UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
| | |
þ | | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended April 1, 2006
or
| | |
o | | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to
Commission file number 000-50397
AMIS Holdings, Inc.
(Exact name of registrant as specified in its charter)
| | |
Delaware | | 51-0309588 |
(State or other jurisdiction of incorporation or organization) | | (I.R.S. Employer Identification No.) |
2300 Buckskin Road
Pocatello, ID 83201
(Address of principal executive offices)
(208) 233-4690
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months and (2) has been subject to such filing requirements for the past 90 days:
Yesþ Noo
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, or a non-accelerated filer. See definition of “accelerated filer and large accelerated filer” in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filero Accelerated filerþ Non-accelerated filero
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act):
Yeso Noþ
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.
| | |
Class | | Outstanding at May 4, 2006 |
| | |
Common stock, $0.01 par value | | 87,621,671 |
AMIS Holdings, Inc.
TABLE OF CONTENTS
FORWARD-LOOKING STATEMENTS
This quarterly report onForm 10-Q contains forward-looking statements. In some cases, you can identify forward-looking statements by terminology such as “may,” “will,” “should,” “expects,” “plans,” “target,” “anticipates,” “believes,” “estimates,” “predicts,” “potential,” “continues” or the negative of these terms or other comparable terminology. These statements are only predictions and speak only as of the date of this report. These forward-looking statements are based largely on our current expectations and are subject to a number of risks and uncertainties. Actual results could differ materially from these forward-looking statements. Factors that could cause or contribute to such differences include the availability of required capacity at our key subcontractors, manufacturing underutilization, changes in the conditions affecting our target markets, fluctuations in customer demand, timing and success of new products, competitive conditions in the semiconductor industry, failure to successfully integrate the recently-acquired Flextronics business, loss of key personnel, general economic and political uncertainty, conditions in the semiconductor industry, the other factors identified under “Factors that May Affect Our Business and Future Results” in Part II, Item 1A “Risk Factors” in this quarterly report on Form 10-Q and other risks and uncertainties indicated from time to time in our filings with the U.S. Securities and Exchange Commission (SEC), including our annual report onForm 10-K for the year ended December 31, 2005. In light of these risks and uncertainties, there can be no assurance that the matters referred to in the forward-looking statements contained in this quarterly report will in fact occur. We do not intend to publicly release any revisions to these forward-looking statements to reflect events or circumstances after the date hereof or to reflect the occurrence of unanticipated events.
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PART I: FINANCIAL INFORMATION
Item 1: Financial Statements
AMIS HOLDINGS, INC. AND SUBSIDIARIES
CONDENSED CONSOLIDATED BALANCE SHEETS
| | | | | | | | |
| | April 1, 2006 | | |
| | (unaudited) | | December 31, 2005 |
| | (In millions) |
ASSETS | | | | | | | | |
Current assets: | | | | | | | | |
Cash and cash equivalents | | $ | 102.9 | | | $ | 96.7 | |
Accounts receivable, net | | | 101.8 | | | | 99.9 | |
Inventories | | | 72.2 | | | | 64.3 | |
Deferred tax assets | | | 3.9 | | | | 4.5 | |
Prepaid expenses | | | 21.8 | | | | 22.9 | |
Other current assets | | | 7.4 | | | | 8.8 | |
| | |
Total current assets | | | 310.0 | | | | 297.1 | |
|
Property, plant and equipment, net | | | 202.2 | | | | 203.8 | |
Goodwill, net | | | 82.3 | | | | 72.6 | |
Other intangibles, net | | | 89.8 | | | | 92.5 | |
Deferred tax assets | | | 52.5 | | | | 50.3 | |
Other long-term assets | | | 21.5 | | | | 23.4 | |
| | |
Total assets | | $ | 758.3 | | | $ | 739.7 | |
| | |
| | | | | | | | |
LIABILITIES AND STOCKHOLDERS’ EQUITY | | | | | | | | |
Current liabilities: | | | | | | | | |
Current portion of long-term debt | | $ | 3.2 | | | $ | 3.2 | |
Accounts payable | | | 44.1 | | | | 48.8 | |
Accrued expenses and other current liabilities | | | 61.4 | | | | 62.7 | |
Foreign deferred tax liability | | | 1.9 | | | | 2.7 | |
Income taxes payable | | | 0.8 | | | | 0.7 | |
| | |
Total current liabilities | | | 111.4 | | | | 118.1 | |
| | | | | | | | |
Long-term debt, less current portion | | | 313.9 | | | | 314.7 | |
Other long-term liabilities | | | 7.9 | | | | 8.2 | |
| | |
Total liabilities | | | 433.2 | | | | 441.0 | |
| | | | | | | | |
Stockholders’ equity: | | | | | | | | |
Common stock | | | 0.9 | | | | 0.9 | |
Additional paid-in capital | | | 546.0 | | | | 534.4 | |
Accumulated deficit | | | (241.6 | ) | | | (250.0 | ) |
Accumulated other comprehensive income and other | | | 19.8 | | | | 13.4 | |
| | |
Total stockholders’ equity | | | 325.1 | | | | 298.7 | |
| | |
Total liabilities and stockholders’ equity | | $ | 758.3 | | | $ | 739.7 | |
| | |
See accompanying notes to unaudited condensed consolidated financial statements.
1
AMIS HOLDINGS, INC. AND SUBSIDIARIES
UNAUDITED CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS
| | | | | | | | |
| | Three Months Ended |
| | April 1, | | April 2, |
| | 2006 | | 2005 |
| | (In millions, except per share data) |
Revenue | | $ | 138.6 | | | $ | 115.9 | |
Cost of revenue | | | 75.6 | | | | 62.1 | |
| | |
| | | 63.0 | | | | 53.8 | |
| | | | | | | | |
Operating expenses: | | | | | | | | |
Research and development | | | 24.1 | | | | 21.0 | |
Marketing and selling | | | 11.3 | | | | 9.7 | |
General and administrative | | | 8.5 | | | | 6.5 | |
Amortization of acquisition-related intangible assets | | | 4.1 | | | | 1.2 | |
Restructuring charges | | | 2.1 | | | | 0.3 | |
| | |
| | | 50.1 | | | | 38.7 | |
| | |
Operating income | | | 12.9 | | | | 15.1 | |
| | | | | | | | |
Other income (expense): | | | | | | | | |
Interest income | | | 0.7 | | | | 0.8 | |
Interest expense | | | (5.0 | ) | | | (5.4 | ) |
Other income (expense), net | | | 0.1 | | | | (34.8 | ) |
| | |
| | | (4.2 | ) | | | (39.4 | ) |
| | |
| | | | | | | | |
Income (loss) before income taxes | | | 8.7 | | | | (24.3 | ) |
Provision for (benefit from) income taxes | | | 0.3 | | | | (13.2 | ) |
| | |
| | | | | | | | |
Net income (loss) | | $ | 8.4 | | | $ | (11.1 | ) |
| | |
Basic net income (loss) per common share | | $ | 0.10 | | | $ | (0.13 | ) |
| | |
Diluted net income (loss) per common share | | $ | 0.09 | | | $ | (0.13 | ) |
| | |
| | | | | | | | |
Weighted average number of shares used in calculating basic net income (loss) per common share | | | 86.7 | | | | 85.2 | |
| | |
| | | | | | | | |
Weighted average number of shares used in calculating diluted net income (loss) per common share | | | 89.1 | | | | 85.2 | |
| | |
See accompanying notes to unaudited condensed consolidated financial statements.
2
AMIS HOLDINGS, INC. AND SUBSIDIARIES
UNAUDITED CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS
| | | | | | | | |
| | Three Months Ended |
| | April 1, | | April 2, |
| | 2006 | | 2005 |
| | (In millions) |
Cash flows from operating activities | | | | | | | | |
Net income (loss) | | $ | 8.4 | | | $ | (11.1 | ) |
Adjustments to reconcile net income (loss) to net cash provided by (used in) operating activities: | | | | | | | | |
Depreciation and amortization | | | 14.7 | | | | 12.0 | |
Amortization of deferred financing costs | | | 0.2 | | | | 0.3 | |
Stock-based compensation expense | | | 1.8 | | | | 0.1 | |
Write-off of deferred financing costs | | | — | | | | 6.7 | |
Benefit from deferred income taxes | | | (1.9 | ) | | | (14.7 | ) |
Loss on disposition of property, plant and equipment | | | 0.1 | | | | — | |
Change in value of derivative | | | 0.2 | | | | — | |
Changes in operating assets and liabilities: | | | | | | | | |
Accounts receivable | | | (0.6 | ) | | | 2.1 | |
Inventories | | | (6.7 | ) | | | (2.8 | ) |
Prepaid expenses and other assets | | | 0.6 | | | | 5.4 | |
Accounts payable | | | (5.3 | ) | | | (2.0 | ) |
Accrued expenses | | | (1.4 | ) | | | (12.5 | ) |
| | |
Net cash provided by (used in) operating activities | | | 10.1 | | | | (16.5 | ) |
Cash flows from investing activities | | | | | | | | |
Purchases of property, plant and equipment | | | (7.8 | ) | | | (3.7 | ) |
Change in restricted cash | | | — | | | | (1.5 | ) |
Change in other assets | | | 1.8 | | | | (5.0 | ) |
| | |
Net cash used in investing activities | | | (6.0 | ) | | | (10.2 | ) |
Cash flows from financing activities | | | | | | | | |
Payments on long-term debt | | | (0.8 | ) | | | (253.5 | ) |
Proceeds from bank borrowings | | | — | | | | 210.0 | |
Payment of deferred financing costs | | | — | | | | (2.7 | ) |
Proceeds from derivative transaction | | | 0.6 | | | | — | |
Proceeds from exercise of stock options | | | 1.3 | | | | 1.8 | |
| | |
Net cash provided by (used in) financing activities | | | 1.1 | | | | (44.4 | ) |
Effect of exchange rate changes on cash and cash equivalents | | | 1.0 | | | | (3.3 | ) |
| | |
Net increase (decrease) in cash and cash equivalents | | | 6.2 | | | | (74.4 | ) |
Cash and cash equivalents at beginning of period | | | 96.7 | | | | 161.7 | |
| | |
Cash and cash equivalents at end of period | | $ | 102.9 | | | $ | 87.3 | |
| | |
See accompanying notes to unaudited condensed consolidated financial statements.
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AMIS HOLDINGS, INC. AND SUBSIDIARIES
NOTES TO UNAUDITED CONDENSED CONSOLIDATED FINANCIAL STATEMENTS
April 1, 2006
Note 1: Basis of Presentation and Significant Accounting Policies
The financial statements have been prepared on a consolidated basis in accordance with U.S. generally accepted accounting principles for interim financial information and with the instructions to Form 10-Q and Article 10 of Regulation S-X. The consolidated financial statements include the accounts of AMIS Holdings, Inc. (the “Company”) and its wholly- and majority-owned and controlled subsidiaries. All significant intercompany balances and transactions have been eliminated in consolidation. Certain prior period amounts have been reclassified to conform to the current year presentation.
In the opinion of management of the Company, the accompanying unaudited condensed consolidated financial statements contain all adjustments (consisting of normal recurring adjustments) necessary to present fairly the financial information included therein. This financial data should be read in conjunction with the audited consolidated financial statements and related notes thereto for the year ended December 31, 2005 contained in the Company’s Annual Report on Form 10-K.
Foreign Currency
The local currencies are the functional currencies for the Company’s fabrication facilities, sales operations and/or product design centers outside of the United States, except for the Company’s operations in the Philippines. Cumulative translation adjustments that result from the process of translating these entities’ financial statements into U.S. dollars are included as a component of comprehensive income.
The U.S. dollar is the functional currency for the Company’s operations in the Philippines. Remeasurement adjustments that result from the process of remeasuring this entity’s financial statements into U.S. dollars are included in the statement of operations.
Translation gains and losses relating to balance sheet accounts in U.S. dollars held in foreign operations with non-U.S. dollar functional currencies are recorded in the statement of operations as incurred.
Gains and losses from foreign currency transactions, such as those resulting from the settlement of transactions that are denominated in a currency other than a subsidiary’s functional currency, are included in the correlating line of the statement of operations. Foreign currency translation did not have a material impact on the statement of operations in three months ended April 1, 2006 or April 2, 2005.
Share-Based Compensation
The Company adopted Statement of Financial Accounting Standards (SFAS) No. 123 (revised 2004) on January 1, 2006. SFAS 123(R) requires all share-based payments to employees, including grants of employee stock options, to be recognized as compensation in the financial statements based on their fair values. This statement revises Statement of Financial Accounting Standards No. 123, “Accounting for Stock-Based Compensation,” and supersedes Accounting Principles Board (APB) Opinion No. 25, “Accounting for Stock Issued to Employees.” The Company adopted SFAS 123(R) using the modified prospective transition method. Therefore, the Company’s Consolidated Financial Statements for prior periods have not been restated to reflect, and do not include, the impact of SFAS 123(R). In March 2005, the Securities and Exchange Commission issued Staff Accounting Bulletin No. 107 relating to application of SFAS 123(R). The Company elected to use the method available under the Financial Accounting Standards Board (FASB) Staff Position (FSP) No. 123(R)-3, “Transition Election Related to Accounting for the Tax Effects of Share-Based Payment Awards.” Share-based compensation expense that was recorded in the three months ended April 1, 2006 includes the compensation expense for the share-based payments granted in the current quarter, as well as for the share-based payment awards granted prior to, but not yet vested as of January 1, 2006, based on the grant date fair value estimated in accordance with the pro forma provisions of SFAS 123. Management made an estimate of expected forfeitures and is recognizing compensation costs only for equity awards expected to vest, as required by SFAS 123(R).
