As of September 24, 2004 and December 26, 2003, the Company had unamortized identifiable intangible assets of patents and trademarks of $68,673 and $71,568, respectively. The following table details amounts relating to those assets.
Amortization expense related to patents and trademarks for the nine months ending September 24, 2004 was $2,739. Amortization expense for the comparable period in 2003 was $2,750. Amortization expense is expected to approximate $3,600 each year in the next five years.
Stock Option Plans — As of September 24, 2004, Foster Wheeler Ltd. has two fixed option plans, which reserve common shares for issuance to executives, key employees and directors. Employees of the Company participate in these plans. Foster Wheeler Ltd. and the Company have adopted the disclosure-only provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” as amended by SFAS No. 148, “Accounting for Stock Based Compensation – Transition and Disclosure.” Foster Wheeler Ltd. and the Company continue to account for stock options granted to employees and directors using the intrinsic value method under APB Opinion No. 25, “Accounting for Stock Issued to Employees.”
As of September 24, 2004, a total of 8,483,667 common shares were reserved for issuance under the various stock option plans; 563,530 shares were available for grant.
On September 10, 2004, the Board of Directors of Foster Wheeler Ltd. adopted the 2004 Stock Option Plan which reserves 56,421 preferred shares for issuance. No awards were made under the 2004 Stock Option Plan in the third quarter of 2004.
Recent Accounting Developments — In January 2003, the FASB issued FASB Interpretation (“FIN”) 46, “Consolidation of Variable Interest Entities.” This interpretation requires consolidation by business enterprises of variable interest entities, which have one or both of the following characteristics:
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
FIN 46 applied immediately to variable interest entities created after January 31, 2003, and to variable interest entities in which an enterprise obtains an interest after that date. On October 9, 2003, the effective date of FIN 46 for variable interest entities in which an enterprise holds a variable interest that it acquired before February 1, 2003 was deferred until the end of the first interim or annual period ending after March 15, 2004.
The Company adopted the provisions of this interpretation in the first quarter of 2004. The adoption did not result in the consolidation of any previously unconsolidated variable interest entities. However, the adoption did result in the de-consolidation of a subsidiary trust, which issued mandatorily redeemable preferred securities. This had no impact on the Company’s consolidated debt as the intercompany debt to the subsidiary became third party debt upon de-consolidation.
In December 2003, the FASB issued SFAS No. 132R “Employers’ Disclosure about Pensions and Other Postretirement Benefits.” SFAS No. 132R requires the following disclosures: (1) the dates on which plan assets and obligations are measured, (2) segregation of the market values of plan assets into broad asset categories, (3) a narrative description of the investment policy of plan assets, (4) a narrative description for the basis for the development of the expected long-term rate of return of plan assets, (5) expected cash contributions to be made to the plans over the next fiscal year and (6) expected benefit payments for each of the next ten fiscal years. These changes are effective for fiscal years ending after December 15, 2003, with the exception of (1) expected benefit payments and (2) foreign plans which are delayed until fiscal years ending after June 15, 2004. SFAS No. 132R requires disclosure of two items in quarterly interim reports. These quarterly requirements are the disclosure of net benefit cost and contributions made during the fiscal year. The Company adopted the disclosure requirements of this standard, including the foreign plans.
On January 12, 2004, the FASB issued FASB Staff Position (“FSP”) No. 106-1, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-1 permitted employers that sponsor postretirement benefit plans that provide prescription drug benefits to retirees to make a one-time election to defer accounting for any effects of the Medicare Prescription Drug Improvement and Modernization Act of 2003 (the “Act”). Without FSP No. 106-1, plan sponsors would have been required under SFAS No. 106, “Employers’ Accounting for Postretirement Benefits Other than Pensions,” to account for the effects of the Act in the fiscal period that includes December 8, 2003, the date President Bush signed the Act into law. On May 19, 2004, the FASB issued FSP No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP No. 106-2 supercedes FSP No. 106-1. The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004. In accordance with FSP No. 106-2, the Company concluded that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Act. Accordingly, the Company reflected the impact of the Act prospectively as of the start of the third quarter 2004. The impact of the Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.
In November 2004, the FASB issued SFAS No. 151, “Inventory Costs – an amendment of ARB No. 43, Chapter 4.” This Statement amends the guidance in ARB No. 43, Chapter 4, “Inventory Pricing,” to clarify the accounting for abnormal amounts of idle facility expense, freight, handling costs, and wasted material (spoilage). Paragraph 5 of ARB 43, Chapter 4, previously stated that “…under some circumstances, items such as idle facility expense, excessive spoilage, double freight, and rehandling costs may be so abnormal as to require treatment as current period charges… .” This Statement requires that those items be recognized as current-period charges regardless of whether they meet the criterion of “so abnormal.” In addition, this Statement requires that allocation of fixed production overheads to the costs of conversion be based on the normal capacity of the production facilities. The provisions of this Statement shall be effective for inventory costs incurred during fiscal years beginning after June 15, 2005, though earlier application is permitted. The Company is currently assessing the applicability and impact of the adoption of this new Statement, if any.
4. | Equity-for-Debt Exchange |
On September 24, 2004, the Company, in conjunction with Foster Wheeler Ltd., completed an equity-for-debt exchange offer in which Foster Wheeler Ltd. issued common shares, preferred shares, warrants to purchase common shares, or in some cases to purchase preferred shares, and the Company issued new notes in exchange for certain of Foster Wheeler Ltd.’s and the Company’s outstanding debt securities and trust securities. The Company recorded $623,103 in accounts and notes payable to Foster Wheeler Ltd. which represents the value of the common shares, preferred shares and warrants issued by Foster Wheeler Ltd. The exchange offer reduced the Company’s existing debt (excluding a reduction in deferred accrued interest of $31,105) by $230,003 and when combined with the proceeds from the issuance of the 2011 Senior Notes that were used to repay amounts that were outstanding under the Senior Credit Facility, eliminated substantially all material scheduled corporate debt maturities prior to 2011. The exchange offer resulted in a $174,941 charge to income.
