UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-Q
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(Mark One) | | |
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þ | | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
| | For the quarterly period ended December 31, 2009 |
| | Or |
o | | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
| | For the transition period from to |
Commission file number:001-32312
Novelis Inc.
(Exact name of registrant as specified in its charter)
| | |
Canada | | 98-0442987 |
(State or other jurisdiction of incorporation or organization) | | (I.R.S. Employer Identification Number) |
3399 Peachtree Road NE, Suite 1500 Atlanta, Georgia (Address of principal executive offices) | | 30326 (Zip Code) |
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Telephone:(404) 814-4200
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes þ No o
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 ofRegulation S-T during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files). Yes o No o
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” inRule 12b-2 of the Exchange Act. (Check one):
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Large accelerated filer o | Accelerated filer o | Non-accelerated filer þ | Smaller reporting company o |
(Do not check if a smaller reporting company)
Indicate by check mark whether the registrant is a shell company (as defined inRule 12b-2 of the Exchange Act). Yes o No þ
As of January 31, 2010, the registrant had 77,459,658 common shares outstanding. All of the Registrant’s outstanding shares were held indirectly by Hindalco Industries Ltd., the Registrant’s parent company.
PART I. FINANCIAL INFORMATION
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Item 1. | Financial Statements |
| | | | | | | | | | | | | | | | |
| | Three Months
| | | Nine Months
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| | Ended
| | | Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Net sales | | $ | 2,112 | | | $ | 2,176 | | | $ | 6,253 | | | $ | 8,238 | |
| | | | | | | | | | | | | | | | |
Cost of goods sold (exclusive of depreciation and amortization shown below) | | | 1,788 | | | | 2,023 | | | | 5,049 | | | | 7,645 | |
Selling, general and administrative expenses | | | 99 | | | | 73 | | | | 260 | | | | 246 | |
Depreciation and amortization | | | 93 | | | | 107 | | | | 285 | | | | 330 | |
Research and development expenses | | | 10 | | | | 11 | | | | 27 | | | | 33 | |
Interest expense and amortization of debt issuance costs | | | 44 | | | | 47 | | | | 131 | | | | 138 | |
Interest income | | | (2 | ) | | | (3 | ) | | | (8 | ) | | | (13 | ) |
(Gain) loss on change in fair value of derivative instruments, net | | | (40 | ) | | | 396 | | | | (192 | ) | | | 516 | |
Impairment of goodwill | | | — | | | | 1,340 | | | | — | | | | 1,340 | |
Restructuring charges, net | | | 1 | | | | 15 | | | | 7 | | | | 14 | |
Equity in net (income) loss of non-consolidated affiliates | | | (8 | ) | | | 166 | | | | 12 | | | | 166 | |
Other (income) expenses, net | | | (2 | ) | | | 20 | | | | (21 | ) | | | 53 | |
| | | | | | | | | | | | | | | | |
| | | 1,983 | | | | 4,195 | | | | 5,550 | | | | 10,468 | |
| | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | 129 | | | | (2,019 | ) | | | 703 | | | | (2,230 | ) |
Income tax provision (benefit) | | | 48 | | | | (196 | ) | | | 247 | | | | (329 | ) |
| | | | | | | | | | | | | | | | |
Net income (loss) | | | 81 | | | | (1,823 | ) | | | 456 | | | | (1,901 | ) |
Net income (loss) attributable to noncontrolling interests | | | 13 | | | | (9 | ) | | | 50 | | | | (7 | ) |
| | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 68 | | | $ | (1,814 | ) | | $ | 406 | | | $ | (1,894 | ) |
| | | | | | | | | | | | | | | | |
See accompanying notes to the condensed consolidated financial statements.
2
| | | | | | | | |
| | December 31,
| | | March 31,
| |
| | 2009 | | | 2009 | |
|
ASSETS |
Current assets | | | | | | | | |
Cash and cash equivalents | | $ | 252 | | | $ | 248 | |
Accounts receivable (net of allowances of $4 and $2 as of December 31, 2009 and March 31, 2009, respectively) | | | | | | | | |
— third parties | | | 998 | | | | 1,049 | |
— related parties | | | 11 | | | | 25 | |
Inventories | | | 1,059 | | | | 793 | |
Prepaid expenses and other current assets | | | 45 | | | | 51 | |
Fair value of derivative instruments | | | 235 | | | | 119 | |
Deferred income tax assets | | | 17 | | | | 216 | |
| | | | | | | | |
Total current assets | | | 2,617 | | | | 2,501 | |
Property, plant and equipment, net | | | 2,714 | | | | 2,799 | |
Goodwill | | | 611 | | | | 582 | |
Intangible assets, net | | | 768 | | | | 787 | |
Investment in and advances to non-consolidated affiliates | | | 757 | | | | 719 | |
Fair value of derivative instruments, net of current portion | | | 12 | | | | 72 | |
Deferred income tax assets | | | 4 | | | | 4 | |
Other long-term assets | | | | | | | | |
— third parties | | | 96 | | | | 80 | |
— related parties | | | 23 | | | | 23 | |
| | | | | | | | |
Total assets | | $ | 7,602 | | | $ | 7,567 | |
| | | | | | | | |
|
LIABILITIES AND SHAREHOLDER’S EQUITY |
Current liabilities | | | | | | | | |
Current portion of long-term debt | | $ | 149 | | | $ | 51 | |
Short-term borrowings | | | 61 | | | | 264 | |
Accounts payable | | | | | | | | |
— third parties | | | 818 | | | | 725 | |
— related parties | | | 44 | | | | 48 | |
Fair value of derivative instruments | | | 112 | | | | 640 | |
Accrued expenses and other current liabilities | | | 425 | | | | 516 | |
Deferred income tax liabilities | | | 39 | | | | — | |
| | | | | | | | |
Total current liabilities | | | 1,648 | | | | 2,244 | |
Long-term debt, net of current portion | | | | | | | | |
— third parties | | | 2,493 | | | | 2,417 | |
— related parties | | | — | | | | 91 | |
Deferred income tax liabilities | | | 501 | | | | 469 | |
Accrued postretirement benefits | | | 522 | | | | 495 | |
Other long-term liabilities | | | 358 | | | | 342 | |
| | | | | | | | |
Total liabilities | | | 5,522 | | | | 6,058 | |
| | | | | | | | |
Commitments and contingencies | | | | | | | | |
Shareholder’s equity | | | | | | | | |
Common stock, no par value; unlimited number of shares authorized; 77,459,658 shares issued and outstanding as of December 31, 2009 and March 31, 2009 | | | — | | | | — | |
Additional paid-in capital | | | 3,497 | | | | 3,497 | |
Accumulated deficit | | | (1,524 | ) | | | (1,930 | ) |
Accumulated other comprehensive loss | | | (36 | ) | | | (148 | ) |
| | | | | | | | |
Total Novelis shareholder’s equity | | | 1,937 | | | | 1,419 | |
Noncontrolling interests | | | 143 | | | | 90 | |
| | | | | | | | |
Total equity | | | 2,080 | | | | 1,509 | |
| | | | | | | | |
Total liabilities and shareholder’s equity | | $ | 7,602 | | | $ | 7,567 | |
| | | | | | | | |
See accompanying notes to the condensed consolidated financial statements.