As of April 1, 2006, the total compensation cost related to unvested share-based awards granted to employees under the Company’s stock option plans but not yet recognized was approximately $10.8
4
million, net of estimated forfeitures of $3.2 million. Under SFAS 123(R), an entity may elect either the accelerated recognition method or a straight-line recognition method for awards subject to graded vesting based on a service condition. The compensation cost related to the Company’s stock option plans will be amortized using the straight-line recognition method for options granted after adoption and will be adjusted for subsequent changes in estimated forfeitures.
The Company recorded $1.8 million of share-based compensation expense and capitalized $0.3 million as inventory for the three months ended April 1, 2006, which was recorded to the following line items of the Statement of Operations and Balance Sheet (in millions):
| | | | |
| | Three months |
Financial Statement Line Item | | ended April 1, 2006 |
|
Research and development | | $ | 0.8 | |
General and administrative | | $ | 0.8 | |
Sales and marketing | | $ | 0.2 | |
Inventory | | $ | 0.3 | |
Effective January 1, 2006, compensation expense related to the Employee Stock Purchase Plan is being recognized in accordance with SFAS 123(R). For the quarter ended April 1, 2006, the expense associated with this plan was immaterial to the Company’s Unaudited Consolidated Financial Statements.
Share-based compensation expense for options and/or warrants granted to non-employees prior to January 1, 2006 was determined in accordance with SFAS 123 and the Emerging Issues Task Force (EITF) consensus on Issue No. 96-18, “Accounting for Equity Instruments that are Issued to Other than Employees for Acquiring, or in Conjunction with Selling Goods or Services.” The fair value of options or warrants granted to non-employees were periodically re-measured as the underlying options or warrants vested. Share-based compensation expense will be determined in accordance with SFAS 123(R) after January 1, 2006, in addition to the EITF consensus on Issue No. 96-18. The expense will continue to be recorded at fair value and re-measured periodically.
In accordance with SFAS 123(R), any cash flows resulting from the tax benefits for tax deductions in excess of the compensation expense recorded for those options (excess tax benefits) will be classified as financing cash flows. There were no tax benefits recognized during the three months ended April 1, 2006 as a result of the Company’s net operating loss carryforwards.
The following table presents the effect of the Company’s adoption of SFAS 123(R) for the three months ended April 1, 2006 (in millions, except per share data):
| | | | | | | | | | | | |
| | | | | | | | | | As Reported |
| | If Reported | | | | | | Under SFAS |
| | Under APB 25 | | Adjustments | | 123(R) |
| | |
Income before income taxes | | $ | 10.5 | | | | ($1.8 | ) | | $ | 8.7 | |
Net income | | $ | 9.6 | | | | ($1.2 | ) | | $ | 8.4 | |
Basic earnings per share* | | $ | 0.11 | | | | ($0.01 | ) | | $ | 0.10 | |
Diluted earnings per share* | | $ | 0.11 | | | | ($0.01 | ) | | $ | 0.09 | |
| | |
*Amounts may not add due to rounding |
�� Prior to the adoption of SFAS 123(R) on January 1, 2006, the Company elected to follow the intrinsic value-based method prescribed by APB 25, and related interpretations in accounting for employee stock-based compensation. Under APB 25, the Company did not record any compensation expense for stock options the Company granted to employees where the exercise price equaled the fair market value of the stock on the date of grant and the exercise price, number of shares eligible for issuance under the options and vesting period are fixed (which is generally the Company’s policy). Deferred stock-based
5
compensation was recorded when stock options were granted to employees at exercise prices less than the estimated fair value of the underlying common stock on the grant date. Historically, the Company complied with the disclosure requirements of SFAS No. 123 and SFAS No. 148, which required the disclosure of pro forma net income or loss and net income or loss per common share as if the Company had expensed the fair value of the options in determining net income or loss.
The following table provides pro forma information for the period ended April 2, 2005 that illustrates the net loss attributable to common stockholders (in millions, except per share data), and net loss per common share as if the fair value method had been adopted under SFAS 123.
| | | | |
| | Three Months Ended: | |
| | April 2, 2005 | |
Net loss as reported | | $ | (11.1 | ) |
Less: Share-based compensation expense determined under the fair value method, net of related tax effects | | | (1.8 | ) |
| | | |
Pro forma net loss | | $ | (12.9 | ) |
| | | |
Net loss per common share: | | | | |
Basic as reported | | $ | (0.13 | ) |
Diluted as reported | | $ | (0.13 | ) |
Pro forma basic | | $ | (0.15 | ) |
Pro forma diluted | | $ | (0.15 | ) |
In December 2005, the Company accelerated the vesting of certain unvested and “out-of-the-money” stock options that were previously awarded to employees and officers that had exercise prices per share of $13.00 to $20.00, in anticipation of the adoption of SFAS 123(R). As a result, options to purchase approximately 1.9 million shares of the Company’s stock became exercisable immediately.
The Black-Scholes-Merton valuation model was previously used for the Company’s pro forma information required under SFAS 123 and will continue to be used to value any share-based compensation under SFAS 123(R). The Black-Scholes-Merton option valuation model was developed for use in estimating the fair value of traded options, which have no vesting restrictions and are fully transferable. The fair value of options was estimated at the date of the grant based on the following weighted-average assumptions for options granted during each period:
| | | | | | | | |
| | April 1, 2006 | | April 2, 2005 |
Dividend yield | | | — | | | | — | |
Volatility | | | 57.0 | % | | | 69.0 | % |
Risk-free interest rate | | | 4.51 | % | | | 3.54 | % |
Expected term in years | | | 4.75 | | | | 3.94 | |
Weighted average fair value of options at grant date | | $ | 4.38 | | | $ | 5.73 | |
Option valuation methods, including Black-Scholes-Merton, require the input of highly subjective assumptions, which are discussed below:
Expected Term — Options granted generally vest as follows: 25% of the shares will vest on the first anniversary of the vesting commencement date and the remaining 75% will vest proportionately each month over the next 36 months. Options granted expire seven years from the date of grant. Management does not believe that an adequate amount of post-IPO data exists to use the Company’s own historical rate in the valuation. The expected term currently used is calculated using the “shortcut approach” described in SAB 107. Under this approach, the expected term is presumed to be the mid-point between the weighted average vesting date and the end of the contractual term.
Expected Volatility — SFAS 123(R) indicates that companies should consider volatility over a period generally commensurate with the expected or contractual term of the stock option. AMIS Holdings, Inc. is a relatively new public company and adequate data does not exist for this time period. Management does not believe that historical stock price volatility accurately reflects option-related volatility as no post-IPO
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options have been exercised as of April 1, 2006. Therefore, the volatility variable used is a benchmark of other comparable companies’ volatility rates.
Expected Dividend – The dividend rate used is zero as the Company has never paid any cash dividends on its common stock and does not anticipate doing so in the foreseeable future. The Company is restricted from paying dividends under its senior secured credit facilities.
Risk-Free Interest Rate – The interest rates used are based on the implied yield currently available on U.S. Treasury zero-coupon issues with an equivalent remaining term equal to the expected life of the award.
Estimated Forfeitures – The forfeiture rate is determined using a weighted average of historical forfeiture rates and approximates 10.3% at April 1, 2006.
Recent Accounting Pronouncements
On February 16, 2006, FASB issued SFAS 155, “Accounting for Certain Hybrid Instruments,” which amends SFAS 133, “Accounting for Derivative Instruments and Hedging Activities,” and SFAS 140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities.” SFAS 155 allows financial instruments that have embedded derivatives to be accounted for as a whole (eliminating the need to bifurcate the derivative from its host) if the holder elects to account for the whole instrument on a fair value basis. SFAS 155 also clarifies and amends certain other provisions of SFAS 133 and SFAS 140. This statement is effective for all financial instruments acquired or issued in fiscal years beginning after September 15, 2006. The Company does not expect its adoption of this new standard to have a material impact on its financial position, results of operations or cash flows.
Note 2: Stock-Based Benefit Plans
The Company grants stock options pursuant to its Amended and Restated 2000 Equity Incentive Plan, which was originally adopted on July 29, 2000. Options granted under this plan generally vest as follows: 25% of the shares will vest on the first anniversary of the vesting commencement date and the remaining 75% will vest proportionately each month over the next 36 months. Options granted expire seven years from the date of grant. In 2003, the Board of Directors amended and restated the 2000 Equity Incentive Plan and revised the share reserve such that it shall not exceed in the aggregate approximately 11.9 million shares of common stock, plus an annual increase on the first day of each fiscal year during the term of the Plan beginning January 1, 2005 through January 1, 2010, in each case in an amount equal to the lesser of (i) 1.8 million shares, (ii) 2.5% of the number of shares of the common stock outstanding on such date, or (iii) an amount determined by the Board of Directors.
The Company has approximately 0.8 million shares of common stock available for grant for stock options at April 1, 2006 under the Amended and Restated 2000 Equity Incentive Plan. The Company has reserved shares of common stock for issuance for all outstanding options and share of common stock available for grant under the Amended and Restated 2000 Equity Incentive Plan.
Stock Option Activity
A summary of option activity for common stock options is as follows (in millions, except per share amounts):
| | | | | | | | | | | | | | | | |
| | | | | | | | | | Weighted- average | | Aggregate |
| | Number of | | Weighted Average | | Remaining | | Intrinsic Value |
| | Common Shares | | Exercise Price | | Contractual Life | | (in millions) |
| | |
Balance at December 31, 2005 | | | 7.5 | | | $ | 10.40 | | | 7.23 years | | | | |
Options granted | | | 0.2 | | | $ | 8.41 | | | | | | | | | |
Options exercised | | | (0.1 | ) | | $ | 0.90 | | | | | | | $ | 1.3 | |
Options canceled | | | (0.1 | ) | | $ | 10.94 | | | | | | | | | |
| | | | | | | | | | |
Balance at April 1, 2006 | | | 7.5 | | | $ | 10.52 | | | 7.01 years | | $ | 14.2 | |
| | | | | | | | | | |
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The following information relates to common stock options at April 1, 2006:
| | | | | | | | | | | | | | | | |
| | | | | | | | | | Weighted | | |
| | | | | | Weighted- | | Average | | Aggregate |
| | Number (in | | Average | | Remaining | | Intrinsic Value (in |
Stock Options: | | millions) | | Exercise Price | | Contractual Life | | millions) |
| | |
Exercisable | | | 4.5 | | | $ | 10.28 | | | 7.27 years | | $ | 12.7 | |
Vested or expected to vest | | | 7.1 | | | $ | 10.50 | | | 7.03 years | | | | |
Vested during first quarter | | | 0.1 | | | $ | 5.75 | | | 7.61 years | | $ | 0.5 | |
Unvested at 1/1/06 | | | 3.2 | | | $ | 10.68 | | | 6.66 years | | | | |
Unvested at 4/1/06 | | | 3.1 | | | $ | 10.87 | | | 6.63 years | | | | |
The number of options that are expected to vest is all outstanding options less expected forfeitures. The aggregate intrinsic value is calculated as the difference between the exercise price of the underlying awards and the quoted price of the Company’s common stock for the options that were “in-the-money”. There were approximately 2.0 million outstanding options that were “in the money” at April 1, 2006.
Employee Stock Purchase Plan
During 2003, the Company adopted the Amended and Restated Employee Stock Purchase Plan (ESPP) and reserved approximately 2.3 million shares for use under the plan. The plan was amended on February 1, 2005. This plan provides employees the opportunity to purchase common stock of the Company through payroll deductions. Under the plan, the Company’s employees, subject to certain restrictions, may purchase shares of common stock at 90% of fair market value at the purchase date, which is the last trading date within the applicable six-month offering period. As of April 1, 2006, there were approximately 0.1 million shares available for purchase in this plan.
Note 3: Inventories
Inventories consist of the following (in millions):
| | | | | | | | |
| | April 1, 2006 | | December 31, 2005 |
| | |
Raw materials | | $ | 4.9 | | | $ | 4.9 | |
Work-in-process | | | 46.4 | | | | 40.6 | |
Finished goods | | | 20.9 | | | | 18.8 | |
| | |
| | $ | 72.2 | | | $ | 64.3 | |
| | |
Note 4: Net Income per Common Share
Basic net income per common share is based on the weighted-average number of shares of common stock outstanding during the period. Diluted net income per share also includes the effect of common stock equivalents, consisting of stock options and warrants, if the effect of their inclusion is dilutive.
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The following table sets forth the computation of basic and diluted net income (loss) per common share (in millions):
| | | | | | | | |
| | Three Months Ended |
| | April 1, | | April 2, |
| | 2006 | | 2005 |
| | |
Numerator(Basic and Diluted): | | | | | | | | |
Net income (loss) | | $ | 8.4 | | | $ | (11.1 | ) |
Denominator: | | | | | | | | |
Weighted average shares outstanding-basic | | | 86.7 | | | | 85.2 | |
| | | | | | | | |
Stock options and warrants (treasury stock method) | | | 2.4 | | | | — | |
| | |
Weighted average shares outstanding-diluted | | | 89.1 | | | | 85.2 | |
Options to purchase 5.5 million and 5.8 million shares of common stock and warrants to purchase 4.6 million shares of common stock were outstanding at April 1, 2006 and April 2, 2005, respectively, but were not included in the computation of diluted earnings per share as the effect would be anti-dilutive.
For the three months ended April 1, 2006, upon exercise of stock options and the issuance of shares under the employee stock purchase plan, 0.1 million and 0.2 million shares of common stock were issued, respectively.
Note 5: Income Taxes
Income taxes are recorded based on the liability method, which requires recognition of deferred tax assets and liabilities based on differences between financial reporting and tax bases of assets and liabilities measured using enacted tax rates and laws that are expected to be in effect when the differences are expected to reverse. A valuation allowance is recorded to reduce the Company’s deferred tax asset to an amount determined to be more likely than not to be realized, based on management’s analysis of past operating results, future reversals of existing taxable temporary differences and projected taxable income, including tax strategies available to generate future taxable income. Based on projections of taxable income for the remainder of 2006 and for future periods, during the three-month period ended April 1, 2006, the Company reversed approximately $1.6 million of the valuation allowance. Management’s analysis of future taxable income is subject to a wide range of variables, many of which involve estimates and, therefore, the Company’s deferred tax asset may not be ultimately realized in full.
