining outstanding balance under its previous senior facility agreement in the amount of €60.8 million ($58.4 million) and repaid the remaining balance under the previous senior subordinated agreement in the amount of €18.0 million ($17.2 million).
On March 8, 2000, in connection with the IPO and the refinancing of IFCO Systems, the Company made a payment of €4.1 million ($3.9 million) to SPI for the termination of participating rights. This payment was an estimate of the amount required to terminate the participating rights. The Company was reimbursed by the participating rights holder in December 2000 for an overpayment of approximately €0.9 million ($0.8 million).
On March 8, 2000, the Company paid €1.4 million ($1.4 million) to terminate the redeemable participating rights held in IFCO International.
On March 8, 2000, the Company repaid all short-term related party loans.
On March 10, 2000, the Company paid $5.0 million to Intertape Plymer Group, Inc. for its 49% interest in IFCO-US, giving the Company 100% ownership of IFCO-U.S. This transaction was accounted for as a purchase of minority interest in accordance with APB 16.
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Prior to the Merger, during the quarter ended March 31, 2000, the Company declared a five-for-one ordinary share split. Ordinary shares authorized, issued and outstanding have been restated on the accompanying combined and consolidated financial statements to reflect the split. Nominal value was changed from €10 to €2. Subsequent to the split, in March 2000, the Company increased the authorized ordinary shares to 100,000,000.
Companies Acquired by Purchase in 2000
Subsequent to the Merger, but prior to December 31, 2000, the Company purchased 3 additional pallet companies and one additional drum company (collectively, the “2000 Purchased Companies”) in separate transactions. The total purchase price for the 2000 Purchased Companies was approximately 1.0 million ordinary shares of the Company, approximately $73.4 million in cash, and approximately $6.6 million principal amount of a subordinated note. See additional information in Note 3.
Discontinued Operations
Subsequent to the acquisition of PalEx, the Company commenced an assessment of the alignment of PalEx’s site infrastructure and operations with IFCO Systems’ logistics systems and services businesses. In performing this assessment the Company determined its core systems and services businesses are largely dependent upon plant site locations rather than pallet manufacturing activity, which is not a systems and services business and, in management’s opinion, is not a growth business. The Company’s strategic goals include the growth and development of its systems and services businesses. The Company determined that its management efforts and available capital would be more profitably applied to its systems and services segment, and, accordingly, management committed to a plan to discontinue and divest substantially all of its pallet manufacturing operation in August 2000. The Company retained Batchelder & Partners, Inc. to assist in matters related to the divestiture of its new pallet manufacturing operation. Negotiations with a limited number of buyers started in late December 2000, and the divestiture is expected to be substantially completed in the third quarter of 2001 based upon a current offer. The offer was received in May 2001, and is the primary basis for calculating the amount of the estimated loss on the disposal of the new pallet manufacturing segment recorded in the fourth quarter of 2000. The Company initially expected to receive sales proceeds approximately equal to the carrying value of the net assets of the new pallet manufacturing operations. However, because of increased competition in the pallet business in the United States and the declining profitability of the new pallet manufacturing operations, the sales offers were much lower than expected. The proceeds of the sale of the new pallet manufacturing segment will be used to reduce the principal amount due under the Amended Term Loan (see Note VI).
Revenues relating to discontinued operations were $136.3 million for the year ended December 31, 2000. The loss from discontinued operations for the year ended December 31, 2000 includes an allocation of interest expense of $3.9 million.
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The results of operations for the year ended December 31, 2000 reflect a provision for loss on the disposal of the new pallet manufacturing operation of $59.9 million (net of applicable income tax benefit of $0.9 million), which includes: 1) $2.8 million for operating losses during the phaseout period (the period from January 1, 2001 to the anticipated disposal date), including interest of $3.8 million; 2) costs and expenses to exit the manufacturing operation of $2.0 million; and 3) the carrying amount of the net assets of the new pallet manufacturing operation in excess of the estimated proceeds from disposal of approximately $55.1 million. Proceeds to the Company from the disposal of the new pallet manufacturing operations are expected to total $54.3 million.
At December 31, 2000, the net assets of the discontinued operations, at net realizable value, of approximately $54.3 million consisted of $20.9 million of current assets, $27.1 million of property, plant and equipment, deductions for an allowance for the estimated loss on disposal and $6.3 million of other assets.
The Company’s continuing operations will consist of RPC distribution, rental and management, drum reconditioning, pallet services, pallet distribution for national customers and pallet rental and systems. The Company will endeavor to maintain a close strategic relationship with the prospective buyers of the new pallet manufacturing segment, which could serve as a source of pallets for the Company’s pallet leasing and distribution activities.
II | | Summary of Significant Accounting Policies: |
Basis of Presentation
Periods prior to the contribution of shares to IFCO Systems in November 1999, described in Note I represent the combined financial statements of IFCO Europe, MTS, and SIL. Periods subsequent to the contribution represent the consolidated financial statements of IFCO Systems and subsidiaries. The contribution of shares to IFCO Systems has been reflected as a transfer from combined contributed share capital of IFCO Europe, MTS, and SIL to paid-in capital of IFCO Systems within the combined and consolidated statements of shareholders’ equity. The accompanying combined and consolidated financial statements present IFCO North America and the 2000 Purchased Companies from their respective dates of acquisition. All significant intercompany transactions and balances between the combined and consolidated companies have been eliminated. Combined financial statements are presented in the same manner as consolidated statements, except that the combined financial statements reflect all equity accounts of the combined companies without elimination.
Accounting Principles
The accompanying combined and consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States. Unless otherwise noted, all amounts are shown in U.S. dollars, which the Company has elected as
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its reporting currency. The Company’s assets, liabilities, revenues, and expenses are subject to exchange rate fluctuations between the U.S. dollar and the euro since the euro is the primary functional currency of IFCO Systems and the European operations. Exchange rate fluctuations occur, to a lesser extent, as a result of certain subsidiaries operating in other countries and using other functional currencies. All amounts previously reported in Deutsch marks have been restated in euros using the January 1, 1999 exchange rate of 0.51129.
Reclassifications
Certain reclassifications have been made in the 1998 and 1999 financial statements to conform to the 2000 presentation.
Fiscal Year
The Company maintains it accounting records using a calendar year, except for IFCO North America, which uses a 52/53-week year generally ending on the last Sunday in December.
Cash and Cash Equivalents
The Company considers all highly liquid debt instruments purchased with an original maturity of three months or less to be cash equivalents.
Inventories
Pallet services and drum reconditioning inventories are valued at the lower of cost or market, with cost primarily determined on a first-in, first-out basis or by specific identification. The cost of finished goods inventory includes direct materials, direct labor, and overhead. RPC granulate inventories are valued at the lower of cost or net realizable value.
Property, Plant and Equipment
Property, plant and equipment acquired in purchase business combinations is recorded at fair value. All other property, plant, and equipment acquired are carried at cost. Depreciation and amortization are provided for in amounts sufficient to relate the cost of depreciable assets to operations over their estimated useful lives. The straight-line method of depreciation is utilized for financial reporting purposes, but accelerated methods are used for tax purposes.
Included in property, plant and equipment is the Company’s RPC rental pool, which is being depreciated to estimated salvage value using the straight line method over 5 to 10 years, with the main RPC rental pool being depreciated over 8 years.
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The Company makes periodic assessments of the useful life of its RPC rental pool. The Company relies on historical information to determine estimates of future RPC breakage and pool development and takes this information into consideration in determining an appropriate useful life for depreciating the RPC rental pool. Based on this analysis during the year ended December 31, 2000, the Company reassessed its estimate of the useful life for its RPC rental pool, and determined that the historical and expected trend in RPC breakage and pool development supports an eight-year life for the main RPC pool. The Company historically recorded depreciation based on the estimate of useful crate lives ranging from 8 to 15 years with periodic adjustments for actual crate breakage. The Company believes that the cost of the entire RPC rental pool is better allocated systematically over 8 years as a result of historical trend analysis. This change was applied on a prospective basis. The results of operations for the year ended December 31, 2000, include an incremental depreciation charge to cost of sales of $9.2 million, or $.24 per share, for a reduction in the cost of the Company’s RPC rental pool as a result of the reassessment of the useful life and the analysis of historical and future breakage and pool development for the main RPC rental pool. This amount was recorded in the fourth quarter of the year ended December 31. 2000. The effect of this adjustment on previous quarters is not determinable.
The Company’s pallet rental pool in Canada is being depreciated to estimated salvage value using the straight-line method over 30 years.
Expenditures for maintenance and repairs are charged to expense as incurred. Additions and major replacements or betterments that increase capacity or extend useful lives are added to the cost of the asset. Upon sale or retirement of property, plant and equipment, the cost and related accumulated depreciation are eliminated from the respective accounts and the resulting gain or loss is included in other expense, net, in the accompanying combined and consolidated statements of operations.
The Company follows the reporting requirements of Statement of Financial Accounting Standards (“SFAS”) No. 121, “Accounting for the Impairment of Long-Lived Assets and for Long-Lived Assets to be Disposed Of” (“SFAS No. 121”). SFAS No. 121 establishes the recognition and measurement standards related to the impairment of long-lived assets. The Company periodically assesses the realizability of its property, plant and equipment pursuant to the provisions of SFAS No. 121. The results of operations for the year ended December 31, 2000 include a long-lived asset impairment charge of $4.9 million to reflect the impairment of a special RPC pool called Econoboxes. The Econobox program, which was started in 1998, consisted of a relatively large container which presented reliability and durability characteristics. The Econobox program was allowed to continue to develop during 1998 and 1999, but was determined to be unviable in 2000 due to an underdeveloping market. The impairment charge was recorded in the fourth quarter of the year ended December 31, 2000 and is presented in cost of sales-RPC and pallet rentals in the accompanying consolidated statement of operations for the year ended December 31, 2000. Management believes that there has been no further impairment of property, plant and equipment as reflected in the Company’s consolidated financial statements as of December 31, 2000.
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The Company follows the reporting requirements of SFAS No. 13 “Accounting for Leases.” Leases classified as capital leases are recognized as assets and liabilities in the accompanying combined and consolidated balance sheets at amounts equal at the inception of the lease to the present value of the minimum lease payments or, if lower, to the fair value of the leased asset. Lease payments are apportioned between imputed finance charge and the reduction of the outstanding liability. The lease asset is epreciated during the period of expected use on a systematic basis consistent with the depreciation policy for depreciable assets that are owned.
Goodwill and Other Intangible Assets
Goodwill, which represents the excess of acquisition cost over the fair market value of identified net assets acquired in business combinations accounted for as purchases, is amortized using the straight-line method over 15 to 30 years (weighted average life of 29 years).
Software development costs are accounted for in accordance with SOP 98-1, “Accounting for the Costs of Computer Software Developed or Obtained for Internal Use.” All costs incurred prior to the development stage of a software product created or obtained for internal use are charged to expense as incurred. The development stage of a computer software product begins once the design of the product is created, inclusive of software configuration and software interfaces. The development stage also includes coding, installation of software onto hardware and testing. Costs incurred during the development stage are capitalized and are amortized on a straight-line basis over the estimated useful economic lives of the software, not to exceed four years, once the product is substantially complete and ready for its intended use. Such capitalized costs are reported at the lower of unamortized cost or net realizable value. Costs of training and maintenance are charged to expense where the costs are incurred. As of December 31, 1999 and 2000, unamortized software costs were $0.9 million and $3.2 million, respectively. Amortization of capitalized internal software development costs totaled $0.2 million for each of the years ended December 31, 1998 and 1999 and $0.9 million for the year ended December 31, 2000.
In accordance with SFAS No. 121, the Company evaluates on a regular basis whether events and circumstances have occurred that indicate that the carrying amount or amortization periods of goodwill and other intangible assets may warrant revision. Management believes that there has been no impairment of the goodwill and other intangible assets for continuing operations as reflected in the accompanying combined and consolidated financial statements as of December 31, 2000, in accordance with SFAS No. 121.
Investment in Equity Entities
Entities for which the Company has between 20% and 50% of voting rights, and over which the Company exercises significant influence are accounted for using the equity method.
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The Company uses the equity method to account for its investment in IFCO-Japan. Through December 31, 1999, SIL’s share of operating losses in IFCO-Japan exceeded its capital investment, and accordingly the investment in IFCO-Japan has been reduced to zero. In 1999, SIL agreed to fund the losses of IFCO-Japan and accordingly has recorded its proportionate share of the losses in IFCO-Japan in excess of its investment as accumulated losses in excess of investment in equity entities in accompanying combined and consolidated balance sheets. During 2000, IFCO Japan had net income, and, as a result, SIL has recorded its proportionate share of the net income in excess of the 1999 accumulated losses in other assets on the accompanying consolidated balance sheet as of December 31, 2000. IFCO-Japan’s income and losses that have been recorded are included in losses from equity entities in the accompanying combined and consolidated statements of operations.
Prior to March 8, 2000, the Company used the equity method to account for its investment in IFCO-U.S. Through March 8, 2000, SIL’s share of the operating losses in IFCO-U.S. exceeded its initial capital investment. SIL recorded its proportionate share of the losses in IFCO-U.S. in excess of its investment as accumulated losses in excess of investment in equity entities in the accompanying combined and consolidated balance sheet, as SIL agreed to fund its proportionate share of the losses. The loss that has been recognized by SIL with respect to IFCO-U.S. is recorded in losses from equity entities in the accompanying combined and consolidated statements of operations. Effective March 8, 2000, IFCO-U.S. became a wholly-owned subsidiary of the Company, and its results of operations for the period from March 8, 2000 are included in the accompanying combined and consolidated financial statements.
Refundable Deposits
The Company receives deposits from certain customers upon crate delivery that is classified as refundable deposits in the accompanying combined and consolidated balance sheets. These deposits are refunded by the Company when the crates are returned.
Participating Rights
The Participating rights in IFCO GmbH were originally issued to SPI, a company wholly owned by SLI, with a nominal value of €5.1 million ($4.8 million). The rights had no voting rights and were issued for an unlimited period. The rights were terminated in conjunction with the Merger and IPO. The participating rights shared in IFCO GmbH’s profits up to a maximum of €0.8 million ($0.8 million) per year, before any other distributions were made, and in IFCO GmbH’s losses in the amount of 10% per year until the balance was exhausted.
On March 8, 2000, in connection with the IPO and the refinancing of IFCO Systems, the Company made a payment of €4.1 million ($3.9 million) to SPI for the termination of the participating rights. This payment was an estimate of the amount required to terminate the participating rights. SPI reimbursed the Company in December 2000 for
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approximately €0.9 million ($0.8 million) for an over-payment made by the Company to SPI on March 8, 2000.
Redeemable Participating Rights
In 1996, SIL received €1.0 million ($1.2 million) from Alexander Schoeller & Co. Management Holding GmbH (“ASMH”), a company which is wholly owned by the Schoeller family. Each year that SIL recognized a profit under German GAAP, ASMH was entitled to € 0.1 million ($0.1 million) per annum. This amount was cumulative, and any unpaid balance due to SIL’s lack of profit bore interest at 6.0% per annum. ASMH did not participate in SIL’s losses, and had no voting rights in SIL. On March 8, 2000, the Company paid €1.4 million ($1.4 million) to ASMH to terminate these redeemable participating rights.
Income Taxes
The Company uses the liability method of accounting for income taxes, wherein deferred tax assets and liabilities are recognized for future tax consequences attributable to temporary differences between the financial statement carrying amounts of existing assets and liabilities and their respective tax bases. Deferred tax assets and liabilities are measured using tax rates expected to apply to taxable income in the years in which those temporary differences are expected to reverse. The effect of a change in tax rates on deferred tax assets and liabilities is recognized in income in the period that includes the enactment date. Deferred tax assets are reduced by a valuation allowance if, based on the weight of the available evidence, it is more likely than not that some portion or all of the deferred tax assets will not be realized. As changes in tax laws or rate are enacted, deferred tax assets and liabilities are adjusted through income tax expense.
Revenue Recognition
The Company’s combined and consolidated revenues are primarily generated from 1) crate rental fees that are recognized over the Company’s service obligation period, which is complete when the customer’s product is removed from the crates and the crate is returned to the Company, 2) the sale of new and recycled pallets, 3) from the reconditioning of steel containers, and 4) the rental of pallets. The Company also generates revenues from the rental of crates for specified periods of time, which are recognized on a straight-line basis over the rental term. Additionally, the Company generates revenues from the sale of broken crates.
In December 1999, the United States Securities and Exchange Commission (“SEC”) issued Staff Accounting Bulletin 101 (“SAB 101”), “Revenue Recognition”, which summarizes certain of the SEC staff views in applying generally accepted accounting principles to revenue recognition in financial statements. The Company’s revenue recognition policies comply with SAB 101 and, therefore, adoption of SAB 101 had no impact on the Company’s combined and consolidated financial statements.
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The Company defers income related to the rental of RPCs based upon an estimate of the revenue cycle of RPCs. Deferred income related to RPCs were $5.5 million and $6.6 million as of December 31, 1999 and 2000, respectively.
RPC Refurbishment Cost Capitalization
The Company undertook a comprehensive review of its accounting for RPC refurbishment costs during the first quarter of 2000. The results of this review led the Company to conclude that it should adopt a new accounting method that it believes most fairly matches the RPC refurbishment costs with the revenue to which it is related. The Company now capitalizes refurbishing expenses when the RPC begins the trip cycle and subsequently records the proportionate expense throughout the trip cycle. The underlying reason for this change in accounting policy is that refurbishing the RPC prepares it for the next trip cycle. Prior to 2000, the Company charged cost of sales for refurbishing expenses when the RPC finished the trip cycle. While the accounting policy for refurbishing costs previously followed by the Company was in accordance with accounting principles generally accepted in the United States, the new policy is preferable. Accordingly, this has been presented as a cumulative change in accounting principle in the accompanying consolidated statement of operations for the year ended December 31, 2000 as a credit of $0.80 million ($0.02 per share). Due to losses in the related tax jurisdiction, there was no tax effect on this cumulative change in accounting principle.
Advertising Costs
All advertising costs are expensed when incurred. Total advertising costs were $0.8 million, $1.5 million, and $2.9 million for the years ended December 31, 1998, 1999, and 2000, respectively.
Fair Value of Financial Instruments
SFAS No. 107, “Disclosures About Fair Values of Financial Instruments”, and SFAS No. 119, “Disclosures About Derivative Financial Instruments and Fair Value of Financial Instruments”, require the disclosure of the fair value of financial instruments, both assets and liabilities recognized and not recognized on the balance sheet, for which it is practicable to estimate fair value. The carrying value of the Company’s cash and cash equivalents, receivables, related party receivables, accounts payable, accrued expenses and other current liabilities, except for the interest rate cap of the 1999 senior facility agreement, approximates fair value due to the short-term maturity of these instruments. The carrying value of the Company’s long-term debt approximates fair value due to variable interest rates. The cap used a derivative financial instrument, and as it was an integral part of the senior facility agreement, it could not be reliably segregated and measured. There were no published price quotations in active public securities markets and even though there are well-established valuation models, the data inputs to these models does not come from active markets. The interest rate cap was terminated along
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with the paydown and retirement of the previous senior facility agreement on March 8, 2000.
Foreign Currency Transactions and Translation
Sales and purchases in foreign currency are measured using the exchange rate on the day of the transaction. Foreign currency transaction gains and losses are included in the combined and consolidated statements of operations. The foreign currency gains during the year ended December 31, 2000 relate primarily to intercompany loan agreements.
The functional currency is the local currency of each subsidiary. The Company has selected the United States dollar (“US$”) as its reporting currency. The financial statements of the Company’s operations which are not denominated in United States dollars are translated using the exchange rate as of the balance sheet date for assets and liabilities and a weighted average exchange rate for the reported amount of revenues, expenses, gains and losses during the reporting period. The cumulative translation adjustment is recorded as a separate component of shareholders’ equity.
Comprehensive Loss
In 1997, the Company adopted SFAS No. 130, “Reporting Comprehensive Income” (“SFAS No. 130”). SFAS No. 130 establishes rules for the reporting and display of comprehensive income and its components; however, the adoption of this Statement had no impact on the Company’s net loss or shareholder’s (deficit) equity. SFAS No. 130 requires that the Company’s foreign currency translation adjustments be included in other comprehensive loss.