3
| | | | | | | | |
| | Nine Months
| |
| | Ended
| |
| | December 31, | |
| | 2009 | | | 2008 | |
|
OPERATING ACTIVITIES | | | | | | | | |
Net income (loss) | | $ | 456 | | | $ | (1,901 | ) |
Adjustments to determine net cash provided by (used in) operating activities: | | | | | | | | |
Depreciation and amortization | | | 285 | | | | 330 | |
(Gain) loss on change in fair value of derivative instruments, net | | | (192 | ) | | | 516 | |
Deferred income taxes | | | 230 | | | | (400 | ) |
Write-off and amortization of fair value adjustments, net | | | (139 | ) | | | (178 | ) |
Impairment of goodwill | | | — | | | | 1,340 | |
Equity in net (income) loss of non-consolidated affiliates | | | 12 | | | | 166 | |
Foreign exchange remeasurement of debt | | | (17 | ) | | | 21 | |
Gain on reversal of accrued legal claim | | | (3 | ) | | | (26 | ) |
Inventory reserves and adjustments | | | — | | | | 38 | |
Other, net | | | 8 | | | | 4 | |
Changes in assets and liabilities: | | | | | | | | |
Accounts receivable | | | 107 | | | | 89 | |
Inventories | | | (218 | ) | | | 98 | |
Accounts payable | | | 34 | | | | (439 | ) |
Other current assets | | | 9 | | | | (25 | ) |
Other current liabilities | | | 35 | | | | (45 | ) |
Other noncurrent assets | | | (16 | ) | | | 8 | |
Other noncurrent liabilities | | | 39 | | | | (10 | ) |
| | | | | | | | |
Net cash provided by (used in) operating activities | | | 630 | | | | (414 | ) |
| | | | | | | | |
INVESTING ACTIVITIES | | | | | | | | |
Capital expenditures | | | (74 | ) | | | (107 | ) |
Proceeds from sales of assets | | | 4 | | | | 4 | |
Changes to investment in and advances to non-consolidated affiliates | | | 3 | | | | 17 | |
Proceeds from related party loans receivable, net | | | 15 | | | | 18 | |
Net proceeds (outflow) from settlement of derivative instruments | | | (432 | ) | | | 160 | |
| | | | | | | | |
Net cash provided by (used in) investing activities | | | (484 | ) | | | 92 | |
| | | | | | | | |
FINANCING ACTIVITIES | | | | | | | | |
Proceeds from issuance of debt, third parties | | | 177 | | | | 8 | |
Proceeds from issuance of debt, related parties | | | 4 | | | | — | |
Principal payments, third parties | | | (20 | ) | | | (11 | ) |
Principal payments, related parties | | | (95 | ) | | | — | |
Short-term borrowings, net | | | (211 | ) | | | 193 | |
Dividends, noncontrolling interest | | | (13 | ) | | | (5 | ) |
Debt issuance costs | | | (1 | ) | | | — | |
| | | | | | | | |
Net cash provided by (used in) financing activities | | | (159 | ) | | | 185 | |
| | | | | | | | |
Net decrease in cash and cash equivalents | | | (13 | ) | | | (137 | ) |
Effect of exchange rate changes on cash balances held in foreign currencies | | | 17 | | | | (13 | ) |
Cash and cash equivalents — beginning of period | | | 248 | | | | 326 | |
| | | | | | | | |
Cash and cash equivalents — end of period | | $ | 252 | | | $ | 176 | |
| | | | | | | | |
See accompanying notes to the condensed consolidated financial statements.
4
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | Novelis Inc. Shareholder | | | | | | | |
| | | | | | | | | | | | | | Accumulated
| | | | | | | |
| | | | | | | | | | | Retained
| | | Other
| | | | | | | |
| | | | | | | | Additional
| | | Earnings
| | | Comprehensive
| | | Non-
| | | | |
| | Common Stock | | | Paid-in
| | | (Accumulated
| | | Income (Loss)
| | | controlling
| | | Total
| |
| | Shares | | | Amount | | | Capital | | | Deficit) | | | (AOCI) | | | Interests | | | Equity | |
|
Balance as of March 31, 2009 | | | 77,459,658 | | | $ | — | | | $ | 3,497 | | | $ | (1,930 | ) | | $ | (148 | ) | | $ | 90 | | | $ | 1,509 | |
Net income attributable to our common shareholder | | | — | | | | — | | | | — | | | | 406 | | | | — | | | | — | | | | 406 | |
Net income attributable to noncontrolling interests | | | — | | | | — | | | | — | | | | — | | | | — | | | | 50 | | | | 50 | |
Currency translation adjustment, net of tax provision of $4 included in AOCI | | | — | | | | — | | | | — | | | | — | | | | 105 | | | | 16 | | | | 121 | |
Change in fair value of effective portion of hedges, net of tax benefit of $ — included in AOCI | | | — | | | | — | | | | — | | | | — | | | | (1 | ) | | | — | | | | (1 | ) |
Postretirement benefit plans: | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Change in pension and other benefits, net of tax provision of $5 included in AOCI | | | — | | | | — | | | | — | | | | — | | | | 8 | | | | — | | | | 8 | |
Noncontrolling interests’ cash dividends | | | — | | | | — | | | | — | | | | — | | | | — | | | | (13 | ) | | | (13 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Balance as of December 31, 2009 | | | 77,459,658 | | | $ | — | | | $ | 3,497 | | | $ | (1,524 | ) | | $ | (36 | ) | | $ | 143 | | | $ | 2,080 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
See accompanying notes to the condensed consolidated financial statements.
5
| | | | | | | | | | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Three Months Ended
| |
| | December 31, 2009 | | | December 31, 2008 | |
| | Attributable to
| | | Attributable to
| | | | | | Attributable to
| | | Attributable to
| | | | |
| | Our Common
| | | Noncontrolling
| | | | | | Our Common
| | | Noncontrolling
| | | | |
| | Shareholder | | | Interests | | | Total | | | Shareholder | | | Interests | | | Total | |
|
Net income (loss) | | $ | 68 | | | $ | 13 | | | $ | 81 | | | $ | (1,814 | ) | | $ | (9 | ) | | $ | (1,823 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss): | | | | | | | | | | | | | | | | | | | | | | | | |
Currency translation adjustment | | | (21 | ) | | | 2 | | | | (19 | ) | | | — | | | | (8 | ) | | | (8 | ) |
Net change in fair value of effective portion of hedges | | | 3 | | | | — | | | | 3 | | | | (27 | ) | | | — | | | | (27 | ) |
Postretirement benefit plans: | | | | | | | | | | | | | | | | | | | | | | | | |
Change in pension and other benefits | | | 7 | | | | — | | | | 7 | | | | (17 | ) | | | — | | | | (17 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss) before income tax effect | | | (11 | ) | | | 2 | | | | (9 | ) | | | (44 | ) | | | (8 | ) | | | (52 | ) |
Income tax provision (benefit) related to items of other comprehensive income (loss) | | | 3 | | | | — | | | | 3 | | | | 11 | | | | — | | | | 11 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss), net of tax | | | (14 | ) | | | 2 | | | | (12 | ) | | | (55 | ) | | | (8 | ) | | | (63 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Comprehensive income (loss) | | $ | 54 | | | $ | 15 | | | $ | 69 | | | $ | (1,869 | ) | | $ | (17 | ) | | $ | (1,886 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
| | Nine Months Ended
| | | Nine Months Ended
| |
| | December 31, 2009 | | | December 31, 2008 | |
| | Attributable to
| | | Attributable to
| | | | | | Attributable to
| | | Attributable to
| | | | |
| | Our Common
| | | Noncontrolling
| | | | | | Our Common
| | | Noncontrolling
| | | | |
| | Shareholder | | | Interests | | | Total | | | Shareholder | | | Interests | | | Total | |
|
Net income (loss) | | $ | 406 | | | $ | 50 | | | $ | 456 | | | $ | (1,894 | ) | | $ | (7 | ) | | $ | (1,901 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss): | | | | | | | | | | | | | | | | | | | | | | | | |
Currency translation adjustment | | | 109 | | | | 16 | | | | 125 | | | | (63 | ) | | | (31 | ) | | | (94 | ) |
Net change in fair value of effective portion of hedges | | | (1 | ) | | | — | | | | (1 | ) | | | (24 | ) | | | — | | | | (24 | ) |
Postretirement benefit plans: | | | | | | | | | | | | | | | | | | | | | | | | |
Change in pension and other benefits | | | 13 | | | | — | | | | 13 | | | | (15 | ) | | | — | | | | (15 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss) before income tax effect | | | 121 | | | | 16 | | | | 137 | | | | (102 | ) | | | (31 | ) | | | (133 | ) |
Income tax provision related to items of other comprehensive income (loss) | | | 9 | | | | — | | | | 9 | | | | 13 | | | | — | | | | 13 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Other comprehensive income (loss), net of tax | | | 112 | | | | 16 | | | | 128 | | | | (115 | ) | | | (31 | ) | | | (146 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
Comprehensive income (loss) | | $ | 518 | | | $ | 66 | | | $ | 584 | | | $ | (2,009 | ) | | $ | (38 | ) | | $ | (2,047 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | |
See accompanying notes to the condensed consolidated financial statements.