Note 6: Long-Term Debt
The Company and AMI Semiconductor, Inc., its wholly owned subsidiary, maintain senior secured credit facilities consisting of a senior secured term loan and a revolving credit facility.
The senior credit facilities consist of a senior secured term loan of $320.0 million and a $90.0 million revolving credit facility, of which $0.3 million was allocated to a letter of credit as of April 1, 2006. The term loan requires principal payments of $0.8 million, together with accrued interest, on the last day of March, June, September and December of each year, with the balance due on April 1, 2012. The interest rate on the senior secured term loan on April 1, 2006 was 6.3%. The revolving credit facility ($40.0 million of which may be in the form of letters of credit) is available for working capital and general corporate purposes.
The facilities require the Company to maintain a consolidated interest coverage ratio and a maximum leverage ratio and contains certain other nonfinancial covenants, all as defined within the credit agreement. The facilities also generally restrict payment of dividends to parties outside of the consolidated entity. The Company was in compliance with these covenants as of April 1, 2006.
During January 2005 one of the Company’s subsidiaries, AMI Semiconductor Belgium, BVBA obtained a letter of credit in association with the planned relocation to a new facility in the Philippines. The letter of credit is for $6.0 million, of which $3.0 million is collateralized with a cash deposit recorded as restricted cash in other assets on the accompanying unaudited condensed consolidated balance sheet.
9
The face value of the letter of credit decreases every six months beginning June 30, 2006 by $0.2 million for 15 years and the $3.0 million of collateral is reduced by the same amount until fully eliminated in 7.5 years. The bank issuing the letter of credit has the right to create a mortgage on the real property of AMI Semiconductor Belgium, BVBA as additional collateral, which had not been done as of April 1, 2006.
Note 7: Financial Instruments
The Company is exposed to various financial risks including foreign currency, interest rate and securities price risks. The Company is exposed to various foreign currency exchange rate risks that arise in the normal course of business. The Company attempts to reduce foreign currency exchange rate risks by utilizing financial instruments, including derivative transactions pursuant to Company policies.
As of April 1, 2006, the Company had a net income hedge in the form of a zero-cost foreign exchange collar contract, which ensures conversion of €1.8 million in the second quarter of 2006 at a rate of no less than $1.174 and no more than $1.237 per €1, should the weighted averages of euro translation fall outside of that range. As of April 1, 2006, €0.6 million of the contract had expired and the fair value of the zero-cost collar contract was immaterial to the accompanying financial statements.
On March 31, 2006, AMI Semiconductor, Inc. entered into a foreign currency forward contract to sell €35.0 million on July 5, 2006 at a rate of $1.219817 per €1. At April 1, 2006, the existing forward contract to sell €30.0 million on April 4, 2006 at a rate of $1.18525 per €1was offset by a spot contract to buy €30.0 million at a rate of $1.2131 per €1. The net difference of the contracts, or $0.8 million, was recorded in other comprehensive income. The Company uses forward contracts to hedge those net assets and liabilities that, when remeasured according to accounting principles generally accepted in the United States, affect consolidated accumulative other comprehensive income. All forward contracts entered into by the Company are components of hedging programs and are entered into for the sole purpose of hedging an existing or anticipated currency exposure, not for speculation or trading purposes. Currently, the Company is using forward contract instruments to limit the variability of the Euro cash balance, as valued in US dollars, held by our European subsidiaries that use the Euro as their functional currency. These contracts normally have maturities that do not exceed 100 days. At April 1, 2006, the fair value of the foreign currency contract was immaterial to the unaudited condensed consolidated financial statements.
Note 8: Comprehensive Income (Loss)
| | | | | | | | |
| | For the three months ended: |
| | April 1, 2006 | | April 2, 2005 |
| | (in millions) |
Net income (loss) | | $ | 8.4 | | | $ | (11.1 | ) |
Gains (losses) related to changes in cumulative translation adjustment | | | 6.4 | | | | (5.4 | ) |
Losses related to derivative activity | | | (0.2 | ) | | | — | |
| | |
Comprehensive income (loss) | | $ | 14.6 | | | $ | (16.5 | ) |
| | |
Note 9: Restructuring and Impairment Charges
Pursuant to FASB Statement 146, “Accounting for Costs Associated with Exit or Disposal Activities,” and EITF Issue No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring),” in 2006, 2005, 2004 and 2003, senior management and the Board of Directors approved plans to restructure certain of the Company’s operations.
The 2006 restructuring plan involves the termination of certain management and other employees, as well as the potential closure of certain offices. This plan was entered into in order to realign the
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Company’s resources and locations. The headcount reductions will occur across several departments within the Company. Approximately 19 positions will be eliminated in total. Expenses related to the plan are expected to equal approximately $1.0 million. The Company anticipates that all costs will be incurred during 2006. For the three months ended April 1, 2006, the expense associated with this plan was immaterial.
The 2005 consolidation plan involves the consolidation of the 4-inch fabrication facility in Belgium into the 6-inch fabrication facility in Belgium and the termination of certain employees. The objectives of the plan are to reduce manufacturing costs of the Company and ensure that the assets of the Company are being utilized effectively. The negotiations with the workers’ council are complete with respect to the severance package to be offered, however the number of employees to be terminated is not yet fixed and is dependent upon future business needs. The Company currently estimates the costs related to one-time termination benefits to be approximately $12.0 million. These employees are likely to be located in the Belgian facility. Expenses recognized in the first quarter of 2006 were approximately $1.6 million. Total expenses to date related to this plan were approximately $6.6 million and an accrual of approximately $3.6 million has been included in the accompanying balance sheet as of April 1, 2006. Additional expenses expected to be incurred relating to this plan primarily relate to qualification of products in the 6-inch fabrication facility, equipment relocation costs, and decommissioning and decontamination of the 4-inch fabrication facility. In the aggregate, total expense related to this restructuring plan is expected to be in the range of approximately $23.0 million to $28.0 million, the majority of which will be recorded in 2006. This plan is expected to be complete by the end of the second quarter of 2007.
The 2004 plan involved the relocation of the Philippine test facility to a larger building and the consolidation of sort operations in the United States and Belgium into the new facility, the move of certain offices to lower cost locations and the termination of certain employees. The objectives of the plan were to increase the competitiveness of the Company, provide future flexibility in the Company’s test operations, and manage costs during a period of end-market weakness. In total, approximately 110 employees in the United States and Belgium were terminated as part of this program. These terminations affected virtually all departments within the Company’s business. All terminated employees were notified in the period in which the charge was recorded. Expenses related to the plan totaled approximately $8.7 million as of April 1, 2006. As of April 1, 2006, approximately $8.8 million had been paid out. Approximately $1.3 million of expenses related to this plan were reversed in 2005. Additional expenses expected to be incurred primarily relate to completion bonuses and equipment relocation costs and are expected to be recorded in 2006. This plan is expected to be complete by the end of the second quarter of 2006.
The 2003 plan involved the termination of certain management and other employees as well as certain sales representative firms in the United States. Internal sales employees replaced these sales representative firms. In total, 32 employees, from various departments within the Company, were terminated as part of this program. All terminated employees and sales representative firms were notified in the period in which the charge was recorded. Expenses related to the plan totaled approximately $1.7 million, which includes $0.6 million related to the accelerated vesting on certain options making them immediately exercisable upon termination. As of April 1, 2006, approximately $1.0 million had been paid out related to this plan. The remaining accrual relating to the 2003 plan is immaterial to the accompanying balance sheet as of April 1, 2006 and is expected to be paid in 2006. This plan is expected to be complete by the end of 2006.
Following is a summary of the restructuring accrual relating to the 2006, 2005, 2004 and 2003 plans (in millions):
| | | | | | | | | | | | |
| | | | | | Facility | | |
| | Severance | | Relocation | | |
| | Costs | | Costs | | Total |
| | |
Balance at December 31, 2005 | | $ | 4.8 | | | $ | — | | | $ | 4.8 | |
Expensed in Q1 2006 | | | 0.8 | | | | 1.3 | | | | 2.1 | |
Paid in Q1 2006 | | | (1.9 | ) | | | (1.3 | ) | | | (3.2 | ) |
|
Balance at April 1, 2006 | | $ | 3.7 | | | $ | — | | | $ | 3.7 | |
|
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Note 10: Defined Benefit Plan
Certain Belgian employees are eligible to participate in a defined benefit retirement plan. The benefits of this plan are for all professional employees who are at least 20 years old and have an employment agreement for an indefinite period of time. The amount of net periodic benefit cost recognized is as follows (in millions):
| | | | | | | | |
| | For the three months ended: |
| | April 1, 2006 | | April 2, 2005 |
| | |
Service cost | | $ | 0.5 | | | $ | 0.7 | |
Interest cost | | | 0.3 | | | | 0.3 | |
Expected return on plan assets | | | (0.5 | ) | | | (0.4 | ) |
Amortization of loss | | | — | | | | 0.1 | |
| | |
Net period benefit cost | | $ | 0.3 | | | $ | 0.7 | |
| | |
Note 11: Contingencies
As disclosed in the Company’s Annual Report on Form 10-K for the fiscal year ended December 31, 2005, the Company produced parts for a customer that the customer incorporated into its product and shipped to its customers in 2004. After experiencing a number of product failures, the customer initiated a recall of its product. The Company reached an agreement with the customer to cover the return of parts in the recalled products for $5.0 million in cash, in exchange for a release for all past and future claims between the customer and the Company. The Company had paid $1.3 million of this amount as of April 1, 2006 and the remaining balance was paid on April 3, 2006.
Note 12: Segment Reporting
In the third quarter of 2005, in conjunction with a reorganization, the Company has two reportable segments: Integrated Mixed Signal Products and Structured Digital Products. Each segment is composed of product families with similar technological requirements. The Company formerly had three segments, but Management realigned the business in the third quarter of 2005, combining Mixed Signal Foundry Services with Integrated Mixed Signal Products to ensure greater service to the Company’s integrated mixed signal customers by having one organization service those customers. Prior periods have been adjusted to reflect these new segments.
Information about segments (in millions):
| | | | | | | | | | | | |
| | Integrated | | | | |
| | Mixed | | Structured | | |
| | Signal | | Digital | | |
| | Products | | Products | | Total |
| | |
Three months ended April 1, 2006 | | | | | | | | | | | | |
Net revenue from external customers | | $ | 105.5 | | | $ | 33.1 | | | $ | 138.6 | |
Segment operating income | | $ | 10.4 | | | $ | 6.4 | | | $ | 16.8 | |
Three months ended April 2, 2005 | | | | | | | | | | | | |
Net revenue from external customers | | $ | 90.2 | | | $ | 25.7 | | | $ | 115.9 | |
Segment operating income | | $ | 9.2 | | | $ | 6.2 | | | $ | 15.4 | |
Reconciliation of segment information to consolidated financial statements (in millions):
| | | | | | | | |
| | Three Months Ended |
| | April 1, 2006 | | April 2, 2005 |
| | |
Total operating income for reportable segments | | $ | 16.8 | | | $ | 15.4 | |
Unallocated amounts: | | | | | | | | |
Share-based compensation expense | | | (1.8 | ) | | | — | |
Restructuring charges | | | (2.1 | ) | | | (0.3 | ) |
| | |
Operating income | | $ | 12.9 | | | $ | 15.1 | |
| | |
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Note 13: Acquisitions
On November 12, 2004, the Company acquired substantially all of the assets and certain liabilities of Dspfactory Ltd., (“Dspfactory”) headquartered in Waterloo, Ontario, Canada. Dspfactory develops and markets ultra-miniature and ultra-low power digital signal processing solutions for audio devices targeting the medical and consumer markets. As part of the acquisition, the Company also acquired all of the common stock of Dspfactory’s wholly-owned subsidiary, dspfactory S.A., located in Neuchatel, Switzerland.
A provision for additional purchase price consideration of $8.5 million in common stock was payable in whole or in part upon the achievement of certain revenue milestones in 2005 or 2006. Based on 2005 revenues, the additional purchase consideration had been earned in full, and was paid in common stock on April 12, 2006. As of April 1, 2006, the Company has increased its goodwill and additional paid-in capital balances to account for this transaction. In accordance with the provisions of SFAS No. 128, approximately 0.2 million shares have been added to the basic shares outstanding computation and 0.8 million shares have been added to the computation of diluted shares outstanding at April 1, 2006. Such shares have been calculated using the formula set forth in the asset purchase agreement based on the shares being issuable as of March 15, 2006.
On September 9, 2005 AMI Semiconductor, Inc., Emma Mixed Signal CV, and AMI Semiconductor Israel, LTD, subsidiaries of the Company, acquired substantially all of the assets and certain liabilities of the semiconductor business of Flextronic International USA, Inc. (the “Flextronics Semiconductor Business”) for approximately $138.5 million in cash plus other liabilities. The purchase price reflects the estimate of restructuring costs, accrued pursuant to EITF No. 95-3, “Recognition of Liabilities in Connection with a Purchase Business Combination,” the Company expects to incur associated with this acquisition. Approximately $1.2 million in restructuring costs have been accrued and included in the purchase price to account for the relocation of Flextronics’ San Jose test operations to the Far East. This accrual remains on the accompanying condensed consolidated balance sheet as of April 1, 2006. The final purchase price and resulting allocation is dependent upon Management completing the analysis of assets acquired and liabilities assumed.
Note 14: Subsequent Events
On April 27, 2006, the Company announced its intention to enter into an agreement to purchase certain assets of Starkey Laboratories’ integrated circuit design center located in Colorado Springs, Colorado for $6.0 million in cash. This design center designs specialized, low power audiology integrated circuits used in Starkey’s hearing aids. In conjunction with this transaction, the parties intend to enter a long-term supply agreement whereby the Company would become the principal supplier of products for use in Starkey’s hearing aids. This transaction is expected to close during the second quarter of 2006.