Use of Estimates
The preparation of financial statements in conformity with accounting principles generally accepted in the United States requires the use of estimates and assumptions by management in determining the reported amounts of assets and liabilities and disclosures of contingent assets and liabilities at the date of the financial statements and the reported amount of revenues and expenses during the reporting period. Significant estimates made by management include realization periods for goodwill and other intangible assets, depreciation lives for RPCs, and estimated loss on disposal of new pallet manufacturing operations. Although the Company reviews all significant estimates affecting its combined and consolidated financial statements on a recurring basis and records the estimated effect of any necessary adjustments prior to their publication, actual results could differ from these estimates.
Loss Per Share
Loss per share—basic and diluted for the year ended December 31, 2000 was computed using the 38,823,105 weighted average number of ordinary shares outstanding. These shares include the shares issued in the IPO, the shares issued to the stockholders of PalEx,
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the shares allocated for future transfers to the remaining shareholders of the Company’s Canadian subsidiary, the shares issued to the former shareholders of IFCO Europe, MTS and IFCO International, the shares issued in conjunction with the acquisition of the 2000 Purchased Companies, and the shares issued through December 31, 2000 pursuant to the exercise of stock options. The effect of unexercised employee stock options of 3,347,867, unexercised non-employee stock options of 1,068,700 and unexercised non-employee warrants of 151,000 determined under the treasury method was anti-dilutive and therefore loss per share – basic and diluted was the same for the year ended December 31, 2000.
For comparative purposes loss per share—basic and diluted for the years ended December 31, 1998 and 1999 were computed using the 20,000,000 ordinary shares, issued to the existing IFCO Companies’ shareholders as a result of the reorganization of entities under common control prior to the Merger in 2000. The number of shares used in calculating loss per share—basic and diluted is the same, as the conversion of the minority interest would result in anti-dilution.
Recent Accounting Pronouncements
In June 1998, the Financial Accounting Standards Board issued SFAS 133, “Accounting for Derivative Instruments and Hedging Activities” (“SFAS No. 133”). In June 1999, the FASB issued SFAS No. 137, which deferred the effective date for SFAS No. 133 to all fiscal years beginning after June 15, 2000, with earlier application encouraged. SFAS No. 133, as amended, establishes accounting and reporting standards for derivative instruments, including certain derivative instruments embedded in other contracts, and for hedging activities. It requires that all derivative financial instruments be recognized as either assets or liabilities on the balance sheet at their fair values and that accounting for the changes in their fair values is dependent upon the intended use of the derivatives and their resulting designations. The Company does not use derivatives such as futures, forwards, options or swaps to hedge the effects of fluctuations in the price of lumber or changes in interest rates and foreign currency values. The Company has determined that adopting these standards will have no material impact on its combined and consolidated financial statements.
III | | Business Combinations: |
Acquisition of PalEx and IFCO-U.S.
The acquisition of PalEx and the remaining interest in IFCO-U.S. were accounted for as purchase business combinations and have been reflected in the Company’s consolidated financial statements effective on the date of the Merger. The aggregate consideration paid in these transactions was $91.5 million in cash, 7.4 million of the Company’s ordinary shares with a fair value of approximately $110.7 million based on the IPO price of the ordinary shares, and 1.0 million vested options, in exchange for vested PalEx options, with a fair value of approximately $7.3 million. Management is of the opinion that there are no material separately identifiable intangible assets as part of these acquisitions. The
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accompanying consolidated balance sheet as of December 31, 2000 includes allocations of the total purchase price of $209.5 million as follows.
Cash paid, net of cash acquired | | $ | 91.5 | |
Fair value of ordinary shares | | | 110.7 | |
Fair value of converted PalEx options | | | 7.3 | |
| |
|
|
|
| | | 209.5 | |
Fair value of assets acquired | | | (179.2 | ) |
Fair value of liabilities assumed | | | 213.6 | |
| |
|
|
|
Goodwill | | $ | 243.9 | |
| |
|
|
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Acquisition of the 2000 Purchased Companies
During 2000, IFCO North America acquired the 2000 Purchased Companies, which were accounted for as purchase business combinations and have been reflected in the Company’s consolidated financial statements from their respective dates of acquisition. Three of these companies are engaged in pallet recycling and one is engaged in the reconditioning of steel drums. The aggregate consideration paid in these transactions was approximately $73.4 million in cash, 1.0 million of the ordinary shares of the Company with an estimated fair value of approximately $22.1 million, and issuance of subordinated notes payable to former shareholders of approximately $6.6 million. The value assigned to the shares issued was determined based on the market price of the Company’s common stock over a period of time before and after the Company and the purchased companies had reached agreement on the purchase price and the proposed transaction was announced. Management is of the opinion that there are no material separately identifiable intangible assets as part of these acquisitions. The accompanying consolidated balance sheet as of December 31, 2000 includes allocations of the total purchase price of $102.1 million as follows:
Cash paid, net of cash acquired | | $ | 73.4 | |
Fair value of ordinary shares | | | 22.1 | |
Subordinated notes payable issued | | | 6.6 | |
| |
|
|
|
| | | 102.1 | |
Fair value of assets acquired | | | (26.4 | ) |
Fair value of liabilities assumed | | | 16.8 | |
| |
|
|
|
Goodwill | | $ | 92.5 | |
| |
|
|
|
In conjunction with the acquisition of one of the 2000 Purchased Companies, the Company entered into an agreement to pay to the sellers an amount not to exceed $3.0 million as additional purchase price, to be determined based upon the purchased company’s prospective results of operations through December 31, 2001, as defined. Amounts due under this contingency, if any, will be accrued as part of the purchase price when the contingency is resolved in 2001.
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Pro Forma Presentation
The following table sets forth unaudited pro forma statements of operations data of the Company which reflects adjustments to the combined and consolidated financial statements to present the effect of the acquisitions of PalEx, IFCO-U.S., and the 2000 Purchased Companies as and the disposition of pallet manufacturing as if the acquisitions and disposition were effective January 1, 1999 and January 1, 2000, respectively (amounts in thousands, except per share data):
| | Year ended December 31,
| |
| | 1999
| | | 2000
| |
| | (unaudited) |
Revenues | | $ | 456.7 | | | $ | 494.3 | |
Net loss before extraordinary item | | $ | — | | | $ | (104.4 | ) |
Net loss | | $ | (11.0 | ) | | $ | (110.0 | ) |
Net loss per ordinary share –basic and diluted | | $ | (0.26 | ) | | $ | (2.54 | ) |
Weighed average ordinary shares | | | 41,469,710 | | | | 43,303,419 | |
Pro forma adjustments included in the amounts above primarily relate to adjustments to interest expense attributable to incremental borrowing levels and incremental interest rate levels, amortization of goodwill and adjustment to the income tax provisions based on pro forma operating results. Net loss per ordinary share—basic and diluted assumes all shares had been outstanding for the periods presented.
IV | | Property, Plant and Equipment: |
Property, plant and equipment consists of the following:
| | Estimated Useful Lives in Years
| | As of December 31,
| |
| | | 1999
| | | 2000
| |
Land | | | | $ | — | | | $ | 3,379 | |
Buildings | | 15-40 | | | — | | | | 10,912 | |
Crates | | 5-10 | | | 189,964 | | | | 216,360 | |
Pallet pool | | 30 | | | — | | | | 18,340 | |
Machinery and equipment | | 4-10 | | | 6,641 | | | | 39,397 | |
Furniture and fixtures | | 4-10 | | | 3,910 | | | | 4,362 | |
Tractors and trailers | | 5-6 | | | — | | | | 5,633 | |
| | | |
|
|
| |
|
|
|
| | | | | 200,515 | | | | 298,383 | |
Less: Accumulated depreciation and amortization | | | | | (32,837 | ) | | | (39,282 | ) |
| | | |
|
|
| |
|
|
|
| | | | $ | 167,678 | | | $ | 259,101 | |
| | | |
|
|
| |
|
|
|
Depreciation expense for continuing operations for the years ended December 31, 1998, 1999, and 2000, was $10.4, $12.8, and $45.9 million, respectively. Of the total assets
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above, costs of $38.3, $37.2, and $36.1 million, and accumulated depreciation of $1.0, $2.9 and $4.2 million are held under capital leases as of December 31, 1998, 1999, and 2000, respectively.
The depreciation expense for the year ended December 31, 2000 includes a charge for $9.2 million to reflect reduction in the cost of the Company’s main RPC pool as a result of the reassessment of the useful life and the analysis of historical and future breakage and pool development for the main RPC pool (see Note II).
V | | Detail of Certain Balance Sheet Accounts: |
Receivables
The major components of receivables are as follows:
| | As of December 31,
| |
| | 1999
| | | 2000
| |
Trade | | $ | 61,723 | | | $ | 110,267 | |
Less: Allowance for doubtful accounts | | | (4,706 | ) | | | (8,922 | ) |
Other | | | 3,721 | | | | — | |
| |
|
|
| |
|
|
|
| | | $60,738 | | | $ | 101,345 | |
| |
|
|
| |
|
|
|
The Company’s allowance for doubtful accounts consists of the following:
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Balance, beginning of year | | $ | 5,886 | | | $ | 6,079 | | | $ | 4,706 | |
Write-offs | | | (887 | ) | | | (1,996 | ) | | | (1,904 | ) |
Additional provisions | | | 540 | | | | 1,277 | | | | 6,419 | |
Increase (decrease) due to foreign exchange translation | | | 540 | | | | (654 | ) | | | (299 | ) |
| |
|
|
| |
|
|
| |
|
|
|
| | $ | 6,079 | | | $ | 4,706 | | | $ | 8,922 | |
| |
|
|
| |
|
|
| |
|
|
|
Inventories
The major components of inventories are as follows:
| | As of December 31,
|
| | 1999
| | 2000
|
RPC granulate | | $ | 4,101 | | $ | 3,021 |
Pallet services and drum reconditioning inventories — | | | | | | |
Raw materials | | | — | | | 7,274 |
Work-in-process | | | — | | | 1,714 |
Finished goods | | | — | | | 8,625 |
| |
|
| |
|
|
| | $ | 4,101 | | $ | 20,634 |
| |
|
| |
|
|
121
Goodwill and Other Intangible Assets
The major components of goodwill and other intangible assets are as follows:
| | As of December 31,
| |
| | 1999
| | | 2000
| |
Debt issuance costs | | $ | 7,974 | | | $ | 15,163 | |
Merger costs | | | 5,051 | | | | — | |
Goodwill | | | 3,496 | | | | 295,860 | |
Software | | | 2,974 | | | | 3,240 | |
Other intangible assets | | | 1,215 | | | | 1,393 | |
| |
|
|
| |
|
|
|
| | | 20,710 | | | | 315,656 | |
Less: Accumulated amortization | | | (3,407 | ) | | | (10,129 | ) |
| |
|
|
| |
|
|
|
| | $ | 17,303 | | | $ | 305,527 | |
| |
|
|
| |
|
|
|
The 1999 debt issuance costs and 1999 accumulated amortization relate to old debt of the IFCO companies. These costs and related accumulated amortization were written off in 2000. The 1999 merger costs relate to direct merger costs incurred in conjunction with the Merger. These costs were included in the purchase price allocation upon completion of the Merger.
The 2000 debt issuance cost are associated with long-term debt and are being amortized over the terms of the related debt, based on the amount of outstanding debt, using the effective interest method. Amortization expense of debt issuance costs is included in interest expense in the accompanying combined and consolidated statements of operations.
Long-Term Debt
On the closing date of the IPO and the Merger, IFCO Systems and IFCO North America entered into a new syndicated, secured senior credit facility, which was amended and restated on March 31, 2000 as the Amended and Restated Credit Agreement (the “Senior Credit Facility”), to complete the syndication. The syndicate of banks, financial institutions, and other entities includes Canadian Imperial Bank of Commerce and Bank One, Texas, NA. IFCO North America is the borrower, and IFCO Systems and IFCO System’s other subsidiaries are guarantors. CIBC World Markets Corp. and Bank One Capital Markets, Inc., are the co-arrangers, and Bank One, Texas, NA is also the administrative agent. The Senior Credit Facility replaced the former credit facilities of IFCO Europe and PalEx’s senior credit facility, the outstanding balances of all of which were repaid in March 2000 with cash on hand, the net proceeds of the IPO and the offering of the Senior Subordinated Notes discussed below, and initial borrowings under the Senior Credit Facility.
The results of operations for the year ended December 31, 2000 include an extraordinary loss on the early extinguishment of debt of $5.6 million. The loss occurred as a result of
122
the write-off of unamortized deferred bank fees and other charges related to credit facilities that were paid off in conjunction with the Merger and related transactions. Due to losses in the related tax jurisdiction, there was no tax effect on this extraordinary loss on the early extinguishment of debt.
In April of 2001, effective December 31, 2000, the Senior Credit Facility was amended as the Second Amended and Restated Credit Agreement (the “Amended Senior Credit Facility”) to substantially modify the terms of the Senior Credit Facility.
Terms of Senior Credit Facility from the closing date of the IPO and the Merger to December 31, 2000
The Senior Credit Facility, until amended effective as of December 31, 2000, provided for borrowings of up to $235.0 million and consisted of (1) a multi-draw term loan facility in an aggregate principal amount of up to $108.8 million (the “Term Loan”) and (2) a revolving credit facility providing for revolving loans to IFCO North America of up to $126.3 million (the “Revolver”). The Term Loan could be borrowed in up to 20 drawings commencing on the closing date of the IPO and the Merger and ending on the third anniversary of the closing date. The Term Loan could only be used to finance permitted acquisitions. Permitted acquisitions included any acquisition in which the total consideration paid did not exceed $25.0 million. Pursuant to the Senior Credit Facility, the Company obtained consent for three acquisitions completed during the three months ended September 30, 2000 with an aggregate purchase price of $89.5 million. In connection with obtaining this consent, the Senior Credit Facility was amended as of July 31, 2000, so that the aggregate amount of consideration IFCO or its subsidiaries could pay in connection with additional permitted acquisitions during any consecutive 12-month period could not exceed $50.0 million.
IFCO North America had available to it a multi-currency swingline facility for short-term borrowings denominated in certain readily available and freely tradable currencies in an amount not to exceed $50.0 million and a dollar swingline facility in an amount not to exceed $25.0 million. Any multi-currency swingline loan or dollar swingline loan reduced availability under the Revolver on a dollar-for-dollar basis. IFCO North America could obtain letters of credit, in an aggregate amount not in excess of $25.0 million of the Revolver, issued by Canadian Imperial Bank of Commerce Word Markets Corp. and Bank One, NA. Drawings under any letter of credit are to be reimbursed by IFCO North America on the same business day if the draw is presented and notice is provided to IFCO North America prior to 12:00 P.M. Chicago time. Letters of credit issued also reduce availability under the Revolver.
IFCO North America was able to draw on the Revolver through March 8, 2003 and the Revolver matured on March 8, 2006. The Revolver may be utilized to make capital expenditures and to finance the working capital needs of IFCO Systems and its subsidiaries in the ordinary course of business. The Revolver was also used to pay fees and expenses related to the merger transactions. The borrowing base under the Revolver is based on a percentage of IFCO Systems’ eligible receivables, eligible inventories, and
123
eligible RPCs. Eligible receivables excludes receivables in certain European countries in which a security interest in such receivables cannot be perfected. Eligible inventories include pallets that IFCO Systems and its subsidiaries own for rent to third parties. Eligible RPCs include those RPCs owned by IFCO-U.S.
The outstanding amounts under the Term Loan and the Revolver, as well as the swingline facility described above, bore interest at interest rates determined based upon the Company’s consolidated total leverage ratio, which is defined in the Senior Credit Facility agreement, and changes quarterly. The rates range from a high of 300 basis points over LIBOR and 200 basis points over prime rate, to a low of 200 basis points over LIBOR and 100 basis points over prime rate. As of December 31, 2000, the outstanding debt under the Term Loan and Revolver had a weighted average interest rate of 9.0% per annum.
The outstanding amounts under the Term Loan and the Revolver were repayable in 12 consecutive quarterly installments commencing in June, 2003 in an aggregate amount for each 12-month period equal to 20% in the first period, 30% in the second period, and 50% in the third period.
Terms of Amended Senior Credit Facility, Effective as of December 31, 2000
In April 2001, the Senior Credit Facility was amended as the Second Amended and Restated Credit Agreement (the “Amended Senior Credit Facility”) with an effective date of December 31, 2000. The Amended Senior Credit Facility provides for borrowings of up to $178.0 million and consists of (1) a term loan facility in an aggregate principal amount of $78.0 million (the “Amended Term Loan”) and (2) a revolving credit facility providing for revolving loans to IFCO North America of up to $100.0 million that IFCO Systems may draw on until February 4, 2003 (the “Amended Revolver”). There are no additional borrowings available on the Amended Term Loan, nor are there any further permitted acquisitions. The principal balance of the Amended Term Loan must be reduced by the proceeds of certain asset sales, as defined, including the proceeds from the sale of IFCO North America’s manufacturing operation. The Amended Term Loan is payable in monthly principal installments of $0.7 million beginning in September 2001, with the balance due in February 2003 (the new maturity date of the Amended Revolver). The aggregate Amended Term Loan amount is permanently reduced by any required principal reduction.
The Amended Senior Credit Facility provides multi-currency and dollar swingline facilities in the amounts of $50.0 million and $10.0 million, respectively, essentially on the same terms as the Senior Credit Facility. Letters of credit continue to be available pursuant to the Amended Senior Credit Facility in an aggregate amount not to exceed $25.0 million on essentially the same terms as the Senior Credit Facility, provided however, loans under the Amended Senior Credit Facility shall no longer be made in Canadian dollars.
124
The Amended Senior Credit Facility permits cumulative capital expenditures in the amount of $26.5 million through June 30, 2001, $37.8 million through September 30, 2001, $47.0 million through December 31, 2001, and $50.0 million for each four-quarter period ending thereafter.
The Amended Term Loan and Amended Revolver bear interest at a high of 400 basis points over LIBOR and 250 basis points over prime rate, to a low of 275 basis points over LIBOR and 200 basis points over prime rate.
There was $136.0 million outstanding under the Senior Credit Facility as of December 31, 2000, including €51.1 million (or $48.0 million) under the multi-currency swingline facility, $78.0 million under the Term Loan, and $10.0 million under the Revolver. There was $42.0 million available for borrowing under the Revolver as of December 31, 2000.
Terms of Amendment No. 1 and Consent to Amended Credit Facility, Effective as of June 12, 2001
In June 2001, we entered into an amendment of terms on and consent with respect to the amended credit facility. The amendment includes an amendment of the definition of consolidated earnings before interest, taxes, depreciation, and amortization (“EBITDA”), restrictions on payments in respect of the senior subordinated notes and other long-term debt when a default or event of default occurs and is continuing, and additional restrictions on IFCO Systems’ and IFCO North America’s ability to make optional payments in respect of other long-term debt.
Pursuant to the amendment and consent, the administrative agent and lenders also consented to the asset sale of certain of IFCO Systems’ pallet manufacturing operations and the assignment by IFCO Systems of promissory notes received by it as consideration for the sale to the administrative agent for the benefit of the lenders.
Terms Common to the Senior Credit Facility and the Amended Senior Credit Facility
IFCO North America’s obligations are guaranteed by IFCO Systems and substantially all of its existing subsidiaries and each of its future direct and indirect subsidiaries, other than subsidiaries deemed immaterial by the administrative agent. IFCO North America’s obligations and the guarantees are secured by a perfected first priority security interest in all of the loan parties’ substantial tangible and intangible assets, except for those assets the co-lead arrangers determine in their sole discretion that the costs of obtaining the security interest are excessive in relation to the value of the security.
The Senior Credit Facility and Amended Senior Credit Facility contain a number of covenants that, among other things, limit IFCO Systems’ and its subsidiaries’ ability to dispose of assets, incur additional debt, merge or consolidate, pay dividends, create liens on assets, enter into sale and leaseback transactions, make investments, loans, or advances, make acquisitions, make capital expenditures, prepay debt, or engage in certain transactions with affiliates, and otherwise restricts certain corporate activities. In addition,
125
IFCO Systems and its subsidiaries are required to comply with specified ratios and tests, including a minimum net worth test, a fixed charge coverage ratio, an interest coverage ratio, a leverage ratio, and a minimum EBITDA requirement. At December 31, 2000, the Company was in compliance with all financial covenants of the Amended Senior Credit Facility.