6
Novelis Inc.
| |
1. | BUSINESS AND SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
References herein to “Novelis,” the “Company,” “we,” “our,” or “us” refer to Novelis Inc. and its subsidiaries unless the context specifically indicates otherwise. References herein to “Hindalco” refer to Hindalco Industries Limited. In October 2007, the Rio Tinto Group purchased all the outstanding shares of Alcan, Inc. References herein to “Rio Tinto Alcan” refer to Rio Tinto Alcan Inc.
Description of Business and Basis of Presentation
Novelis Inc., formed in Canada on September 21, 2004, and its subsidiaries, is the world’s leading aluminum rolled products producer based on shipment volume. We produce aluminum sheet and light gauge products where the end-use destination of the products includes the beverage and food can, transportation, construction and industrial, and foil products markets. As of December 31, 2009, we had operations on four continents: North America; Europe; Asia and South America, through 31 operating plants, one research facility and several market-focused innovation centers in 11 countries. In addition to aluminum rolled products plants, our South American businesses include bauxite mining, primary aluminum smelting and power generation facilities that supply our rolling plants in Brazil.
The accompanying unaudited condensed consolidated financial statements should be read in conjunction with our audited consolidated financial statements and accompanying notes in our Annual Report onForm 10-K for the year ended March 31, 2009 filed with the United States Securities and Exchange Commission (SEC) on June 29, 2009, and updated onForm 8-K filed August 5, 2009 to reflect the revised presentation of noncontrolling interests. Management believes that all adjustments necessary for the fair presentation of results, consisting of normally recurring items, have been included in the unaudited condensed consolidated financial statements for the interim periods presented. Further, in connection with the preparation of the condensed consolidated financial statements, the Company evaluated subsequent events after the balance sheet date of December 31, 2009 through February 16, 2010, the date these financial statements were issued.
The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America (GAAP) requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities and disclosure of contingent assets and liabilities at the date of the financial statements and the reported amounts of revenues and expenses during the reporting period. Actual results could differ from those estimates. The principal areas of judgment relate to (1) the fair value of derivative financial instruments; (2) impairment of goodwill; (3) impairments of long-lived assets, intangible assets and equity investments; (4) actuarial assumptions related to pension and other postretirement benefit plans; (5) income tax reserves and valuation allowances and (6) assessment of loss contingencies, including environmental, litigation and other tax reserves.
Acquisition of Novelis Common Stock
On May 15, 2007, the Company was acquired by Hindalco through its indirect wholly-owned subsidiary pursuant to a plan of arrangement (the Arrangement) at a price of $44.93 per share. The aggregate purchase price for all of the Company’s common shares was $3.4 billion and Hindalco also assumed $2.8 billion of Novelis’ debt for a total transaction value of $6.2 billion. Subsequent to completion of the Arrangement on May 15, 2007, all of our common shares were indirectly held by Hindalco.
Consolidation Policy
Our consolidated financial statements include the assets, liabilities, revenues and expenses of all wholly-owned subsidiaries, majority-owned subsidiaries over which we exercise control and entities in which we have a controlling financial interest or are deemed to be the primary beneficiary. We eliminate all significant intercompany accounts and transactions from our consolidated financial statements.
7
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
In August 2009, we announced the formation of a joint venture entity, Evermore Recycling LLC (Evermore), to procure used beverage cans in North America. We own 55.8% of this limited liability corporation and have consolidated the results effective August 11, 2009. The results of Evermore were immaterial for the three and nine months ended December 31, 2009.
Reclassifications and Adjustment
Certain reclassifications of prior period amounts and presentation have been made to conform to the presentation adopted for the current period. In order to present the impact of all customer-directed derivatives and associated trading activities as operating activities, we corrected our presentation by reclassifying approximately $20 million from investing activities to operating activities on our condensed consolidated statements of cash flows for the nine months ended December 31, 2008.
During the second quarter of fiscal 2010, we identified an immaterial error in our consolidated annual and interim financial statements included in previously filedForms 10-Q andForms 10-K for fiscal 2008 and 2009. The error relates to deferred income taxes recorded in connection with purchase accounting in South America. We believe the correction of this error to be both quantitatively and qualitatively immaterial to our projected annual results for fiscal 2010 or to any of our previously issued financial statements. As a result, we did not adjust any prior period amounts. There was no impact to income (loss) before income taxes and noncontrolling interest share or cash flows from operating activities for any periods. We reflected the correction of this error in the interim financial statements for the second quarter of 2010. As of and for the nine months ended December 31, 2009, the impact of the correction was an increase to goodwill of $29 million, an increase to deferred tax liabilities of $25 million and a reduction of our income tax expense of $4 million. Due to the fact that our South American subsidiaries are US dollar functional, the deferred tax liabilities fluctuate with changes in the exchange rate. This fluctuation is recorded as an increase or decrease to income tax expense.
Recently Adopted Accounting Standards
The following accounting standards have been adopted by us during the nine months ended December 31, 2009.
We adopted the authoritative guidance in the Financial Accounting Standards Board (FASB) Accounting Standards Update (ASU) No. 2009-05,Measuring Liabilities at Fair Value, (ASU 2009-05). ASU 2009-05 amends Accounting Standards Codification (ASC) Topic 820,Fair Value Measurements. Specifically, ASU 2009-05 provides clarification that in circumstances in which a quoted price in an active market for the identical liability is not available, a reporting entity is required to measure fair value using one or more of the following methods: (1) a valuation technique that uses a) the quoted price of the identical liability when traded as an asset or b) quoted prices for similar liabilities or similar liabilities when traded as assets or (2) a valuation technique that is consistent with the principles of Topic 820 of the ASC (e.g., an income approach or market approach). ASU 2009-05 also clarifies that when estimating the fair value of a liability, a reporting entity is not required to include inputs relating to the existence of transfer restrictions on that liability. This standard had no impact on our consolidated financial position, results of operations and cash flows.
In June 2009, the FASB approved its Accounting Standards Codification (ASC) (Codification) as the single source of authoritative United States accounting and reporting standards applicable for all non-governmental entities, with the exception of the SEC and its staff. The Codification which changes the referencing of accounting standards is effective for interim or annual periods ending after September 15, 2009. As the codification is not intended to change or alter existing US GAAP, this standard had no impact on our consolidated financial position, results of operations and cash flows.
8
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
We adopted the authoritative guidance in ASC 855,Subsequent Events, (prior authoritative literature: FASB Statement No. 165,Subsequent Events) which establishes general standards of accounting and disclosure of events that occur after the balance sheet date but before financial statements are issued or are available to be issued. This accounting standard requires the disclosure of the date through which an entity has evaluated subsequent events and the basis for that date. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 810,Consolidation, (prior authoritative literature: FASB Statement No. 160,Noncontrolling Interests in Consolidated Financial Statements) which establishes accounting and reporting standards that require: (i) the ownership interest in subsidiaries held by parties other than the parent to be clearly identified and presented in the condensed consolidated balance sheet within shareholder’s equity, but separate from the parent’s equity; (ii) the amount of condensed consolidated net income attributable to the parent and the noncontrolling interest to be clearly identified and presented on the face of the condensed consolidated statement of operations and (iii) changes in a parent’s ownership interest while the parent retains its controlling financial interest in its subsidiary to be accounted for consistently. We adopted this accounting standard effective April 1, 2009, and applied this standard prospectively, except for the presentation and disclosure requirements, which have been applied retrospectively.