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Item 2: Management’s Discussion and Analysis of Financial Condition and Results of Operations
The following discussion should be read in conjunction with, and is qualified in its entirety by reference to, the Unaudited Condensed Consolidated Financial Statements included elsewhere herein. Except for the historical information contained herein, the discussions in this section contain forward-looking statements that involve risks and uncertainties. For example, the “Outlook” section below contains numerous forward-looking statements. Actual results could differ materially from those discussed below. See “Factors That May Affect Our Business and Future Results” in Part II, Item 1A “Risk Factors” in this quarterly report onForm 10-Q for a discussion of these risks and uncertainties. Unless the context otherwise requires, references to “we,” “our,” “us” and “the company” refer to AMIS Holdings, Inc. and consolidated subsidiaries; and references to “AMI Semiconductor” and “AMIS” refer to AMI Semiconductor, Inc., a wholly owned subsidiary of the company.
Overview
We are a leader in the design and manufacture of customer specific integrated analog mixed signal semiconductor products. We focus on the automotive, medical and industrial markets, which have many products with significant real world, or analog, interface requirements. We have organized our business into two operating segments, integrated mixed signal products and structured digital products, through which we serve our target automotive, medical and industrial markets. Our target markets accounted for 65% of total revenues in the first quarter of 2006. Integrated mixed signal products combine analog and digital functions on a single chip to form a customer defined system-level solution. Structured digital products, which involve the conversion of higher cost programmable digital logic integrated circuits into lower cost digital custom integrated circuits, provide us with growth opportunities and digital design expertise, which we use to support the design of system solutions for customers in our target markets.
When evaluating our business, we generally look at financial measures such as revenue, gross margins and operating margins. We also use internal tracking measures, such as projected three-year revenue from design wins and the capacity utilization of our fabrication facilities. Design win activity has been strong so far in 2006. Capacity utilization was 73% in the first quarter of 2006, up 2% sequentially. Capacity utilization is a measure of the degree to which our manufacturing assets are being used and, correspondingly, our ability to absorb our fixed manufacturing costs into inventory. Our gross margins could be negatively affected in the future if capacity utilization declines. Other key metrics we use to analyze our business include days sales outstanding (DSO) and days of inventory. DSO was 67 days in the first quarter of 2006, up 2 days sequentially. Days of inventory increased to 95 in the first quarter of 2006 from 81 days in the fourth quarter 2005, due to inefficiencies in our test operation and increased assembly cycle times.
On September 9, 2005, we completed the purchase of substantially all of the assets and certain liabilities of the semiconductor business of Flextronics International USA Inc. (the “Flextronics Semiconductor Business”) for approximately $138.5 million in cash plus other liabilities (the “Flextronics acquisition”). The Flextronics Semiconductor Business specializes in custom mixed-signal products, imaging sensors and digital application specific integrated circuits, including field programmable gate array conversion products. Results of operations for the first three months of 2006 include this business.
Results of Operations
Three -month period ended April 1, 2006 compared to the three -month period ended April 2, 2005
Revenue
Revenue in the first quarter of 2006 increased 20% to $138.6 million, from $115.9 million in the first quarter of 2005. The increase in revenue was due to the acquisition of Flextronics, which accounted for approximately $22.9 million of revenue in the first quarter of 2006. From a market standpoint, the increase was driven by higher revenues in the industrial, communications, and computing markets.
Integrated mixed signal revenue for the first quarter of 2006 increased 17% to $105.5 million, from $90.2 million in the first quarter of 2005 driven by higher revenues in the industrial and computing
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markets. The first quarter of 2006 includes incremental revenues of $17.8 from the Flextronics acquisition. During the first quarter of 2006, integrated mixed signal saw a decrease in average selling prices and an increase in unit volume sold.
Structured digital products revenue in the first quarter of 2006 increased 29% to $33.1 million, from $25.7 million in the first quarter of 2005, driven by higher revenue in the communications and industrial markets. The increase also includes incremental revenues of $5.1 million from the Flextronics acquisition. For the first quarter of 2006, this segment saw a decrease in average selling prices, but an increase in unit volume sold.
The following table represents our regional revenue:
| | | | | | | | |
| | Three Months Ended |
| | April 1, 2006 | | April 2, 2005 |
| | |
North America | | | 40.1 | % | | | 41.3 | % |
Europe | | | 35.9 | % | | | 43.7 | % |
Asia | | | 24.0 | % | | | 15.0 | % |
| | |
| | | 100.0 | % | | | 100.0 | % |
| | |
Gross Profit
Cost of revenue consists primarily of purchased materials, labor and overhead (including depreciation) associated with the design and manufacture of products sold. Costs related to non-recurring engineering fees are included in cost of revenue to the extent that they are reimbursed by our customers under a development arrangement. Costs associated with unfunded non-recurring engineering are classified as research and development because we typically retain ownership of the proprietary rights to intellectual property that has been developed in connection with non-recurring engineering work. Gross profit was $63.0 million, or 45.5% of revenue, in the first quarter of 2006, compared to $53.8 million, or 46.4% of revenue, in the first quarter of 2005. The decrease in gross profit margin was due primarily to inefficiencies in our test operations resulting from the recently completed relocation to a new facility in the Philippines, as well as higher subcontract assembly costs.
Operating Expenses
The Company began expensing share-based compensation with the adoption of SFAS 123(R) in the first quarter of 2006. As shown in the table below, share-based compensation expense affected several operating expense line items (in millions).
| | | | |
| | Three months ended |
Operating Expense | | April 1, 2006 |
|
Research and Development | | $ | 0.8 | |
General and Administrative | | $ | 0.8 | |
Sales and Marketing | | $ | 0.2 | |
Research and development expenses consist primarily of activities related to process engineering, cost of design tools, investments in development libraries, technology license agreements and product development. Research and development expenses were $24.1 million, or 17.4% of revenue, in the first quarter of 2006, compared to $21.0 million, or 18.1% of revenue, in the first quarter of 2005. The increase in research and development expense was due primarily to the incremental expense from the Flextronics acquisition and share-based compensation expense.
Marketing and selling expenses consist primarily of commissions to sales representatives, salaries and commissions of sales and marketing personnel and advertising and communication costs. Marketing and selling expenses increased to $11.3 million, or 8.2% of revenue, in the first quarter of 2006, respectively, compared to $9.7 million, or 8.4% of revenue, in the first quarter of 2005. This increase was primarily due to incremental expense from the Flextronics acquisition, increased incentive accruals, and share-based compensation expense.
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General and administrative expenses consist primarily of salaries of our administrative staff, professional fees related to audit and tax services and advisory fees for various consulting projects. General and administrative expenses increased to $8.5 million, or 6.1% of revenue, in the first quarter of 2006, respectively, compared to $6.5 million, or 5.6% of revenue, in the first quarter of 2005. This increase was primarily due to increased bad debt reserves, increased incentive plan accruals, share-based compensation expense and incremental expense from the Flextronics acquisition.
Amortization of acquisition-related intangible assets increased to $4.1 million in the first quarter of 2006, compared with $1.2 million in the first quarter of 2005. This increase was due to higher amortization expense related to intangible assets associated with the Flextronics acquisition.
We recorded $2.1 million in restructuring charges in the first quarter of 2006 compared to $0.3 million in the first quarter of 2005. The amounts charged in the first quarter of 2006 relate to our 2006 restructuring plan, the consolidation of our Fab 1 into our Fab 2 facility in Belgium and the relocation of our Philippines facility, combined with the transfer of our wafer sort operations in the United States and Belgium to our new facility in the Philippines. The amount in the first quarter of 2005 includes charges for employee severance and other items as a result of our restructuring program announced in the fourth quarter of 2004. The 2005 program included headcount reductions related to the consolidation of our sort operations in the United States and Belgium to the Philippines, as well as other reductions in force resulting from cost containment measures.
Operating Income
Operating income decreased to $12.9 million, or 9.3% of revenue, in the first quarter of 2006, compared with $15.1 million, or 13.0% of revenue, in the first quarter of 2005. Operating income in the first quarter of 2006 is affected by $1.8 million of share-based compensation expense, which was not recorded in the first quarter of 2005. Share-based compensation expense is not allocated to our reportable segments. Following is a discussion of operating income by segment.
Integrated mixed signal products operating income was $10.4 million, or 9.9% of segment revenue, in the first quarter of 2006, compared to $9.2 million, or 10.2% of segment revenue, in the first quarter of 2005. This increase was primarily attributable to the operating income generated by Flextronics’ mixed signal products.
Structured digital products operating income was $6.4 million or 19.3% of segment revenue in the first quarter of 2006 compared to $6.2 million or 24.1% of segment revenue in the first quarter of 2005. The increase in operating income in the first quarter of 2006 compared to the first quarter of 2005 is primarily due to operating income generated by Flextronics’ digital products. This increase was partially offset by lower gross margins due to increased manufacturing costs and an unfavorable product mix.
Net Interest Expense
Net interest expense for the first quarter of 2006 decreased to $4.3 million, compared with $4.6 million for the first quarter of 2005. The lower net interest expense amounts were primarily attributable to the tender offer and redemption of our 103/4% senior subordinated notes during the first quarter of 2005, partially offset by the increased interest expense associated with the addition of $110.0 million to our term loan in September 2005 in connection with the Flextronics acquisition, and higher interest rates.
Other Income (Expense)
Other income was $0.1 million in the first quarter of 2006, compared to $34.8 million of expense in the first quarter of 2005. Other expense in 2005 included a charge of $28.0 million associated with the tender offer and redemption of our 103/4% senior subordinated notes and a charge of $6.7 million for the write-off of deferred financing and other costs associated with our prior senior credit facility and senior subordinated notes.
Income Taxes
Income tax expense was $0.3 million in the first quarter of 2006, compared with an income tax benefit of $13.2 million in the first quarter of 2005. The effective tax rate was 3.4% in the first quarter of 2006.
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The effective tax rate for the first quarter of 2005 was not a meaningful number due to a large loss in the U.S. related to our debt refinancing activities in the first quarter, while income was recorded in jurisdictions with lower statutory tax rates. The effective tax rate in the first quarter of 2006 was unusually low due, in part, to a high proportion of income in low-tax jurisdictions and a reduction in our valuation allowance for deferred tax assets.
We have reduced our deferred tax assets through the use of a valuation allowance to amounts that are more likely than not to be realized. Based on projections of taxable income for the remainder of 2006 and future periods, we reversed approximately $1.6 million during the first quarter of 2006. We will continue to evaluate the need to increase or decrease the valuation allowance on our deferred tax assets based upon the anticipated pre-tax operating results of future periods.
Liquidity and Capital Resources
Our principal cash requirements are to fund working capital needs, meet required debt payments, including debt service payments on our senior credit facilities, complete planned maintenance of equipment and equip our fabrication facilities. We anticipate that cash flow from operations, together with available borrowings under our revolving credit facility, will be sufficient to meet working capital needs, interest payment requirements on our debt obligations and capital expenditures for at least the next twelve months. Although we believe these resources may also meet our liquidity needs beyond that period, the adequacy of these resources will depend on our growth, semiconductor industry conditions and the capital expenditures necessary to support capacity and technology improvements.
Our senior credit facilities consist of a $320.0 million senior secured term loan and a $90.0 million revolving credit facility, of which $0.3 million was allocated to a letter of credit as of April 1, 2006. The term loan requires principal payments of $0.8 million, together with accrued interest, on the last day of March, June, September and December of each year, with the balance due on April 1, 2012. The remaining balance of the term loan was $317.1 million as of April 1, 2006. The interest rate on the senior secured term loan on April 1, 2006 was 6.3%. The revolving credit facility ($40.0 million of which may be in the form of letters of credit) is available for working capital and general corporate purposes.
The facilities require us to maintain a consolidated interest coverage ratio and a maximum leverage ratio and contains certain other nonfinancial covenants, all as defined within the credit agreement. The facilities also generally restrict payment of dividends to parties outside of the consolidated entity. We were in compliance with these covenants as of April 1, 2006. We anticipate continuing to be in compliance with these covenants in the remaining quarters of 2006.
We generated $10.1 million in cash from operating activities in the first quarter of 2006, compared to using $16.5 million in cash from operating activities in the first quarter of 2005. This increase in operating cash flow was primarily due to increased net income in the first quarter of 2006, due in part to costs associated with our debt refinancing in the first quarter of 2005, which did not recur in the first quarter of 2006, partially offset by an increase in cash used for working capital.
Other significant sources and uses of cash can be divided into investing activities and financing activities. During the first quarter of 2006 and 2005, we invested in capital equipment in the amounts of $7.8 million and $3.7 million, respectively. See “Capital Expenditures” below.
During the first quarter of 2006, we generated net cash from financing activities of $1.1 million, due primarily to the issuance of common stock upon exercise of stock options. During the first quarter of 2005, we used $44.4 million net cash to pay down debt as a result of the tender offer and redemption of our 103/4% senior subordinated notes and the refinancing of our senior credit facilities.
Capital Expenditures
During the first quarter of 2006, we spent $7.8 million for capital expenditures, compared with $3.7 million in the first quarter of 2005. Capital expenditures for the first quarter of 2006 focused on renovating Fab 2 in Belgium to compensate for the closure of Fab 1. We are still incurring expenditures pertaining to our test operations in the Philippines. Other capital expenditures are principally attributed to activities related to the Flextronics acquisition (i.e., building renovations and purchase of testers). Total capital
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expenditures for 2006 are expected to be approximately eight percent of revenue for the year. Our annual capital expenditures are limited by the terms of the senior credit facilities. We believe we have adequate capacity under the senior credit facilities to make planned capital expenditures.