16
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
Accounting for the Debt Exchange:
The following table summarizes the impact of the exchange offer (excluding the subsequent offering period) on the September 24, 2004 condensed consolidated statement of financial position:
| Pre-Exchange Balance Sheet | | 2005 Senior Notes | | | Robbins Bonds | | | Convertible Notes | | Trust Preferred Securities | | Senior Credit Facility | | | 2011 Senior Notes, Series A and Series B | | Total Change | | September 24, 2004 Balance Sheet | |
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Current Liabilties: | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Current installments on long-term debt | $ | 141,463 | | $ | — | | $ | (1,676 | ) | $ | — | | $ | — | | $ | (115,869 | ) | $ | — | | $ | (117,545 | ) | $ | 23,918 | |
Accounts payable to affiliate | | — | | | 54,770 | | | 101,372 | | | 199,206 | | | 60,825 | | | — | | | — | | | 416,173 | | | 416,173 | |
Other current liabilities | | 1,255,491 | | | — | | | — | | | — | | | — | | | — | | | — | | | — | | | 1,255,491 | |
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Total current liabilities | | 1,396,954 | | | 54,770 | | | 99,696 | | | 199,206 | | | 60,825 | | | (115,869 | ) | | — | | | 298,628 | | | 1,695,582 | |
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Corporate and other debt less current installments | | 201,812 | | | (188,583 | ) | | — | | | — | | | — | | | — | | | 271,895 | | | 83,312 | | | 285,124 | |
Subordinated Robbins exit funding obligations less current installment | | 112,847 | | | — | | | (92,020 | ) | | — | | | — | | | — | | | — | | | (92,020 | ) | | 20,827 | |
Notes payable to affiliate-Convertible subordinated notes | | 210,000 | | | — | | | — | | | (206,930 | ) | | — | | | — | | | — | | | (206,930 | ) | | 3,070 | |
Notes payable to affiliate | | — | | | — | | | — | | | 206,930 | | | — | | | — | | | — | | | 206,930 | | | 206,930 | |
Subordinated deferrable interest debentures | | 175,000 | | | — | | | — | | | — | | | (103,750 | ) | | — | | | — | | | (103,750 | ) | | 71,250 | |
Deferred accrued interest on subordinated deferrable interest debentures | | 52,466 | | | — | | | — | | | — | | | (31,105 | ) | | — | | | — | | | (31,105 | ) | | 21,361 | |
Other long-term liabilities | | 1,028,596 | | | — | | | — | | | — | | | — | | | — | | | — | | | — | | | 1,028,596 | |
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Total liabilities | $ | 3,177,675 | | $ | (133,813 | ) | $ | 7,676 | | $ | 199,206 | | $ | (74,030 | ) | $ | (115,869 | ) | $ | 271,895 | | $ | 155,065 | | $ | 3,332,740 | |
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Member’s deficit: | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Membership interest and contributed capital | $ | 242,613 | | $ | — | | $ | — | | $ | — | | $ | — | | $ | — | | $ | — | | $ | — | | $ | 242,613 | |
Accumulated deficit | | (825,567 | ) | | (15,313 | ) | | (10,032 | ) | | (205,292 | ) | | 66,357 | | | (5,861 | ) | | (4,800 | ) | | (174,941 | ) | | (1,000,508 | ) |
Accumulated other comprehensive loss | | (305,967 | ) | | — | | | — | | | — | | | — | | | — | | | — | | | — | | | (305,967 | ) |
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Total member’s deficit | $ | (888,921 | ) | $ | (15,313 | ) | $ | (10,032 | ) | $ | (205,292 | ) | $ | 66,357 | | $ | (5,861 | ) | $ | (4,800 | ) | $ | (174,941 | ) | $ | (1,063,862 | ) |
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Foster Wheeler Ltd. exchanged approximately 8,693,676 common shares, approximately 82,411 preferred shares and $141,437 principal amount of 10.359% Senior Notes due 2011, Series A (“2011 Senior Notes-Series A”), for $188,583 of 2005 Senior Notes. This resulted in a pretax charge of $15,313, comprised of a non-cash loss on the exchange of $13,280 (including a premium of $5,657), transaction-related costs of $1,817 and the write-off of unamortized issuance costs of $216. The premium of $5,657 was recorded since the 2011 Senior Notes-Series A fair value was 104% of principal. Finally, the Company capitalized $727 of issuance costs on the 2011 Senior Notes-Series A and established accounts payable to Foster Wheeler Ltd. of $54,770, which represents the value of the common and preferred shares of Foster Wheeler Ltd. After giving effect to the exchange offer, $11,417 of 2005 Senior Notes and $147,095 of 2011 Senior Notes-Series A (including the premium) remain outstanding as of September 24, 2004. Interest on the 2011 Senior Notes-Series A is payable semi-annually in arrears on March 15 and September 15, commencing March 15, 2005.
Foster Wheeler Ltd. exchanged approximately 16,162,501 common shares and approximately 152,481 preferred shares for $93,696 of Robbins Bonds. The Company recorded a pretax charge of $10,032, including a non-cash loss on the exchange of $7,676 and transaction-related costs of $2,356. The Company recorded accounts payable to Foster Wheeler Ltd. in the amount of $101,372, which represents the value of the Foster Wheeler Ltd. common and preferred shares exchanged. After giving effect to the exchange offer, $20,512 Series C Robbins Bonds due 2024, $98 Series C Robbins Bonds due 2009 and $231 Series D Robbins Bonds remain outstanding as of September 24, 2004.
Foster Wheeler Ltd. exchanged approximately 33,232,958 common shares and approximately 313,913 preferred shares for $206,930 of Convertible Notes. The Company, pursuant to an intercompany note and debt assumption and transfer agreement, was responsible for all costs associated with the exchange of the Convertible Notes. As a result of the exchange, the Company recorded a pretax charge of $205,292, including non-cash conversion expense of $202,616 and transaction-related costs of $2,676. The non-cash conversion expense was recorded by Foster Wheeler Ltd. as required by SFAS No. 84, “Induced Conversions of Convertible Debt,” and was in turn recorded by the Company due to the debt assumption agreement. The Company recorded accounts payable of $199,206 to Foster Wheeler Ltd. and notes payable to Foster Wheeler Ltd. in the amount of $206,930, which represents the value of the Foster Wheeler Ltd. common and preferred shares exchanged. After giving effect to the exchange offer, $3,070 of Convertible Notes remains outstanding as of September 24, 2004 which is recorded by the Company as Notes payable to affiliate on the condensed consolidated statement of financial position.