The Senior Credit Facility and Amended Senior Credit Facility contain customary events of default, including non-payment of principal, interest, or fees, material inaccuracy of representations and warranties, violation of covenants, cross-default to certain other debt, certain events of bankruptcy and insolvency, certain events under ERISA, material judgments, actual or asserted invalidity of any guarantee, security document, subordination provision, or security interest, and a change of control in certain circumstances.
Senior Subordinated Notes
On March 8, 2000, IFCO issued €200.0 ($187.8 million based on exchange rates at December 31, 2000) million principal amount of Senior Subordinated Notes in a private placement. The total net proceeds to the Company from the issuance of the Senior Subordinated Notes were $184.7 million. The Senior Subordinated Notes mature on March 15, 2010. Interest at the rate of 10 5/8% per year from the date of issuance is payable semiannually in arrears on each March 15 and September 15, commencing September 15, 2000. The Senior Subordinated Notes are not secured, but are guaranteed by the Company’s material subsidiaries. The notes and the guarantees rank behind all of IFCO’s Systems’ existing and future senior debt, including IFCO Systems’ obligations under the Amended Senior Credit Facility. The indenture governing the Senior Subordinated Notes contains a number of significant covenants, which restrict IFCO Systems’ corporate and business activities, including its ability to dispose of assets, incur additional debt, prepay other debt, pay dividends, repurchase or redeem capital stock, enter into specified investments or create new subsidiaries, enter in to sale and lease-back transactions, make specific types of acquisitions, engage in mergers or consolidations, create liens, or engage in certain transactions with affiliates.
Long-term debt and senior subordinated notes consist of the following:
| | As of December 31,
| |
| | 1999
| | | 2000
| |
Senior subordinated notes | | $ | — | | | $ | 187,760 | |
Senior credit facility | | | — | | | | 135,973 | |
SFA term loan | | | 32,840 | | | | — | |
SFA credit facilities | | | 18,706 | | | | — | |
SSA term loan | | | 18,045 | | | | — | |
Other | | | 447 | | | | 7,570 | |
| |
|
|
| |
|
|
|
| | | 70,038 | | | | 331,303 | |
Less: Current maturities | | | (70,038 | ) | | | (3,807 | ) |
| |
|
|
| |
|
|
|
| | $ | — | | | $ | 327,496 | |
| |
|
|
| |
|
|
|
126
The maturities of long-term debt and senior subordinated notes are as follows for the year ending December 31, 2000:
| | Amount
|
2001 | | $ | 3,807 |
2002 | | | 9,515 |
2003 | | | 126,920 |
2004 | | | 1,740 |
2005 | | | 1,245 |
Thereafter | | | 188,076 |
| |
|
|
| | $ | 331,303 |
| |
|
|
Receivable Factoring
The credit facility permits specified levels of receivable factoring. IFCO GmbH and, subsequently, other subsidiaries of IFCO GmbH, previously entered into a factoring agreement under which IFCO GmbH companies could offer all of its trade receivables to a factoring agent. Under the factoring agreement, the sales price is the nominal value of the receivable less a factoring fee of 0.45% of the nominal value of the factored receivables. The factoring agent has the right to collect the receivables and bears the collection risk. The factoring agent is required to remit 75% of the factored receivables to these IFCO GmbH companies. The remainder, less the factoring charge, is held in an escrow account and is remitted to these IFCO GmbH companies following collection. The interest rate on cash advances relating to factored receivables is based on the three-month EURIBOR rate plus 1.25%, or 6.22% as of December 31, 2000. These IFCO GmbH companies factored approximately 46% of its receivables and incurred factoring and interest charges of $4.0 million, $4.3 million and $3.6 million for years ended December 31, 1998, 1999 and 2000, respectively. These charges are shown as factoring charges on the accompanying combined and consolidated statements of operations.
Capital Lease Obligations
The Company has entered into leases with third parties principally for RPCs that are accounted for as capital leases. The future minimum lease payments for assets under capital leases, together with the present value of minimum lease payments, were as follows as of December 31, 2000:
127
| | Amount
| |
2001 | | $ | 11,203 | |
2002 | | | 10,046 | |
2003 | | | 10,823 | |
2004 | | | 984 | |
2005 | | | 1,333 | |
Thereafter | | | 581 | |
| |
|
|
|
Total future minimum lease payments | | | 34,970 | |
Less: Amounts representing interest at 6.18%—8.64% | | | (3,712 | ) |
| |
|
|
|
| | $ | 31,258 | |
| |
|
|
|
Current | | $ | 9,388 | |
Non-current | | | 21,870 | |
| |
|
|
|
Total | | $ | 31,258 | |
| |
|
|
|
In 1999 IFCO Europe had outstanding, one share of preferred stock held by a subsidiary of GECC. The holder of the preferred share was entitled to 16% of the vote on all matters of which common shareholders were entitled to vote. The other 84% of votes were held by the common shareholders. The holder of the preferred share participated in 24% of the profits of IFCO Europe. However, the preferred share had preference over the first €1,150 ($1,153) of profits before any profits were distributed to the common shareholders. SLT has purchased the minority interest and contributed it to the Company in conjunction with the Merger and the IPO.
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Loss before income taxes: | | | | | | | | | | | | |
Germany | | $ | 3,802 | | | $ | 3,532 | | | $ | 26,515 | |
Foreign | | | 3,539 | | | | 8,911 | | | | 16,310 | |
| |
|
|
| |
|
|
| |
|
|
|
Total | | $ | 7,341 | | | $ | 12,443 | | | $ | 42,825 | |
| |
|
|
| |
|
|
| |
|
|
|
|
Income tax (provision) benefit: | | | | | | | | | | | | |
Current- | | | | | | | | | | | | |
Germany | | $ | — | | | $ | (106 | ) | | $ | (54 | ) |
Foreign | | | (210 | ) | | | (214 | ) | | | (784 | ) |
| |
|
|
| |
|
|
| |
|
|
|
Total current | | $ | (210 | ) | | | (320 | ) | | $ | (838 | ) |
| |
|
|
| |
|
|
| |
|
|
|
Deferred- | | | | | | | | | | | | |
Germany | | | — | | | | — | | | | — | |
Foreign | | | — | | | | — | | | | 1,497 | |
| |
|
|
| |
|
|
| |
|
|
|
Total deferred | | | — | | | | — | | | | 1,497 | |
| |
|
|
| |
|
|
| |
|
|
|
Total (provision) benefit | | | (210 | ) | | | (320 | ) | | | 659 | |
Included in discontinued operations | | | — | | | | — | | | | 904 | |
| |
|
|
| |
|
|
| |
|
|
|
From continuing operations | | $ | (210 | ) | | $ | (320 | ) | | $ | (245 | ) |
| |
|
|
| |
|
|
| |
|
|
|
128
The differences in income taxes provided, excluding discontinued operations, and the amounts determined by applying appropriate blended statutory tax rates to loss before income taxes result from the following:
| | Year ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Tax benefit (provision) at blended statutory rate (48.8% for 1998 and 1999, 35.2% for 2000) | | $ | 3,582 | | | $ | 6,072 | | | $ | 15,071 | |
(Decrease) increase resulting from: | | | | | | | | | | | | |
Movement in valuation allowance | | | (3,605 | ) | | | (6,133 | ) | | | (12,646 | ) |
Participating rights | | | (30 | ) | | | (160 | ) | | | — | |
Non-deductible finance charges | | | (348 | ) | | | (304 | ) | | | (640 | ) |
Goodwill amortization | | | (118 | ) | | | (141 | ) | | | (1,389 | ) |
Other | | | 309 | | | | 346 | | | | (641 | ) |
| |
|
|
| |
|
|
| |
|
|
|
Income tax provision | | $ | (210 | ) | | $ | (320 | ) | | $ | (245 | ) |
| |
|
|
| |
|
|
| |
|
|
|
In 1998 and 1999, deferred taxes have been provided at the expected tax rate for earnings of 48.8% in total. In 2000, due to a change in tax legislation in Germany with respect to the tax rate for corporate income tax purposes, expected German tax rates for earnings has been reassessed to 36.0%. Due to the reassessment of the German expected tax rate on earnings, the current year’s tax benefit at the statutory rate decreased by approximately $4,751.
Deferred taxes result from temporary differences in the recognition of income and expenses for financial reporting purposes and for tax purposes. Components of the Company’s net deferred tax liability are as follows:
129
| | At December 31,
| |
| | 1999
| | | 2000
| |
Deferred income tax liabilities: | | | | | | | | |
Accelerated depreciation | | $ | 75,323 | | | $ | 68,334 | |
Unrealized foreign currency gain | | | — | | | | 2,763 | |
Deferred financing costs | | | — | | | | 2,642 | |
Other | | | 7,674 | | | | 3,117 | |
| |
|
|
| |
|
|
|
Total deferred income tax liabilities | | | 82,997 | | | | 76,856 | |
| |
|
|
| |
|
|
|
|
Deferred income tax assets: | | | | | | | | |
Carryforward losses | | | 78,222 | | | | 72,622 | |
Capitalized crate cost | | | 16,240 | | | | 10,723 | |
Patent | | | 2,626 | | | | 1,555 | |
Allowance for doubtful accounts | | | — | | | | 1,833 | |
Inventory basis differences | | | — | | | | 1,027 | |
Other accruals and reserves | | | — | | | | 7,518 | |
Intercompany interest limitation | | | — | | | | 10,264 | |
Interest on accretion | | | 526 | | | | 125 | |
Other | | | 4,974 | | | | 3,708 | |
| |
|
|
| |
|
|
|
Total deferred income tax assets | | | 102,588 | | | | 109,375 | |
Less: Valuation allowance | | | (19,591 | ) | | | (35,383 | ) |
| |
|
|
| |
|
|
|
Net deferred income tax assets | | | 82,997 | | | | 73,992 | |
| |
|
|
| |
|
|
|
Deferred income tax liabilities, net | | $ | — | | | $ | 2,864 | |
| |
|
|
| |
|
|
|
Income tax payable at December 31, 1999 and 2000 was approximately $0.2 and $0.5, respectively, and is included in accrued liabilities in the accompanying combined and consolidated balance sheets.
At December 31, 1999 and 2000, the Company has net operating loss carryforwards available as follows:
| | At December 31
|
| | 1999
| | 2000
|
Germany | | $ | 132,801 | | $ | 185,737 |
Foreign | | | 27,489 | | | 12,184 |
| |
|
| |
|
|
Total | | $ | 160,290 | | $ | 197,921 |
| |
|
| |
|
|
The loss carryforwards attributable to German operations do not expire. The loss carryforwards attributable to foreign operations partly expire through various dates until 2020. These loss carryforwards are available to offset future taxable income in their respective tax jurisdiction.
A valuation allowance has been made by the Company to provide for the deferred tax assets. The valuation allowance is necessary for specific subsidiaries which have not made profits consistently, thereby making it more likely than not that the asset will not be realized. The amount of valuation allowance is reviewed periodically and will be released in the future if it becomes more likely than not that these carryforward losses can be realized.
130
Activity in the Company’s valuation allowance for deferred tax assets consists of the following:
| | Year ended December 31,
| |
| | 1998
| | 1999
| | | 2000
| |
Balance, beginning of year | | $ | 11,719 | | $ | 17,371 | | | $ | 19,591 | |
Increase (decrease) due to foreign exchange translation | | | 1,485 | | | (3,120 | ) | | | (1,013 | ) |
Effect of tax rate changes | | | — | | | — | | | | (3,923 | ) |
Additions during the year | | | 4,167 | | | 5,340 | | | | 20,728 | |
| |
|
| |
|
|
| |
|
|
|
Balance, end of year | | $ | 17,371 | | $ | 19,591 | | | $ | 35,383 | |
| |
|
| |
|
|
| |
|
|
|
The valuation allowance allocated by tax jurisdiction is as follows:
| | As of December 31,
|
| | 1999
| | 2000
|
Germany: | | | | | | |
Current | | $ | 420 | | $ | 1,197 |
Long-term | | | 7,848 | | | 19,927 |
| |
|
| |
|
|
Total Germany | | | 8,268 | | | 21,124 |
| |
|
| |
|
|
|
Foreign: | | | | | | |
Current | | $ | — | | | 162 |
Long-term | | | 11,323 | | | 14,097 |
| |
|
| |
|
|
Total Foreign | | | 11,323 | | | 14,259 |
| |
|
| |
|
|
Total | | $ | 19,591 | | $ | 35,383 |
| |
|
| |
|
|
IX | | Commitments and Contingencies: |
Litigation
The Company is a defendant in various legal matters arising in the normal course of business. In the opinion of management, after consultation with legal counsel, the ultimate resolution of these matters is not expected to have a material effect on the accompanying combined and consolidated financial statements.
Leasing Arrangements
The Company leases certain facilities and machinery under noncancellable operating leases. Lease payments are expensed on a straight-line basis over the term of the lease. Minimum future rental payments under these leases as of December 31, 2000 are as follows:
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| | Amount
|
2001 | | $ | 8,642 |
2002 | | | 6,588 |
2003 | | | 5,120 |
2004 | | | 4,027 |
2005 | | | 2,376 |
Thereafter | | | 8,183 |
| |
|
|
| | $ | 34,936 |
| |
|
|
Rent expense under operating leases was approximately $4.4 million, $3.9 million and $11.0 million for the years ending December 31, 1998, 1999, and 2000, respectively.
Potential Environmental Liabilities
In February 1998, a subsidiary of PalEx acquired Drum Service of Florida (“DSF”), a steel drum reconditioning company with a facility in Zellwood, Florida. DSF is a wholly-owned subsidiary of PalEx Container Systems, Inc. (“PCS”), a wholly owned subsidiary of PalEx. In 1982, DSF was notified by the U.S. Environmental Protection Agency (the “EPA”) and the Florida Department of Environmental Regulation (the “DER”) that they believed that DSF might be a potentially responsible party (“PRP”) regarding the Zellwood Groundwater Contamination Site in Orange County, Florida (the “Zellwood Site”). The Zellwood Site was designated a “Superfund” environmental clean-up site after the DER discovered arsenic contamination in a shallow monitoring well adjacent to it. The DSF facility is a portion of the 57 acres constituting the Zellwood Site. The Company believes that DSF and its former shareholders were among approximately 25 entities and individuals identified as PRPs by the EPA.
Between March 1990 and July 1996, the EPA issued various administrative orders and notices to DSF and various other PRPs. Those orders and notices demanded reimbursement from PRPs of approximately $2.0 million of the EPA’s costs regarding the Zellwood Site and requested the PRPs to accept financial responsibility for additional clean-up efforts. During that time, the EPA estimated that the cost of the selected remedy for soil at the Zellwood Site would be approximately $1.0 million and the cost of the selected remedy for groundwater at the Zellwood Site would be approximately $6.1 million. DSF and the other PRPs did not agree to the EPA’s demands or agree to fund any additional clean-up. In April 1997, the EPA issued an order unilaterally withdrawing the previous orders.
On June 12, 1998, a suit was filed in the United States District Court for the Middle District of Florida (Orlando Division) against DSF and certain other PRPs with respect to the Zellwood Site (United States of America v. Drum Service Co. of Florida, John Michael Murphy, Douglass Fertilizer & Chemical, Inc., et, al., Civil No. 98-687-Civ-Orl-28JGG) (the “Zellwood Suit”). In this lawsuit, the EPA is seeking reimbursement of costs incurred at the Zellwood Site during the past 18 years and a declaratory judgment for future response costs.
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DSF has maintained comprehensive general liability insurance coverage for over 37 years, and a number of the policies providing such coverage did not contain exclusions for environmental contamination. DSF has notified the insurers that issued such policies of the EPA’s claims regarding the Zellwood Site and the commencement of the Zellwood Suit. An insurer under one of such policies has now agreed to pay DSF’s legal fees and expenses in defending the EPA lawsuit and to reimburse DSF for past legal fees and expenses. In addition, the former shareholders of DSF have agreed with DSF and IFCO North America to bear liabilities and expenses with respect to the Zellwood Site, to the extent such liabilities exceed DSF’s and IFCO North America’s insurance recoveries.
DSF and several other PRPs are currently negotiating with the EPA to settle the Zellwood Suit. DSF intends to vigorously defend the Zellwood Suit and pursue its insurance coverage with respect to losses and expenses incurred in connection with the Zellwood Site. Although there can be no assurance as to any ultimate liability of DSF under the Zellwood Suit, the amount of recoveries from other PRPs or the insurance coverage, or the amount of insurance recoveries, the Company’s management believes that DSF’s insurance coverage, recoveries from other PRPs and the obligations of DSF’s former shareholders will be adequate to cover any liability or expenses of DSF arising from the Zellwood Suit. The accompanying combined and consolidated balance sheet as of December 31, 2000 includes a $2.0 million receivable from a former shareholder of DSF and a corresponding amount in other long-term liabilities.
Employment Agreements
The Company has entered into employment agreements with certain Company officers and management personnel. The remaining commitment under the terms of these agreements as of December 31, 2000 is approximately $9.2 million, and is payable as follows:
| | Amount
|
2001 | | $ | 4,734 |
2002 | | | 2,463 |
2003 | | | 1,486 |
2004 | | | 493 |
| |
|
|
| | $ | 9,176 |
| |
|
|
These employment agreements expire on various dates through 2004.
Warrant
On September 30, 1998, PalEx issued a warrant for the purchase of up to 250,000 shares of its common stock for professional advisory services at an exercise price of $11.375 per share, that would become exercisable upon the consummation of certain defined transactions, including, without limitation, the merger of PalEx with IFCO Systems. During 1999, this agreement was modified to also provide for the issuance of 200,000 shares of PalEx’s common stock if certain criteria were met upon the closing of the
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merger between PalEx and IFCO Systems. Upon completion of the Merger, the 250,000 warrants were converted to 151,000 warrants to purchase ordinary shares of the Company at an exercise price of $14.90 and the 200,000 shares of PalEx’s common stock were awarded to the advisor for services provided and exchanged for approximately $0.7 million in cash and approximately 76,000 ordinary shares of the Company.
Washing Depot Agreement
In 2000, IFCO Systems entered into an agreement with a service provider to build a washing depot for crates in Denmark. This agreement includes an annual volume guarantee of crates for the next 10 years. As a result of IFCO Systems’ revised logistic design for washing depots, management has determined that the terms of this agreement are not economically favorable. Therefore, IFCO Systems intends to negotiate an early termination or a more favorable amendment to this agreement. The maximum estimated exposure from terminating the agreement is approximately $1.6 million. IFCO Systems is in the process of starting negotiations with the service provider to restructure or terminate the agreement. The final outcome of such negotiations cannot be reasonably determined. However, IFCO Systems expects a significantly lower settlement payment to terminate the agreement or a favorable restructuring of the agreement.
X | | Related Party Transactions: |
Crate Supply Contracts
IFCO GmbH has historically purchased the majority of its RPCs through single-year supply contracts with SPI. During 1997, the Company entered into a ten-year supply agreement with SPI (which was subsequently assigned to Schoeller Plast AG, “SPAG”) to provide all of the Company’s RPCs. The supply agreement was negotiated on an arm’s-length basis by GECC of behalf of IFCO GmbH and on market terms. SPAG will not provide RPCs to other third parties. SPAG unit prices are a function of their weight, the price for granulate and the actual quantity purchased by the Company. There is not a minimum purchase requirement. Changes in pricing may occur when SPI’s production costs vary by more than 15%, as defined in the agreement. This supply agreement also states that the Company is to receive a fixed price per kilogram for broken containers that are recollected from the Company by SPAG. During 1998, 1999, and 2000, the Company paid SPI $46.4, $35.0, and $47.5 million, respectively, for RPCs. Sales of broken containers from the Company to SPAG totaled $9.4, $9.5, and $6.7 million in 1998, 1999, and 2000, respectively, and are included within revenues in the accompanying combined and consolidated statements of operations.