Critical Accounting Policies
The preparation of our financial statements in conformity with U.S. generally accepted accounting principles requires our management to make estimates and judgments that affect our reported amounts of assets and liabilities, revenue and expenses and related disclosures. We have identified revenue recognition, inventories, property, plant and equipment, intangible assets, goodwill, income taxes and stock options as areas involving critical accounting policies and the most significant judgments and estimates.
We evaluate our estimates and judgments on an ongoing basis. We base our estimates on historical experience and on assumptions that we believe to be reasonable under the circumstances. Our experience and assumptions form the basis for our judgments about the carrying value of assets and liabilities that are not readily apparent from other sources. Actual results may vary from what we anticipate and different assumptions or estimates about the future could change our reported results. We believe the following accounting policies are the most critical to us, in that they are important to the portrayal of our financial statements and they require the most difficult, subjective or complex judgments in the preparation of our financial statements.
Revenue Recognition
Several criteria must be met before we can recognize revenue from our products and revenue relating to engineering design and product development. We must apply our judgment in determining when revenue recognition criteria are met.
We recognize revenue from products sold directly to end customers when persuasive evidence of an arrangement exists, the price is fixed and determinable, delivery is fulfilled and collectibility is reasonably assured. In certain situations, we ship products through freight forwarders. In most cases, revenue is recognized when the product is delivered to the customer’s carrier, regardless of the terms and conditions of sale. The only exception is where title does not pass until the product is received by the customer. In that case, revenue is recognized upon receipt by the customer. Estimates of product returns and allowances, based on actual historical experience and our knowledge of potential issues, are recorded at the time revenue is recognized and are deducted from revenue.
Revenue from contracts to perform engineering design and product development is recognized as milestones are achieved, which approximates the percentage-of-completion method. Costs associated with such contracts are expensed as incurred, except as discussed below with regard to loss accruals recorded. Revenues under contracts acquired as part of the Flextronics acquisition are recorded using the completed contract method. This method is consistently applied to each contract and revenue is recognized accordingly when the item enters production or when the contract is complete.
For contracts that are recognized as milestones are achieved, a typical milestone billing structure is 40% at the start of the project, 40% at the creation of the reticle set and 20% upon delivery of the prototypes. Since up to 40% of revenue is billed and recognized at the start of the design development work and, therefore, could result in the acceleration of revenue recognition, we analyze those billings and the status of in-process design development projects at the end of each reporting period in order to determine that the milestone billings approximate percentage-of-completion on an aggregate basis. We compare each project’s stage with the total level of effort required to complete the project, which we believe is representative of the cost-to-cost method of determining percentage-of-completion. Based on this analysis, the relatively short-term nature of our design development process and the billing and recognition of 20% of the project revenue after design development work is complete (which effectively defers 20% of the revenue recognition to the end of the contract), we believe our milestone method approximates the percentage-of-completion method in all material respects.
Our engineering design and product development contracts generally involve pre-determined amounts of revenue. We review each contract that is still in process at the end of each reporting period and estimate the cost of each activity yet to be performed under that contract. This cost determination involves our judgment and the uncertainties inherent in the design and development of integrated circuits. If we
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determine that our costs associated with a particular development contract exceed the revenue associated with such contract, we estimate the amount of the loss and establish a corresponding reserve.
Inventories
We generally initiate production of a majority of our semiconductors once we have received an order from a customer. Based on forecasted demand from specific customers or operational activities, we may build up inventories of finished goods in anticipation of subsequent purchase orders. We purchase and maintain raw materials at sufficient levels to meet lead times based on forecasted demand. If forecasted demand exceeds actual demand, we may need to provide an allowance for excess or obsolete quantities. We provide an allowance for inventories that are in excess of one year of forecasted demand. Forecasted demand is determined based on multiple factors including: historical sales or inventory usage, expected future sales, other projections or the nature of the inventories. We also review other inventories for indicators of impairment and provide an allowance as deemed necessary. We also provide an allowance for obsolete inventory, which is written off at the time of disposal.
We state inventories at the lower of cost (using the first-in, first-out method) or market. The Company determines the cost of inventory by adding an amount representative of manufacturing costs plus a burden rate for general manufacturing overhead to the inventory at major steps in the manufacturing process.
Property, Plant and Equipment and Intangible Assets
We regularly evaluate the carrying amounts of long-lived assets, including property, plant and equipment and intangible assets, as well as the related amortization periods, to determine whether adjustments to these amounts or to the useful lives are required based on current circumstances or events. The evaluation, which involves significant management judgment, is based on various analyses including cash flow and profitability projections. To the extent such projections indicate that future undiscounted cash flows are not sufficient to recover the carrying amounts of the related long-lived assets, the carrying amount of the underlying assets will be reduced, with the reduction charged to expense so that the carrying amount is equal to fair value, primarily determined based on future discounted cash flows. To the extent such evaluation indicates that the useful lives of property, plant and equipment are different than originally estimated, the amount of future depreciation expense is modified such that the remaining net book value is depreciated over the revised remaining useful life.
Goodwill
Under the guidelines of Statement of Financial Accounting Standards (SFAS) No. 142, “Goodwill and Other Intangible Assets,” we assess goodwill at least annually for impairment using fair value measurement techniques. Specifically, goodwill impairment is determined using a two-step process. The first step is to identify potential impairment by comparing the fair value of a reporting unit to which the goodwill is assigned with the unit’s net book value (or carrying amount), including goodwill. If the fair value of the reporting unit exceeds its carrying amount, there is no deemed impairment of goodwill and the second step of the impairment test is unnecessary. However, if the carrying amount of the reporting unit exceeds its fair value, the second step of the goodwill impairment test is performed to measure the amount of goodwill impairment loss, if any. The second step compares the implied fair value of the reporting unit’s goodwill with the carrying amount of that goodwill. If the carrying amount of the reporting unit’s goodwill exceeds the implied fair value of that goodwill, an impairment loss is recognized in an amount equal to that excess. The implied fair value of goodwill is determined in the same manner as the amount of goodwill recognized in a business combination. That is, the fair value of the reporting unit is allocated to all of the assets and liabilities of that unit (including any unrecognized intangible assets) as if the reporting unit had been acquired in a business combination and the fair value of the reporting unit was the purchase price paid to acquire the reporting unit. We annually test our goodwill for impairment during the fourth quarter. Since the adoption of SFAS No. 142 in 2002, our testing has not indicated any impairment.
Determining the fair value of a reporting unit under the first step of the goodwill impairment test and determining the fair value of individual assets and liabilities of a reporting unit (including unrecognized intangible assets) under the second step of the goodwill impairment test is judgmental in nature and often involves the use of significant estimates and assumptions. These estimates and assumptions could have a significant impact on whether an impairment charge is recognized, and on the magnitude of any such impairment charge. To assist in the process of determining goodwill impairment, we may obtain appraisals
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from independent valuation firms. In addition to the use of independent valuation firms, we perform internal valuation analyses and consider other market information that is publicly available. Estimates of fair value are primarily determined using discounted cash flows and market comparisons of recent transactions. These approaches use significant estimates and assumptions including the amount and timing of projected future cash flows, discount rates reflecting the risk inherent in the future cash flows, perpetual growth rates, determination of appropriate market comparables and the determination of whether a premium or discount should be applied to these comparables.
Income Taxes
Income taxes are recorded based on the liability method, which requires recognition of deferred tax assets and liabilities based on differences between the financial reporting and tax bases of assets and liabilities measured using enacted tax rates and laws that are expected to be in effect when the differences are expected to reverse. A valuation allowance is recorded to reduce our deferred tax asset to an amount we determine is more likely than not to be realized based on our analyses of past operating results, future reversals of existing taxable temporary differences and projected taxable income, including tax strategies available to generate future taxable income. Our analysis of future taxable income is subject to a wide range of variables, many of which involve estimates, and therefore our deferred tax asset may not be ultimately realized. Utilization of our net operating loss carryforwards may be subject to an annual limitation under the “change of ownership” provisions of the Internal Revenue Code.
Stock Options
As described in Note 1 to the unaudited condensed consolidated financial statements, we adopted Statement of Financial Accounting Standards (SFAS) No. 123 (revised 2004) on January 1, 2006. SFAS 123(R) requires all share-based payments to employees, including grants of employee stock options, to be recognized in the financial statements based on their fair values. This statement revises SFAS 123, and supersedes Accounting Principles Board (APB) Opinion 25. We adopted SFAS 123(R) using the modified prospective transition method and therefore, our consolidated financial statements for prior periods have not been restated to reflect, and do not include, the effect of SFAS 123(R).
Share-based compensation expense that was recorded in the first quarter of 2006 includes the compensation expense for the share-based payments granted in the current quarter, as well as for the share-based payment awards granted prior to, but not yet vested as of January 1, 2006, based on the grant date fair value estimated in accordance with the pro forma provisions of SFAS 123. The Black-Scholes-Merton valuation model was previously used for our pro forma information required under SFAS 123 and will continue to be used to value any share-based compensation under SFAS 123(R). The compensation cost related to the Company’s stock option plan is amortized using the straight-line method that is adjusted for subsequent changes in estimated forfeitures. In accordance with SFAS 123(R), any cash flows resulting from the tax benefits for tax deductions in excess of the compensation expense recorded for those options (excess tax benefits) will be classified as financing cash flows. There were no tax benefits recognized during the first quarter of 2006 as a result of our net operating loss carryforwards.
As a result of adopting SFAS 123(R), our income before income taxes and net income for the three months ended April 1, 2006, are $1.8 million and $1.2 million lower, respectively, than if we had continued to account for share-based compensation under APB 25. Basic and diluted earnings per share would have both been $0.11, respectively, if we had not adopted SFAS 123(R), compared to reported basic and diluted earnings per share of $0.10 and $0.09, respectively. To reduce future compensation expense associated with our equity compensation program, the Compensation Committee of our Board of Directors is considering granting performance shares in the future and granting fewer stock options in 2006 and beyond.
Prior to the adoption of SFAS 123(R), we elected to follow the intrinsic value-based method prescribed by APB 25, and related interpretations in accounting for employee stock. We did not record any compensation expense for stock options we granted to our employees where the exercise price equaled the fair market value of the stock on the date of grant and the exercise price, number of shares eligible for issuance under the options and vesting period are fixed. Deferred share-based compensation was recorded when stock options were granted to employees at exercise prices less than the estimated fair value of the underlying common stock on the grant date. Historically, we complied with the disclosure requirements of
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SFAS No. 123 and SFAS No. 148, which required that we disclose our pro forma net income or loss and net income or loss per common share as if we had expensed the fair value of the options in determining net income or loss. In calculating such fair value, there are certain assumptions that we used, and will continue to use, as disclosed in our unaudited condensed consolidated financial statements.
Recent Accounting Pronouncements
On February 16, 2006, the Financial Accounting Standards Board (FASB) issued SFAS 155, “Accounting for Certain Hybrid Instruments,” which amends SFAS 133, “Accounting for Derivative Instruments and Hedging Activities,” and SFAS 140, “Accounting for Transfers and Servicing of Financial Assets and Extinguishments of Liabilities.” SFAS 155 allows financial instruments that have embedded derivatives to be accounted for as a whole (eliminating the need to bifurcate the derivative from its host) if the holder elects to account for the whole instrument on a fair value basis. SFAS 155 also clarifies and amends certain other provisions of SFAS 133 and SFAS 140. This statement is effective for all financial instruments acquired or issued in fiscal years beginning after September 15, 2006. We do not expect our adoption of this new standard to have a material impact on our financial position, results of operations or cash flows.
Contractual Obligations and Contingent Liabilities and Commitments
As of April 1, 2006, other than a $0.3 million letter of credit, operating leases for certain equipment and real estate, purchase agreements for certain chemicals, raw materials and services at fixed prices or similar instruments, we have no off-balance sheet transactions and we are not a guarantor of any other entities’ debt or other financial obligations. There were no significant changes to our contractual obligations and contingent liabilities and commitments during the first quarter of 2006 from those disclosed in our Annual Report on Form 10-K for the year ended December 31, 2005.
Outlook
We expect second quarter 2006 revenue to increase 4% as compared to first quarter 2006. We anticipate second quarter 2006 gross margins to be between 44% and 45%. We expect operating margin, excluding anticipated restructuring charges and amortization of acquisition-related intangible assets of approximately $6.6 million to $7.1 million in the aggregate million, and share-based compensation expense of approximately 1.5% of revenues, to be between 14.5% and 15%. Depreciation and amortization is expected to be about $15.0 million in the second quarter of 2006.
We base this outlook on our review of industry conditions, historical trends, estimates we make based on information from customers and other factors and information. Should industry conditions, customer demand or other factors change, as often happens in our industry, our results could differ materially from those referenced in this outlook.
Item 3: Quantitative and Qualitative Disclosures About Market Risk
Market risk represents the risk of changes in value of a financial instrument, derivative or non-derivative, caused by fluctuations in interest rates, foreign exchange rates and equity prices. Changes in these factors could cause fluctuations in the results of our operations and cash flows. In the ordinary course of business, we are exposed to foreign currency and interest rate risks. These risks primarily relate to the sale of products and services to foreign customers and changes in interest rates on our long-term debt.
We have foreign currency exposure related to our operations in Belgium as well as other foreign locations. This foreign currency exposure, primarily related to Euro denominated instruments, is due to potential fluctuations in our annual sales and operating costs denominated in foreign currencies as well as exposure arising from the translation or remeasurement of our foreign subsidiaries’ financial statements into U.S. dollars. For example, a substantial portion of our annual sales and operating costs are denominated in Euros and we have exposure related to sales and operating costs increasing or decreasing based on changes in Euro currency exchange rates. We have attempted to mitigate the impact of this exchange rate risk by utilizing financial instruments, including derivative transactions pursuant to our policies. During March 2006, we entered into a foreign exchange collar contract, which ensures conversion of €1.8 million in the
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second quarter of 2006 at a rate of no less than $1.174 and no more than $1.237 per €1. As of April 1, 2006, €0.6 million of the contract had expired.