17
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
Foster Wheeler Ltd. exchanged approximately 3,154,011 common shares, approximately 51,045 preferred shares and warrants to purchase approximately 139,748,960 common shares for $103,750 of Trust Preferred Securities. In conjunction with the exchange, the Company recorded a pretax gain of $66,357, including a non-cash gain on exchange of $74,031 less transaction-related costs of $4,197 and the write-off of unamortized issuance costs of $3,477. The Company also recorded accounts payable to Foster Wheeler Ltd. in the amount of $60,825, which represents the value of the Foster Wheeler common shares, preferred shares and warrants given to the holders of the tendered Trust Preferred Securities. After giving effect to the exchange offer, $71,250 of Trust Preferred Securities remains outstanding as of September 24, 2004.
Concurrent with the exchange offer, the Company also completed a $120,000 private offering of 10.359% Senior Notes due 2011, Series B (“2011 Senior Notes-Series B”). The proceeds of the private offering were used to repay the amounts outstanding under the term loan and revolving credit portions of the Senior Credit Facility totaling $115,869. In conjunction with the exchange, the Company recorded a non-cash pretax charge of $5,861, including the write-off of unamortized issuance costs of $1,598 and unamortized bank fees of $4,263. The Company also recorded a premium of $4,800 since the 2011 Senior Notes-Series B fair value was 104% of principal. Finally, the Company capitalized $941 of issuance costs on the 2011 Senior Notes-Series B. After giving effect to the private offering, the Company has no funded debt outstanding under the Senior Credit Facility and $124,800 of 2011 Senior Notes-Series B (including the premium) outstanding as of September 24, 2004. Interest on the 2011 Senior Notes-Series B is payable semi-annually in arrears on March 15 and September 15, commencing March 15, 2005. The Company filed a Registration Statement on October 20, 2004 to register the offering of 2011 Senior Notes-Series A in exchange for the 2011 Senior Notes-Series B, and launched this offer on October 29, 2004.
The subsequent offering period for the exchange offer expired on October 20, 2004 and resulted in an immaterial amount of additional securities tendered, the results of which will be recorded in the fourth quarter of 2004.
5. | Litigation and Uncertainties |
Some of the Company’s U.S. subsidiaries, along with many other companies, are defendants in numerous asbestos-related lawsuits and out-of-court informal claims pending in the United States. Plaintiffs claim damages for personal injury alleged to have arisen from exposure to or use of asbestos in connection with work allegedly performed by the Company’s subsidiaries during the 1970s and prior. A summary of claim activity for the three months ended September 24, 2004, June 25, 2004 and September 26, 2003 is as follows:
| Number of Claims | | Number of Claims | | Number of Claims | |
| Third Quarter 2004 | | Second Quarter 2004 | | Third Quarter 2003 | |
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Balance at beginning of quarter | 170,810 | | 171,480 | | 169,900 | |
New claims | 4,290 | | 4,390 | | 6,000 | |
Claims resolved | (4,960 | ) | (5,060 | ) | (3,200 | ) |
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Balance at end of quarter | 170,140 | * | 170,810 | | 172,700 | |
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* | Includes an estimated 22,300 claims on inactive court dockets. | | | | | | |
18
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
The overall average combined indemnity and defense cost per closed claim since 1993 was approximately $2.0. In view of the many uncertainties associated with asbestos bodily injury claims, the Company believes that the average cost may increase in the future.
The amount spent for the nine months ended September 24, 2004 and September 26, 2003 on asbestos litigation defense and case resolution, all of which was reimbursed from insurance coverage, was $74,700 and $59,600, respectively. The payments in 2004 were funded from settlements with insurance companies, as discussed below.
The Company has recorded total liabilities of $511,500, comprised of an estimated liability relating to open (outstanding) claims of approximately $297,500 and an estimated liability relating to future unasserted claims of approximately $214,000. Of the total, $75,000 is recorded in accrued expenses and $436,500 is recorded in asbestos-related liability on the condensed consolidated statement of financial position. These estimates are based upon the following information and/or assumptions: number of open claims; forecasted number of future claims; estimated average cost per claim by disease type; and the breakdown of known and future claims into disease type. The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses. Total estimated defense costs and indemnity payments are estimated to be incurred through the year 2018, during which period new claims are expected to decline from year to year. Recently received claims also suggest that the percentage of claims to be closed without payment of indemnity costs should increase as claims are resolved during the next few years. The Company believes that it is likely that there will be new claims filed after 2018, but in light of uncertainties inherent in long-term forecasts, the Company does not believe that it can reasonably estimate defense and/or indemnity costs which might be incurred after 2018. Nonetheless, the Company plans to update its forecasts periodically to take into consideration its future experience and other considerations such as legislation to update its estimate of future costs and expected insurance recoveries. Historically, defense costs have represented approximately 22% of total costs. Through September 24, 2004, total indemnity costs paid, prior to insurance recoveries, were approximately $421,700 and total defense costs paid were approximately $116,300.
The number of new asbestos claims received during the first three quarters of 2004 continues to be less than forecast at year-end 2003. While the reduced number of new claims has been relatively consistent throughout 2004, management does not believe sufficient data exists at this time to warrant a reduction in the projected asbestos liability.
The Company has recorded assets of $494,000 relating to probable insurance recoveries, of which approximately $95,000 is recorded in accounts and notes receivables, and $399,000 is recorded as long-term. The asset is an estimate of recoveries from insurers based upon assumptions relating to cost allocation and resolution of pending proceedings with certain insurers, as well as recoveries under settlements with other insurers.
As of September 24, 2004, $231,000 was contested by the subsidiaries’ insurers in ongoing litigation. The litigation relates to the proper allocation of the coverage liability among the subsidiaries’ various insurers and the subsidiaries as self-insurers. The Company believes that any amounts that its subsidiaries might be allocated as self-insurer would be immaterial. Based on the nature of the litigation and opinions received from outside counsel, the Company also believes that the possibility of not recovering the full amount of the asset is remote.