We adopted the authoritative guidance in ASC 350,Intangibles — Goodwill and Other, (prior authoritative literature: FASB Staff PositionNo. FAS 142-3,Determination of Useful Life of Intangible Assets) which amends the factors that should be considered in developing the renewal or extension assumptions used to determine the useful life of a recognized intangible asset. The accounting standard also requires expanded disclosure related to the determination of intangible asset useful lives. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 820,Fair Value Measurements and Disclosures, (prior authoritative literature: FASB Staff PositionNo. 107-1 and APB Opinion28-1,Interim Disclosures about Fair Value of Financial Instruments;FASB Staff PositionNo. 157-4,Determining Fair Value When the Volume and Level of Activity for the Asset or Liability Have Significantly Decreased and Identifying Transactions That Are Not Orderly) which requires disclosures about the fair value of financial instruments for interim reporting periods. This codification also provides additional guidance in determining fair value when the volume and level of activity for the asset or liability has significantly decreased. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 805,Business Combinations, (prior authoritative literature: FASB Statement No. 141 (Revised),Business Combinations;FASB Staff Position No. 141(R)-1,Accounting for Assets Acquired and Liabilities Assumed in a Business Combination That Arise from Contingencies) (ASC 805) which establishes principles and requirements for how the acquirer in a business combination (i) recognizes and measures in its financial statements the identifiable assets acquired, the liabilities assumed, and any noncontrolling interest in the acquiree, (ii) recognizes and measures the goodwill acquired in the business combination or a gain from a bargain purchase, and (iii) determines what information to disclose to enable users of the financial statements to evaluate the nature and financial effects of the business combination. This standard also requires acquirers to estimate the acquisition-date fair value of any contingent consideration and to recognize any subsequent changes in the fair value of contingent consideration in earnings. ASC 805 also clarifies the initial and subsequent recognition, subsequent accounting, and disclosure of assets and liabilities arising from contingencies in a business combination. This standard requires that assets acquired and liabilities assumed in a business combination that arise from contingencies be recognized at fair value, if the acquisition-date fair value can be reasonably estimated. We will apply ASC 805 prospectively to business combinations occurring after March 31, 2009, with the exception of the accounting for valuation allowances on deferred taxes and acquired tax contingencies. This standard amends certain provisions of preexisting tax guidance such that adjustments made to valuation allowances on deferred taxes and acquired
9
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
tax contingencies associated with acquisitions that closed prior to the effective date of this business combination guidance would also apply the provisions of this standard. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 323,Investments — Equity Method and Joint Ventures, (prior authoritative literature: Emerging Issues Task Force IssueNo. 08-06,Equity Method Investment Accounting Considerations)which addresses questions that have arisen about the application of the equity method of accounting for investments acquired after the effective date of newly issued business combination standards and non-controlling interest standards. This accounting standard clarifies how to account for certain transactions involving equity method investments, and is effective on a prospective basis. This standard had no impact on our consolidated financial position, results of operations and cash flows.
Recently Issued Accounting Standards
The following new accounting standards have been issued, but have not yet been adopted by us as of December 31, 2009, as adoption is not required until future reporting periods.
In June 2009, the FASB issued statement No. 167,Amendments to FASB Interpretation No. 46(R) (FASB 167). FASB 167 has not been incorporated by the FASB into the Codification as the guidance is not yet effective and early adoption is prohibited. FASB 167 is intended (1) to address the effects on certain provisions of the accounting standard dealing with consolidation of variable interest entities, as a result of the elimination of the qualifying special-purpose entity concept in FASB Statement No. 166,Accounting for Transfers of Financial Assets, and (2) to clarify questions about the application of certain key provisions related to consolidation of variable interest entities, including those in which accounting and disclosures do not always provide timely and useful information about an enterprise’s involvement in a variable interest entity. FASB 167 will be effective for fiscal years ending after November 15, 2009. We do not anticipate this standard will have any impact on our consolidated financial position, results of operations and cash flows.
In December 2008, the FASB issued ASC 715,Compensation — Retirement Benefits, (prior authoritative literature: FASB issued FSP No. 132(R)-1,Employers’ Disclosures about Postretirement Benefit Plan Assets) which requires that an employer disclose the following information about the fair value of plan assets: (1) how investment allocation decisions are made, including the factors that are pertinent to understanding of investment policies and strategies; (2) the major categories of plan assets; (3) the inputs and valuation techniques used to measure the fair value of plan assets; (4) the effect of fair value measurements using significant unobservable inputs on changes in plan assets for the period; and (5) significant concentrations of risk within plan assets. This pronouncement will be effective for fiscal years ending after December 15, 2009, with early application permitted. At initial adoption, application of this standard would not be required for earlier periods that are presented for comparative purposes. This standard will have no impact on our consolidated financial position, results of operations and cash flows.
We have determined that all other recently issued accounting standards will not have a material impact on our consolidated financial position, results of operations or cash flows, or do not apply to our operations.
| |
2. | RESTRUCTURING PROGRAMS |
Restructuring charges of $7 million on the condensed consolidated statement of operations for the nine months ended December 31, 2009, consisted of the following: (1) $4 million in costs attributable to our Rogerstone facility, partially offset by a $2 million reduction in severance costs, (2) $2 million in
10
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
environmental and other costs related to our Borgofranco facility (3) $4 million in severance costs related to North America and (4) a $1 million reduction in severance costs in South America.
The following table summarizes our restructuring accrual activity by region (in millions).
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | North
| | | | | | South
| | | | | | Restructuring
| |
| | Europe | | | America | | | Asia | | | America | | | Corporate | | | Reserves | |
|
Balance as of March 31, 2009 | | $ | 61 | | | $ | 16 | | | $ | — | | | $ | 2 | | | $ | 1 | | | $ | 80 | |
Provisions, net | | | 1 | | | | 4 | | | | — | | | | (1 | ) | | | — | | | | 4 | |
Cash payments | | | (39 | ) | | | (9 | ) | | | — | | | | (2 | ) | | | (1 | ) | | | (51 | ) |
Impact of exchange rate changes | | | 7 | | | | — | | | | — | | | | 1 | | | | — | | | | 8 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Balance as of December 31, 2009 | | $ | 30 | | | $ | 11 | | | $ | — | | | $ | — | | | $ | — | | | $ | 41 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Europe
Restructuring charges in the table above include $2 million of environmental and other costs at our Borgofranco facility, net of $1 million reduction in severance costs.
We made the following payments relating to preexisting restructuring programs in Europe: $27 million in severance payments, $9 million in payments for environmental remediation and $3 million of other payments.
At our Rogerstone facility, we also incurred a $2 million charge related to the write down of aluminum scrap and approximately $1 million of on-going facility costs related to the shut-down. The $2 million write down is not included in the table above as it was reflected as a reduction to the appropriate balance sheet accounts.
North America
To consolidate corporate functions and enhance organizational effectiveness, we announced a plan relocate our North American headquarters from Cleveland, Ohio to Atlanta, Georgia, where the Company’s corporate offices are located. This move is expected to occur over the next nine months with a completion date no later than December 31, 2010. We recorded $3 million in the third quarter of fiscal 2010 for severance charges representing one-time termination benefits under our existing separation program.
Restructuring charges in North America also includes $1 million in severance costs related to the voluntary and involuntary separation programs initiated in the third quarter of fiscal 2009. We made $9 million in severance payments related to fiscal 2009 plan in the nine months ended December 31, 2009.
South America
We made $1 million in severance payments and $1 million in payments related to other exit costs. We reduced the remaining $1 million reserve related to severance in the third quarter. As of December 31, 2009, we completed all restructuring actions initiated in fiscal 2009.
11
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Inventories consist of the following (in millions).
| | | | | | | | |
| | December 31,
| | | March 31,
| |
| | 2009 | | | 2009 | |
|
Finished goods | | $ | 289 | | | $ | 215 | |
Work in process | | | 377 | | | | 296 | |
Raw materials | | | 307 | | | | 207 | |
Supplies | | | 91 | | | | 79 | |
| | | | | | | | |
| | | 1,064 | | | | 797 | |
Allowances | | | (5 | ) | | | (4 | ) |
| | | | | | | | |
Inventories | | $ | 1,059 | | | $ | 793 | |
| | | | | | | | |
| |
4. | CONSOLIDATION OF VARIABLE INTEREST ENTITIES |
We have a variable interest in Logan Aluminum, Inc. (Logan). Based upon a previous restructuring program, Novelis acquired the right to use the excess capacity at Logan. To utilize this capacity, we installed and have sole ownership of a cold mill at the Logan facility which enabled us to have the ability to take the majority share of production and costs. These facts qualify Novelis as Logan’s primary beneficiary and this entity is consolidated for all periods presented. All significant intercompany transactions and balances have been eliminated.