We also have foreign currency exposure arising from the translation or remeasurement of our foreign subsidiaries’ financial statements into U.S. dollars. The primary currencies to which we are exposed to fluctuations include the Euro, the Japanese Yen and the Philippine Peso. If the U.S. dollar increases in value against these foreign currencies, the value in U.S. dollars of the assets and liabilities originally recorded in these foreign currencies will decrease. Conversely, if the U.S. dollar decreases in value against these foreign currencies, the value in U.S. dollars of the assets and liabilities originally recorded in these foreign currencies will increase. Thus, increases and decreases in the value of the U.S. dollar relative to these foreign currencies have a direct effect on the value in U.S. dollars of our foreign currency denominated assets and liabilities, even if the value of these items has not changed in their original currency. As of April 1, 2006, approximately 68% of our consolidated net assets were attributable to subsidiaries that prepare their financial statements in foreign currencies. As such, a 10% change in the U.S. dollar exchange rates in effect as of April 1, 2006, would cause a change in consolidated net assets of approximately $15.4 million, primarily due to Euro denominated exposures. We have attempted to mitigate the impact of this exchange rate risk by utilizing financial instruments, including derivative transactions pursuant to our policies. On March 31, 2006, AMI Semiconductor, Inc. entered into a foreign currency forward contract to sell €35.0 million on July 5, 2006 at a rate of $1.219817 per €1. At April 1, 2006, the existing forward contract to sell €30.0 million on April 4, 2006 at a rate of $1.18525 per €1was offset by a spot contract to buy €30.0 million at a rate of $1.2131 per €1. The net difference of the contracts, or $0.8 million, was recorded in other comprehensive income. This contract acts as a hedging instrument to limit the variability of the Euro cash balance, as valued in dollars, held by our European subsidiaries that use the Euro as their functional currency (see note 7 to our unaudited condensed consolidated financial statements contained elsewhere of this quarterly report). We enter into forward contracts throughout the quarter as necessary using contracts that have maturities that do not exceed 100 days. All derivative contracts we entered into are components of our hedging program and are entered into for the sole purpose of hedging an existing or anticipated currency exposure, not for speculation or trading purposes.
The fair value of our forward contracts is subject to change as a result of potential changes in market rates and prices. If the U.S. dollar were to strengthen or weaken by 10% against the foreign currencies that are hedged by our forward exchange contracts, the hypothetical value of the contracts would have increased or decreased by approximately $4.3 million at April 1, 2006. However, these forward exchange contracts are hedges and consequently any market value gains or losses arising from these foreign exchange contracts should be offset by foreign exchange losses or gains on the underlying net assets and liabilities. Calculations of the above effects assume that each rate changed in the same direction at the same time relative to the U.S. dollar. The calculations reflect only those differences resulting from mechanically replacing one exchange rate with another. They do not factor in any potential effects that changes in currency exchange rates may have on statement of operations translation, sales volume and prices and on local currency costs of production. As of April 1,2006, our analysis indicated that such market movements, given the offsetting foreign currency gains or losses on the underlying cash balances, would not have a material effect on our consolidated financial position, results of operations or cash flows.
Factors that could affect the effectiveness of our hedging programs include volatility of the currency and interest rate markets, availability of hedging instruments and the our ability to accurately project sales, expenses and cash balances. Actual gains and losses in the future may differ materially from the our analysis depending on changes in the timing and amount of interest rate and foreign exchange rate movements and our actual exposures and hedges.
Our exposure to interest rate risk consists of floating rate debt based on the London Interbank Offered Rate (LIBOR) plus an adjustable margin under our credit agreement. A change of 10% in the interest rate would cause a change of approximately $1.9 million in interest expense. We are also subject to interest rate risks on our current cash and cash equivalent balances. For example, if the interest rate on our interest bearing investments were to change 1% (100 basis points), interest income would have hypothetically increased or decreased by $0.9 million during the first quarter of 2006. This hypothetical analysis does not take into consideration the effects of the economic conditions that would give rise to such an interest rate change or our potential response to such hypothetical conditions. Cash and cash equivalents include all
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marketable securities purchased with maturities of three or fewer months. Cash equivalents at April 1, 2006 and April 2, 2005, consisted primarily of investments in money market funds and U.S. agencies.
Item 4: Controls and Procedures
Our Chief Executive Officer and Chief Financial Officer have evaluated the effectiveness of our disclosure controls and procedures as of April 1, 2006. Our Chief Executive Officer and Chief Financial Officer have concluded that our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the securities Exchange Act of 1934, as amended) were effective to ensure that information required to be disclosed in the reports that we file or submit under the Exchange Act is accumulated and communicated to our management, including our Chief Executive Officer and Chief Financial Officer, to allow timely decisions regarding required disclosure.
Our disclosure controls and procedures are designed to provide reasonable assurance of achieving their objectives. However, our management, including our Chief Executive Officer and Chief Financial Officer, does not expect that our disclosure controls and procedures will prevent all error and all fraud. A control system, no matter how well conceived and operated, can provide only reasonable, not absolute, assurance that the objectives of the control system are met. Further, the design of a control system must reflect the fact that there are resource constraints, and the benefits of controls must be considered relative to their costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of fraud, if any, have been detected.
Changes in Internal Control
As reported in our Quarterly Report on Form 10-Q for the quarter ended October 1, 2005 and in our Annual Report on Form 10-K for the year ended December 31, 2005, we determined a material weakness in internal control over financial reporting existed relating to our ability to recognize revenue in the proper period. We use a freight forwarder as our agent in the United States for shipments arriving from our overseas facilities to be distributed to our customers in the United States. In the quarter ended October 1, 2005, a number of shipments from our overseas facilities were delivered to our freight forwarder at the very end of the fiscal quarter. We arranged for the shipments to be picked up from the freight forwarder before the fiscal quarter-end. The terms and conditions governing the shipments in question required delivery to the customers’ carriers in order for delivery to be completed. It was discovered that the products had not been effectively delivered to the customers’ carriers by the end of the fiscal quarter. As a result, we determined that the revenue associated with these shipments needed to be reversed and recognized in the subsequent quarter. Had this material weakness in our internal control over financial reporting not been identified prior to the reporting date of the Quarterly Report on Form 10-Q for the third quarter of 2005, our revenue and net income would have been overstated by $2.4 million and $1.0 million, respectively. This revenue was properly recognized in the fourth quarter of 2005. Our previously filed financial statements for the first and second fiscal quarters of 2005 were also affected by this material weakness in internal control over financial reporting, however the effect was immaterial for those periods. The prior fiscal year results were not affected by this issue.
Corrective actions were put in place in the fourth quarter of 2005, including:
• Updating our terms and conditions of sale, except where stated by contract, to the Inco delivery term, ExWorks, for delivery and specified that title and risk of loss passed to the buyer when the goods were made available for pickup by the buyer, or the buyer’s carrier for pickup at the location specified by the seller.
• Sending notification to our customers of the change in our terms and conditions of sale.
• Providing training on Incoterms (worldwide standard delivery terms) for certain customer service, logistics and finance personnel.
• Implementing stricter quarter-end cut-off procedures and more detailed revenue recognition process documentation.
In the fourth quarter of 2005, pursuant to these terms and conditions, we recognized revenue on shipments that were made available to the buyer but not picked up by the buyer or the buyer’s carrier at our
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specified location. We subsequently determined that despite updating our terms and conditions of sale for ExWorks shipments, our controls and procedures were not sufficient to ensure that revenue was being recognized in the proper period under U.S. generally accepted accounting principles. We determined that product had to be picked up from our specified location by the buyer’s carrier at a minimum, except where the buyer has affirmatively agreed to our terms and conditions of sale, in order for revenue to be recognized. As a result, we determined that revenue recognized for shipments not picked up by the buyer’s carrier and where the customer did not affirmatively acknowledge our new terms and conditions, needed to be reversed. Had this material weakness in internal control over financial reporting not been identified prior to the reporting date of our Annual Report on Form 10-K, fourth quarter and full year 2005 revenues and net income would have been overstated by $1.8 million and $0.6 million, respectively. This revenue was recognized in the first quarter of 2006.
During the first quarter of 2006, we further changed our revenue recognition procedures and instituted additional controls so that at a minimum, shipments must be picked up by the buyer’s carrier in order for revenue to be recognized, even under ExWorks terms.
We tested the functioning of all controls around the recording of revenue in the proper period during each month of the first quarter of 2006 and determined they were operating effectively. As a result, we believe this material weakness in internal control over financial reporting has been effectively addressed. However, we will continue to monitor these new controls for the remainder of the year, and these new controls must still be audited for the year ended December 31, 2006.
There were no other changes in our internal control over financial reporting, other than described above, during the quarter ended April 1, 2006 that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
PART II: OTHER INFORMATION
Item 1: Legal Proceedings
From time to time we are a party to various litigation matters incidental to the conduct of our business. There is no pending or threatened legal proceeding to which we are a party that, in the opinion of management, is likely to have a material adverse effect on our future financial results or financial condition.
Item 1A: Risk Factors
Factors that May Affect our Business and Future Results
The risks and uncertainties described below are not the only ones we face. Additional risks and uncertainties not currently known to us or that we currently believe to be immaterial may also adversely affect our business.
We rely on packaging subcontractors, which reliance could have a material adverse effect on our results of operations and financial condition.
Most of our products are assembled in packages prior to shipment. The packaging of semiconductors is a complex process requiring, among other things, a high degree of technical skill and advanced equipment. We outsource our semiconductor packaging to subcontractors, most of which are located in Southeast Asia. In particular, we rely heavily on a single subcontractor for packaging. We depend on these subcontractors to package our devices with acceptable quality and yield levels. During the fourth quarter of 2005, our principal packaging subcontractor experienced capacity constraints, which impacted our ability to ship products to customers during the quarter and negatively affected our revenues. We have taken steps to attempt to guarantee capacity in the future, which caused us to incur additional costs in 2006 and which we will continue to incur through the remainder of 2006. Nevertheless, if our subcontractor experiences problems in packaging our semiconductor devices or experiences prolonged quality or yield problems or continued capacity constraints, our operating results would be adversely affected.
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Our success depends on efficient utilization of our manufacturing capacity, and a failure could have a material adverse effect on our results of operations and financial condition.
An important factor in our success is the extent to which we are able to utilize the available capacity in our fabrication and test facilities. Utilization rates can be negatively affected by periods of industry over- capacity, low levels of customer orders, operating inefficiencies, obsolescence, mechanical failures and disruption of operations due to expansion or relocation of operations and fire or other natural disasters. Because many of our costs are fixed, a reduction in capacity utilization, together with other factors such as yield and product mix, could adversely affect our operating results. The downturn in the semiconductor industry from 2000 to 2003 resulted in a decline in the capacity utilization at our wafer fabrication facilities. In addition, our capacity utilization for the second half of 2004 declined from the first half of 2004 and that trend continued through 2005. While we have seen a slight increase in capacity utilization in the first quarter of 2006, if this upward trend does not continue, or if we enter another downturn, our wafer fabrication capacity may be under-utilized and our inability to quickly reduce fixed costs, such as depreciation and other fixed operating expenses necessary to operate our wafer manufacturing facilities, would harm our operating results.
We could be adversely affected by manufacturing interruptions or reduced yields.
The fabrication of our integrated circuits is a highly complex and precise process, requiring production in a tightly controlled, clean room environment. Minute impurities, difficulties in the fabrication process, defects in the masks used to print circuits on a wafer or other factors can cause a substantial percentage of wafers to be rejected or numerous die on each wafer to be nonfunctional. We may experience problems in achieving acceptable yields in the manufacture of semiconductors, particularly in connection with the production of a new product, the adoption of a new manufacturing process or any expansion of our manufacturing capacity and related transitions. The interruption of manufacturing, including power interruptions, or the failure to achieve acceptable manufacturing yields at any of our wafer fabrication facilities, would adversely affect our business. In addition, we relocated our test operations to a new facility in the Philippines and relocated our sort operations in the United States and Belgium to this new facility as well. This project was completed during the first quarter of 2006. However, our current efficiency is far from optimum or at the level we have previously achieved. This move has been further complicated by assembly constraints, which in combination with inefficiencies in our test operation has resulted in extended lead times and increased inventories. We are also planning to close our 4-inch wafer fabrication facility in Oudenaarde, Belgium by the second quarter of 2007. If we experience delays or other technical or other problems during these moves, our costs, efficiencies and ability to deliver products to customers may be adversely affected and our results of operations could be adversely affected.
We may face product warranty or product liability claims that are disproportionately higher than the value of the products involved, which could have a material adverse effect on our results of operations and financial condition.
Our products are typically sold at prices that are significantly lower than the cost of the equipment or other goods in which they are incorporated. Although we maintain rigorous quality control systems, in the ordinary course of our business we receive warranty claims for some of these products that are defective or that do not perform to specifications. Since a defect or failure in our product could give rise to failures in the goods that incorporate them (and consequential claims for damages against our customers from their customers), we may face claims for damages that are disproportionate to the revenues and profits we receive from the products involved. See note 11 to our unaudited condensed consolidated financial statements for further discussion. In the fourth quarter of 2005, our gross margin was negatively impacted by approximately $3.7 million due to a charge taken in conjunction with ongoing discussions involving a previous quality issue with one of our customers. We reached an agreement with the customer to cover the return of parts in the recalled products for $5.0 million in cash, in exchange for a release for all past and future claims between the customer and us. We paid $1.3 million of this amount during the first quarter of 2006 and the balance was paid on April 3, 2006.
We attempt, through our standard terms and conditions of sale and other customer contracts, to limit our liability for defective products to obligations to replace the defective goods or refund the purchase price.