During 2000, IFCO-U.S entered into a ten-year supply agreement with Schoeller Wavin Systems, Inc. (“SWS”) to provide all of IFCO-U.S.’s RPCs. SWS is a wholly-owned subsidiary of Schoeller Wavin Systems N.V., an affiliate of the Schoeller family group of shareholdings. This agreement is generally similar to the supply agreement between SPAG and IFCO Europe. In addition, however, SWS has agreed to provide certain
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breakage warranties for the replacement of a percentage of broken RPCs previously and prospectively supplied by SWS. Also included are warranty credits that are based upon certain purchase volumes. These warranty credits are available in the event a certain RPC purchase commitment is met by IFCO-U.S for the years 2001 through 2004 in the amount of $1.5 million per year, except for the year 2002, in which an additional $1.0 million of warranty credit will be provided.
Management Fee
Through December 31, 2000, the Company was a party to a management fee arrangement with SLI, which required the payment of $0.2 million per quarter for management advisory services, costs and expenses. A replacement management fee arrangement for 2001 has been approved which requires the annual payment of €0.8 million ($.06 million), payable in monthly installments.
The Company has recorded $0.6, $1.0, and $0.8 million in costs under this contract during the years ended December 31, 1998, 1999, and 2000, respectively, which are included in selling, general and administrative expenses in the accompanying combined and consolidated statements of operations.
Related Party Working Capital Financing
The Company has generated payables to and receivables from SPAG, primarily as a result of the purchase of crates from SPAG and the subsequent sale of broken crates to SPAG. Additionally, the Company has recorded receivables and payables from other related parties. The Company receives interest on its receivables and accrues interest on its payables at 7.5%.
The Company has recorded net interest income from related parties, which principally consist of SLI and SPAG, of approximately $0.2, $0.1, and $0.05 million for the years ended December 31, 1998 and 1999, and 2000, respectively.
Trade Credit Terms
During the third quarter of 2000, the Company and SPAG renegotiated the terms upon which the Company would pay SPAG for RPCs in connection with SPAG’s agreement to undertake additional RPC production and service responsibilities for the Company. Through November 30, 2000, the Company paid for RPCs within 15 days after their manufacture by SPAG. After November 30, 2000, the Company’s payment terms for RPCs extended to 30 to 60 days after receipt of the RPCs.
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Marketing and Promotional Cost and Expense Reimbursement
On July 13, 2000, the Company entered into an agreement with SWS in which SWS agreed to share in the costs related to the strategic growth of the RPC leasing and supply business in North America after the date of the Merger. Accordingly, the results of operations for the year ended December 31, 2000 include a reduction of selling, general and administrative expenses of $2.0 million to reflect a reimbursement by SWS of marketing and promotional costs and expenses incurred by the Company in North America for its efforts in expanding the RPC leasing and supply business. The reimbursement from SWS was received by the Company in October, 2000. The Company was a party to a similar agreement with SPAG during 1999, during which the Company received approximately $3.3 million for reimbursement of costs and expenses incurred in Europe.
Consulting Agreement with Barkawi and Partner
Barkawi and Partner, in which GSB holds a significant interest, has provided consulting services to IFCO Online for project management, business plan and transactions support in conjunction with the development of the business model of IFCO Online. The consulting charges of Barkawi and Partner were $0.4 million for the year ended December 31, 2000.
Loans and Guarantees
Martin Schoeller and Christoph Schoeller have, together, loaned IFCO International $800,000 at an interest rate of 5% per annum. The loan became due on December 31, 1998, and was extended to December 31, 2000. The purpose of the loan was to enable IFCO International to extend a loan of $800,000 to IFCO-U.S. This loan was repaid at the closing of the merger and the IPO.
Additionally, pursuant to an agreement between Schoeller-U.S., Inc, and IFCO-U.S., Martin Schoeller and Christoph Schoeller have together loaned to IFCO-U.S. $300,000. The loans are to provide additional working capital to IFCO-U.S. The loans have an interest rate equivalent to the interest rate paid by IFCO-U.S. on loans to IFCO-U.S. from Intertape and were repaid upon the closing of the merger and the IPO.
Martin Schoeller and Christoph Schoeller have each loaned IFCO International an amount equal to 37.5 million yen, or 75.0 million yen in total, or approximately $0.6 million, at an interest rate of 2.5% per year. The purpose of the loan was to enable IFCO International to purchase capital stock in IFCO Japan. The loan was repaid in conjunction with the merger and IPO.
Additionally, Martin Schoeller and Christoph Schoeller each loaned to IFCO International amounts totalling €0.1 million, or approximately $0.1 million at an interest rate of 5.0%
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per annum. The purpose of the loan was to provide additional working capital to IFCO International and was repaid upon the closing of the merger and IPO.
Creditanstalt-Bankverein AG extended a credit facility of €0.8 million, approximately $0.7 million, to IFCO International. Of this amount, approximately $0.5 million was available to IFCO Argentina through Banco B.I. Creditanstalt S.A., an affiliate of Creditanstalt. The credit facility had a variable interest rate and became due on June 30, 1998, and was extended to May 31, 2000. To secure the €0.8 million credit facility provided by Creditanstalt-Bankverein, Alexander Schoeller & Co. Management Holding GmbH, a company owned by Alexander Schoeller, and Alexander Schoeller & Co. GmbH Schweiz, also a company owned by Alexander Schoeller, each provided a guarantee of up to €0.8 million in favor of Creditanstalt. This loan was repaid at the closing of the merger and the IPO.
GSB owed the Company $161,048 as of December 31, 2000. SLI owed the Company $1,103,499 as of December 31, 2000.
XI Merger and Integration Costs:
The major components of merger and integration costs for the year ended December 31, 1999 are as follows:
| | Amount
|
PalEx transaction costs | | $ | 2,800 |
Restructuring costs | | | 564 |
Other | | | 155 |
| |
|
|
| | $ | 3,519 |
| |
|
|
In connection with the merger between the Company and PalEx on March 8, 2000, the Company agreed to reimburse PalEx for their transaction costs incurred during 1999 of approximately $2,800. These costs were expensed, as they were not direct costs of acquisition for the Company.
XII | | Shareholders’ Equity: |
Stock Option Plan
In March 2000, the Board of Directors of the Company approved the 2000 Stock Option Plan (the “Stock Option Plan”). The Stock Option Plan provides for the granting of stock options to directors, executive officers, and other employees of the Company. The Company accounts for the Stock Option Plan under APB Opinion No. 25, “Accounting for Stock Issued to Employees.” The Stock Option Plan, which permits an amount no greater than 6,000,000 shares plus 15% of the outstanding shares of the Company’s common stock to be issued as optioned shares, terminates in March 2010. In general, the terms of the option awards (including vesting schedules) are established by the Company’s Board of Directors. No option can be for a term of more than ten years from
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date of grant. The exercise price, which is determined by the board of directors, cannot be less than the fair market value of the shares on the day the options are granted. The fair market value is based on the prices of shares on Nasdaq for options granted to employees in North America and the Frankfurt Stock Exchange for options granted to all other employees. As of the merger date, all outstanding PalEx stock options vested and were converted into options to purchase the Company’s ordinary shares. The following table summarizes activity under the Stock Option Plan:
| | Shares
| | | Exercise Price Range
| | Weighted Average Exercise Price
|
Outstanding as of December 31, 1999 | | | — | | | | — | | | — |
Converted PalEx options | | | 995,681 | | | $ | 9.62—$24.63 | | $ | 14.02 |
Granted | | | 2,951,855 | | | $ | 3.38—$26.19 | | $ | 12.53 |
Exercised | | | (514,940 | ) | | $ | 11.28—$22.35 | | $ | 9.09 |
Forfeited | | | (84,729 | ) | | $ | 3.50—$22.35 | | $ | 15.32 |
| |
|
|
| |
|
| |
|
|
Outstanding as of December 31, 2000 | | | 3,347,867 | | | $ | 3.38—$26.19 | | $ | 13.43 |
Options exercisable at December 31, 2000 | | | 463,262 | | | | | | $ | 19.33 |
Weighted average fair value of options granted in 2000 | | $ | 4.80 | | | | | | | |
Weighted average remaining contractual life of options granted in 2000 | | | 9.36 | | | | | | | |
The following pro forma summary of the Company’s consolidated results of operations have been prepared as if the fair value based method of accounting required by SFAS No. 123, “Accounting for Stock-Based Compensation” had been applied (in thousands, except per share data) for the year ended December 31, 2000:
| | Year Ended December 31, 2000
| |
Net loss applicable to ordinary shareholders | | $ | (110,365 | ) |
Pro forma adjustment | | | (4,093 | ) |
| |
|
|
|
Pro forma net loss applicable to ordinary shareholders | | $ | (114,458 | ) |
Net loss per share (“EPS”) | | | | |
Basic and diluted loss per share as reported | | $ | (2.84 | ) |
Basic and diluted loss per share pro forma | | $ | (2.95 | ) |
Fair value of the options was estimated at the date of grant using the Black-Scholes option-pricing model using the following weighted average assumptions for the year ended December 31, 2000:
| | Year Ended December 31, 2000 Options
|
Risk free interest rate | | 6.18% |
Dividend yield | | 0.00% |
Volatility factor | | 45.00% |
Weighted average expected life | | 4.67 years |
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A summary of stock options outstanding and exercisable as of December 31, 2000 is as follows:
| | | | Options Outstanding
| | Options Exercisable
|
Range of Exercise Prices
| | Number Outstanding
| | Weighted Average Remaining Life (Years)
| | Weighted Average Exercise Price
| | Number Exercisable
| | Weighted Average Exercise Price
|
$ | 3.38-$ 9.73 | | 683,110 | | 9.95 | | $ | 3.52 | | 9,060 | | $ | 9.69 |
$ | 11.28-$14.69 | | 361,228 | | 9.18 | | $ | 12.77 | | 187,228 | | | 12.53 |
$ | 14.80-$19.44 | | 2,111,949 | | 9.18 | | $ | 14.90 | | 211,644 | | | 14.96 |
$ | 20.49-$26.19 | | 191,580 | | 9.18 | | $ | 22.67 | | 55,330 | | | 22.10 |
| | |
| | | | | | |
| | | |
| | | 3,347,867 | | | | | | | 463,262 | | | |
| | |
| | | | | | |
| | | |
Other
In March 2000, the Company’s board of directors approved the granting of options to purchase 1,000,000 ordinary shares to members of the Schoeller family at an exercise price of €15.50. These options were fully exercisable on the date of the grant and included limited rights of assignability and expire on March 7, 2010. Of these options, options to purchase 57,000 ordinary shares have been assigned to employees of SLI or its affiliates and options to purchase 943,000 ordinary shares have been assigned to SLI.
In March 2000, the Company’s board of directors approved the granting of 53,600 options at an exercise price of €15.50 in exchange for advisory services related to the IPO. The services were valued by management at the fair value of the shares on the date of grant and are included as a reduction of APIC in the accompanying consolidated financial statements. The options vest on the date of grant and expire on March 8, 2005.
In March 2000, the Company’s board of directors approved the granting of 15,100 options at an exercise price of $9.00 in exchange for advisory services. The services were valued by management at the fair value of the shares on December 31, 2000 and are included in selling, general and administrative expenses on the accompanying consolidated statement of operations for the year ended December 31, 2000. The options vest at the end of six months upon completion of the services agreement and expire on March 8, 2005.
Employee Benefit Plan
PalEx approved a defined contribution profit-sharing plan (the “Plan”) in March 1997, which qualifies under Section 401(k) of the Internal Revenue Code. Eligible employees may contribute up to the lesser of 15% of their annual compensation or the maximum amount permitted under Internal Revenue Service regulations to their account. The Company matches the contributions of participating employees on the basis of the percentages specified in the Plan. The employee and Company matching contributions are invested at the direction of the individual employee. Employer contributions to the plan were $1.7 million for the year ended December 31, 2000.
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The Company has adopted Statement of Financial Accounting Standards No. 131, “Disclosures about Segments of an Enterprise and Related Information.” The Company is organized based on the products and services that it offers. Under this organization structure, the Company’s continuing operations includes five business segments: the European plastic crate operations (“European perishables”), the dry good container operations (“Dry goods”), the non-European plastic crate operations (“Non-European perishables”), the pallet services operations (“Pallet services”), and the drum reconditioning operations (“Drum”). The European perishables and Non-European perishables segments sell, repair/wash, rent, and retrieve plastic crates primarily for use in agricultural markets. The Dry goods segment has a reusable packing system for dry goods, primarily for use in industrial markets. The Pallet services segment recycles wooden pallets in the United States and leases pallets in Canada primarily for use in agricultural and industrial markets. The drum segment reconditions steel drums in the United States primarily for use in agricultural and industrial markets. Both the Pallet services and Drum segments are a result of the merger in March 2000. The Corporate column contains corporate related income and expense not allocated to reportable segments.
The accounting policies for the segments are the same as those described in Note II, Summary of Significant Accounting Policies. The Company evaluates the performance of its reportable segments and allocates resources based on operating profit.
As discussed in Note II, Summary of Significant Accounting Policies, accumulated loss in excess of investment in equity entities relates to the amount shown in the combined and consolidated balance sheets of a portion of IFCO-U.S.’s and IFCO-Japan’s losses recognized in excess of the carrying value of the investments in IFCO-U.S. and IFCO-Japan. Net Losses from equity entities represents the portion of IFCO-U.S. and IFCO Japan’s losses and income that the Company has recognized in the combined and consolidated statements of operations.
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| | Year ended December 31, 1998
| |
| | European perishables
| | | Dry goods
| | | Non-European perishables
| | | Eliminations
| | | Combined and consolidated
| |
Revenues | | $ | 125,128 | | | $ | 9,901 | | | $ | 1,147 | | | $ | — | | | $ | 136,176 | |
Loss before taxes, minority interest and losses from equity entities | | | (2,644 | ) | | | (470 | ) | | | (1,501 | ) | | | — | | | | (4,615 | ) |
Interest income | | | 1,660 | | | | 238 | | | | 7 | | | | (298 | ) | | | 1,607 | |
Interest expense and factoring charges | | | (11,910 | ) | | | (133 | ) | | | (356 | ) | | | 298 | | | | (12,101 | ) |
Depreciation and crate breakage | | | (25,927 | ) | | | (1,917 | ) | | | (207 | ) | | | — | | | | (28,051 | ) |
Amortization of goodwill | | | (383 | ) | | | — | | | | — | | | | — | | | | (383 | ) |
Total assets | | | 267,866 | | | | 17,954 | | | | 2,777 | | | | (4,144 | ) | | | 284,453 | |
Accumulated loss in excess of investments in equity entities | | | — | | | | — | | | | (4,472 | ) | | | — | | | | (4,472 | ) |
Losses from equity entities, net | | | — | | | | — | | | | (2,726 | ) | | | — | | | | (2,726 | ) |
Capital expenditures | | | (37,690 | ) | | | (2,122 | ) | | | (383 | ) | | | — | | | | (40,195 | ) |
|
| | Year ended December 31, 1999
| |
| | European perishables
| | | Dry goods
| | | Non-European perishables
| | | Eliminations
| | | Combined and consolidated
| |
Revenues | | $ | 141,984 | | | $ | 10,154 | | | $ | 2,588 | | | $ | — | | | $ | 154,726 | |
(Loss) profit before income taxes, minority interest and losses from equity entities | | | (9,464 | ) | | | 900 | | | | (2,141 | ) | | | — | | | | (10,705 | ) |
Interest income | | | 834 | | | | 76 | | | | 8 | | | | (318 | ) | | | 600 | |
Interest expense and factoring charges | | | (11,217 | ) | | | (998 | ) | | | (634 | ) | | | 315 | | | | (12,534 | ) |
Depreciation and crate breakage | | | (33,517 | ) | | | (1,474 | ) | | | (814 | ) | | | — | | | | (35,805 | ) |
Amortization of goodwill | | | (289 | ) | | | — | | | | — | | | | — | | | | (289 | ) |
Total assets | | | 255,381 | | | | 13,527 | | | | 6,696 | | | | (8,983 | ) | | | 266,621 | |
Accumulated loss in excess of investments in equity entities | | | — | | | | — | | | | (5,623 | ) | | | — | | | | (5,623 | ) |
Losses from equity entities, net | | | — | | | | — | | | | (1,738 | ) | | | — | | | | (1,738 | ) |
Capital expenditures | | | (29,256 | ) | | | (1,390 | ) | | | (121 | ) | | | — | | | | (30,767 | ) |
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| | Year ended December 31, 2000
| |
| | European Perishables
| | | Dry Goods
| | | Non-European Perishables
| | | Pallet Services
| | | Drums
| | | Corporate
| | | Eliminations
| | | Combined and Consolidated
| |
Revenues | | $ | 129,967 | | | $ | 9,238 | | | $ | 14,268 | | | $ | 132,994 | | | $ | 86,008 | | | $ | — | | | $ | (320 | ) | | $ | 372,155 | |
(Loss) profit before income taxes, minority interest and losses from equity entities, net | | | (27,798 | ) | | | (493 | ) | | | (5,544 | ) | | | 1,195 | | | | 3,952 | | | | (13,851 | ) | | | — | | | | (42,539 | ) |
Interest income | | | 1,136 | | | | 55 | | | | 22 | | | | — | | | | — | | | | 31,856 | | | | (32,284 | ) | | | 785 | |
Interest expense and factoring charges | | | (17,712 | ) | | | (803 | ) | | | (1,311 | ) | | | (235 | ) | | | (101 | ) | | | (40,516 | ) | | | 32,284 | | | | (28,394 | ) |
Depreciation and crate breakage | | | (34,501 | ) | | | (1,362 | ) | | | (4,671 | ) | | | (2,329 | ) | | | (2,593 | ) | | | (421 | ) | | | — | | | | (45,877 | ) |
Amortization of goodwill | | | (696 | ) | | | — | | | | (410 | ) | | | (3,351 | ) | | | (2,252 | ) | | | — | | | | — | | | | (6,709 | ) |
Total assets | | | 255,329 | | | | 11,988 | | | | 42,885 | | | | 318,262 | | | | 127,605 | | | | 28,720 | | | | — | | | | 784,789 | |
Losses from equity entities, net | | | (417 | ) | | | — | | | | 131 | | | | — | | | | — | | | | — | | | | — | | | | (286 | ) |
Capital expenditures | | | 42,604 | | | | 237 | | | | 11,567 | | | | 18,918 | | | | 2,430 | | | | 1,487 | | | | — | | | | 77,243 | |
Eliminations for revenue and expense items above are made to eliminate intercompany sales and expenses. Eliminations of total assets are made for intercompany receivables and investments in other affiliated entities.
The Company’s revenue by country, based on the location of the customer, is as follows:
| | Year ended December 31,
|
| | 1998
| | 1999
| | 2000
|
Germany | | $ | 49,838 | | $ | 60,189 | | $ | 53,167 |
Spain | | | 23,727 | | | 22,091 | | | 20,369 |
Italy | | | 18,369 | | | 19,305 | | | 17,102 |
France | | | 11,208 | | | 11,998 | | | 11,942 |
Switzerland | | | 6,446 | | | 12,802 | | | 11,435 |
Canada | | | — | | | — | | | 14,764 |
United States | | | — | | | — | | | 213,756 |
United Kingdom | | | 8,094 | | | 10,353 | | | 9,749 |
Other | | | 18,494 | | | 17,988 | | | 19,871 |
| |
|
| |
|
| |
|
|
Combined and consolidated | | $ | 136,176 | | $ | 154,726 | | $ | 372,155 |
| |
|
| |
|
| |
|
|
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The Company’s property, plant and equipment by country are as follows:
| | As of December 31,
|
| | 1999
| | 2000
|
Germany | | $ | 163,569 | | $ | 171,288 |
United States | | | — | | | 61,248 |
Canada | | | — | | | 23,240 |
Other | | | 4,109 | | | 3,325 |
| |
|
| |
|
|
Combined and consolidated | | $ | 167,678 | | $ | 259,101 |
| |
|
| |
|
|
Summarized combined financial data of IFCO-Japan and IFCO-U.S., which were accounted for under the equity method by the Company as of December 31, 1998 and 1999, and IFCO-Japan, which was accounted for under the equity method as of December 31, 2000, is as follows:
| | As of December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Total assets | | $ | 22,186 | | | $ | 38,682 | | | $ | 14,570 | |
Total liabilities | | $ | (32,783 | ) | | $ | (52,727 | ) | | $ | (14,265 | ) |
Members’ (deficit) equity | | $ | (10,597 | ) | | $ | (14,045 | ) | | $ | 305 | |
Summarized combined income information for IFCO-Japan and IFCO-U.S., which were accounted for under the equity method by the Company for the years ended December 31, 1998 and 1999, and IFCO-Japan for the year ended December 31, 2000, and IFCO-U.S. for the period from January 1, 2000 through March 8, 2000, for 1998 and 1999, and IFCO-Japan for 2000, is as follows:
| | Year Ended December 31,
| |
| | 1998
| | | 1999
| | | 2000
| |
Revenue | | $ | 6,252 | | | $ | 12,447 | | | $ | 11,296 | |
Gross margin | | $ | 213 | | | $ | 4,478 | | | $ | 9,729 | |
(Loss) income from operations | | $ | (3,213 | ) | | $ | (1,420 | ) | | $ | 512 | |
Net loss | | $ | (5,303 | ) | | $ | (3,440 | ) | | $ | (446 | ) |
In connection with both the European crate supply agreement and the U.S. crate supply agreement, the Company and SWS have executed a term sheet, dated May 3, 2001, pursuant to which the Company will upgrade its existing pool of RPCs. The term sheet contemplates an upgrade by the Company of approximately 36 million RPCs over the
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next 3 to 5 years. It is anticipated that the upgrade program will commence on September 1, 2001, pursuant to the terms of a yet to be executed definitive agreement. The parties intend to clarify and settle certain supply, payment and service issues that have arisen under the present supply agreements.