In July 2003, several subsidiaries of the Company and Liberty Mutual Insurance Company (“Liberty Mutual”), one of its insurers, entered into a settlement and release agreement that resolves the coverage litigation between the subsidiaries and Liberty Mutual in state courts in both New York and New Jersey. The agreement provides for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and Liberty Mutual with respect to asbestos-related claims. The agreement requires Liberty Mutual to make payments over a nineteen-year period, subject to annual caps, which payments decline over time, into a special account, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. These payments, however, may not be available to fund the subsidiaries’ required contributions to any national settlement trust that may be established by futurefederal legislation. In July 2003, the subsidiaries received an initial payment under the agreement of approximately $6,000, which was used to pay asbestos-related defense and indemnity costs.
19
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
In September 2003, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and certain London Market and North River Insurers. This agreement provided for a cash payment of $5,900, which has been received by the subsidiaries, and additional amounts which have been deposited in a trust for use by the subsidiaries for future defense and indemnity costs.
The Company recorded a non-cash charge of $68,100 in the fourth quarter 2003 to increase the valuation allowance for insurance claims receivable. The charge was due to the Company receiving a somewhat larger number of claims in 2003 than had been expected, which resulted in an increase in the projected liability related to asbestos and because of the insolvency of an insurance carrier in the fourth quarter of 2003.
In January 2004, the Company’s subsidiaries entered into a settlement and release agreement that resolved coverage litigation between them and Hartford Accident and Indemnity Company and certain of its affiliates. This agreement provided for a cash payment of $5,000, which has been received by the subsidiaries, an additional amount which has been deposited in a trust for use by the subsidiaries and a further amount to be deposited in that trust in 2005.
In March 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into settlement and release agreements that resolved coverage litigation between the subsidiaries and the insurance carriers. The agreements provided for a buy-back of insurance policies and the settlement of all disputes between the subsidiaries and the insurance carriers with respect to asbestos-related claims. The agreements resulted in the insurance carriers making payments into a trust, established to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed $11,700 of the $68,100 non-cash charge recorded in the fourth quarter of 2003.
In May 2004, the Company’s subsidiaries and two asbestos insurance carriers entered into two additional settlement and release agreements. The agreements resulted in the insurance carriers making payments to the Company to pay the subsidiaries’ indemnity and defense costs for asbestos claims. As a result of these settlements, the Company reversed an additional $1,700 of the $68,100 non-cash charge previously recorded in the fourth quarter of 2003. The Company projects that it will not be required to fund any asbestos liabilities from its cash flow before 2010.
The pending litigation and negotiations with other insurers is continuing.
The Company’s management, after consultation with outside counsel, has considered the ongoing proceedings with insurers and the financial viability and legal obligations of its insurers and believes that, except for those insurers that have become or may become insolvent for which a reserve has been provided, the insurers or their guarantors will continue to adequately fund claims and defense costs relating to asbestos litigation. It should be noted that the estimate of the assets and liabilities related to asbestos claims and recoveries is subject to a number of uncertainties that may result in significant changes in the current estimates. Among these are uncertainties as to the ultimate number of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies with asbestos claims, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes. Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with asbestos claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.
A subsidiary of the Company in the U.K. has also received a limited number of claims alleging personal injury arising from exposure to asbestos. None of these claims has resulted in material costs to the Company.
The Company retained a long-term contract with a government agency in connection with the Environmental sale. The contract is scheduled to be completed in four phases. The first phase was for thedesign, permitting and licensing of a spent fuel facility. This phase was completed for a price of $66,700. The first phase of this project was profitable, but the close-out of this phase resulted in increased costs. An $11,900 charge was recorded in 2003. The Company has submitted requests for equitable adjustment related to this contract and, at September 24, 2004 and December 26, 2003, the Company’s financial statements reflect anticipated collection of $0 from these requests for equitable adjustment.
20
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
The second phase of the contract is billed on a cost-plus-fee basis and is expected to conclude in 2004. In this phase, the Company must respond to any questions regarding the initial design included in phase one. Phase three, which is for the construction, start-up and testing of the facility for a fixed contractual price of $114,000, subject to escalation, and is contractually scheduled to commence in late 2004. The actual commencement of this phase will be delayed as a result of the significant delay in the issuance of the NRC license for the facility. This delay will also result in substantial additional facility costs. The Company anticipates submitting requests for equitable adjustment to compensate for such delays and additional costs following receipt of the NRC facility license. This phase would begin with the purchase of long lead items followed by the construction activities. Construction is expected to last two years and requires that a subsidiary of the Company fund the construction cost. Foster Wheeler USA Corporation, the parent company of Environmental, provided a performance guarantee on the project. In addition, a surety bond for the full contract price is required. The cost of the facility is expected to be recovered in the first nine months of operations under phase four, during which a subsidiary of the Company will operate the facility at fixed rates, subject to escalation, for approximately four years. The Company and the government agency have engaged in discussions about possibly restructuring or terminating subsequent phases of the contract. If the project were to proceed, the Company intends to seek third party financing to fund the majority of the construction costs, but there can be no assurance that the Company will secure such financing on acceptable terms, or at all. There also can be no assurance that the Company will be able to obtain the required surety bond. If the Company cannot obtain third party financing or the required surety bond, the Company’s participation would be uncertain. This could have a material adverse effect on the Company’s financial condition, results of operations, and cash flow. No claims have been raised by the government agency against the Company. The ultimate potential liability to the Company would arise in the event that the government agency terminates the contract (for example, due to the Company’s inability to continue with the contract) and re-bids the contract under its exact terms and the resulting cost to the government agency is greater than it would have been under the existing terms with the Company. The Company does not believe a claim is probable and is unable to estimate the possible loss that could occur as a result of any claims. Additionally, the Company believes that it has good legal defenses should the government agency decide to pursue any such action.
In 1997, the United States Supreme Court effectively invalidated New Jersey’s long-standing municipal solid waste flow rules and regulations. The immediate effect was to eliminate the guaranteed supply of municipal solid waste to the Camden County Waste-to-Energy Project (the “Project”) with its corresponding tipping fee revenue. As a result, tipping fees have been reduced to market rate in order to provide a steady supply of fuel to the Project. Those market-based revenues have not been, and are not expected to be, sufficient to service the debt on outstanding bonds, which were issued to construct the Project and to acquire a landfill for Camden County’s use.