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Nevertheless, we have received claims in the past for other charges, such as for labor and other costs of replacing defective parts, lost profits and other damages. In addition, our ability to reduce such liabilities may be limited by the laws or the customary business practices of the countries where we do business. And, even in cases where we do not believe we have legal liability for such claims, we may choose to pay for them to retain a customer’s business or goodwill or to settle claims to avoid protracted litigation. Our results of operations and business could be adversely affected as a result of a significant quality or performance issue in our products if we are required or choose to pay for the damages that result.
The cyclical nature of the semiconductor industry may limit our ability to maintain or increase revenue and profit levels, which could have a material adverse effect on our results of operations and financial condition.
The semiconductor industry is cyclical and our ability to respond to downturns is limited. The semiconductor industry experienced the effects of a significant downturn that began in late 2000 and continued into 2003. Our business was affected by this downturn. During this downturn, our financial performance was negatively affected by various factors, including general reductions in inventory levels by customers and excess production capacity. In addition, our bookings and backlog decreased during the second half of 2004 and remained sluggish throughout 2005. This resulted in lower revenue in 2005 as compared to 2004. While bookings and backlog increased during the first quarter of 2006, we cannot predict whether this will continue or to what extent business conditions will change in the future. If the soft bookings environment returns, or business conditions change for the worse in the future, these events would materially adversely affect our results of operations and financial condition.
Due to our relatively fixed cost structure, our margins will be adversely affected if we experience a significant decline in customer orders.
We make significant decisions, including determining the levels of business that we will seek and accept, production schedules, component procurement commitments, personnel needs and other resource requirements, based on our estimates of customer requirements. The short-term nature of commitments by many of our customers and the possibility of rapid changes in demand for their products reduces our ability to accurately estimate future customer requirements. On occasion, customers may require rapid increases in production, which can challenge our resources, reduce margins or harm our relationships with our customers. We may not have sufficient capacity at any given time to meet our customers’ demands. Conversely, downturns in the semiconductor industry, such as the downturn that commenced late in 2000 and ended in 2003, can and have caused our customers to significantly reduce the amount of products ordered from us. In addition, we experienced a decrease in orders in the third and fourth quarters of 2004. Sluggish business conditions continued in 2005 due to general declines in the industry and an above average roll off of old products, particularly in the integrated mixed signal segment, that new product introductions failed to offset. Reductions in customer orders have caused our wafer fabrication capacity to be under-utilized. Because many of our costs and operating expenses are relatively fixed, a reduction in customer demand has an adverse effect on our gross margins and operating income. Reduction of customer demand also causes a decrease in our backlog. There is also a higher risk that our trade receivables will be uncollectible during industry downturns or downturns in the economy. Any one or more of these events could have a material adverse effect on our results of operations and financial condition. While orders increased in the first quarter of 2006, we cannot predict whether that increase will be sustained in the future quarters and if it is not, our margins could be adversely affected.
A significant portion of our revenue comes from a relatively limited number of customers and devices, the loss of which could adversely affect our results of operations and financial condition.
If we lose a major customer or if customers cease to place orders for our high volume devices, our financial results will be adversely affected. While we served more than 580 customers in the twelve-month period ending April 1, 2006, sales to our 20 largest customers represented 51.0% of our revenue during this period. The identities of our principal customers have varied from year to year and our principal customers may not continue to purchase products and services from us at current levels, or at all. In addition, while we sold over 2,525 different products in the twelve-month period ending April 1, 2006, the 110 top selling devices represented 50.1% of our revenue during this period. The devices generating the greatest revenue
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have varied from year to year and our customers may not continue to place orders for such devices from us at current levels, or at all. Significant reductions in sales to any of these customers, the loss of a major customer or the curtailment of orders for our high volume devices within a short period of time would adversely affect our business.
We may not be able to sell the inventories of products on hand, which could have a material adverse effect on our results of operations and financial condition.
In anticipation of the relocation of our test facilities in the Philippines, the consolidation of our sort facilities in Belgium and the United States into the new facility in the Philippines, and in preparation for the closure of our 4-inch wafer fabrication facility in Oudenaarde, Belgium, and for other reasons, we built up and may continue to build up inventories of certain products in an effort to mitigate or prevent any interruption of product deliveries to our customers. In many instances, we have manufactured these products without having first received orders for them from our customers. Because our products are typically designed for a specific customer and are not commodity products, if customers do not place orders for the products we have built, we may not be able to sell them and we may need to record reserves against the valuation of this inventory. If these events occur, it could have a material adverse effect on our results and financial condition.
We may need to incur impairment and other restructuring charges, which could materially affect our results of operations and financial conditions.
During industry downturns and for other reasons, we may need to record impairment or restructuring charges. We have incurred impairment or restructuring charges in each of the last three fiscal years. Most recently, we relocated our test operations to a new larger facility in the Philippines and transferred our wafer sort operations in Pocatello, Idaho and Oudenaarde, Belgium to that new facility. Total expenses to date related to this restructuring plan totaled approximately $8.7 million, as of April 1, 2006. In addition, on August 17, 2005, we announced a plan to close our 4-inch wafer fabrication facility in Oudenaarde, Belgium. The closure is expected to be completed by the second quarter of 2007. We expect this action to result in restructuring charges in the range of approximately $23.0 million to $28.0 million, of which approximately $1.6 million was recorded in the first quarter of 2006 and $6.6 million to date, with the remainder to be recorded in the rest of 2006 and the first quarter of 2007. In 2004, we eliminated approximately 110 employee positions, recording $7.9 million in related restructuring charges. In the future, we may need to record additional impairment charges or further restructure our business and incur additional restructuring charges, which could have a material adverse effect on our results of operations or financial condition, if they are large enough.
We depend on growth in the end markets that use our products, and a lack of growth in these markets could have a material adverse effect on our results of operations and financial condition.
Our continued success will depend in large part on the growth of various industries that use semiconductors, including our target automotive, medical and industrial markets, as well as the communications, military and computing markets, and on general economic growth. Factors affecting these markets as a whole could seriously harm our customers and, as a result, harm us. These factors include:
| • | | recessionary periods or periods of reduced growth in our customers’ markets; |
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| • | | the inability of our customers to adapt to rapidly changing technology and evolving industry standards; |
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| • | | the potential that our customers’ products may become obsolete or the failure of our customers’ products to gain widespread commercial acceptance; and |
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| • | | the possibility of reduced consumer demand for our customers’ products. |
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If we are unable to maintain the quality of our internal control over financial reporting, a weakness could materially and adversely affect our ability to provide timely and accurate information about our company, which could harm our reputation and share price.
In connection with the preparation of our financial statements and other reports for the year ended December 31, 2005, we identified a deficiency in our internal control over financial reporting relating to revenue recognition that we have concluded rose to the level of a “material weakness.” Our internal control over financial reporting was not designed to effectively identify when delivery of products to our customers had occurred and related revenue could accordingly be recognized. Had the errors related to this material weakness in our internal control over financial reporting not been identified during our year-end review procedures, our revenue and net income would have been overstated by $1.8 million and $0.6 million, respectively, for the year ended December 31, 2005. We believe we remediated this material weakness in the first quarter of 2006; however, these new controls must still be audited for the year ended December 31, 2006. We cannot be certain that other deficiencies will not arise or be identified or that we will be able to correct and maintain adequate controls over our financial processes and reporting in the future. Any failure to maintain adequate controls or to adequately implement required new or improved controls could harm our operating results or cause us to fail to meet our reporting obligations in a timely and accurate manner. Ineffective internal control over financial reporting could also cause investors to lose confidence in our reported financial information, which could adversely affect the trading price of our common stock.
Our disclosure controls and procedures are designed to provide reasonable assurance of achieving their objectives. However, our management, including our Chief Executive Officer and Chief Financial Officer, does not expect that our disclosure controls and procedures will prevent all error and all fraud. A control system, no matter how well conceived and operated, can provide only reasonable, not absolute, assurance that the objectives of the control system are met. Further, the design of a control system must reflect the fact that there are resource constraints, and the benefits of controls must be considered relative to their costs. Because of the inherent limitations in all control systems, no evaluation of controls can provide absolute assurance that all control issues and instances of fraud, if any, have been detected.
Our ability to compete successfully and achieve future growth will depend, in part, on our ability to protect our proprietary technology, as well as our ability to operate without infringing the proprietary rights of others, and our inability to do so could have a material adverse effect on our business.
As of April 1, 2006, we held 83 U.S. patents and 90 foreign patents. We also had over 100 patent applications in progress. At the end of 2006, approximately 7% of the patents we currently have in place will be expiring. We do not expect this to have a material impact on our results, as these technologies are not revenue producing and we will be able to continue using the technologies associated with these patents. We intend to continue to file patent applications when appropriate to protect our proprietary technologies. The process of seeking patent protection takes a long time and is expensive. We cannot assure you that patents will issue from pending or future applications or that, if patents issue, they will not be challenged, invalidated or circumvented, or that the rights granted under the patents will provide us with meaningful protection or any commercial advantage. In addition, we cannot assure you that other countries in which we market our services will protect our intellectual property rights to the same extent as the United States.
We also seek to protect our proprietary technologies, including technologies that may not be patented or patentable, by confidentiality agreements. We cannot assure you that these agreements will not be breached, that we will have adequate remedies for any breach.
Our ability to compete successfully depends on our ability to operate without infringing the proprietary rights of others. We have no means of knowing what patent applications have been filed in the United States until they are published. In January 2003, Ricoh Company, Ltd. filed in the U.S. District Court for the District of Delaware a complaint against us and other parties alleging infringement of a patent owned by Ricoh. The case was transferred to the U.S. District Court for the Northern District of Delaware in August 2003 and was subsequently transferred to the U.S. District Court for the Northern District of California. Ricoh is seeking an injunction and damages in an unspecified amount relating to such alleged infringement. The patents relate to certain methodologies for the automated design of custom semiconductors. Based on information available to us to date, our belief is that the asserted claims are
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without merit or, if meritorious, that we will be indemnified (with respect to damages) for these claims by Synopsys, Inc. and resolution of this matter will not have a material adverse effect on our future financial results or financial condition.
The semiconductor industry is characterized by frequent litigation regarding patent and other intellectual property rights. As is typical in the semiconductor industry, we have from time to time received communications from third parties asserting rights under patents that cover certain of our technologies and alleging infringement of certain intellectual property rights of others. We expect to receive similar communications in the future. In the event that any third party had a valid claim against us or our customers, we could be required to:
| • | | discontinue using certain process technologies which could cause us to stop manufacturing certain semiconductors; |
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| • | | pay substantial monetary damages; |
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| • | | seek to develop non-infringing technologies, which may not be feasible; or |
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| • | | seek to acquire licenses to the infringed technology which may not be available on commercially reasonable terms, if at all. |
In the event that any third party causes us or any of our customers to discontinue using certain process technologies, such an outcome could have an adverse effect on us as we would be required to design around such technologies, which could be costly and time consuming.
Litigation, which could result in substantial costs to us and diversion of our resources, may also be necessary to enforce our patents or other intellectual property rights or to defend us against claimed infringement of the rights of others. If we fail to obtain a necessary license or if litigation relating to patent infringement or any other intellectual property matter occurs, our business could be adversely affected.
Our industry is highly competitive, and a failure to successfully compete could have a material adverse effect on our results of operations and financial condition.
The semiconductor industry is highly competitive and includes hundreds of companies, a number of which have achieved substantial market share. Current and prospective customers for our custom products evaluate our capabilities against the merits of our direct competitors, as well as the merits of continuing to use standard or semi-standard products. Some of our competitors have substantially greater market share, manufacturing, financial, research and development and marketing resources than we do. We also compete with emerging companies that are attempting to sell their products in specialized markets. We expect to experience continuing competitive pressures in our markets from existing competitors and new entrants. Our ability to compete successfully depends on a number of other factors, including the following:
| • | | our ability to offer cost-effective products on a timely basis using our technologies; |
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| • | | our ability to accurately identify emerging technological trends and demand for product features and performance characteristics; |
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| • | | product introductions by our competitors; |
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| • | | our ability to adopt or adapt to emerging industry standards; |
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| • | | the number and nature of our competitors in a given market; and |
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| • | | general market and economic conditions. |
Many of these factors are outside of our control. In addition, in recent years, many participants in the industry have substantially expanded their manufacturing capacity. If overall demand for semiconductors should decrease, this increased capacity could result in substantial pricing pressure, which could adversely affect our operating results.
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We depend on successful technological advances for growth, and a lack of such advances could have a material adverse effect on our business.
Our industry is subject to rapid technological change as customers and competitors create new and innovative products and technologies. We may not be able to access leading edge process technologies or to license or otherwise obtain essential intellectual property required by our customers. If we are unable to continue manufacturing technologically advanced products on a cost-effective basis, our business would be adversely affected.
Our customers may cancel their orders, change production quantities or delay production, which could have a material adverse effect on our results of operations and financial condition.
We generally do not obtain firm, long-term purchase commitments from our customers. Customers may cancel their orders, change production quantities or delay production for a number of reasons. Cancellations, reductions or delays by a significant customer or by a group of customers, which we have experienced in the past as a result of soft business conditions, have adversely affected and may continue to adversely affect our results of operations. In addition, while we do not obtain long-term purchase commitments, we generally agree to the pricing of a particular product for the entire lifecycle of the product, which can extend over a number of years. If we underestimate our costs when determining the pricing, our margins and results of operations will be adversely affected.
We depend on our key personnel, and the loss of these personnel could have a material effect on our business.
Our success depends to a large extent upon the continued services of our president and chief executive officer, Christine King, and our other key executives, managers and skilled personnel, particularly our design engineers. In July 2005, we signed a new employment agreement with Ms. King that expires on December 31, 2008. Generally our employees are not bound by employment or non-competition agreements and we cannot assure you that we will retain our key executives and employees. We may or may not be able to continue to attract, retain and motivate qualified personnel necessary for our business. Loss of the services of, or failure to recruit, skilled personnel could be significantly detrimental to our product development programs or otherwise have a material adverse effect on our business.