Section 3, Other Information, contains further discussion of subsequent events.
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2.7 | | Reconciliation of IFCO Systems N.V. Financial Statements to Dutch Generally Accepted Accounting Principles (Dutch GAAP) (In thousands of US$ except per share amounts or unless otherwise stated) |
The following information, together with the balance sheet as of December 31, 2000, the abbreviated statement of operations for the year ended December 31, 2000, and the explanatory notes thereto, constitute our Dutch statutory annual account requirements for this period. This information is being included in order to comply with the financial reporting requirements included in Part 9, Book 2 of The Netherlands Civil Code.
This information shall not be deemed filed or incorporated by reference into any filings by us under the U.S. Securities Act of 1933 or the U.S. Securities Exchange Act of 1934, except to the extent that we specifically incorporate this information by reference.
General
IFCO Systems N.V. (the Company) prepared the consolidated financial statements included in the filed Form 20-F for the year ended December 31, 2000, in accordance with accounting principles generally accepted in the United States (U.S. GAAP), which differ in some respects from Dutch GAAP.
The differences that have a material effect on net loss and/or shareholders’ equity and/or total assets are as follows:
Discontinued Operations
During the year ended December 31, 2000, the Company determined that it would divest of its new pallet manufacturing operation. Under U.S. GAAP, the Company accounted for the divestiture in accordance with APB Opinion No. 30, “Reporting the Results of Operations – Reporting the Effects of Disposal of a Segment of Business, and Extraordinary, Unusual and Infrequently Occurring Events and Transactions.” This method requires that the results of operations for the year ended December 31, 2000 reflect a provision for loss on the disposal of the new pallet manufacturing operation, including $2.8 million for operating losses during the phaseout period (the period from January 1, 2001 to the anticipated disposal date). Under Dutch GAAP, operating losses during this phaseout period are not recognized until incurred.
Reconciliation
The reconciliation of IFCO Systems N.V.’s combined and consolidated net loss, shareholders’ equity and total assets, in accordance with Dutch GAAP, is as follows:
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| | Year ended December 31,
| |
| | 1999
| | | 2000
| |
Net loss as per statement of operations in accordance with U.S. GAAP | | $ | (13,879 | ) | | $ | (110,365 | ) |
Adjustments to reported loss: | | | | | | | | |
Provision for new pallet manufacturing operating losses during the period from January 1, 2001 to the anticipated disposal date | | | — | | | | 2,843 | |
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Net loss in accordance with Dutch GAAP | | $ | (13,879 | ) | | $ | (107,522 | ) |
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| | Year ended December 31,
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| | 1999
| | | 2000
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Shareholders’ equity in accordance with U.S. GAAP | | $ | (39,672 | ) | | $ | 215,383 |
Adjustments to reported shareholders’ equity: | | | | | | | |
Adjustment to net loss for the year ended December 31, 2000 | | | — | | | | 2,843 |
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Shareholders’ equity in accordance with Dutch GAAP | | $ | (39,672 | ) | | $ | 218,226 |
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Under Dutch GAAP, the differences described above would increase IFCO Systems N.V. total assets as of December 31, 1999 and 2000 by $0 and $2,843 by increasing the investment in subsidiaries.
Presentation Financial Statements
The current balance sheet presentation is different from the one used under Dutch regulations and is more in line with common practice in the United States in order to accommodate the expectation of foreign—mainly U.S.—shareholders. Under the current format, the order of presentation of assets and liabilities is based on the degree of liquidity.
2.8 | | Additional Dutch GAAP Disclosures (In thousands of US$ except per share amounts or unless otherwise stated) |
The following disclosures provide additional detail of certain accounts of the combined and consolidated financial statements of IFCO Systems N.V. and its subsidiaries:
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Property, Plant and Equipment
The movement in combined and consolidated IFCO Systems N.V. and Subsidiaries’ property, plant and equipment is as follows:
| | Land
| | | Buildings
| | | Crates
| | | Pallet Pool
| | | Machinery and Equipment
| | | Furniture and Fixtures
| | | Tractors and Trailers
| | | Total
| |
Net book value, January 1, 2000 | | $ | — | | | $ | — | | | $ | 162,649 | | | $ | — | | | $ | 3,338 | | | $ | 1,691 | | | $ | — | | | $ | 167,678 | |
Translation loss | | | — | | | | (43 | ) | | | (5,693 | ) | | | (235 | ) | | | (1,621 | ) | | | (94 | ) | | | (4 | ) | | | (7,690 | ) |
Additions (including capital lease additions) | | | 6,187 | | | | 19,139 | | | | 72,761 | | | | 18,586 | | | | 49,339 | | | | 1,892 | | | | 7,839 | | | | 175,743 | |
Retirements | | | — | | | | (240 | ) | | | (1,391 | ) | | | — | | | | (1,385 | ) | | | (35 | ) | | | — | | | | (3,051 | ) |
Valuation adjustments | | | — | | | | — | | | | (615 | ) | | | — | | | | — | | | | — | | | | — | | | | (615 | ) |
Sale of discontinued operations | | | (2,808 | ) | | | (8,228 | ) | | | — | | | | — | | | | (13,696 | ) | | | (160 | ) | | | (2,195 | ) | | | (27,087 | ) |
Depreciation | | | — | | | | (754 | ) | | | (38,471 | ) | | | (100 | ) | | | (4,761 | ) | | | (639 | ) | | | (1,152 | ) | | | (45,877 | ) |
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Net book value, December 31, 2000 | | $ | 3,379 | | | $ | 9,874 | | | $ | 189,240 | | | $ | 18,251 | | | $ | 31,214 | | | $ | 2,655 | | | $ | 4,488 | | | $ | 259,101 | |
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Historical cost | | $ | 3,379 | | | $ | 10,912 | | | $ | 216,360 | | | $ | 18,340 | | | $ | 39,397 | | | $ | 4,362 | | | $ | 5,633 | | | $ | 298,383 | |
Accumulated depreciation and amortization | | | — | | | | (1,038 | ) | | | (27,120 | ) | | | (89 | ) | | | (8,183 | ) | | | (1,707 | ) | | | (1,145 | ) | | | (39,282 | ) |
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Balance, December 31, 2000 | | $ | 3,379 | | | $ | 9,874 | | | $ | 189,240 | | | $ | 18,251 | | | $ | 31,214 | | | $ | 2,655 | | | $ | 4,488 | | | $ | 259,101 | |
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The results of operations for the year ended December 31, 2000 include a long-lived asset impairment charge of $4.9 million to reflect the impairment of a special RPC pool called Econoboxes in accordance with Dutch RL 121. The Econobox program, which was started in 1998, consisted of a relatively large container which presented reliability and durability characteristics. The Econobox program was allowed to continue to develop during 1998 and 1999, but was determined to be unviable in 2000 due to an underdeveloping market. The impairment charge was recorded in the fourth quarter of the year ended December 31, 2000 at an IFCO Systems, N.V. subsidiary level and, accordingly, is presented in subsidiaries’ results in the accompanying consolidated statement of operations for the year ended December 31, 2000.
The Company undertook a comprehensive review of its accounting for RPC refurbishment costs during the first quarter of 2000. The results of this review led the Company to conclude that it should adopt a new accounting method that it believes most fairly matches the RPC refurbishment costs with the revenue to which it is related. The Company now capitalizes refurbishing expenses when the RPC begins the trip cycle and subsequently records the proportionate expense throughout the trip cycle. The underlying reason for this change in accounting policy is that refurbishing the RPC prepares it for the next trip cycle. Prior to 2000, the Company charged cost of sales for refurbishing expenses when the RPC finished the trip cycle. While the accounting policy for refurbishing costs previously followed by the Company was in accordance with
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accounting principles generally accepted in the United States and The Netherlands, the new policy is preferable. Accordingly, this has been presented as a cumulative change in accounting principle in the accompanying consolidated statement of operations for the year ended December 31, 2000 as a credit of $0.80 million. Management believes the retroactive effect of this change would not be material to the consolidated statement of operations for the year ended December 31, 1999.
Other Long-Term Assets
Combined other long-term assets at December 31, 2000 consisted of $33.7 million of net non-current assets of discontinued operations, $3.9 million of deferred taxes, a $2.0 million receivable from a former PalEx shareholder, and $.9 million of other various long-term assets.
Goodwill and Other Intangibles
The combined movement in IFCO Systems N.V. and Subsidiaries’ goodwill and other intangible assets is as follows:
| | Debt Issuance Costs
| | | Merger Costs
| | | Goodwill
| | | Software Costs
| | | Other Intangible Assets
| | | Total
| |
Net book value, January 1, 2000 | | $ | 5,891 | | | $ | 5,051 | | | $ | 2,446 | | | $ | 2,786 | | | $ | 1,129 | | | $ | 17,303 | |
Translation gain/(loss) | | | (399 | ) | | | (224 | ) | | | (785 | ) | | | (188 | ) | | | (41 | ) | | | (1,637 | ) |
Additions | | | 15,271 | | | | — | | | | 339,382 | | | | 566 | | | | 2,637 | | | | 357,856 | |
Dispositions | | | (5,600 | ) | | | (4,827 | ) | | | (63,601 | ) | | | — | | | | (2,585 | ) | | | (76,613 | ) |
Valuation adjustments | | | — | | | | — | | | | 17,556 | | | | — | | | | — | | | | 17,556 | |
Amortization | | | (1,477 | ) | | | — | | | | (6,600 | ) | | | (704 | ) | | | (157 | ) | | | (8,938 | ) |
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Net book value, December 31, 2000 | | $ | 13,686 | | | $ | — | | | $ | 288,398 | | | $ | 2,460 | | | $ | 983 | | | $ | 305,527 | |
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Historical cost | | | 15,163 | | | $ | — | | | | 295,860 | | | | 3,240 | | | | 1,393 | | | $ | 315,656 | |
Accumulated amortization | | | (1,477 | ) | | | — | | | | (7,462 | ) | | | (780 | ) | | | (410 | ) | | | (10,129 | ) |
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Balance, December 31, 2000 | | $ | 13,686 | | | $ | — | | | $ | 288,398 | | | $ | 2,460 | | | $ | 983 | | | $ | 305,527 | |
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The goodwill and other intangible assets recognized under the non-current assets as of December 31, 1999, relate to the expenses of the Initial Public Offering (IPO), the senior subordinated notes and the merger with PalEx. During 2000, the expenses of the IPO were charged against the IPO proceeds within additional paid-in capital, and the expenses of the merger with PalEx were included in the purchase price allocation. The expenses of the senior subordinated notes remain capitalized and are being amortized to interest expense over the 10-year life of the notes as of December 31, 2000.
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Debt and Other Liabilities
Liabilities with a remaining period up to 1 year, including the short-term portion of long-term liabilities, are presented as current liabilities on the accompanying combined and consolidated balance sheets.
Combined liabilities of IFCO Systems N.V. and Subsidiaries’ with a remaining period of more than 1 year are specified as follows:
| | 2000
| |
| | Remaining Period More Than One Year
| | | |
| | Up to five years
| | More than five years
| | Total
| | Interest Rate
| |
Senior subordinated notes | | $ | — | | $ | 187,760 | | $ | 187,760 | | 10.58 | % |
Senior credit facility | | | 133,305 | | | — | | | 133,305 | | 9.00 | % |
Capital lease obligations | | | 21,870 | | | — | | | 21,870 | | 6.18-8.64 | % |
Other long-term debt | | | 6,115 | | | 316 | | | 6,431 | | | |
Other liabilities | | | 4,293 | | | 9,640 | | | 13,933 | | | |
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| | $ | 165,583 | | $ | 197,716 | | $ | 363,299 | | | |
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Liabilities at December 31, 2000 and 1999, are partially denominated in foreign currencies. The foreign currencies include primarily the Euro and U.S. dollar. All liabilities have been translated to the reporting currency of IFCO Systems N.V., the U.S. dollar, in the accompanying statements.
RPC Rental Pool Depreciation
The Company historically recorded depreciation based on the estimate of useful crate lives ranging from 8 to 15 years with periodic adjustments for actual crate breakage. The Company makes periodic reassessments of the useful life of its RPC rental pool. The crate handling procedures have improved in the last years and this has resulted in significantly lower breakage rates and consequently a longer service life for the crates. The historical trend of decreasing breakage rates made a change in estimate of the estimated useful life of the RPC rental pool necessary during 2000.
Based on this analysis during the year ended December 31, 2000, the Company reassessed its estimate of the useful life for its RPC rental pool, and determined that the historical and expected trend in RPC breakage and pool development supports an eight-year life for the main RPC pool. The Company believes that the cost of the entire RPC rental pool is better allocated systematically over 8 years as a result of historical trend analysis. This change was applied on a prospective basis.
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Under Dutch GAAP, the change in estimate would be applied retroactively. However management assessed that the retroactive application would impair a fair presentation of the financial position of the Company, as the circumstances regarding crate breakage have significantly changed since the initial decisions on depreciation methodology.
Provisions
For information on the Company’s deferred income tax liabilities, refer to footnote VIII “Income Taxes” of the 2000 and 1999 IFCO Systems N.V. and Subsidiaries Combined and Consolidated Financial Statements.
Personnel
Labor cost, including subsidiaries’ labor costs reflected in Subsidiaries’ results in the accompanying statement of operations, is specified as follows:
| | Year ended December 31, 2000
|
Salaries and wages | | $75,253 |
Other social security contributions (payroll taxes) | | 8,021 |
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| | $83,274 |
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During 2000, the combined average number of IFCO Systems N.V. and Subsidiaries’ personnel employed in the following functional areas was approximately 6,000:
| | Year ended December 31, 2000
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Production | | 4,412 |
Distribution | | 934 |
Sales | | 145 |
Research and development | | — |
Administration | | 504 |
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| | 5,995 |
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| | IFCO Systems N.V. Balance Sheet as of December 31, 1999 and 2000 (after appropriation of net income) |
(in thousands of US$)
| | December 31,
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| | 1999
| | | 2000
|
ASSETS | | | | | | | |
Noncurrent assets: | | | | | | | |
Property, plant and equipment | | $ | — | | | $ | 17 |
Goodwill and other intangible assets | | | 6,139 | | | | 7,854 |
Investment in subsidiaries | | | — | | | | 405,974 |
Other assets | | | — | | | | 420 |
Current assets: | | | | | | | |
Taxes receivable | | | 1,109 | | | | — |
Other receivables | | | — | | | | 5 |
Cash | | | 50 | | | | 156 |
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TOTAL ASSETS | | $ | 7,298 | | | $ | 414,426 |
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SHAREHOLDERS’ EQUITY AND LIABILITIES | | | | | | | |
Short-term liabilities: | | | | | | | |
Accounts payable, accrued expenses and other current liabilities— | | | 8,209 | | | | — |
Subsidiaries | | | | | | | |
Trade | | | 4 | | | | 7,564 |
Taxes | | | — | | | | 876 |
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| | | 8,213 | | | | 8,440 |
Long-term liabilities: | | | | | | | |
Senior subordinated notes | | | — | | | | 187,760 |
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Capital deficiency subsidiaries | | | 38,757 | | | | — |
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Shareholders’ equity: | | | | | | | |
Total equity | | $ | (39,672 | ) | | $ | 218,226 |
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TOTAL SHAREHOLDERS’ EQUITY AND LIABILITIES | | $ | 7,298 | | | $ | 414,426 |
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The accompanying notes are an integral part of these financial statements.
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| | Statements of Operations for the years ended December 31, 1999 and 2000 (in thousands of US$) |
| | Year ended December 31,
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| | 1999
| | | 2000
| |
(Loss)/income from operations | | $ | (965 | ) | | $ | 15,063 | |
Loss from subsidiaries after taxes | | | (2,910 | ) | | | (122,585 | ) |
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Net loss after taxes | | $ | (3,875 | ) | | $ | (107,522 | ) |
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The accompanying notes are an integral part of these financial statements.
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| | Notes to the IFCO Systems N.V. Financial Statements for the Year Ended December 31, 2000 (In thousands of US$ except per share amounts or unless otherwise stated) |
The description of the activities and group structure of IFCO Systems N.V. and subsidiaries, as included in the notes to the consolidated financial statements included elsewhere in this report, should be read in conjunction with these notes for IFCO Systems N.V. (the Company).
The accounting principles as described in the notes to the consolidated financial statements also should be read in conjunction with these notes for IFCO Systems N.V.
II | | Principles of Valuation: |
The principles of valuation and determination of result for the corporate and the consolidated financial statements are the same. Consolidated companies are carried at net asset value.
For the principles of valuation of assets and liabilities and for the determination of the result, we refer to the relevant notes on the combined and consolidated financial statements elsewhere in this report.
III | | Reconciliation Net Result for the Year Ended December 31, 1999: |
The Company was incorporated as at March 31, 1999. Activities were not performed by the Company, other than the purchase of three subsidiaries as of March 1, 2000, effective as of November 22, 1999. This implies that the figures recognized in the statement of operations for the year ended December 31, 1999, comprise a period of 9 months.
As mentioned elsewhere in this report, the combined and consolidated statement of operations has been composed on the basis of transparency. This means that they contain the outcome of operations of the three subsidiaries as if they were owned by IFCO Systems N.V. as of 1998. This treatment leads to a difference in the result of IFCO Systems N.V. in the Company’s statement of operations for the year ended December 31, 1999, compared to the result according to the combined and consolidated statement of operations for the year ended December 31, 1999.
The company statement of operations and the combined and consolidated statement of operations for the year ended December 31, 1999, show different net results. This difference amounts to:
153
| | Net result for the year ended December 31, 1999
| |
Company statement of operations | | $ | (3,875 | ) |
Combined and consolidated statement of operations | | | (14,054 | ) |
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Difference | | $ | (10,179 | ) |
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This difference is caused by the application of the pooling of interest method in compiling the combined and consolidated financial statements of IFCO Systems N.V. for the year ended December 31, 1999. The combined and consolidated statement of operations includes the net results of IFCO Europe Beteiligungs GmbH, MTS Ökologistik Verwaltungs GmbH (MTS) and Schöller International Logistics Beteiligungsgesellschaft mbH (SIL) over the period January 1 up to and including December 31, 1999. These companies were acquired by IFCO Systems N.V. as of November 22, 1999. The Company’s statement of operations includes results of these companies realized during the period November 22, 1999, up to and including December 31, 1999.
| | Year ended December 31, 1999
| |
Net result according to the combined and consolidated statement of operations | | $ | (14,054 | ) |
Less: Company result IFCO Systems N.V. | | | 965 | |
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Net result subsidiaries | | | (13,089 | ) |
Less: Realized in period November 22, 1999 up to and including December 31, 1991 | | | 2,910 | |
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Net result subsidiaries in period January 1, 1999 up to and including November 22, 1999 | | $ | (10,179 | ) |
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The net result of the subsidiaries which was realized in the period January 1, 1999, up to and including December 31, 1999 has been recognized as an accumulated deficit at the moment IFCO Systems N.V. purchased the shares in these companies.