The Company’s project subsidiary, Camden County Energy Recovery Associates, LP (“CCERA”), has filed suit against the involved parties, including the State of New Jersey, seeking among other things to void the applicable contracts and agreements governing the Project (Camden County Energy Recovery Assoc. v. N.J. Department of Environmental Protection, et al., Superior Court of New Jersey, Mercer County, L-268-98). Since 1999, the State of New Jersey has provided subsidies sufficient to ensure the payment of each of the Project’s debt service payments as it became due. In January 2002, the State of New Jersey enacted legislation providing a mechanism for state-supported refinancing of bond debt on solid waste facilities located within the state. The legislation expired on December 31, 2002, without any refinancing having been accomplished. Press reports indicated that it is unlikely that any state-supported refinancing will occur in the near future, but those same reports included statements by state officials that the State will continue to ensure that debt service payments are made when due.
21
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
The bonds outstanding on the Camden Project are public debt, not debt of either the Company or CCERA, and the bonds are not guaranteed by the Company. If the State was to fail to subsidize the debt service, and there were to be a default on a debt service payment, the bondholders might proceed to attempt to exercise their remedies.
At this time, management cannot determine the ultimate outcome of the foregoing and the potential effects on CCERA and the Project. However, management believes that pending the conclusion of the foregoing litigation, the Project will continue to operate at full capacity receiving market rates for waste disposal and generating sufficient revenues to pay CCERA its service fee. Because the debt outstanding on the Camden Project is not CCERA’s, and is not secured by CCERA’s plant, the Company’s management does not believe that an attempt by the bondholders to exercise their remedies would have a material adverse effect on CCERA or the Company.
Under U.S. Federal statutes, such as the Resource Conservation and Recovery Act, Comprehensive Environmental Response, Compensation and Liability Act (“CERCLA”), the Clean Water Act, the Clean Air Act, and similar state and local laws, the current owner or operator of real property and the past owners or operators of real property (if disposal or release took place during such past ownership or operation) may be jointly and severally liable for the costs of removal or remediation of toxic or hazardous substances on or under their property, regardless of whether such materials were released in violation of law or whether the owner or operator knew of, or was responsible for, the presence of such substances, and are subject to additional liabilities if they do not comply with applicable laws regulating such hazardous substances. In either case, such liabilities can be substantial. Moreover, under CERCLA and similar state laws, persons who arrange for the disposal or treatment of hazardous or toxic substances may also be jointly and severally liable for the costs of the removal or remediation of such substances at a disposal or treatment site, whether or not such site was owned or operated by such person (“off-site facility”). Liability at such off-site facilities is typically allocated among all of the viable responsible parties based on such factors as the relative amount of waste contributed to a site, toxicity of such waste, relationship of the waste contributed by a party to the remedy chosen for the site, and other factors.
The Company currently owns and operates industrial facilities and has also transferred its interests in industrial facilities that it formerly owned or operated. It is likely that as a result of its current or former operations, such facilities have been impacted by hazardous substances. The Company is not aware of any conditions at its currently owned facilities that it expects will cause the Company to incur material costs which have not been accrued.
The Company also may receive claims, pursuant to indemnity obligations from owners of recently sold facilities that may require the Company to incur costs for investigation and/or remediation. No assurance can be provided that the Company will not discover environmental conditions at its currently owned or operated properties, or that additional claims will not be made with respect to formerly owned properties, requiring the Company to incur material expenditures to investigate and/or remediate such conditions. The Company is not aware of any conditions at its formerly owned facilities that it expects will cause the Company to incur material costs which have not been accrued.
In February 1988, one of the Company’s subsidiaries, Foster Wheeler Energy Corporation (“FWEC”), entered into a Consent Agreement and Order (“Order”) with the United States Environmental Protection Agency (“USEPA”) and the Pennsylvania Department of Environmental Protection (“PADEP”) regarding its former manufacturing facility in Mountaintop, Pennsylvania. The Order essentially required FWEC to investigate and remediate as necessary contaminants, including trichloroethylene (“TCE”), in the soil and groundwater at the facility. Pursuant to the Order, FWEC in 1993 installed a “pump and treat” system to remove TCE from the groundwater. It is not possible at the present time to predict how long FWEC will be required to operate and maintain the system. The annual cost of operating and maintaining the system has not been material.
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
In September 2004, FWEC sampled the domestic water supply of approximately 16 residences in Mountaintop, and it received validated testing data regarding that sampling in October 2004. The residences are located approximately one mile to the southwest of the historic source of the TCE at FWEC’s former facility, and it is believed they use private wells for domestic water. The results of this sampling indicated that TCE was present in the water at several of the residences at levels in excess of Safe Drinking Water Act standards. Since the initial round of testing, FWEC has tested more wells. As of October 24, 2004, the number of wells containing TCE in excess of the standards is approximately 25. The source of the TCE in the wells has not yet been determined. FWEC is working closely with the appropriate regulatory authorities in responding to this situation. FWEC is providing the affected residences with temporary replacement water and will be arranging to have filters installed on the residences’ water system to remove the TCE. The cost of doing so is not expected to be material. If other sources of the TCE are identified, FWEC will evaluate its options regarding the recovery of the costs it has incurred, which options could include seeking to recover those costs from those determined to be the source. Given the very recent identification of the TCE in the residential wells and the preliminary stage of the investigations, FWEC is otherwise unable to estimate the potential financial impact of the foregoing on FWEC.
The Company had been notified that it was a potentially responsible party (“PRP”) under CERCLA or similar state laws at three off-site facilities, excluding sites as to which the Company has resolved its liability. At each of these sites, the Company’s liability should be substantially less than the total site remediation costs because the percentage of waste attributable to the Company compared to that attributable to all other PRPs is low. The Company does not believe that its share of cleanup obligations at any of the off-site facilities as to which it has received a notice of potential liability will exceed $500 in the aggregate.