The following table summarizes the carrying value and classification of assets and liabilities owned by the Logan joint venture and consolidated on our condensed consolidated balance sheets (in millions). There are significant other assets used in the operations of Logan that are not part of the joint venture.
| | | | | | | | |
| | December 31,
| | March 31,
|
| | 2009 | | 2009 |
|
Current assets | | $ | 63 | | | $ | 64 | |
Total assets | | $ | 130 | | | $ | 124 | |
Current liabilities | | $ | (40 | ) | | $ | (35 | ) |
Total liabilities | | $ | (139 | ) | | $ | (135 | ) |
Net carrying value | | $ | (9 | ) | | $ | (11 | ) |
12
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| |
5. | INVESTMENT IN AND ADVANCES TO NON-CONSOLIDATED AFFILIATES AND RELATED PARTY TRANSACTIONS |
The following table summarizes our share of the condensed results of operations of our equity method affiliates. These results include the incremental depreciation and amortization expense that we record in our equity method accounting as a result of fair value adjustments we made to our investments in non-consolidated affiliates due to the Arrangement. These results include the $160 million impairment charge to reduce the carrying value of our investment in Aluminium Norf GmbH (Norf) in the three and nine months ended December 31, 2008. The results for the three months ended December 31, 2009 also include a $10 million after tax benefit from the refinement of our methodology for recording depreciation and amortization on the step up in our basis in the underlying assets of an investee.
| | | | | | | | | | | | | | | | |
| | Three Months
| | | | |
| | Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Net sales | | $ | 63 | | | $ | 58 | | | $ | 183 | | | $ | 220 | |
Costs, expenses and provisions for taxes on income | | | 55 | | | | 64 | | | | 195 | | | | 226 | |
Impairment charge | | | — | | | | 160 | | | | — | | | | 160 | |
| | | | | | | | | | | | | | | | |
Net income (loss) | | $ | 8 | | | $ | (166 | ) | | $ | (12 | ) | | $ | (166 | ) |
| | | | | | | | | | | | | | | | |
Included in the accompanying condensed consolidated financial statements are transactions and balances arising from business we conduct with these non-consolidated affiliates, which we classify as related party transactions and balances. We earned less than $1 million of interest income on a loan due from Norf during each of the periods presented in the table below. The following table describes the nature and amounts of significant transactions that we had with these non-consolidated affiliates (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months
| | | Nine Months
| |
| | Ended
| | | Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Purchases of tolling services and electricity | | | | | | | | | | | | | | | | |
Aluminium Norf GmbH(A) | | $ | 61 | | | $ | 56 | | | $ | 181 | | | $ | 203 | |
Consorcio Candonga(B) | | | — | | | | 2 | | | | 1 | | | | 15 | |
| | | | | | | | | | | | | | | | |
Total purchases from related parties | | $ | 61 | | | $ | 58 | | | $ | 182 | | | $ | 218 | |
| | | | | | | | | | | | | | | | |
| | |
(A) | | We purchase tolling services from Norf. |
|
(B) | | We obtain electricity from Consorcio Candonga for our operations in South America. |
The following table describes the period-end account balances that we have with these non-consolidated affiliates, shown as related party balances in the accompanying condensed consolidated balance sheets (in millions). We have no other material related party balances with these non-consolidated affiliates.
| | | | | | | | |
| | December 31,
| | March 31,
|
| | 2009 | | 2009 |
|
Accounts receivable(A) | | $ | 11 | | | $ | 25 | |
Other long-term receivables(A) | | $ | 23 | | | $ | 23 | |
Accounts payable(B) | | $ | 44 | | | $ | 48 | |
| | |
(A) | | The balances represent current and non-current portions of a loan due from Norf. |
|
(B) | | We purchase tolling services from Norf and electricity from Consorcio Candonga. |
13
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Debt consists of the following (in millions).
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | December 31, 2009 | | | March 31, 2009 | |
| | | | | | | | Unamortized
| | | | | | | | | Unamortized
| | | | |
| | Interest
| | | | | | Fair Value
| | | Carrying
| | | | | | Fair Value
| | | Carrying
| |
| | Rates(A) | | | Principal | | | Adjustments(B) | | | Value | | | Principal | | | Adjustments(B) | | | Value | |
|
Third party debt: | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Short term borrowings | | | 1.95 | % | | $ | 61 | | | $ | — | | | $ | 61 | | | $ | 264 | | | $ | — | | | $ | 264 | |
Novelis Inc. | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Floating rate Term Loan Facility, due July 2014 | | | 2.24 | %(C) | | | 293 | | | | — | | | | 293 | | | | 295 | | | | — | | | | 295 | |
11.5% Senior Notes, due February 2015 | | | 11.50 | % | | | 185 | | | | (4 | ) | | | 181 | | | | — | | | | — | | | | — | |
7.25% Senior Notes, due February 2015 | | | 7.25 | % | | | 1,124 | | | | 42 | | | | 1,166 | | | | 1,124 | | | | 47 | | | | 1,171 | |
Novelis Corporation | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Floating rate Term Loan Facility, due July 2014 | | | 2.25 | %(C) | | | 861 | | | | (48 | ) | | | 813 | | | | 867 | | | | (54 | ) | | | 813 | |
Novelis Switzerland S.A. | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Capital lease obligation, due December 2019 (Swiss francs (CHF) 50 million) | | | 7.50 | % | | | 47 | | | | (3 | ) | | | 44 | | | | 45 | | | | (3 | ) | | | 42 | |
Capital lease obligation, due August 2011 (CHF 2 million) | | | 2.49 | % | | | 2 | | | | — | | | | 2 | | | | 2 | | | | — | | | | 2 | |
Novelis Korea Limited | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Bank loan, due October 2010 | | | 2.82 | %(C) | | | 100 | | | | — | | | | 100 | | | | 100 | | | | — | | | | 100 | |
Bank loan, due February 2010 (Korean won (KRW) 50 billion) | | | 4.14 | % | | | 42 | | | | — | | | | 42 | | | | 37 | | | | — | | | | 37 | |
Bank loan, due May 2009 (KRW 10 billion) | | | 7.47 | % | | | — | | | | — | | | | — | | | | 7 | | | | — | | | | 7 | |
Other | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Other debt, due December 2011 through December 2012 | | | 1.00 | % | | | 1 | | | | — | | | | 1 | | | | 1 | | | | — | | | | 1 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Total debt — third parties | | | | | | | 2,716 | | | | (13 | ) | | | 2,703 | | | | 2,742 | | | | (10 | ) | | | 2,732 | |
Less: Short term borrowings | | | | | | | (61 | ) | | | — | | | | (61 | ) | | | (264 | ) | | | — | | | | (264 | ) |
Current portion of long term debt | | | | | | | (158 | ) | | | 9 | | | | (149 | ) | | | (59 | ) | | | 8 | | | | (51 | ) |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Long-term debt, net of current portion — third parties: | | | | | | $ | 2,497 | | | $ | (4 | ) | | $ | 2,493 | | | $ | 2,419 | | | $ | (2 | ) | | $ | 2,417 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Related party debt: | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Novelis Inc. | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Unsecured credit facility — related party, due January 2015 | | | 13.00 | % | | $ | — | | | $ | — | | | $ | — | | | $ | 91 | | | $ | — | | | $ | 91 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | |
(A) | | Interest rates are as of December 31, 2009 and exclude the effects of accretion/amortization of fair value adjustments as a result of the Arrangement and the debt exchange completed in fiscal 2009. |
|
(B) | | Debt existing at the time of the Arrangement was recorded at fair value. Additional floating rate Term Loan with a face value of $220 million issued in March 2009 was recorded at a fair value of $165 million. Additional 11.5% Senior Notes with a face value of $185 million issued in August 2009 were recorded at fair value of $181 million (see11.5% Senior Notes below). |
|
(C) | | Excludes the effect of related interest rate swaps and the effect of accretion of fair value. |
14
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Principal repayment requirements for our total debt over the next five years and thereafter (excluding unamortized fair value adjustments and using rates of exchange as of December 31, 2009 for our debt denominated in foreign currencies) are as follows (in millions).
| | | | |
As of December 31, 2009 | | Amount | |
|
Within one year | | $ | 158 | |
2 years | | | 16 | |
3 years | | | 16 | |
4 years | | | 16 | |
5 years | | | 1,111 | |
Thereafter | | | 1,338 | |
| | | | |
Total | | $ | 2,655 | |
| | | | |
Senior Secured Credit Facilities
Our senior secured credit facilities consist of (1) a $1.16 billion seven year term loan facility maturing July 2014 (Term Loan facility) and (2) an $800 million five-year multi-currency asset-backed revolving credit line and letter of credit facility (ABL Facility). The senior secured credit facilities include certain affirmative and negative covenants. Under the ABL Facility, if our excess availability, as defined under the borrowing, is less than $80 million, we are required to maintain a minimum fixed charge coverage ratio of 1 to 1. As of December 31, 2009, our fixed charge coverage ratio is less than 1 to 1, resulting in a reduction of availability under the ABL Facility of $80 million. Substantially all of our assets are pledged as collateral under the senior secured credit facilities.