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As of December 31, 1999 and 2000, the Company’s shareholders’ equity consisted of:
| | December 31,
| |
| | 1999
| | | 2000
| |
Ordinary shares | | $ | 50 | | | $ | 82,485 | |
Additional paid-in capital | | | — | | | | 304,485 | |
Capital to be issued | | | 9,973 | | | | — | |
Accumulated deficit | | | (52,737 | ) | | | (167,041 | ) |
Accumulated other comprehensive income (loss) | | | 2,672 | | | | (4,407 | ) |
Other reserves | | | 370 | | | | 2,704 | |
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| | $ | (39,672 | ) | | $ | 218,226 | |
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Ordinary and Preference Shares
As of December 31, 2000, the authorized capital of the Company amounts to €400 million and is divided into 100 million ordinary shares and 100 million preference shares with a nominal amount of €2 each.
As of December 31, 2000, the total number of ordinary shares outstanding was 43,931,189 representing €87,862 or US $82,485, using the exchange rate of .9388. As of December 31, 2000, there were no preference shares outstanding.
Additional Paid-in Capital
At December 31, 2000, the paid-in capital balance is €324,334, equal to US$304,485 using the exchange rate of .9388.
The above mentioned Shareholders’ Equity is further described in Schedule 2.4 of the US GAAP basis IFCO Systems N.V. and Subsidiaries Combined and Consolidated Statements of Shareholders’ Equity.
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V | | Investment in Subsidiaries: |
Effective as of November 1999 IFCO Systems N.V. obtained interests in the following group companies:
Company
| | Interest held
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IFCO Europe Beteiligungs GmbH | | 75% |
MTS Ökologistik Verwaltungs GmbH (MTS) | | 100% |
Schoeller International Logistics Beteiligungsgesellschaft mbH (SIL) | | 100% |
The movement in the investment in subsidiaries can be disclosed as follows:
| | 1999
| | | 2000
| |
Net asset value as of November 22, 1999 | | $ | (37,444 | ) | | | | |
Foreign currency adjustment | | | 1,597 | | | | | |
Net loss subsidiaries during November 22, 1999 up to and including December 31, 1999 | | | (2,910 | ) | | | | |
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Net asset value as of December 31, 1999 | | | | | | | (38,757 | ) |
Foreign currency adjustment | | | | | | | (7,079 | ) |
Net loss of subsidiaries during the year ended December 31, 2000 | | | | | | | (63,733 | ) |
Extraordinary items | | | | | | | (58,852 | ) |
Investment in subsidiaries | | | | | | | 574,395 | |
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Net asset value as of December 31, 2000 | | | | | | $ | 405,974 | |
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VI | | Joint and Several Liability: |
In accordance with Article 403 Book 2 of the Dutch Civil Code, the Company has assumed joint and several liability for all legal transactions carried out by the following group companies:
Name
| | Legal Seat
|
IFCO Systems Finance I B.V. | | The Netherlands |
IFCO Systems Finance II B.V. | | The Netherlands |
The liabilities of these companies to third parties and unconsolidated companies amount to €0 for the year ended December 31, 2000.
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VII | | Statutory Directors and Supervisory Directors: |
The remuneration of statutory directors or other contributions to retired statutory directors was immaterial for the year ended December 31, 2000. The Company has no supervisory directors.
The above remuneration does not include any amounts for the value of options to subscribe for the ordinary shares in the Company granted to or held by the statutory directors nor the supervisory directors. For option information related to statutory directors and supervisory directors, refer to footnote XII “Shareholders’ Equity” of the 2000 and 1999 IFCO Systems N.V. and Subsidiaries Combined and Consolidated Financial Statements.
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Discontinued Operations
Pallet Manufacturing Operations
The sale of substantially all of the Company’s new pallet manufacturing operations was completed in October 2001. The proceeds of the sale were $48.1 million and consisted of $46.3 million in cash and a promissory note from the buyer in the amount of $1.8 million. The buyer also issued a warrant to the Company that entitled the Company to purchase up to 1.76% of the buyer’s shares of common stock outstanding on the date of the warrant if the promissory note remained unpaid for more than one year. The promissory note was paid in full in April 2002 and the warrant was cancelled.
Substantially all of the proceeds from the sale of the new pallet manufacturing segment were used to reduce the principal amount due under the Amended Senior Credit Facility.
In June 2001 the Company sold the assets of one of its North American subsidiaries that consisted of three new pallet manufacturing locations. The proceeds of the sale were $5.7 million, and consisted of $1.0 million in cash, $4.5 million of secured buyer notes, and $0.2 million of other consideration. The Company collected approximately $2.8 million of the secured buyer notes during the three months ended June 30, 2002 and settled an additional $0.5 million through a purchase price adjustment. The remainder of the buyer notes, which were restructured during 2002, are due in installment payments extending through 2005. Substantially all of the proceeds from this sale were used to reduce the principal amount due under the Amended Senior Credit Facility.
During 2001, certain revisions to the estimate for the loss on disposal of the new pallet manufacturing operations were made. The results of operations for the year ended December 31, 2001 reflect an increase in the provision for loss on the disposal of the new pallet manufacturing operations of $0.5 million, which includes the $0.7 million reserve for secured buyer notes and the $0.2 million write-off of the other consideration discussed above.
Revenues relating to the discontinued pallet manufacturing operations were $110.4 million for the year ended December 31, 2001 through the date of the sale. The loss from discontinued operations for the year ended December 31, 2001 includes an allocation of interest expense of $5.7 million. Interest expense has been allocated based on the ratio of the net assets of the discontinued operations to the sum of total net assets of the consolidated entity plus consolidated debt, excluding debt that can be directly attributed to other operations of the enterprise.
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Industrial Container Services Operations
In September 2001, the Company’s Board of Directors (the “Board”) approved management’s recommendation to sell the industrial container services operations, subject to negotiations with the Company’s senior lenders, negotiation of an acceptable agreement with the prospective buyer, and other conditions, including approval by the Board of the terms of the definitive agreement for the sale. In February 2002, the Company completed the sale of substantially all the assets of the industrial container services operations. The proceeds of the sale paid at the closing were $45.0 million, including $41.5 million in cash and promissory notes from the buyer totaling $3.5 million. After funding the cash portion of an escrow required as part of the sale, paying the settlement cost of $0.8 million for the settlement of certain Superfund litigation as required pursuant to the purchase agreement, and accounting for transaction costs of $1.9 million, the Company received net cash proceeds of $36.8 million. The net cash proceeds were applied to pay down the Company’s Amended Senior Credit Facility.
Two facilities of the industrial container services operation, the Zellwood, Florida facility and the Acme Barrel facility in Chicago, Illinois, continued to be owned by the Company, through separate subsidiaries, following the February 2002 closing of the asset sale. The Company has recorded the net operating result from these subsidiaries against the accrual for operating losses anticipated through the disposal date.
The Zellwood facility is a single parcel of real property that is subject to a Superfund litigation consent decree, and a subsidiary of the Company continued to hold title to the assets of this facility pending completion of negotiations between the buyer and the U.S. Environmental Protection Agency (“EPA”) and the Florida Department of Environmental Protection (“FDEP”) for prospective purchaser’s agreements to protect the buyer from responsibility for current environmental conditions at the Zellwood facility. The final prospective purchaser’s agreements between the buyer and EPA and FDEP were entered into in September 2002. The Company’s subsidiary has now transferred title to the Zellwood assets to the buyer. Upon the transfer, half of the escrowed cash ($1 million) and the escrowed promissory notes were distributed to the Company. In connection with the agreement, the Company paid a fee to each of EPA and FDEP of approximately $111,000 and $11,000, respectively. After applying these costs, the remaining cash released from escrow was paid to the Company’s senior lenders to be applied to the Amended Senior Credit Facility and the released promissory notes were pledged to the senior lenders as additional security.
In order to settle claims by the City of Chicago relating to odor and air quality complaints, the Company agreed with the City of Chicago to relocate its Acme Barrel operations before May 31, 2003, to modify its business operations, and to make certain capital improvements to the facility pending its relocation. In accordance with the purchase agreement, as amended, the Acme Barrel facility will cease operations no later than May 31, 2003, and the buyer must take title to the Acme Barrel real property and the facility’s
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other assets before August 25, 2003 or sell the real property to a third party before that date. The buyer is contractually obligated in the purchase agreement to reimburse the Company for expenses incurred by the Company in connection with any environmental remediation required for the Acme Barrel property to be in compliance with applicable environmental laws. Pending the relocation of the Acme Barrel facility and the transfer of title to the Acme Barrel real property to the buyer or a third party, a subsidiary of the Company continues to operate the Acme Barrel facility and retains title to the Acme Barrel real property and the facility’s other assets. During this period, the Acme Barrel facility will sell its products to the buyer, and the buyer will purchase the products for prices intended to reimburse the Company for all costs and expenses related to the operation of the Acme Barrel facility.
In addition to the stated purchase price, the buyer assumed current working capital liabilities of the acquired business. The buyer will also pay the Company up to an additional $11.0 million of cash under an earn-out formula based upon the 2002 earnings before interest, taxes, depreciation, and amortization expenses of the industrial container operations central region, which includes the Acme Barrel facility in Chicago, Illinois. Amounts received by the Company under the earn-out formula will be recorded as income from the sale of discontinued operations in the fourth quarter of 2002, when the formula is determined and earned. The potential earn-out could be adversely affected if the Acme Barrel facility is closed in 2002.
The Company provided a $3.75 million letter of credit to the buyer to secure the Company’s obligation for certain medical, workmens compensation, and other insurance costs attributable to historical industrial container services operations. Additionally, the Company has agreed to reimburse the buyer for certain insurance costs incurred over a future period by the industrial container operations central region. The loss on the sale of discontinued operations related to the industrial container services operations has been adjusted by $6.1 million to reflect the estimated outcome of the Company’s obligation to reimburse the buyer for the future insurance costs.
The disposal of the industrial container services business will further allow the Company to focus on its core systems and services businesses: RPC distribution, rental and management, pallet services, pallet distribution for national customers, and pallet rental and systems.
Revenues relating to the discontinued industrial container services operations were $99.0 million for the year ended December 31, 2001. The loss from discontinued operations for the year ended December 31, 2001 includes an allocation of interest expense of $7.6 million.
The results of operations for the year ended December 31, 2001 reflect a provision for loss on the disposal of the industrial container services operations of $82.8 million, which includes: (1) $3.0 million for operating losses during the phaseout period (the period from
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October 2001 to the anticipated disposal date), including interest of $3.5 million; (2) costs and expenses to exit the industrial container services operations of $8.2 million; and (3) the carrying amount of the net assets of the industrial container services operations in excess of the estimated proceeds from disposal of approximately $71.6 million.
At December 31, 2001, the net assets of the industrial container services discontinued operations, at net realizable value, of $29.3 million consisted of $14.3 million of net current assets and $15.0 million of property, plant and equipment net of deductions for an allowance for the estimated loss on disposal.
Significant Accounting Policies
Property, Plant and Equipment
During 2001, the Company began a replacement and upgrade program and entered into a term sheet modifying the existing supply agreement from 1997 with its related party supplier, Schoeller Wavin Systems AG and its affiliates (collectively, “SWS”), for the purpose of replacing the majority of its European RPC pool beginning in Fall 2001. The Company plans to transfer RPCs to SWS over a four to five-year period and pay a production fee and related costs in exchange for new generation RPCs produced by SWS. The Company also developed a plan in 2001 to replace the majority of its U.S. RPC pool beginning in late 2002 under similar terms. The Company records the new generation RPCs at a cost basis of the salvage value of RPCs transferred to SWS plus the production costs paid to SWS and other incidental acquisition costs incurred by the Company. The new RPCs will be more durable and of better quality than the existing RPC pools. The Company will no longer generate significant revenue from the sale of RPC granulate beyond 2001.
The replacement program and supply agreement negotiations between the Company and SWS were ongoing throughout 2001. Final negotiation of timing and completion of the majority of the RPC pool replacement and pricing terms was completed and terms agreed upon in December 2001. Based on the negotiated timeframe of the replacement program, the Company performed an analysis of the useful lives of the existing old generation RPC pools. The Company has differentiated between the old RPC pools that existed prior to the replacement program and the new RPC pools that will include the replacement, new generation RPCs.
In connection with the replacement program, the Company reduced the remaining useful life of the existing, old generation European RPC pool to a weighted average life of 2 years, based on the Company’s estimate of the timing of the RPC replacement program. Similarly, the Company reduced the remaining useful life of the U.S. RPC pool to a weighted average life of 3 years. The Company also adjusted the salvage value of the existing RPC pool to reflect the pricing terms of the replacement program. The salvage value is now based on the cost of plastic raw materials under an average market price
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index. The salvage value was formerly based on a guaranteed consideration price from SWS, but the guaranteed consideration price was removed as part of the replacement program negotiations.
Based on the negotiated timeframe of the replacement program, the Company also evaluated the potential for an impairment of the existing RPC pools in accordance with SFAS No. 121. Due to the final negotiations with SWS, the RPC pools were evaluated in the fourth quarter of 2001 to be impaired under the provisions of SFAS No. 121. An impairment charge of $56.2 million was recorded in 2001 against the carrying value of the European RPC pool, and an impairment charge of $9.2 million was recorded against the carrying value of the U.S. RPC pool.
Management has made certain estimates in the timing of the RPC replacement program in Europe and the U.S. These estimates affect the amount of the impairment of the existing RPC pools. The current timing estimates could be changed based on the ongoing debt restructuring efforts of the Company.
The consolidated statement of operations for the year ended December 31, 2001 includes a charge for asset impairment of $4.8 million related to certain equipment used in the Company’s pallet pooling operation in Canada. The Company undertook the development of a leased pallet handling system at its facility in Toronto, Ontario, in 1999 and 2000. This handling system consisted of an automated sorting and repair assembly line. Management has determined that the handling system is impaired due to the Company’s decision in the fourth quarter of 2001 to cease producing the primary pallet type to be constructed by the handling system.
Investment in Equity Entities
IFCO-Argentina was established in 1994 as a wholly owned subsidiary of SIL. Its operations are generally similar to those of IFCO Europe. Effective December 31, 2001, IFCO Europe entered into an agreement with Cabelma S.A. (“Cabelma”) for the sale of 51% of its interest in IFCO-Argentina. The purchase price for these shares is contingent upon the fulfillment of a supply agreement between IFCO-Argentina and Cabelma. No proceeds were received in 2001.
In conjunction with this agreement, IFCO Europe and IFCO-Argentina have agreed to forgive all intercompany balances as of December 31, 2001, the closing date of the stock purchase agreement. The terms of the stock purchase agreement also require the resignation or removal of IFCO-Argentina’s board of directors. The president of Cabelma has now been appointed president of IFCO-Argentina.
IFCO Europe and Cabelma have entered into a put and call option agreement whereby as a condition for the sale of 51% of the shares, IFCO Europe has the right to repurchase from Cabelma 1% of IFCO-Argentina’s shares plus one additional share. This call option
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may be exercised through December 31, 2007. The call price will be determined by two investment banks based on the fair value of the shares. Should IFCO Europe exercise the call option, Cabelma may also exercise its put option to require IFCO Europe to repurchase the remaining shares owned by Cabelma. Within the call option period, Cabelma must also first offer to sell back its shares in IFCO-Argentina to IFCO Europe before selling these shares to any third party. Management of the Company has no intention of exercising the call option.
IFCO Europe and IFCO-Argentina have also signed a license agreement whereby IFCO-Argentina is granted the exclusive right to operate the IFCO logistic system in certain South American countries.
Because IFCO Europe no longer controlled IFCO-Argentina as of December 31, 2001, IFCO-Argentina was deconsolidated as of this date. IFCO Europe has no commitment to continue funding IFCO-Argentina’s losses. Because IFCO Europes proportionate carrying amount of IFCO-Argentina’s net assets prior to deconsolidation was negative, a $1.7 million gain, net of foreign currency losses, has been recognized in order to adjust the investment carrying amount to zero. The gain has been recorded in other income in the consolidated statement of operations for the year ended December 31, 2001. IFCO-Argentina will be accounted for as an equity investment beginning January 1, 2002.
Recent Accounting Pronouncements
In July 2001, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 141, Business Combinations, (SFAS No. 141) and SFAS No. 142, Goodwill and Other Intangible Assets, (SFAS No. 142). SFAS No. 141 addresses financial accounting and reporting for goodwill and other intangible assets acquired in a business combination at acquisition. SFAS No. 141 requires the purchase method of accounting to be used for all business combinations initiated after June 30, 2001, establishes specific criteria for the recognition of intangible assets separately from goodwill, and requires unallocated negative goodwill to be written off immediately as an extraordinary gain (instead of being deferred and amortized). SFAS No. 142 addresses financial accounting and reporting for intangible assets acquired individually or with a group of other assets (but not those acquired in a business combination) at acquisition. SFAS No. 142 also addresses financial accounting and reporting for goodwill and other intangible assets subsequent to their acquisition. SFAS No. 142 provides that goodwill and intangible assets which have indefinite useful lives will not be amortized but rather will be tested at least annually for impairment. It also provides that intangible assets that have finite useful lives will continue to be amortized over their useful lives, but those lives will no longer be limited to forty years. SFAS No. 141 is effective for all business combinations initiated after June 30, 2001 and for all business combinations accounted for by the purchase method for which the date of acquisition is after June 30, 2001. The provisions of SFAS No. 142 are effective for fiscal years beginning after December 15, 2001. The Company will adopt SFAS No. 142 beginning January 1, 2002.
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The Company will test impairment of its goodwill in the year of adoption and annually thereafter or whenever events or changes in circumstances indicate that goodwill might be impaired. The first step of the goodwill impairment test compares the fair value of a reporting unit with its carrying amount, including allocated goodwill. The fair value of a reporting unit will be determined through the use of a discounted cash flow analysis. The valuation assumptions used in the discounted cash flow model will reflect historical performance of the reporting units and prevailing values in the markets of the reporting units. If the fair value of the reporting unit exceeds its carrying amount, goodwill is not considered impaired. If the carrying amount of the reporting unit exceeds its fair value, the second step of the goodwill impairment test shall be performed to measure the amount of impairment loss, if any. The second step of the goodwill impairment test compares the implied fair value of goodwill with the carrying amount of the goodwill. If the carrying amount of goodwill exceeds the implied fair value, an impairment loss shall be recognized in an amount equal to that excess.
The Company is in the process of completing the first step of its SFAS No. 142 goodwill impairment test with the assistance of a valuation services firm. As a result of this first step analysis, the Company estimates that the reporting units related to its pallet services, pallet pooling and U.S. RPC operations may have an excess of carrying amount over fair value by a combined range of $55.0 million to $61.0 million. The Company will complete the second step of its initial SFAS No. 142 goodwill impairment test in the second half of 2002. Any impairment loss recognized as a result of the second step impairment test will be recorded as a cumulative effect of an accounting change as of January 1, 2002, the date of adoption. Additionally, application of the non-amortization provisions of SFAS No. 142 for goodwill is expected to result in a reduction of amortization expense of approximately $7.1 million.
Long-Term Debt
Amended Senior Credit Facility
Terms of Amendment No. 2 and Waiver to Amended Senior Credit Facility, Effective as of August 31, 2001. In August 2001, the Company entered into an amendment of terms of and waiver with respect to the Amended Senior Credit Facility. The amendment changed the definition of EBITDA by excluding any non-cash income and losses from exchange gains or losses, and modifies the requirements for the consolidated senior leverage ratio (the ratio of all debt other than the senior subordinated notes and certain other long-term debt to EBITDA). The amendment also waived the Company’s delays in compliance with reporting requirements for the year ended December 31, 2000, because of the delay in preparing the Company’s audited financial statements for 2000.