The Company’s project claims have increased as a result of the increase in lump-sum contracts executed between the years 1992 and 2000. Project claims are claims brought by the Company against project owners for costs exceeding the contract price or amounts not included in the original contract price. These claims typically arise from changes in the initial scope of work or from owner-caused delays. These claims are often subject to lengthy arbitration or litigation proceedings. The costs associated with these changes or owner-caused delays include additional direct costs, such as labor and material costs associated with the performance of the additional work, as well as indirect costs that may arise due to delays in the completion of the project, such as increased labor costs resulting from changes in labor markets. The Company has used significant additional working capital in projects with cost overruns pending the resolution of the relevant project claims. The Company cannot assure that project claims will not continue in the future. As of September 24, 2004 and December 26, 2003, the Company had recorded a commercial claims receivable of approximately $2,300 and $0. The increase is due to claims recorded in accordance with SOP 81-1, as discussed under “Revenue Recognition on Long-Term Contracts.” The claims were recorded in the Company’s European operations. The Company established a provision for the balance of outstanding commercial claims as of December 27, 2002 to bring the net book value of such claims to $0. At that time, the Company revised its estimates of claim revenues to reflect recent adverse recovery experience due to management’s desire to monetize claims, and the poor economic conditions impacting the markets served by the Company. The Company continues to pursue these claims, but there can be no assurance that it will recover the full amount of the claims, or anything at all. At September 24, 2004, the Company had approximately $12,000 in requests for equitable adjustments recorded in contracts in process. This amount relates primarily to a claim against a U.S. Government agency for a project currently being executed. If this claim were to be unsuccessful, the costs would be charged to cost of operating revenues.
The Company also faces a number of counterclaims brought against it by certain project owners in connection with several of the project claims described above. If the Company were found liable for any of these counterclaims, it would have to incur write-downs and charges against earnings to the extent a reserve is not established. Failure to recover amounts under these claims and charges related to counterclaims could have a material adverse impact on the Company’s liquidity and financial condition.
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
The ultimate legal and financial liability of the Company in respect to all claims, lawsuits and proceedings cannot be estimated with certainty. As additional information concerning the estimates used by the Company becomes known, the Company reassesses its position both with respect to gain contingencies and accrued liabilities and other potential exposures. Estimates that are particularly sensitive to future change relate to legal matters as these are subject to change as events evolve and as additional information becomes available during the administration and litigation process. Increases in the number of claims filed or costs to resolve those claims will cause the Company to increase further the estimates of the costs associated with such claims and could have a material adverse effect on the business, financial condition, results of operations, and cash flows.
In the ordinary course of business, the Company and its subsidiaries enter into contracts providing for assessment of damages for nonperformance or delays in completion. Suits and claims have been or may be brought against the Company by customers alleging deficiencies in either equipment or plant construction and seeking resulting alleged damages. Based on its knowledge of the facts and circumstances relating to the Company’s liabilities, if any, and to its insurance coverage, management of the Company believes that the disposition of such suits will not result in material charges against the financial position, results of operations or cash flows in excess of amounts previously provided in the accounts.
6. | Changes in Member’s Deficit |
Changes in Member’s Deficit for the nine months ended September 24, 2004 were as follows:
| Membership | | | | Accumulated | | | |
Interest and | Other | Total |
Contributed | Accumulated | Comprehensive | Member’s |
Capital | Deficit | Loss | Deficit |
|
|
| |
|
| |
|
| |
|
| |
Balance, December 26, 2003 | $ | 242,613 | | $ | (810,622 | ) | $ | (303,999 | ) | $ | (872,008 | ) |
Net loss | | — | | | (189,886 | ) | | — | | | (189,886 | ) |
Foreign currency translation adjustment | | — | | | — | | | (1,968 | ) | | (1,968 | ) |
|
|
| |
|
| |
|
| |
|
| |
Balance, September 24, 2004 | $ | 242,613 | | $ | (1,000,508 | ) | $ | (305,967 | ) | $ | (1,063,862 | ) |
|
|
| |
|
| |
|
| |
|
| |
Management uses several financial metrics to measure the performance of the Company’s business segments. EBITDA is the primary earnings measure used by the Company’s chief decision makers. In accordance with SFAS No. 131, “Disclosures about Segments of an Enterprise and Related Information,” the Company has presented EBITDA for each of its business segments below.
24
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
| Total | | Engineering and Construction | | Global Power Group | | Corporate and Financial Services(1) | |
|
|
| |
|
| |
|
| |
|
| |
For the nine months ended September 24, 2004 | | | | | | | | | | | | |
Third party revenue | $ | 2,104,545 | | $ | 1,295,346 | | $ | 795,005 | | $ | 14,194 | |
Intercompany revenue(6) | | 26 | | | 7,899 | | | 13,172 | | | (21,045 | ) |
|
|
| |
|
| |
|
| |
|
| |
Total revenue | $ | 2,104,571 | | $ | 1,303,245 | | $ | 808,177 | | $ | (6,851 | ) |
|
|
| |
|
| |
|
| |
|
| |
EBITDA(4) | $ | (45,518 | ) | $ | 112,235 | | $ | 67,018 | | $ | (224,771 | ) |
| | | |
|
| |
|
| |
|
| |
Less: Interest expense(2) | | 77,553 | | | | | | | | | | |
Less: Depreciation and amortization | | 24,129 | | | | | | | | | | |
|
|
| | | | | | | | | | |
Loss before income taxes | | (147,200 | ) | | | | | | | | | |
Income tax provision | | 42,686 | | | | | | | | | | |