11.5% Senior Notes
On August 11, 2009, Novelis Inc. issued $185 million aggregate principal face amount of 11.5% senior unsecured notes at an effective rate of 12.0% (11.5% Senior Notes). The 11.5% Senior Notes were issued at a discount resulting in gross proceeds of $181 million. The net proceeds of this offering were used to repay a portion of the ABL Facility and $96 million outstanding under an unsecured credit facility from an affiliate of the Aditya Birla Group.
The 11.5% Senior Notes rank equally with all of our existing and future unsecured senior indebtedness, and are guaranteed, jointly and severally, on a senior unsecured basis, by the following:
| | |
| • | all of our existing and future Canadian and U.S. restricted subsidiaries, |
|
| • | certain of our existing foreign restricted subsidiaries and |
|
| • | our other restricted subsidiaries that guarantee debt in the future under any credit facilities, provided that the borrower of such debt is our company or a Canadian or a U.S. subsidiary. |
The 11.5% Senior Notes contain certain covenants and events of default, including limitations on certain restricted payments, the incurrence of additional indebtedness and the sale of certain assets. As of December 31, 2009, we are compliant with these covenants. Interest on the 11.5% Senior Notes is payable on February 15 and August 15 of each year, commencing on February 15, 2010. The notes will mature on February 15, 2015. On January 12, 2010, we consummated the exchange offer required by the registration rights agreement related to the 11.5% Senior Notes.
15
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Short-Term Borrowings and Lines of Credit
As of December 31, 2009, our short-term borrowings were $61 million consisting of (1) $49 million of short-term loans under the ABL Facility, (2) a $6 million short-term loan in Italy and (3) $6 million in bank overdrafts. As of December 31, 2009, $21 million of the ABL Facility was utilized for letters of credit and we had $475 million in remaining availability under the ABL Facility before covenant related restrictions. The weighted average interest rate on our total short-term borrowings was 1.95% and 2.75% as of December 31, 2009 and March 31, 2009, respectively.
As of December 31, 2009, we had an additional $175 million outstanding under letters of credit in Korea not included in the ABL Facility.
Interest Rate Swaps
As of December 31, 2009, we have interest rate swaps to fix the variable LIBOR interest rate on $920 million of our floating rate Term Loan facility. We are still obligated to pay any applicable margin, as defined in our senior secured credit facilities. Interest rate swaps related to $400 million at an effective weighted average interest rate of 4.0% expire March 31, 2010. In January 2009, we entered into two interest rate swaps to fix the variable LIBOR interest rate on an additional $300 million of our floating Term Loan facility at a rate of 1.49%, plus any applicable margin. These interest rate swaps are effective from March 31, 2009 through March 31, 2011. In April 2009, we entered into an additional $220 million interest rate swap at a rate of 1.97%, which is effective through April 30, 2012.
We have a cross-currency interest rate swap in Korea to convert our $100 million variable rate bank loan to KRW 92 billion at a fixed rate of 5.44%. The swap expires October 2010, concurrent with the maturity of the loan.
As of December 31, 2009 approximately 88% of our debt was fixed rate and approximately 12% was variable rate.
| |
7. | SHARE-BASED COMPENSATION |
Total compensation expense related to share-based awards for the respective periods is presented in the table below (in millions). These amounts are included in Selling, general and administrative expenses in our condensed consolidated statements of operations.
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Novelis Long-Term Incentive Plan 2009 | | $ | 2 | | | $ | — | | | $ | 3 | | | $ | — | |
Novelis Long-Term Incentive Plan 2010 | | | 1 | | | | — | | | | 2 | | | | — | |
| | | | | | | | | | | | | | | | |
Total compensation expense | | $ | 3 | | | $ | — | | | $ | 5 | | | $ | — | |
| | | | | | | | | | | | | | | | |
Novelis Long-Term Incentive Plan
In June 2009, our board of directors authorized the Novelis Long-Term Incentive Plan FY 2010 — FY 2013 (2010 LTIP) covering the performance period from April 1, 2009 through March 31, 2013. The terms of the 2010 LTIP are the same as the Novelis Long-Term Incentive Plan FY 2009 — FY 2012 (2009 LTIP) approved in June 2008. Under the 2010 LTIP, phantom stock appreciation rights (SARs) are to be granted to certain of our executive officers and key employees. The SARs will vest at the rate of 25% per year, subject to performance criteria (see below) and expire seven years from their grant date. Each SAR is to be settled in cash based on the difference between the market value of one Hindalco share on the date of grant and the market value on the date of exercise, where market values are denominated in Indian rupees and converted to
16
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
the participant’s payroll currency at the time of exercise. The amount of cash paid is limited to (i) 2.5 times the target payout if exercised within one year of vesting or (ii) 3 times the target payout if exercised after one year of vesting. The SARs do not transfer any shareholder rights in Hindalco to a participant. The SARs are classified as liability awards and are remeasured at fair value each reporting period until the SARs are settled.
The performance criterion for vesting is based on the actual overall Novelis operating earnings before interest, taxes, depreciation and amortization, as adjusted (adjusted Operating EBITDA) compared to the target adjusted Operating EBITDA established and approved each fiscal year. The minimum threshold for vesting each year is 75% of each annual target adjusted Operating EBITDA, at which point 75% of the SARs for that period would vest, with an equal pro rata amount of SARs vesting through 100% achievement of the target. Given that the performance criterion is based on an earnings target in a future period for each fiscal year, the grant date of the awards for accounting purposes is generally not established until the performance criterion has been defined. Accordingly, each of the four tranches associated with the 2010 LTIP and 2009 LTIP is deemed granted when the earnings target is determined.
The tables below show the SARs activity under our 2010 LTIP and 2009 LTIP.