Terms of Amendment No. 3 and Waiver to Amended Senior Credit Facility, Effective as of September 30, 2001. In October 2001, the Company entered into an amendment of
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terms of and waiver with respect to the Amended Senior Credit Facility. The amendment adds certain assets to the borrowing base calculation and increases the advance rate on eligible RPCs from 20% to 25%. The amendment required the Company to provide borrowing base reports within 15 business days after the end of each calendar month. The amendment established that, in the event the amounts outstanding under the Amended Revolver exceed the lesser of the borrowing base or the total revolving credit commitments, the administrative agent will first give notice to the Company before any repayment obligations are effective. The amendment provided for four monthly installment payments of $0.7 million on the principal amount of the Amended Term Loan beginning September 30, 2001, and for quarterly installment payments of $2.0 million on the principal amount of the Amended Term Loan beginning March 31, 2002. The remaining principal balance on the Amended Term Loan will be due no later than December 31, 2002. Cash collections on any notes receivable due to the Company that were issued by the buyers in conjunction with the sale of the new pallet manufacturing operations will be applied to the installments of the Amended Term Loan in order of their respective due dates and may not be reborrowed. The cash proceeds from any asset sale, as defined and occurring after the closing of the sale of the pallet manufacturing operation, will be applied to the installments of the Amended Term Loan in inverse order of their respective due dates and may not be reborrowed. The consolidated total leverage, senior leverage and interest coverage ratios and minimum consolidated net worth covenant were amended to reflect the revised size of the Company’s businesses following the sale of the pallet manufacturing operations and the contemplated sale of the industrial container services business. The amendment waived certain mandatory prepayment and commitment reductions in connection with borrowing base limitations and waived compliance with the total leverage and senior leverage ratios for the quarter ended September 30, 2001.
The amendment provided consent to the sale of the Company’s pallet manufacturing operations and the sale of the Company’s industrial container services operations. In connection with such consent, the amendment provided for the application of the sales proceeds of the new pallet manufacturing operations of approximately $18.4 million to the Amended Revolver and approximately $26.9 million to the Amended Term Loan. The amendment provided for the application of the sales proceeds of the industrial container services operations of approximately $14.4 million to the Amended Revolver and approximately $42.6 million to the Amended Term Loan. The application of the sales proceeds was amended under Amendment No. 4 as a result of the renegotiation of the industrial container services purchase price.
Terms of Amendment No. 4 and Waiver to Amended Senior Credit Facility, Effective as of December 31, 2001. In February 2002, the Company entered into an amendment of terms of and waiver with respect to the Amended Senior Credit Facility. The amendment changed the definition of Consolidated EBITDA by including, for 2001 only, other extraordinary and non-recurring cash and non-cash expenses or losses in an aggregate amount not to exceed $7.35 million. The amendment also changed the Company’s
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monthly financial reporting requirements through June 30, 2002, to unaudited unconsolidated monthly internal financial statements and management reports. The consolidated total leverage, senior leverage and interest coverage ratios and minimum consolidated net worth covenant were amended to reflect the revised size of the Company’s businesses following the sale of the industrial container services operations. The amendment waived compliance with the total leverage, senior leverage, and interest coverage ratios and minimum net worth covenants for the quarter ended December 31, 2001 and the minimum net worth covenant for the quarter ended September 30, 2001. These waivers were necessary because of the delay in completing the sale of the industrial container services business, which at the time of the previous amendment was expected to be completed on or before the end of 2001.
The amendment provided consent to the sale of the Company’s industrial container services operations. In connection with such consent, the amendment provided for the application of the sales proceeds of the industrial container services operations of approximately $20.3 million to the Amended Revolver and approximately $16.5 million to the Amended Term Loan.
Forbearance Agreement. On April 15, 2002, the Company and the lenders for the Amended Senior Credit Facility entered into a Forbearance Agreement pursuant to which the Company acknowledged certain defaults or events of default under the Amended Senior Credit Facility and the lenders agreed not to take action on such matters for a temporary forbearance period. The Company acknowledged that it had (1) received an over-advance under the Amended Revolver of approximately $2.5 million and (2) failed to pay accrued interest under the senior subordinated notes of €10.625 million, or approximately $10.4 million, due on March 15, 2002. See “—Senior Subordinated Notes.” The lenders generally agreed to a forbearance period ending on June 15, 2002 with respect to these defaults or events of default. The Forbearance Agreement further provided that the forbearance period could be shortened upon the occurrence of certain events, including the Company’s failure to comply with the Forbearance Agreement, the existence of any other default or event of default under the Amended Senior Credit Facility, the existence of any other default or event of default with respect to the Senior Subordinated Notes, or the notice of possible exercise by holders of Senior Subordinated Notes of any rights and remedies available under the indenture governing the Senior Subordinated Notes.
Waiver to Amended Senior Credit Facility, Effective as of April 30, 2002. In February 2002, the Company entered into a waiver with respect to the Amended Senior Credit Facility effective as of April 30, 2002. The waiver provided a temporary waiver of the Company’s compliance with certain reporting requirements for the year ended December 31, 2002, including the delivery of audited financial statements. The temporary waiver expired on June 30, 2002.
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Terms of Amendment No. 5 and Forbearance, Effective as of July 25, 2002. In July 2002, the Company entered into an amendment of terms and forbearance with respect to the Amended Senior Credit Facility. The amendment changed the definition of the borrowing base by providing that the calculation of eligible accounts receivable, inventory, and eligible RPCs shall be made in accordance with U.S. GAAP and giving the administrative agent the ability to adjust the borrowing base to reflect its reasonable judgment regarding the liquidation value of those assets. The amendment also modified the definition of eligible accounts receivable by excluding intercompany accounts receivable.
The Company acknowledged certain defaults or events of default under the Amended Senior Credit Facility and the lenders generally agreed not to take action on these defaults or events of default for a temporary forbearance period, which ended on August 31, 2002. The company acknowledged that it had (1) received an over-advance under the Amended Revolver of approximately (a) $3.0 million due to a borrowing base deficiency related to the exclusion of intercompany accounts receivable and (b) $11.96 million due to a borrowing base deficiency for reasons other than the exclusion of intercompany accounts receivable, (2) failed to pay accrued interest under the Senior Subordinated Notes of €10.625 million, or approximately $10.4 million, due on March 15, 2002 (see “—Senior Subordinated Notes”), (3) failed to furnish the administrative agent with audited financial statements for 2001, unaudited financial statements for the first quarter of 2002 and monthly financial statements for certain months ending on or before May 31, 2002 and (4) failed to comply with all of the financial covenants other than those related to capital expenditures. The forbearance period could be shortened upon the occurrence of certain events, including the Company’s failure to comply with the forbearance, the existence of any other default or event of default under the Amended Senior Credit Facility, the existence of any other default or event of default with respect to the Senior Subordinated Notes, or the notice of possible exercise by holders of Senior Subordinated Notes of any rights and remedies available under the indenture governing the Senior Subordinated Notes.
The amendment required the Company to deliver the financial statements for 2001 and the first quarter of 2002 to the administrative agent no later than July 26, 2002. In addition, the Company agreed, at the expense of the Company, to allow the administrative agent to conduct a due diligence review with the assistance of third parties hired by the administrative agent. On August 6, 2002 the Company delivered a $200,000 security deposit to the administrative agent to secure the fees and expenses related to the review. The amendment also obligates the Company to deliver an additional $100,000 to the security deposit within thirty days of the effectiveness of the amendment. The amendment provides that the lenders shall not be obligated to make any additional loans or issue new letters of credit or extend existing letters of credit.
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Status of Amended Senior Credit Facility. The Amended Term Loan and Amended Revolver bear interest at an annual rate of 350 basis points over LIBOR or the prime rate. The Company currently has no eurocurrency loans. All letters of credit currently bear interest at an annual fee of 450 basis points over LIBOR or the prime rate. As of June 30, 2002, the outstanding debt under the Amended Term Loan and Amended Revolver had a weighted average interest rate of 6.85% per annum. Effective July 1, 2002, the interest rate on the outstanding debt under the Amended Term Loan and Amended Revolver was adjusted to 8.25% per annum.
There was $95.2 million outstanding under the Amended Senior Credit Facility as of June 30, 2002, including $27.4 million under the Amended Term Loan and $67.8 million under the Amended Revolver. Amendment No. 4 in February 2002 reduced the amount of the revolving credit commitment to $85.0 million upon the closing of the sale of the Company’s industrial container services operations. As a result of the further amendment of the Amended Senior Credit Facility in July 2002, the lenders no longer have any obligation to make any additional loans to the Company.
Subject to the subsequent Amendments discussed above, the Amended Senior Credit Facility provided multi-currency and dollar swingline facilities in the amounts of $50.0 million and $10.0 million, respectively, essentially on the same terms as the Senior Credit Facility. Letters of credit continue to be available pursuant to the Amended Senior Credit Facility in an aggregate amount not to exceed $25.0 million on essentially the same terms as the Senior Credit Facility; provided, however, loans under the Amended Senior Credit Facility shall no longer be made in Canadian dollars. There were commitments for outstanding letters of credit in the amount of $16.4 million as of June 30, 2002.
The Company’s failure to make a €10.625 million, or approximately $10.4 million, interest payment due and payable on March 15, 2002, or within the thirty days thereafter, on the Company’s Senior Subordinated Notes has resulted in an event of default under the indenture governing the Senior Subordinated Notes. The nonpayment has also created a cross-default under the Amended Senior Credit Facility. After negotiations with an ad hoc committee of noteholders representing the holders of over 80% of the outstanding principal amount of the Senior Subordinated Notes, an agreement was reached in principle on June 27, 2002 to restructure the senior subordinated notes by means of exchanging the Senior Subordinated Notes for ordinary shares in a debt for equity swap. A final agreement was signed with the holders of over 98.9665% of the outstanding principal amount of the notes on September 18, 2002. At any time as a result of the expiration of the forbearance period discussed above, the Company’s senior lenders could accelerate and make immediately due and payable the then outstanding principal balance and accrued interest under the Amended Senior Credit Facility.
These additional covenant defaults include (1) exceeding the permitted borrowing base as of May 31, 2002 and June 30, 2002, (2) failure to comply with the minimum net worth
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covenant as of December 31, 2001, March 31, 2002, and June 30, 2002, (3) failure to comply with the total leverage, senior leverage, and interest coverage ratios, which are based on consolidated EBITDA as of December 31, 2001, March 31, 2002, and June 30, 2002, and (4) failure to comply with certain financial reporting requirements for 2001 and certain periods in 2002.
The Company’s borrowings under the Amended Revolver as of May 31, 2002 and as of June 30, 2002 exceeded the permitted borrowing base under the Amended Senior Credit Facility as of those dates. The excess is primarily due to the effect on the borrowing base calculation of (1) $70.1 million impairment charge taken in 2001 with respect to the Company’s RPC pools and certain equipment in the pallet pooling operations and (2) a change in the interpretations by the lenders of eligible accounts and the exclusion of certain intercompany and other accounts receivable.
As the result of net loss for 2001, which includes the impairment charge taken in 2001 with respect to the Company’s RPC pools and certain equipment in the pallet pooling operations and the loss on sale of the industrial container services operations, the Company is in default of the minimum net worth covenant as of December 31, 2001, March 31, 2002, and June 30, 2002.
As of December 31, 2001, March 31, 2002, and June 30, 2002, the Company failed to comply with the total leverage, senior leverage, and interest coverage ratios. These are based on consolidated EBITDA. For the 12-month periods ended on each of these dates, there were non-recurring items in excess of $7.5 million, but there is a limitation under the terms of the Amended Senior Credit Facility from adding back to consolidated EBITDA any greater amount.
Defaults also exist with respect to compliance with financial reporting covenants. The waiver granted by the lenders effective April 30, 2002, with respect to the Company’s 2001 audited financial statements, along with related financial information and certain certifications by management, expired on June 30, 2002 because the required information was not delivered by that date. The 2001 audited financial statements were subsequently delivered to the administrative agent along with the required financial information for 2001 and certifications. However, the audit report for the 2001 audited financial statements included a going concern statement as published in the Company’s 2001 Annual Report, which also constitutes a covenant default. In addition, the Company did not timely deliver unaudited financial statements, and related financial information and certificates, for the quarter ended March 31, 2002, which were due by May 30, 2002, as well as the required related financial information and certificates, to the lenders. The Company subsequently delivered the first quarter statements and the related financial information and certificates to the administrative agent following the filing of the First Quarterly Report 2002. Finally, the Company did not timely deliver the required certifications with respect to the monthly financial information for certain months ending
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on or before May 31, 2002. The Company subsequently delivered these certifications to the administrative agent.
The Company is in continuing discussions with the lenders regarding waivers and amendments, as well as alternatives such as an extension to the current forbearance period with respect to all identified defaults. The Company cannot give any assurances that it will be successful in its discussions with the lenders and be able to obtain the requested additional waivers or amendments or an extension to the current forbearance period. If the lenders agree to an extension to the current forbearance period with respect to identified defaults, we cannot give any assurances how long a forbearance period would be agreed to by the lenders. In addition, it is likely that any extension to the current forbearance period agreed to by the lenders could be shortened upon the occurrence of certain events, including the Company’s failure to comply with any new covenants agreed with the lenders, the covenants in Amendment No. 5 and Forbearance, the existence of any other default or event of default under the Amended Senior Credit Facility, the existence of any other default or event of default with respect to the Senior Subordinated Notes, or the notice of possible exercise by the holders of Senior Subordinated Notes of any rights and remedies available under the indenture governing the Senior Subordinated Notes.
If the Company is unable to negotiate further amendment of the Amended Senior Credit Facility with the lenders, or if IFCO Systems is unable to obtain additional financing or new financing, the Company will exceed the borrowing base or be in violation of one or more covenants of the Amended Senior Credit Facility during one or more periods after the date of this report, in addition to the existing defaults and events of defaults set forth in Amendment No. 5 and Forbearance. If the Company’s borrowings under the Amended Revolver exceed the borrowing base as determined by the lenders, IFCO North America is required to prepay the Amended Revolver in an amount equal to the excess. If the Company fails to make a required prepayment, the failure would be a default under the Amended Senior Credit Facility that cannot be cured. The Company is required to give prompt notice to the administrative agent and the lenders of the occurrence of any default. For most violations of covenants, the Company has a period of 30 days after its notice to cure the violation.
Senior Subordinated Notes
The Company did not make the interest payment of approximately €10.625 million, or approximately $10.4 million, due on March 15, 2002, with respect to the Senior Subordinated Notes. The Company properly notified the trustee with respect to the Senior Subordinated Notes and the lenders under its Amended Senior Credit Facility of the nonpayment of interest. IFCO Systems took this step in light of the commencement of discussions with its noteholders concerning a consensual reorganization of the Company’s balance sheet to reduce its debt and interest burdens. Under the indenture governing the Senior Subordinated Notes, the Company had 30 calendar days to make the interest
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payment before an event of default under the indenture would have occurred. The Company and its financial advisor then began to explore with the noteholders various options to reduce its total debt burden as well as its interest payment obligations.
Noteholders holding in excess of 80% of the principal amount of the Senior Subordinated Notes subsequently organized as an ad hoc committee for the purpose of negotiating with the Company and engaged legal counsel and financial advisors. The ad hoc committee informed the Company, the trustee, and the Company’s lenders under the Amended Senior Credit Facility that, subject to continuing discussions, the ad hoc committee did not presently intend to take any action to accelerate the Company’s obligations under the senior subordinated notes. On April 16, 2002, the Company publicly announced that, in consultation with the ad hoc committee, it would defer the interest payment as part of the ongoing restructuring discussions. The Company’s senior lenders, under its senior credit facility expressed their support of the Company’s efforts towards a consensual restructuring.
After negotiations with the ad hoc committee of noteholders, the Company reached an agreement in principle on June 27, 2002 to restructure the Senior Subordinated Notes by means of exchanging the Senior Subordinated Notes for ordinary shares in a debt for equity swap. On September 18, 2002, the Company, the Schoeller Group entities, and the holders of 98.9665% in principal amount of the outstanding notes entered into a definitive Restructuring Agreement. The proposed restructuring of the Senior Subordinated Notes pursuant to the Restructuring Agreement is subject to the satisfaction or waiver by the ad hoc committee of certain conditions, including, among other things, an amendment to the Amended Senior Credit Facility satisfactory to the ad hoc committee, the cooperation of the Company’s senior lenders with the restructuring, approval of the requisite number of noteholders, approval of certain corporate actions by the requisite number of the Company’s shareholders, and no pending or threatened litigation that could reasonably be expected to cause a material adverse effect on the Company and its material subsidiaries taken as a whole.
The ownership interest of the Company’s current shareholders will be severely diluted after a successful completion, if any, of the restructuring of the Company’s debt. Under the terms of the agreement in principle, the Company’s current shareholders will retain 10% of the issued and outstanding ordinary shares immediately following the completion of the restructuring. The Company expects that its current shareholders will also be issued warrants to acquire additional ordinary shares, which together with the ordinary shares currently owned, may represent up to 35% of the post-restructuring share capital on a fully-diluted basis (after giving effect to the provision for the issuance of ordinary shares representing 5% of the issued ordinary share capital pursuant to a management share incentive plan), depending on the future performance of the Company and based on the equity valuation of the Company on the later of the third anniversary of the closing of the exchange or October 31, 2005. As a result, under either alternative, the Company’s noteholders would, if the proposed restructuring is completed successfully, control 90%
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of the Company’s issued and outstanding ordinary shares immediately following the restructuring.
Under the terms of the proposed restructuring, since the number of holders of the Senior Subordinated Notes consenting to the exchange exceeds 97% of principal amount of the Senior Subordinated Notes, the method of implementation of the proposed restructuring shall include a voluntary private subscription process in respect of the Senior Subordinated Notes. This method is in place of an alternative method whereby the exchange would have been implemented through Dutch composition proceedings (consisting of suspension of payments and Dutch Akkoord proceedings in the Netherlands) to equitize the Senior Subordinated Notes in favor of the noteholders and a filing of certain of the Company’s U.S. subsidiaries under Chapter 11 of the U.S. Bankruptcy Code.
Implementation of the restructuring of the Senior Subordinated Notes is further subject to the satisfaction of or waiver by the ad hoc committee of a condition that there be no material adverse tax consequences for the Company and its material subsidiaries arising from the restructuring. The Company and the ad hoc committee have not yet determined the tax consequences of the restructuring, but these tax consequences could have a material negative impact on the financial position and results of operations of the Company.
Upon a successful completion, if any, of the restructuring of the Company’s debt, the Board will be comprised of seven members, three of which would be nominated by the Company’s noteholders, three of which will be nominated by the Schoellers, as the Company’s principal shareholders, and one of which will be a member of the Company’s management. As a result of this composition, the interests of the Schoellers and the Company’s current shareholders generally as now represented on the Board will be substantially reduced.
The Company hopes to complete a restructuring based on the definitive Restructuring Agreement reached with the ad hoc committee of noteholders and reach an agreement with the Company’s senior lenders that will allow the Company to restructure its balance sheet to reduce its debt and interest burdens resulting from both the Company’s Senior Subordinated Notes and the Company’s obligations under the Amended Senior Credit Facility. If the Company is unable to consummate a restructuring that is acceptable to the Company’s senior lenders, at all or in a timely manner, the entire principal amount of all the Senior Subordinated Notes then outstanding plus accrued interest to the date of acceleration may be accelerated and immediately due and payable at the option of the trustee for the senior subordinated notes or the holders of 25% or more of the aggregate principal amount of the senior subordinated notes. In addition, the Company’s senior lenders could accelerate and make immediately due and payable the then outstanding principal balance and accrued interest under the Amended Senior Credit Facility. In either event, the Company would not be able to pay the accelerated amounts due and the senior
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lenders would then be able to foreclose on the Company’s assets that secure the Amended Senior Credit Facility.
Seller Subordinated Note
As part of the purchase price for the Bromley asset acquisition, one of the 2000 Purchased Companies, the Company issued a subordinated note in the original principal amount of approximately $6.6 million (the “Bromley Note”). In connection with the proposed restructuring of the Company’s debt, and the senior position of both the Amended Senior Credit Facility and Senior Subordinated Notes, the Company determined not to make the payments of principal and interest on the Bromley Note that were due on April 1, 2002 and July 1, 2002 totaling $0.9 million. The Bromley note is an unsecured obligation of an indirect subsidiary of the Company, is guaranteed by IFCO North America, and is expressly subordinate to indebtedness under the Company’s Senior Credit Facility and the Senior Subordinated Notes. The Bromley note accrues interest at the rate of 9% per annum and has an outstanding principal balance of $4.8 million as of June 30, 2002.