|
|
| | | | | | | | | | |
Net loss | $ | (189,886 | ) | | | | | | | | | |
|
|
| | | | | | | | | | |
| | | | | | | | | | | | |
For the nine months ended September 26, 2003 | | | | | | | | | | | | |
Third party revenue | $ | 2,642,872 | | $ | 1,579,998 | | $ | 1,052,893 | | $ | 9,981 | |
Intercompany revenue(6) | | 67 | | | 7,507 | | | 4,206 | | | (11,646 | ) |
|
|
| |
|
| |
|
| |
|
| |
Total revenue | $ | 2,642,939 | | $ | 1,587,505 | | $ | 1,057,099 | | $ | (1,665 | ) |
|
|
| |
|
| |
|
| |
|
| |
EBITDA(5) | $ | 41,468 | | $ | 46,985 | | $ | 93,955 | | $ | (99,472 | ) |
| | | |
|
| |
|
| |
|
| |
Less: Interest expense(3) | | 70,641 | | | | | | | | | | |
Less: Depreciation and amortization | | 27,121 | | | | | | | | | | |
|
|
| | | | | | | | | | |
Loss before income taxes | | (56,294 | ) | | | | | | | | | |
Income tax provision | | 19,679 | | | | | | | | | | |
|
|
| | | | | | | | | | |
Net loss | $ | (75,973 | ) | | | | | | | | | |
|
|
| | | | | | | | | | |
|
(1) | Includes general corporate income and expense, the Company’s captive insurance operation, restructuring expenses and consolidating eliminations. |
(2) | Includes interest expense on subordinated deferrable interest debentures of $14,445 for the nine months ended September 24, 2004. |
(3) | Includes mandatorily redeemable preferred security distributions of subsidiary trust of $13,443 for the nine months ended September 26, 2003. |
(4) | Includes gains/(charges) associated with the re-evaluation of contract cost estimates of $51,900 in E&C and $(41,000) in Global Power; a gain of $13,400 on the settlement of asbestos litigation in C&F; a gain of $19,200 on the sale of development rights to certain power projects in Europe in E&C; a $174,900 charge associated with the consummation of the equity-for-debt exchange in C&F; an aggregate charge of $15,200 for restructuring and credit agreement costs in C&F; and an aggregate gain of $200 for severance costs and legal settlements ($3,000 charge in E&C, $3,300 gain in Global Power and $100 charge in C&F). |
(5) | Includes charges associated with the re-evaluation of project claim estimates and contract cost estimates of $29,900 in E&C and $2,300 in Global Power; a net gain of $15,300 in E&C resulting from the sale of Foster Wheeler Environmental Corporation; a $15,100 impairment loss on the anticipated sale of a domestic corporate office building; and an aggregate charge of $54,900 for restructuring and credit agreement costs, severance costs, pension curtailment and legal settlements and other provisions ($1,000 charge in E&C, $4,500 charge in Global Power and $49,400 charge in C&F). |
(6) | Comprised of interest income. |
25
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
Operating revenues by industry segment for the nine-month periods ended September 24, 2004 and September 26, 2003 were as follows:
| Nine Months Ended | |
|
|
| |
| September 24, | | September 26, | |
| 2004 | | 2003 | |
|
| |
| |
| | | | | | |
Power | $ | 851,389 | | $ | 1,152,772 | |
Oil and gas/refinery | | 779,241 | | | 846,954 | |
Pharmaceutical | | 261,136 | | | 239,151 | |
Chemical | | 90,275 | | | 173,522 | |
Environmental | | 35,442 | | | 112,303 | * |
Power production | | 82,040 | | | 95,006 | |
Eliminations and other | | (77,591 | ) | | (26,805 | ) |
|
|
| |
|
| |
Total operating revenues | $ | 2,021,932 | | $ | 2,592,903 | |
|
|
| |
|
| |
|
* | The decline in operating revenues in the environmental industry segment resulted from the sale of certain assets of Environmental on March 7, 2003. The operating revenues in this segment for the nine months ended September 26, 2003 included approximately $66,000 from Environmental. |
| |
8. | Equity Interests |
The Company owns non-controlling equity interests in three cogeneration projects and one waste-to-energy project, three of which are located in Italy and one in Chile. Two of the projects in Italy are each 42% owned while the third is 49% owned. The project in Chile is 85% owned by the Company. The Company does not have a controlling financial interest in the Chilean project. Following is summarized financial information for the Company’s equity affiliates.
| September 24, 2004 | | December 26, 2003 | |
|
|
| |
|
| |
| Italian | | Chilean | | Italian | | Chilean | |
| Projects | | Project | | Projects | | Project | |
|
|
| |
|
| |
|
| |
| |
Balance Sheet Data : | | | | | | | | | | | | |
Current assets | $ | 113,791 | | $ | 15,662 | | $ | 95,977 | | $ | 23,891 | |
Other assets (primarily buildings and equipment) | | 381,091 | | | 177,868 | | | 409,267 | | | 185,315 | |
Current liabilities | | 43,631 | | | 14,817 | | | 32,735 | | | 17,188 | |
Other liabilities (primarily long-term debt) | | 349,987 | | | 112,776 | | | 385,047 | | | 121,362 | |
Net assets | | 101,264 | | | 65,937 | | | 87,462 | | | 70,656 | |
| | | | | | | | | | | | |
| | | | | | | | | | | | |
| September 24, 2004 | | September 26, 2003 | |
|
|
| |
|
| |
| Italian | | Chilean | | Italian | | Chilean | |
| Projects | | Project | | Projects | | Project | |
|
|
| |
|
| |
|
| |
|
| |
Income Statement Data for nine months ended: | | | | | | | | | | | | |
Total revenues | $ | 179,308 | | $ | 30,668 | | $ | 150,408 | | $ | 28,757 | |
Gross earnings | | 46,137 | | | 15,267 | | | 38,083 | | | 15,587 | |
Income before income taxes | | 32,835 | | | 8,037 | | | 18,673 | | | 7,948 | |
Net earnings | | 19,846 | | | 6,361 | | | 12,651 | | | 6,273 | |
As of and for the nine months ended September 24, 2004, the Company’s share of the net earnings and investment in the equity affiliates totaled $15,101 and $101,547, respectively, compared to $10,837 and $89,826 as of and for the nine months ended September 26, 2003. Dividends of $9,177 and $7,953 were received during the first nine months of 2004 and 2003, respectively. The Company has guaranteed certain performance obligations of these projects. The Company’s contingent obligations under the guarantees for three of the projects are approximately $1,800 in total. The contingent obligation for the fourth project is capped at approximately $9,100 over the twelve year life of the project’s financing; to date, no amounts have been paid under this guarantee. The Company has provided a $10,000 debt service reserve letter of credit providing liquidity should the performance of the Chilean Project be insufficient to cover the debt service payments. No amount has been drawn under the letter of credit.
