Segment Reporting Disclosure [Text Block] | 10. Segmented information General description The Company is operated and managed geographically and has production facilities in the United States, Mexico and China. The Company utilizes reportable segment’s site contribution (site revenues minus operating expenses, excluding unrealized foreign exchange on unsettled forward foreign exchange contracts, corporate allocations and restructuring expenses) to monitor reportable segment performance. Site contribution is utilized by the chief operating decision-maker as the indicator of reportable segment performance, as it reflects costs which our operating site management is directly responsible for. In assessing the performance of the reportable segments, management attributes site revenue to the reportable segment that ships the product to the customer, irrespective of the product’s destination. Information about the reportable segments is as follows: Year ended January 3, 2016 Year ended December 28, 2014 Year ended December 29, 2013 Revenues Mexico $ 142,738 $ 154,064 $ 189,825 Canada — — 13,098 US 33,088 46,652 47,303 China 55,155 57,909 58,543 Total $ 230,981 $ 258,625 $ 308,769 Intersegment revenue Mexico $ (488 ) $ (730 ) $ (5,283 ) Canada — — (2,539 ) US (286 ) (16,775 ) (20,344 ) China (9,591 ) (12,543 ) (9,919 ) Total $ (10,365 ) $ (30,048 ) $ (38,085 ) Net external revenue Mexico $ 142,250 $ 153,334 $ 184,542 Canada — — 10,559 US 32,802 29,877 26,959 China 45,564 45,366 48,624 Total segment revenue (which also equals consolidated revenue) $ 220,616 $ 228,577 $ 270,684 Site Contribution Mexico $ 9,784 $ 8,860 $ 3,908 Canada — — (779 ) US 913 2,583 1,954 China 3,099 4,613 5,014 Total $ 13,796 $ 16,056 $ 10,097 Corporate allocations 12,560 13,231 13,172 Unrealized foreign exchange (gain) loss on forward contracts (616 ) 1,822 1,107 Restructuring charges — 1,366 1,989 Interest expense 1,183 1,693 1,724 Earnings (loss) before income taxes $ 669 $ (2,056 ) $ (7,895 ) Capital expenditures: The following table contains additions including those acquired through capital leases, to property, plant and equipment for 2015, 2014 and 2013: Year ended January 3, 2016 Year ended December 28, 2014 Year ended December 29, 2013 Mexico $ 735 $ 2,962 $ 2,038 China 1,048 140 450 US 857 361 204 Segment total 2,640 3,463 2,692 Corporate and other 188 169 203 Total $ 2,828 $ 3,632 $ 2,895 Segment assets: January 3, 2016 December 28, 2014 Property, plant and equipment (a) Mexico $ 10,674 $ 12,556 US 2,217 1,776 China 3,255 3,001 Corporate and other 297 257 Segment assets $ 16,443 $ 17,590 Total segment assets Mexico $ 45,637 $ 56,350 US 11,069 10,367 China 23,523 19,905 Corporate and other 1,744 2,041 Total $ 81,973 $ 88,663 (a) Property, plant and equipment information is based on the principal location of the asset. 76 10. Segmented information cont’d Geographic revenues: The following table contains geographic revenues based on our customer invoicing location: Year ended January 3, 2016 Year ended December 28, 2014 Year ended December 29, 2013 US $ 167,229 $ 195,465 $ 225,462 Canada 31,275 25,066 34,558 Europe 4,481 2,067 719 Asia 3,336 5,922 9,945 Africa 14,295 57 — Total $ 220,616 $ 228,577 $ 270,684 Significant customers and concentration of credit risk Sales of the Company’s products are concentrated among specific customers in the same industry. The Company requires collateral only from new customers with insufficient credit until such time as credit insurance can be obtained. The Company is subject to concentrations of credit risk in trade receivables and mitigates this risk through ongoing credit evaluation of customers and the carriage of credit insurance. The Company considers concentrations of credit risk in establishing the allowance for doubtful accounts and believes the recorded allowances are adequate. The Company expects to continue to depend upon a relatively small number of customers for a significant percentage of its revenue. In addition to having a limited number of customers, the Company manufactures a limited number of products for each customer. If the Company loses any of its largest customers or any product line manufactured for one of its largest customers, it could experience a significant reduction in revenue. Also, the insolvency of one or more of its largest customers or the inability of one or more of its largest customers to pay for its orders could decrease future revenue. As many costs and operating expenses are relatively fixed, a reduction in net revenue can decrease profit margins and adversely affect business, financial condition and results of operations. During the period ended January 3, 2016, two customers individually comprised 13% and 11% of revenue from across all geographic segments. At January 3, 2016, these customers represented 8% and 4% of the Company’s trade accounts receivable. During the period ended December 28, 2014 three customers individually comprised 31%, 12% and 10% of revenue from across all geographic segments. At December 28, 2014, these customers represented 21%, 12% and 3% of the Company’s trade accounts receivable. During the period ended December 29, 2013 two customers individually comprised 36%, and 12% of revenue from across all geographic segments. At December 29, 2013, these customers represented 22%, and 18% of the Company’s trade accounts receivable. |