Receivable Factoring
Effective September 30, 2001 the Company’s factoring agent terminated the Company’s factoring agreements for its operating subsidiaries in France, Italy and Spain and notified the Company that its factoring agreement in Germany would be terminated as of January 31, 2002. Since the respective subsidiaries were unable to make required repayments by October 2, 2001 for factoring activity in France, Italy and Spain through the termination date, the former factoring agent applied amounts collected on the Company’s behalf to the amounts due to the former factoring agent until the repayment obligation was satisfied in full. As of October 2001, the outstanding obligations to the respective factors for these subsidiaries had been completely repaid, except for the factor for Germany, which has agreed to extend the repayment period for overadvances until August 31, 2002, and requires weekly installments until that date.
The Company subsequently entered into new factoring agreements with local factoring agents in France and Spain. The Company commenced factoring in France in December 2001. Factoring volume under the new French factoring agreement may not exceed €3.0 million ($2.7 million as of December 31, 2001) at any time. The sales price is the nominal value of the receivables less a factoring fee of 0.38% of the nominal value of the factored receivables. Under the new French factoring agreement, the interest rate on cash advances relating to factored receivables was based on the three-month EURIBOR rate plus 0.80%, or 4.1% as of December 31, 2001.
The Company has also entered into two new factoring agreements in Spain. The agreements commenced in December 2001 and February 2002, respectively, and both are currently in effect. Under the first agreement, factoring volume in Spain may not exceed €3.2 million ($2.8 million as of December 31, 2001) at any time, which increased to
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approximately €5.3 million ($4.6 million as of February 28, 2002) in February 2002. Total volume under the second Spanish factoring agreement may not exceed €2.0 million ($1.7 million as of February 28, 2002) at any time. The sales prices under the two Spanish factoring agreements were the nominal value of the receivables less a factoring fee of 0.20% and 0.25%, respectively, of the nominal value of the factored receivables. Under both agreements, the interest rate on cash advances relating to factored receivables was based on the three-month EURIBOR rate plus 1.25%, or 4.5% as of December 31, 2001.
The Company intends to replace the old factoring agreements in Germany and Italy and is in discussions with prospective factoring agents.
Liquidity
The Company has had recurring operating losses and a recurring net cash deficit from operating activities. Currently, the company is in default with respect to an interest payment on the Senior Subordinated Notes and is in violation of certain covenants of the Amended Senior Credit Facility. The Company is in the process of restructuring the Senior Subordinated Notes and attempting to amend the Amended Senior Credit Facility. Additionally, as a result of the level of the outstanding borrowings, borrowing base limitations, and existing covenant violations, the Company had little or no additional borrowing availability under the Amended Revolver and Amended Senior Credit Facility as of December 31, 2001 and in the first half of 2002. These circumstances raise significant uncertainties regarding future financing and substantial doubt about the Company’s ability to continue as going concern. The financial statements do not include any adjustments that might result from the outcome of these uncertainties.
Although the Company is in discussions with the lenders under the Amended Senior Credit Facility with respect to possible amendments of the facility, there can be no assurances that the Company will be successful in obtaining any amendments that would improve the Company’s cash liquidity. Accordingly, the Company is focused on improving revenues in all business segments, including concentration on local businesses in Southern Europe in order to increase turns in the European RPC pool and the introduction of a national sales program in order to provide services to national accounts and thereby increase sales. The Company recognizes that its ability to increase revenues is to a significant degree constricted by any limitations on its ability to make necessary capital expenditures. The proposed restructuring of the Senior Subordinated Notes is intended to reduce the Company’s interest burden. The Company is continuing its efforts to cut costs significantly, both in European and North American operations. Although the Company believes there has been substantial progress in this area in 2001, through the implementation of more effective internal processes with fewer personnel and outsourced costs, the integration of processes in North America, and additional logistic and washing cost efficiencies in Europe, it also believes that there is still room for improvement in each of these areas. As a result of these initiatives, the Company expects to achieve successful operations and that operating cash flows will improve to levels sufficient to
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meet operating needs, including interest payments on its remaining debt, and also expects incremental borrowing to be minimal. However, there can be no assurances that the Company will be able to achieve these objectives.
The Company’s ability to operate as a going concern is dependent on its ability to successfully negotiate with the Noteholders to restructure the Company’s Senior Subordinated Notes and to successfully negotiate with the lenders of the Amended Senior Credit Facility to amend the facility. Although no assurances can be given, management remains confident that the Company will be able to continue to operate as a going concern.
Litigation
In September 2001, a suit was filed by Arthur Stöckli (“Stöckli”) and his affiliate, Asto Consulting Innovative Marketing S.A. (“Asto”), in the Regional Court in Munich, Germany, against IFCO Europe with respect to certain contracts entered into by the Company with Stöckli and Asto. Stöckli is seeking to recover certain sales commissions, remuneration, and expenses allegedly owed to him pursuant to an agency agreement between IFCO Europe and Stöckli with respect to the sale of certain products in Spain and an agreement between one of the Company’s former subsidiaries and Asto for the development of the Company’s operations in Latin America. Management believes that all of these claims are unfounded and have asserted counterclaims against Stöckli and Asto for fraud and breach of contract based on Stöckli’s alleged fraudulent business activities in Argentina.
In 2000, the Company’s Canadian subsidiary entered into a contract with VF Automation for the production and installation of two pallet recycling production lines. Construction of the first production line was completed, but the Company maintains it did not meet the performance criteria required under the terms of VF Automations contract. As a result of the problems with the first production line and other issues involving VF Automation, the Company’s subsidiary directed VF Automation to stop production of the second line. After extensive efforts to recover its damages from VF Automation through negotiations, the Company’s subsidiary has commenced a legal action again VF Automation in Federal District Court, Southern District, Texas. In this breach of contract lawsuit, the Company’s subsidiary is seeking to recover all the approximately $5.4 million (based upon the exchange rate for Canadian dollars as of December 31, 2001) it paid VF Automation under its contract. Although there can be no assurance the lawsuit will be resolved favorably, the Company’s subsidiary intends to pursue its claims vigorously.
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Environmental Liabilities
Zellwood
In 2001, the Company, EPA, and the U.S. Department of Justice settled the federal governments claims relating to Zellwood. In this settlement, DSF agreed to perform certain remedial actions at the Zellwood facility, primarily testing and grounds maintenance for an extended period of time.
Following the sale in February 2002 of substantially all the assets of the Company’s industrial container services operations, the Zellwood facility continued to be owned by Drum Service, which was renamed IFCO Systems Zellwood, Inc. IFCO Systems Zellwood retained title to the assets of this facility pending completion of negotiations between the buyer of the industrial containers services assets and EPA and FDEP for prospective purchasers agreements to protect the buyer from responsibility for current environmental conditions at the Zellwood facility. The final prospective purchaser’s agreements between the buyer and EPA and FDEP were entered into in September 2002. The Company’s subsidiary has now transferred title to the Zellwood assets to the buyer. Upon the transfer, half of the escrowed cash ($1 million) and the escrowed promissory notes were distributed to the Company. In connection with the agreement, the Company paid a fee to each of EPA and FDEP of approximately $111,000 and $11,000, respectively. After applying these costs, the remaining cash released from escrow was paid to the Company’s senior lenders to be applied to the Amended Senior Credit Facility and the released promissory notes were pledged to the senior lenders as additional security.
In connection with the sale of the Company’s industrial container services operations, the buyer agreed to perform the remedial actions required in the Zellwood settlement agreement with the U.S. government. Although the Company believes the buyer has the financial wherewithal to perform the necessary remedial actions, in the event it does not or cannot perform these actions, the U.S. government may assert claims against IFCO Systems Zellwood for the failure to perform these actions.
Acme Barrel
In order to settle claims by the City of Chicago relating to odor and air quality complaints, the Company agreed with the City of Chicago to relocate its Acme Barrel operations before May 31, 2003, to modify its business operations, and to make certain capital improvements to the facility pending its relocation. In accordance with the purchase agreement, as amended, the Acme Barrel facility will cease operations no later than May 31, 2003, and the buyer must take title to the Acme Barrel real property and the facility’s other assets before August 25, 2003 or sell the real property to a third party before that date. The buyer is contractually obligated in the purchase agreement to reimburse the Company for expenses incurred by the Company in connection with any environmental
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remediation required for the Acme Barrel property to be in compliance with applicable environmental laws. Pending the relocation of the Acme Barrel facility and the transfer of title to the Acme Barrel real property to the buyer or a third party, a subsidiary of the Company continues to operate the Acme Barrel facility and retains title to the Acme Barrel real property and the facility’s other assets. During this period, the Acme Barrel facility will sell its products to the buyer, and the buyer will purchase the products for prices intended to reimburse the Company for all costs and expenses related to the operation of the Acme Barrel facility.
As a related matter, approximately 96 claimants are asserting pollution nuisance claims before the Illinois Pollution Control Board with respect to certain operations of the Acme Barrel facility from January 2000 until January 2002. The claimants are seeking a cease and desist order against the Company’s subsidiary, although the Illinois Pollution Control Board has the power to assess monetary penalties. Although there is a potential for material monetary penalties in connection with these claims, the Company does not believe at this time that a materially adverse outcome is likely. The Company intends to vigorously defend against these claims.
OII
Container Services Company, an indirect subsidiary of the Company, was identified as a PRP in the Operating Industries, Inc. (OII) Superfund environmental clean-up site. In 2001, the Company entered into a settlement with the EPA, via a consent judgment, to settle past and future liability for the OII site. The settlement of $0.8 million was delivered in 2002 to a third party to hold in escrow until final payment is made.
Related Party Transactions
RPC Supply Contracts
In March 2002, the Company recognized that it was significantly past due on payments due to SWS under the 1997 supply agreement for purchases of RPCs. In order to ensure the continued supply of RPCs, the Company and SWS agreed to a payment plan for the past due amounts and future obligations. With respect to past due payments of approximately €5,000,000 (or approximately $4.5 million as of December 31, 2001) relating to RPC deliveries in 2001, the Company agreed to pay SWS €1.5 million (or approximately $1.3 million as of December 31, 2001) on May 31, 2002, €1.5 million on June 30, 2002, and €2.0 million (or approximately $1.8 million as of December 31, 2001) on July 30, 2002. With respect to outstanding amounts due of approximately €3.5 million (or approximately $3.1 million as of December 31, 2001) relating to RPC deliveries in January and February 2002, the Company agreed to pay SWS weekly payments of 500,000 beginning on June 1, 2002 until payment of the full amount, along with interest of 0.67% per month. The Company agreed that if it did not maintain these payment schedules, the price for RPCs under the 1997 supply agreement, as well as under the
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replacement supply agreement discussed below, would be increased by €0.05, or approximately $0.05, per kilogram.
Effective July 30, 2002, the Company and SWS agreed to an amended payment schedule with respect to the €2.0 million (or approximately $1.8 million as of December 31, 2001) payment originally due on July 30, 2002. The Company and SWS agreed that the remaining amount would be paid in weekly installments of €250,000 (or approximately $0.3 million as of December 31, 2001). The Company paid SWS €500,000 during the week of August 5, 2002 and then made weekly payments of €250,000 beginning in the week of August 12, 2002, until the remaining amount was paid in full.
Although SWS had the benefit of a binding contract with over seven years remaining on its term, based upon the most recent new product introduction in 1999, the Company sought to obtain more favorable terms. In early 2001, the Company began negotiations with SWS for a new generation of RPCs and more favorable terms. In May 2001, the Company agreed on a term sheet and began operating on the basis of those new terms.
In April 2002, IFCO Europe, as the successor to IFCO GmbH, entered into a replacement supply agreement with SWS AG with an effective date of January 1, 2002. This replacement supply agreement, which runs through December 31, 2009, replaces the 1997 supply agreement. It includes the material terms from the May 2001 term sheet. Unlike the 1997 supply agreement, the term of the replacement supply agreement is not automatically extended because of the introduction of new products. All IFCO RPC related developments under the RPC Supply Contract may be registered, at IFCO Europes option, on behalf of IFCO Europe.
During 2001, the Company purchased RPCs from SWS for $20.9 million. Sales of broken containers from the Company to SWS AG totaled $8.2 million in 2001 and are included within revenues in the Company’s consolidated statement of operations for the year ended December 31, 2001.
In 2001, the Company began negotiations with SWS with respect to a replacement and upgrade program for new generation RPCs for its U.S. RPC operations on similar terms as those contained in the replacement supply agreement for Europe.
Management Fee
The Company is party to a management fee arrangement with SLI, which requires the annual payment of €0.8 ($0.7) million in monthly installments through December 31, 2002 for advisory services and certain defined costs and expenses.The Company recorded $0.7 million in costs under this contract during the year ended December 31, 2001, which are included in selling, general and administrative expenses.
Schoeller Group Entities
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SLI owes the Company a total of €337,000, or approximately $325,000, as of December 31, 2001. In June 2002, the independent members of the Board approved a plan for SLI’s payment in full of this amount by September 30, 2002.
Related Party Working Capital Financing
The Company has generated payables to and receivables from SWS, primarily as a result of the purchase of RPCs from SWS and the subsequent sale of broken RPCs to SWS. Additionally, the Company has recorded receivables and payables from other related parties. The Company receives interest on its receivables at 11.234% and accrues interest on its payables at 7.5%.
The Company has recorded net interest income (expense) from related parties which principally consist of SLI and SWS of approximately $(0.1) million for the year ended December 31, 2001.
Consulting Agreement with Barkawi and Partner
Barkawi and Partner (“Barkawi”), in which GSB holds a significant interest, has provided consulting services to the Company. The Company paid consulting services of $0.2 million to Barkawi for 2001.
Commission Payments
In 2001, the Company paid commissions to Schoeller Plast Enterprises A/S of €91,518, or approximately $81,000 as of December 31, 2001.
Business Segments
In 2001, the Company combined the legal structure and internal reporting of its European perishable and dry goods RPC operations. Accordingly, the results of these two previously reported segments have subsequently been combined for all periods presented. Also in 2001, senior management of the Company began to evaluate the performance of Pallet Pooling separately from Pallet Services. Accordingly, the results of Pallet Pooling have subsequently been presented separately.
Restructuring Costs
During 2001, IFCO management began to assess the Company’s continuing operations and management structure. The results of operations for 2001 include a charge of $3.7 million for involuntary termination benefits and exit costs related to facility closures, and is reflected as restructuring costs. Restructuring costs recorded for severance are for employees that were notified prior to December 31, 2001 of their termination benefits and
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termination dates based on senior managements decisions. Restructuring costs related to plant and facility closures are based upon a reorganization plan adopted by senior management prior to December 31, 2001 that targeted certain facilities for closure and included planned closure dates for each facility.
Pallet Services
Management determined in 2001 that the Company’s pallet services operations and related profitability could be improved with the closing of seven locations and the termination of certain operational management personnel.
The employees to be terminated are primarily management personnel associated with the pallet services locations to be closed. The pallet services locations were determined to be either below the Company’s earnings expectations or in competition with other locations with geographic proximity. The plants and facilities targeted for closure are engaged in pallet recycling. The restructuring cost for the plant closures consists of lease payments that extend beyond the respective closure dates, clean-up and repair costs not previously accrued to be incurred to restore the leased facilities to contractually required condition upon surrender of the facility to the landlord, property taxes and insurance, and abandoned leasehold improvements. Certain lease payments for closed facilities are expected to continue through 2004, but expenditures for clean-up and property taxes and insurance are expected to be completed by the fourth quarter of 2002.
North American Management and Administration
Since the Merger, many of the Company’s corporate functions, including treasury management, consolidated financial reporting, and bank relationship management, were functions residing in the Company’s office in Bartow, Florida. IFCO’s management elected in 2001 to move these functions to the Company’s European operations headquarters. Further, certain executive management positions, including that of the North America Chief Executive, the North American Chief Financial Officer, and the senior RPC operations manager were eliminated. Severance payments to eight terminated employees, including the aforementioned executive managers, will be completed by the end of the third quarter 2002.
European Washing Depots
At the end of 2000, management decided to restructure its washing depot network and to close certain washing facilities in Germany. This was the first step in the implementation of a new concept to make the crates cycle process more efficient and to realize potential cost reductions. $0.8 million of estimated costs related to future lease payment and restoration obligations were accrued in 2000. Management decided at the end of 2001 to continue this streamlining process and close additional washing depots. Through these measures, the Company plans to create an efficient long-term network of washing depots
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which will minimize both depot and transportation costs. Additional restructuring costs of $0.7 million were recognized in 2001. These costs relate primarily to future lease payment and restoration obligations.
Nasdaq Delisting
On May 13, 2002, the Company announced that it had provided written notice to Nasdaq that the Company was voluntarily terminating the listing of its ordinary shares on the Nasdaq National Market System effective at the close of trading on May 20, 2002. The Company’s ordinary shares will continue to be listed and traded on the Frankfurt Stock Exchange. The Company continues to be subject to the periodic reporting requirements of the U.S. Securities Exchange Act of 1934. The fair market value of all employee grants under the Stock Option Plan are now based on the prices of shares on the Frankfurt Stock Exchange.
Stock Option Grants
In March 2002, each member of the Board was granted additional options under the Stock Option Plan to purchase 120,000 of our ordinary shares at an exercise price of 2.00 per share, the nominal value per share, which was greater than the market value per share on the date of grant. The options vest and are exercisable immediately.
In March 2002, the Board approved the granting of 2,200,000 options to members of senior management under the Stock Option Plan to purchase ordinary shares at an exercise price of 2.00 per share the nominal value per share, which was greater than the market value per share on the date of grant. The options vest and become exercisable at various dates through December 2003.
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AUDITORS’ REPORT
Introduction
We have audited the accompanying financial statements of IFCO N.V., Amsterdam, The Netherlands for the year 2000. These financial statements are the responsibility of the company’s management. Our responsibility is to express an opinion on these financial statements based on our audit.
Scope
We conducted our audit in accordance with auditing standards generally accepted in The Netherlands. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
Opinion
In our opinion, the financial statements give a true and fair view of the financial position of the company as at December 31, 2000 and of the result for the year then ended in accordance with accounting principles generally accepted in The Netherlands and comply with the financial reporting requirements included in Part 9, Book 2 of The Netherlands Civil Code.
Emphasis of matter
Without qualifying our opinion above we draw attention to the paragraph “Liquidity” under note 3.1 to the financial statements which refers to the uncertainty as to the company’s ability to continue as a going concern. However, the explanation provided shows that it is not impossible that the business operations will be maintained in the longer term. As a consequence, the accounting principles applied have been based on the assumption that the company will be able to continue as a going concern.
Eindhoven, The Netherlands,
October 7, 2002.
Ernst & Young Accountants
| | Profit Appropriation According to the Articles of Association |
According to Article 17 of the articles of association of the Company:
| 1. | | The allocation of profits accrued in a financial year shall be determined by the General Meeting; |
| 2. | | Distributions of profit shall be made after adoption of the Annual Accounts showing that making such distribution is permissible; |
| 3. | | The General Meeting may resolve to make an interim distribution of profits and to make distributions at the expense of any reserve; |
| 4. | | Distributions may be made only up to an amount which does not exceed the amount of Distributable Equity and, if it concerns an interim distribution, the compliance with this requirement is evidenced by an interim statement of assets and liabilities as referred to in Section 2:105 subsection 4 of the Dutch Civil Code. The Company shall deposit the statement of assets and liabilities at the office of the Trade Register within eight days after the day on which the resolution to distribute is published. |
| | Proposed Appropriation of Net Result |
Prior to the decision of the General Meeting, the net loss of financial year 2000 has been added to the Accumulated deficits.
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IFCO SYSTEMS N.V.
Pursuant to Article 18 of the Articles of Association of IFCO Systems N.V. (the “Company”), the undersigned being the members of the Board of Directors do hereby sign the 2000 Annual Accounts and Annual Report of the Company, to which this page shall be attached.
/s/ KARL POHLER
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Karl Pohler, A Director |
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/s/ MARTIN SCHOELLER
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Martin A. Schoeller, A Director |
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/s/ CORNELIUS GEBER
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Cornelius Geber, B Director |
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/s/ SAM W. HUMPHREYS
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Sam W. Humphreys, B Director |
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/s/ ECKHARD PFEIFFER
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Eckhard Pfeiffer, B Director |
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/s/ CHRISTOPH SCHOELLER
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Christoph Schoeller, B Director |
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