26
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
9. | Guarantees and Warranties |
The Company has provided indemnifications to third parties relating to businesses and/or assetsthe Company previously owned. Such indemnifications relate primarily to potential environmental and tax exposures for activities conducted by the Company prior to the sale.
| Maximum Potential Payment | | Carrying Amount of Liability as of September 24, 2004 | | Carrying Amount of Liability as of December 26, 2003 | |
|
| |
| |
| |
| | | | | | | | |
Environmental indemnifications | No limit | | $ | 5,100 | | $ | 5,300 | |
Tax indemnifications | No limit | | $ | — | | $ | — | |
The Company provides for make good/warranty reserves on certain of its long-term contracts. Generally, these reserves are accrued over the life of the contract so that a sufficient balance is maintained to cover the exposures throughout the warranty period.
| Nine Months Ended | |
|
| |
| September 24, 2004 | | September 26, 2003 | |
|
| |
| |
Balance beginning of the period | $ | 131,600 | | $ | 81,900 | |
Accruals | | 19,900 | | | 40,700 | |
Settlements | | (33,200 | ) | | (5,400 | ) |
Adjustments to provisions | | (27,000 | ) | | (10,800 | ) |
|
|
| |
|
| |
Balance end of period | $ | 91,300 | | $ | 106,400 | |
|
|
| |
|
| |
| | | | | | |
The difference between the statutory and effective tax rates in 2004 and 2003 results from taxableincome in certain jurisdictions (primarily non-U.S.) combined with a valuation allowance offsetting other loss benefits in other jurisdictions (primarily U.S.).
As a result of the recently consummated equity-for-debt exchange offer discussed in Note 4, the Company will be subject to substantial limitations on the use of pre-exchange losses and credits to offset U.S. federal taxable income in any post-exchange year. Since a valuation allowance had already been reflected to offset these losses and credits, this limitation did not result in a write-off by the Company.
On October 22, 2004, President Bush signed the American Jobs Creation Act of 2004 (the “Act”) into law. The Company is currently assessing the impact of the Act on its financial position, results of operations and cash flows.
27
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
| |
11. | Sale of Certain Business Assets |
On March 7, 2003, the Company sold certain assets of its wholly owned subsidiary, FosterWheeler Environmental Corporation, for sales proceeds then approximating $72,000. The Company recognized a gain of $15,300 on the sale, which was recorded in other income in the first quarter of 2003. The Company also retained approximately $8,000 of cash on hand at the time of the asset sale. The sales proceeds were subject to adjustment based on a net worth calculation to be finalized subsequent to the sale. During the third quarter 2003, the Company and the buyer agreed on a final net worth calculation that resulted in the Company returning $4,500 of the sales proceeds to the buyer over a six month time period. A total of $3,000 was returned by year-end 2003 and $1,500 was paid in February 2004. The net worth agreement had no impact on the pretax gain previously disclosed. With the payment in February, all transactions related to the sale have been concluded.
On March 31, 2003, the Company sold its interest in a corporate office building for net proceeds of approximately $7,900, which approximated the value of the Company’s investment. With the completion of this transaction, $1,445 of the net proceeds was used to prepay principal outstanding under the Senior Credit Facility in accordance with the terms of the facility as described in Note 2.
In the first quarter of 2004, the Company entered into an agreement to sell a domestic corporate office building for estimated net cash proceeds of $17,000, which approximated carrying value. The Company recorded an impairment loss of $15,100 on this building in the third quarter of 2003 in anticipation of a sale. The carrying value of the building was included in land, buildings, and equipment on the condensed consolidated statement of financial position as of December 26, 2003. The sale closed in the second quarter 2004 and generated net cash proceeds of $16,400. Of this amount, 50% has been prepaid to the Senior Credit Facility’s lenders in the second quarter 2004.
In the first two quarters of 2004, the Company sold the development rights to certain power projects in Europe. The Company recorded an aggregate gain on the sales of $19,200 in the first two quarters of 2004, which were recorded in other income on the condensed consolidated statement of operations and comprehensive loss.
12. | Pension and Other Postretirement Benefits |
Components of net periodic benefit cost for the nine months ended September 24, 2004 and September 26, 2003 are as follows:
| Pension Benefits | | Other Benefits | |
|
| |
| |
| September 24, | | September 26, | | September 24, | | September 26, | |
Nine Months Ended | 2004 | | 2003 | | 2004 | | 2003 | |
|
| |
| |
| |
| |
Service cost | $ | 19,284 | | $ | 15,154 | | $ | 244 | | $ | 564 | |
Interest cost | | 36,893 | | | 34,581 | | | 3,903 | | | 6,938 | |
Expected return on plan assets | | (35,850 | ) | | (28,554 | ) | | — | | | — | |
Amortization of transition assets | | 56 | | | 52 | | | (10 | ) | | (9 | ) |
Amortization of prior service cost | | 1,262 | | | 1,259 | | | (3,560 | ) | | (1,114 | ) |
Other | | 15,672 | | | 23,849 | | | 1,776 | | | (2,505 | ) |
|
|
| |
|
| |
|
| |
|
| |
SFAS No. 87— net periodic pension cost | $ | 37,317 | | $ | 46,341 | | $ | 2,353 | | $ | 3,874 | |
SFAS No. 88— cost | | — | | | 831 | | | — | | | — | |
|
|
| |
|
| |
|
| |
|
| |
Total net periodic pension cost | $ | 37,317 | | $ | 47,172 | | $ | 2,353 | | $ | 3,874 | |
|
|
| |
|
| |
|
| |
|
| |
On May 19, 2004, the FASB issued FSP No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” The provisions of FSP No. 106-2 were effective for the Company’s interim period ending September 24, 2004. In accordance with FSP No. 106-2, the Company concluded that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Act. Accordingly, the Company reflected the impact of the Act prospectively as of the start of the third quarter 2004. The impact of the Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900.
28
FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
(Unaudited)
The Company disclosed in its financial statements for the year ended December 26, 2003, that it expected to contribute $64,700 to its foreign and domestic pension plans in the year 2004. The Company currently projects that the expected pension contribution for 2004 for its domestic pension plans now approximates $29,200, as compared to $37,000 included in the estimate at December 26, 2003. The reduction is primarily the result of new pension funding legislation enacted in the United States. As of September 24, 2004, a total of $39,900 domestic and foreign contributions have been made.
29