We are dependent on successful outsourcing relationships, which dependence could have a material adverse effect on our results of operations and financial condition.
We have formed arrangements with other wafer fabrication foundries to supplement capacity and gain access to more advanced digital process technologies. If we experience problems with our foundry partners, we may face a shortage of finished products available for sale. We believe that in the future we will increasingly rely upon outsourced wafer manufacturing to supplement our capacity and technology. If any foundries with which we form an outsourcing arrangement, experience wafer yield problems or delivery delays, which are common in our industry, or are unable to produce silicon wafers that meet our specifications with acceptable yields, our operating results could be adversely affected.
We rely on test subcontractors, which reliance could have a material adverse effect on our results of operations and financial condition.
The testing of semiconductors is a complex process requiring, among other things, a high degree of technical skill and advanced equipment. We are increasing our outsourcing of semiconductor testing to subcontractors, most of which are located in Southeast Asia. In particular, we plan to rely heavily on a single subcontractor for this activity. If our subcontractors experience problems in testing our semiconductor devices, our operating results would be adversely affected.
We depend on successful parts and materials procurement for our manufacturing processes, which dependence could have a material adverse effect on our results of operations and financial condition.
We use a wide range of parts and materials in the production of our semiconductors, including silicon, processing chemicals, processing gases, precious metals and electronic and mechanical components. We
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procure materials and electronic and mechanical components from domestic and foreign sources and original equipment manufacturers. However, there is no assurance that, if we have difficulty in supply due to an unforeseen catastrophe, worldwide shortage or other reason, alternative suppliers will be available or that these suppliers will provide materials or electronic or mechanical components in a timely manner or on favorable terms. If we cannot obtain adequate materials in a timely manner or on favorable terms, our business and financial results would be adversely affected.
To service our consolidated indebtedness, we will require a significant amount of cash.
Our ability to generate cash depends on many factors beyond our control. Our ability to make payments on our consolidated indebtedness and to fund working capital requirements, capital expenditures and research and development efforts will depend on our ability to generate cash in the future. Our historical financial results have been, and we expect our future financial results will be, subject to substantial fluctuation based upon a wide variety of factors, many of which are not within our control. These factors include:
| • | | the cyclical nature of both the semiconductor industry and the markets for our products; |
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| • | | fluctuations in manufacturing yields; |
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| • | | the timing of introduction of new products; |
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| • | | the timing of customer orders; |
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| • | | changes in the mix of products sold and the end markets into which they are sold; |
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| • | | the extent of utilization of manufacturing capacity; |
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| • | | the length of the lifecycle of the semiconductors we are manufacturing; |
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| • | | availability of supplies and raw materials; |
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| • | | price competition and other competitive factors; and |
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| • | | work stoppages, especially at our fabs in Belgium. |
Unfavorable changes in any of these factors could harm our operating results and our ability to generate cash to service our indebtedness. If we are unable to service our debt using our operating cash flow, we will be required to pursue one or more alternative strategies, such as selling assets, refinancing or restructuring our indebtedness or selling equity securities, each of which could adversely affect the market price of our common stock. However, we cannot assure you that any alternative strategies will be feasible at the time or prove adequate. Also, certain of these strategies would require the consent of our senior secured lenders.
We may incur costs to engage in future acquisitions of companies or technologies and the anticipated benefits of those acquisitions may never be realized, which could have a material adverse effect on our results of operations and financial condition.
From time to time we have purchased other businesses or their assets. In November 2004 we acquired substantially all of the assets of Dspfactory Ltd. On September 9, 2005, we purchased substantially all of the assets and certain liabilities of the semiconductor business of Flextronics International USA Inc. for approximately $138.5 million in cash. On April 27, 2006, we announced our intention to enter into an agreement to purchase certain assets of Starkey Laboratories’ integrated circuit design center located in Colorado Springs, Colorado for $6.0 million in cash. These, as well as any future acquisitions, are accompanied by risks, including the following:
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| • | | potential inability to maximize our financial or strategic position, which could result in impairment charges if the acquired company or assets are later worth less than the amount paid for them in the acquisition; |
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| • | | difficulties in assimilating the operations and products of an acquired business or in realizing projected efficiencies, cost savings and revenue synergies; |
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| • | | entry into markets or countries in which we may have limited or no experience; |
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| • | | potential increases in our indebtedness and contingent liabilities and potential unknown liabilities associated with any such acquisition; |
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| • | | diversion of management’s attention due to transition or integration issues; |
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| • | | difficulties in managing multiple geographic locations; |
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| • | | cultural impediments that could prevent establishment of good employee relations, difficulties in retaining key personnel of the acquired business and potential litigation from terminated employees; and |
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| • | | difficulties in maintaining uniform standards, controls and procedures and information systems. |
We may in the future make additional acquisitions of complementary companies or technologies. We cannot guarantee that we will be able to successfully integrate any company or technologies that we might acquire in the future and our failure to do so could harm our business. The benefits of an acquisition may take considerable time to develop and we cannot guarantee that any acquisition will in fact produce the intended benefits.
In addition, our senior credit facilities may prohibit us from making acquisitions that we may otherwise wish to pursue.
We may need to raise additional capital that may not be available, which could have a material adverse effect on our results of operations and financial condition.
Semiconductor companies that maintain their own fabrication facilities have substantial capital requirements. We made capital expenditures of $7.8 million during the first quarter of 2006, $34.5 million in 2005 and $32.4 million in 2004. Capital expenditures for the first quarter of 2006 focused on renovating Fab 2 in Belgium to compensate for the closure of Fab 1. We are still incurring expenditures pertaining to our test operations in the Philippines being relocated to this new facility. Other capital spending is attributed to activities related to the Flextronics acquisition (i.e., building renovations and purchase of testers). In 2005, these expenditures were made in relation to the transfer of our wafer sort operations and the relocation of our test facility in the Philippines to a new location as well as for increases in our manufacturing capacity. In 2004, these expenditures were made to expand capacity in our eight-inch fabrication facility, replace equipment and expand our test and design capabilities. In the future, we intend to continue to make capital investments to support business growth and achieve manufacturing cost reductions and improved yields. The timing and amount of such capital requirements cannot be precisely determined at this time and will depend on a number of factors, including demand for products, product mix, changes in semiconductor industry conditions and competitive factors. We may seek additional financing to fund further expansion of our wafer fabrication capacity or to fund other projects. As of April 1, 2006, we had consolidated indebtedness of approximately $317.1 million. Because of this or other factors, additional financing may not be available when needed or, if available, may not be available on satisfactory terms. If we are unable to obtain additional financing, this could have a material adverse effect on our results of operations and financial condition.
Our substantial consolidated indebtedness could adversely affect our financial health.
AMI Semiconductor, Inc., our wholly owned subsidiary through which we conduct all our business operations, has a substantial amount of indebtedness that is guaranteed by us. We are a holding company with no business operations and no significant assets other than our ownership of AMI Semiconductor, Inc.’s capital stock. As of April 1, 2006, our consolidated indebtedness was approximately $317.1 million and our total consolidated debt as a percentage of total capitalization was 49%. Subject to the restrictions
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in the senior credit facilities, our subsidiaries and we may incur certain additional indebtedness from time to time.
Our substantial consolidated indebtedness could have important consequences. For example, our substantial indebtedness:
| • | | will require our operating subsidiaries to dedicate a substantial portion of cash flow from operations to payments in respect of indebtedness, thereby reducing the availability of cash flow to fund working capital, capital expenditures, research and development efforts and other general corporate purposes; |
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| • | | could increase the amount of our consolidated interest expense because some of our borrowings are at variable rates of interest, which, if interest rates increase, could result in higher interest expense; |
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| • | | will increase our vulnerability to adverse general economic or industry conditions; |
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| • | | could limit our flexibility in planning for, or reacting to, changes in our business or the industry in which we operate; |
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| • | | could restrict us from making strategic acquisitions, introducing new technologies or exploiting business opportunities; |
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| • | | could place us at a competitive disadvantage compared to our competitors that have less debt; and |
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| • | | could limit, along with the financial and other restrictive covenants in our indebtedness, among other things, our ability to borrow additional funds or dispose of assets. |
These factors could have a material adverse effect on our results of operations and financial condition.
Restrictions imposed by the senior credit facilities limit our ability to take certain actions.
Our senior credit facilities contain certain operating and financial restrictions and covenants and require us to maintain certain financial ratios, which become more restrictive over time. Our ability to comply with these ratios may be affected by events beyond our control. We cannot assure you that the operating and financial restrictions and covenants will not adversely affect our ability to finance our future operations or capital needs or engage in other business activities that may be in our interest. A breach of any of the covenants or our inability to comply with the required financial ratios could result in a default under our senior credit facilities. In the event of any default under the senior credit facilities, the lenders under our senior credit facilities will not be required to lend any additional amounts to us and could elect to declare all outstanding borrowings, together with accrued interest and other fees, to be due and payable, and require us to apply all of our available cash to repay these borrowings. If we are unable to repay any such borrowings when due, the lenders could proceed against their collateral, which consists of substantially all of our assets, including 65% of the outstanding stock of certain of our foreign subsidiaries. If the indebtedness under our senior credit facilities were to be accelerated, there can be no assurance that our assets would be sufficient to repay such indebtedness in full.
In addition, we may be required to seek waivers or consents in the future under our senior credit facilities. We cannot be sure that these waivers or consents will be granted.
We could incur material costs to comply with environmental laws, which could have a material adverse effect on our results of operations and financial condition.
Increasingly stringent environmental regulations restrict the amount and types of pollutants that can be released into the environment from our operations. We have incurred and will in the future incur costs, including capital expenditures, to comply with these regulations. Significant regulatory changes or increased public attention to the impact of semiconductor operations on the environment may result in more stringent regulations, further increasing our costs or requiring changes in the way we make our products. For example, Belgium has enacted national legislation regulating emissions of greenhouse gases, such as carbon dioxide.
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In addition, because we use hazardous and other regulated materials in our manufacturing processes, we are subject to risks of accidental spills or other sources of contamination, which could result in injury to the environment, personal injury claims and civil and criminal fines, any of which could be material to our cash flow or earnings. For example, we have recently received concurrence with a proposal to curtail pumping at one of our former manufacturing sites. Ongoing monitoring and reporting is still required. If levels significantly change in the future additional remediation may be required. In addition, at some point in the future, we will have to formally close and remove the extraction wells and treatment system. The discovery of additional contamination at this site or other sites where we currently have or historically have had operations could result in material cleanup costs. These costs could have a material adverse effect on our results of operations and financial condition.
Our international sales and operations expose us to various political and economic risks, which could have a material adverse effect on our results of operations and financial condition.
As a percentage of total revenue, our revenue outside of North America was approximately 60% in the first quarter of 2006. Our manufacturing operations are located in the United States and Belgium, our test facilities and our primary assembly subcontractors are located in Asia and we maintain design centers and sales offices in North America, Europe and Asia. International sales and operations are subject to a variety of risks, including:
| • | | greater difficulty in staffing and managing foreign operations; |
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| • | | greater risk of uncollectible accounts; |
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| • | | longer collection cycles; |
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| • | | logistical and communications challenges; |
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| • | | potential adverse changes in laws and regulatory practices, including export license requirements, trade barriers, tariffs and tax laws; |
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| • | | changes in labor conditions; |
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| • | | burdens and costs of compliance with a variety of foreign laws; |
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| • | | political and economic instability; |
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| • | | increases in duties and taxation; |
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| • | | exchange rate risks; |
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| • | | greater difficulty in protecting intellectual property; and |
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| • | | general economic and political conditions in these foreign markets. |
An adverse development relating to one or more of these could have a materially adverse effect on our results of operations and financial position.
We are subject to risks associated with currency fluctuations, which could have a material adverse effect on our results of operations and financial condition.
A significant portion of our revenue and costs are denominated in foreign currencies, including the euro and, to a lesser extent, the Philippine Peso and the Japanese Yen. Euro-denominated revenue represented approximately 28% of our revenue in the first quarter of 2006. As a result, changes in the exchange rates of these foreign currencies to the U.S. dollar will affect our revenue, cost of revenue and operating margins and could result in exchange losses. The impact of future exchange rate fluctuations on our results of operations cannot be accurately predicted. From time to time, we will enter into exchange rate hedging programs in an effort to mitigate the affect of exchange rate fluctuations. However, we cannot assure you that any hedging transactions will be effective or will not result in foreign exchange hedging losses.
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We are exposed to foreign labor laws due to our operational presence in Europe, which could have a material adverse effect on our results of operations and financial condition.
We had 881 employees in Europe as of April 1, 2006, most of whom were in Belgium. The employees located in Belgium are represented by unions and have collective bargaining arrangements at the national, industry and company levels. In connection with any future reductions in work force we may implement, we would be required to, among other things, negotiate with these unions and make severance payments to employees upon their termination. In addition, these unions may implement work stoppages or delays in the event they do not consent to severance packages proposed for future reductions in work force or for any other reason. Furthermore, our substantial operations in Europe subject us to compliance with labor laws and customs that are generally more employee favorable than in the United States. As a result, it may not be possible for us to quickly or affordably implement workforce reductions in Europe.
Item 6: Exhibits
(a)Exhibits
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10.1 | | Schneider Settlement Agreement and Mutual Release |
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31.1 | | Rule 13a-14(a) Certification of Chief Executive Officer |
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31.2 | | Rule 13a-14(a) Certification of Chief Financial Officer |
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32.1 | | Section 1350 Certification of Chief Executive Officer |
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32.2 | | Section 1350 Certification of Chief Financial Officer |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
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| AMIS HOLDINGS, INC. | |
| By: | /s/ DAVID A. HENRY | |
Dated: May 9, 2006 | | David A. Henry | |
| | Senior Vice President and Chief Financial Officer | |
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