| | | | | | | | | | | | | | | | |
| | | | | Weighted
| | | Weighted Average
| | | Aggregate
| |
| | | | | Average
| | | Remaining
| | | Intrinsic
| |
| | Number of
| | | Exercise Price
| | | Contractual Term
| | | Value (USD
| |
2010 LTIP | | SARs | | | (in Indian Rupees) | | | (In years) | | | in millions) | |
|
SARs outstanding as of March 31, 2009 | | | — | | | | — | | | | — | | | | — | |
Granted | | | 14,075,603 | (A) | | | 87.61 | | | | | | | | | |
Exercised | | | — | | | | — | | | | | | | | | |
Forfeited/Cancelled | | | (489,061 | ) | | | 85.79 | | | | | | | | | |
Expired | | | — | | | | — | | | | | | | | | |
| | | | | | | | | | | | | | | | |
SARs outstanding as of December 31, 2009 | | | 13,586,542 | | | | 87.68 | | | | 6.48 | | | $ | 21 | |
| | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | |
| | | | | Weighted
| | | Weighted Average
| | | Aggregate
| |
| | | | | Average
| | | Remaining
| | | Intrinsic
| |
| | Number of
| | | Exercise Price
| | | Contractual Term
| | | Value (USD
| |
2009 LTIP | | SARs | | | (in Indian Rupees) | | | (In years) | | | in millions) | |
|
SARs outstanding as of March 31, 2009 | | | 20,606,906 | (A) | | | 60.50 | | | | 6.22 | | | | (B | ) |
Granted | | | — | | | | — | | | | | | | | | |
Exercised | | | — | | | | — | | | | | | | | | |
Forfeited/Cancelled | | | (9,209,152 | ) | | | 60.50 | | | | | | | | | |
Expired | | | — | | | | — | | | | | | | | | |
| | | | | | | | | | | | | | | | |
SARs outstanding as of December 31, 2009 | | | 11,397,754 | | | | 60.50 | | | | 5.46 | | | $ | 20 | |
| | | | | | | | | | | | | | | | |
| | |
(A) | | Represents total SARs approved by the Board of Directors for grant. As noted above, due to the performance criterion based on a future earnings target, the amount deemed granted for accounting purposes is limited to the individual tranches subject to an established earnings target, which includes the current and prior fiscal years. |
|
(B) | | The aggregate intrinsic value is zero as the market value of a share of Hindalco stock was less than the SAR exercise price. |
17
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
The fair value of each SAR is based on the difference between the fair value of a long call and a short call option. The fair value of each of these call options was determined using the Black-Scholes valuation method. We used historical stock price volatility data of Hindalco on the Bombay Stock Exchange to determine expected volatility assumptions. The fair value of each SAR under the 2010 LTIP and 2009 LTIP was estimated as of December 31, 2009 using the following assumptions:
| | | | |
| | 2010 LTIP | | 2009 LTIP |
|
Expected volatility | | 51.9 — 57.1% | | 56.9 — 65.6% |
Weighted average volatility | | 54.9% | | 61.4% |
Dividend yield | | 0.84% | | 0.84% |
Risk-free interest rate | | 6.66 — 7.25% | | 5.38 — 6.67% |
Expected life | | 3.5 — 5.0 years | | 1.8 — 3.5 years |
The fair value of the SARs is being recognized over the requisite performance and service period of each tranche, subject to the achievement of any performance criterion. Since the performance criteria for fiscal years 2011 through 2013 have not yet been established and therefore, measurement periods for SARs relating to those periods have not yet commenced, no compensation expense for those tranches has been recorded for the nine months ended December 31, 2009. No SARs were exercisable at December 31, 2009.
In connection with her separation from the Company, we issued 1,000,000 SARs at an exercise price of 60.50 Indian Rupees to our former President and Chief Operating Officer. We recorded $2 million of compensation expense in the third quarter associated with the exercise of these options on December 3, 2009.
Unrecognized compensation expense related to the non-vested SARs (assuming all future performance criteria are met) is $16 million which is expected to be realized over a weighted average period of 3.78 years.
| |
8. | POSTRETIREMENT BENEFIT PLANS |
Our pension obligations relate to funded defined benefit pension plans in the U.S., Canada, Switzerland and the U.K.; unfunded pension plans in Germany; and unfunded lump sum indemnities in France, South Korea, Malaysia and Italy. Our other postretirement obligations (Other Benefits, as shown in certain tables below) include unfunded healthcare and life insurance benefits provided to retired employees in Canada, the U.S. and Brazil.
Components of net periodic benefit cost for all of our significant postretirement benefit plans are shown in the tables below (in millions).
| | | | | | | | | | | | | | | | |
| | Pension Benefit Plans | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Service cost | | $ | 8 | | | $ | 11 | | | $ | 24 | | | $ | 32 | |
Interest cost | | | 15 | | | | 16 | | | | 43 | | | | 46 | |
Expected return on assets | | | (10 | ) | | | (14 | ) | | | (30 | ) | | | (40 | ) |
Amortization — (gains) losses | | | 3 | | | | — | | | | 9 | | | | (1 | ) |
Curtailment/settlement (gains) losses | | | — | | | | — | | | | — | | | | 1 | |
| | | | | | | | | | | | | | | | |
Net periodic benefit cost | | $ | 16 | | | $ | 13 | | | $ | 46 | | | $ | 38 | |
| | | | | | | | | | | | | | | | |
Curtailment/settlement (gains) losses in the previous table do not include a $3 million curtailment gain related to Norf, our non-consolidated affiliate, included in Equity in net (income) loss of non-consolidated affiliates, for the three and nine months ended December 31, 2009.
18
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| | | | | | | | | | | | | | | | |
| | Other Benefits | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Service cost | | $ | 2 | | | $ | 2 | | | $ | 5 | | | $ | 5 | |
Interest cost | | | 2 | | | | 3 | | | | 8 | | | | 8 | |
Amortization — (gains) losses | | | — | | | | — | | | | — | | | | 1 | |
Curtailment/settlement (gains) losses | | | — | | | | — | | | | — | | | | (2 | ) |
| | | | | | | | | | | | | | | | |
Net periodic benefit cost | | $ | 4 | | | $ | 5 | | | $ | 13 | | | $ | 12 | |
| | | | | | | | | | | | | | | | |
The expected long-term rate of return on plan assets is 6.7% in fiscal 2010.
Employer Contributions to Plans
For pension plans, our policy is to fund an amount required to provide for contractual benefits attributed to service to-date, and amortize unfunded actuarial liabilities typically over periods of 15 years or less. We also participate in savings plans in Canada and the U.S., as well as defined contribution pension plans in the U.S., U.K., Canada, Germany, Italy, Switzerland, Malaysia and Brazil. We contributed the following amounts to all plans, including the Rio Tinto Alcan plans, that cover our employees (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Funded pension plans | | $ | 10 | | | $ | 8 | | | $ | 22 | | | $ | 19 | |
Unfunded pension plans | | | 3 | | | | 4 | | | | 11 | | | | 12 | |
Savings and defined contribution pension plans | | | 4 | | | | 4 | | | | 11 | | | | 13 | |
| | | | | | | | | | | | | | | | |
Total contributions | | $ | 17 | | | $ | 16 | | | $ | 44 | | | $ | 44 | |
| | | | | | | | | | | | | | | | |
During the remainder of fiscal 2010, we expect to contribute an additional $24 million to our funded pension plans, $3 million to our unfunded pension plans and $6 million to our savings and defined contribution plans.
| |
9. | CURRENCY (GAINS) LOSSES |
The following currency (gains) losses are included in the accompanying condensed consolidated statements of operations (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Net (gain) loss on change in fair value of currency derivative instruments(A) | | $ | (15 | ) | | $ | 48 | | | $ | (66 | ) | | $ | 13 | |
Net (gain) loss on remeasurement of monetary assets and liabilities(B) | | | (2 | ) | | | 17 | | | | (9 | ) | | | 73 | |
| | | | | | | | | | | | | | | | |
| | $ | (17 | ) | | $ | 65 | | | $ | (75 | ) | | $ | 86 | |
| | | | | | | | | | | | | | | | |
| | |
(A) | | Included in (Gain) loss on change in fair value of derivative instruments, net. |
|
(B) | | Included in Other (income) expenses, net. |
19
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
The following currency gains (losses) are included in Accumulated other comprehensive income (loss), net of tax. (in millions)
| | | | | | | | |
| | Nine Months Ended
| | | Year Ended
| |
| | December 31, 2009 | | | March 31, 2009 | |
|
Cumulative currency translation adjustment — beginning of period | | $ | (78 | ) | | $ | 85 | |
Effect of changes in exchange rates | | | 121 | | | | (163 | ) |
| | | | | | | | |
Cumulative currency translation adjustment — end of period | | $ | 43 | | | $ | (78 | ) |
| | | | | | | | |
| |
10. | FINANCIAL INSTRUMENTS AND COMMODITY CONTRACTS |
The fair values of our financial instruments and commodity contracts as of December 31, 2009 and March 31, 2009 are as follows (in millions):
| | | | | | | | | | | | | | | | | | | | |
| | December 31, 2009 | |
| | Assets | | | Liabilities | | | Net Fair Value
| |
| | Current | | | Noncurrent | | | Current | | | Noncurrent(A) | | | Assets/(Liabilities) | |
|
Derivatives designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Currency exchange contracts | | $ | — | | | $ | — | | | $ | (1 | ) | | $ | (26 | ) | | $ | (27 | ) |
Interest rate swaps | | | — | | | | 1 | | | | (9 | ) | | | — | | | | (8 | ) |
Electricity swap | | | — | | | | — | | | | (5 | ) | | | (18 | ) | | | (23 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives designated as hedging instruments | | | — | | | | 1 | | | | (15 | ) | | | (44 | ) | | | (58 | ) |
| | | | | | | | | | | | | | | | | | | | |
Derivatives not designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Aluminum contracts | | | 184 | | | | 9 | | | | (80 | ) | | | (1 | ) | | | 112 | |
Currency exchange contracts | | | 51 | | | | 2 | | | | (16 | ) | | | (2 | ) | | | 35 | |
Energy contracts | | | — | | | | — | | | | (1 | ) | | | — | | | | (1 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives not designated as hedging instruments | | | 235 | | | | 11 | | | | (97 | ) | | | (3 | ) | | | 146 | |
| | | | | | | | | | | | | | | | | | | | |
Total derivative fair value | | $ | 235 | | | $ | 12 | | | $ | (112 | ) | | $ | (47 | ) | | $ | 88 | |
| | | | | | | | | | | | | | | | | | | | |
20
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| | | | | | | | | | | | | | | | | | | | |
| | March 31, 2009 | |
| | Assets | | | Liabilities | | | Net Fair Value
| |
| | Current | | | Noncurrent | | | Current | | | Noncurrent(A) | | | Assets/(Liabilities) | |
|
Derivatives designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Currency exchange contracts | | $ | — | | | $ | — | | | $ | — | | | $ | (11 | ) | | $ | (11 | ) |
Interest rate swaps | | | — | | | | — | | | | (13 | ) | | | — | | | | (13 | ) |
Electricity swap | | | — | | | | — | | | | (6 | ) | | | (12 | ) | | | (18 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives designated as hedging instruments | | | — | | | | — | | | | (19 | ) | | | (23 | ) | | | (42 | ) |
| | | | | | | | | | | | | | | | | | | | |
Derivatives not designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Aluminum contracts | | | 99 | | | | 41 | | | | (532 | ) | | | (13 | ) | | | (405 | ) |
Currency exchange contracts | | | 20 | | | | 31 | | | | (77 | ) | | | (12 | ) | | | (38 | ) |
Energy contracts | | | — | | | | — | | | | (12 | ) | | | — | | | | (12 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives not designated as hedging instruments | | | 119 | | | | 72 | | | | (621 | ) | | | (25 | ) | | | (455 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivative fair value | | $ | 119 | | | $ | 72 | | | $ | (640 | ) | | $ | (48 | ) | | $ | (497 | ) |
| | | | | | | | | | | | | | | | | | | | |
| | |
(A) | | The noncurrent portions of derivative liabilities are included in Other long-term liabilities in the accompanying condensed consolidated balance sheets. |
Net Investment Hedges
We use cross-currency swaps to manage our exposure to fluctuating exchange rates arising from our loans to and investments in our European operations. We had cross-currency swaps of Euro 135 million as of December 31, 2009 and March 31, 2009, designated as net investment hedges. The effective portion of the change in fair value of the derivative is included in Other comprehensive income (loss) (OCI), as a part of Currency translation adjustments. The ineffective portion of gain or loss on derivatives is included in (Gain) loss on change in fair value of derivative instruments, net.
For our currency exchange contracts designated as net investment hedges, we recognized a $2 million gain and a $19 million loss in OCI for the three months and nine months ended December 31, 2009, respectively. We recognized gains of $50 and $170 million in OCI for the three and nine months ended December 31, 2008, respectively.
Cash Flow Hedges
We own an interest in an electricity swap which we designated as a cash flow hedge of our exposure to fluctuating electricity prices. The effective portion of gain or loss on the derivative is included in OCI and is reclassified when we recognize the underlying exposure into (Gain) loss on change in fair value of derivatives, net in our accompanying condensed consolidated statements of operations. As of December 31, 2009, the outstanding portion of this swap includes 1.7 million megawatt hours through 2017.
We use interest rate swaps to manage our exposure to changes in the benchmark LIBOR interest rate arising from our variable-rate debt. We have designated these as cash flow hedges. The effective portion of gain or loss on the derivative is included in OCI and reclassified when settled into Interest expense and amortization of debt issuance costs in our accompanying condensed consolidated statements of operations. We
21
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
had $910 million and $690 million of outstanding interest rate swaps designated as cash flow hedges as of December 31, 2009 and March 31, 2009, respectively.
For all derivatives designated as cash flow hedges, gains or losses representing hedge ineffectiveness are recognized in (Gain) loss on change in fair value of derivative instruments, net in our current period earnings. If at any time during the life of a cash flow hedge relationship we determine that the relationship is no longer effective, the derivative will no longer be designated as a cash flow hedge. This could occur if the underlying hedged exposure is determined to no longer be probable, or if our ongoing assessment of hedge effectiveness determines that the hedge relationship no longer meets the criteria we established at the inception of the hedge. Gains or losses recognized to date in Accumulated other comprehensive income (loss) (AOCI) would be immediately reclassified into current period earnings, as would any subsequent changes in the fair value of any such derivative.
During the next twelve months we expect to realize $15 million in effective net losses from our cash flow hedges. The maximum period over which we have hedged our exposure to cash flow variability is through 2017.
The following table summarizes the impact on AOCI and earnings of derivative instruments designated as cash flow hedges (in millions).
Three Month Comparison:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | Amount of Gain or (Loss)
|
| | | | Amount of Gain or (Loss)
| | Recognized in Income on
|
| | Amount of Gain or (Loss)
| | Reclassified from
| | Derivative (Ineffective Portion
|
| | Recognized in OCI on Derivative
| | AOCI into Income
| | and Amount Excluded from
|
| | (Effective Portion) | | (Effective Portion) | | Effectiveness Testing) |
| | Three Months
| | Three Months
| | Three Months
| | Three Months
| | Three Months
| | Three Months
|
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
|
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
|
| | 2009 | | 2008 | | 2009 | | 2008 | | 2009 | | 2008 |
|
Electricity swap | | $ | — | | | $ | (16 | ) | | $ | 1 | | | $ | 2 | | | $ | — | | | $ | 2 | |
Interest rate swaps | | $ | 4 | | | $ | (9 | ) | | $ | — | | | $ | — | | | $ | — | | | $ | — | |
Nine Month Comparison:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | Amount of Gain or (Loss)
|
| | | | Amount of Gain or (Loss)
| | Recognized in Income on
|
| | Amount of Gain or (Loss)
| | Reclassified from
| | Derivative (Ineffective Portion
|
| | Recognized in OCI on Derivative
| | AOCI into Income
| | and Amount Excluded from
|
| | (Effective Portion) | | (Effective Portion) | | Effectiveness Testing) |
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
|
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
|
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
|
| | 2009 | | 2008 | | 2009 | | 2008 | | 2009 | | 2008 |
|
Electricity swap | | $ | (3 | ) | | $ | (16 | ) | | $ | 3 | | | $ | 10 | | | $ | 2 | | | $ | 2 | |
Interest rate swaps | | $ | 5 | | | $ | 2 | | | $ | — | | | $ | — | | | $ | — | | | $ | — | |
Derivative Instruments Not Designated as Hedges
While each of these derivatives is intended to be effective in helping us manage risk, they have not been designated as hedging instruments. The change in fair value of these derivative instruments is included in (Gain) loss on change in fair value of derivative instruments, net in the accompanying condensed consolidated statement of operations.
We use aluminum forward contracts and options to hedge our exposure to changes in the London Metal Exchange (LME) price of aluminum. These exposures arise from firm commitments to sell aluminum in future periods at fixed or capped prices, the forecasted output of our smelter operations in South America and the
22
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
forecasted metal price lag associated with firm commitments to sell aluminum in future periods at prices based on the LME. As of December 31, 2009 and March 31, 2009, we had 108 kilotonnes (kt) and 180 kt, respectively, of outstanding aluminum contracts not designated as hedges. We classify cash settlement amounts associated with these derivatives as part of investing activities in the condensed consolidated statements of cash flows.
For certain customers, we enter into contractual relationships that entitle us to pass-through the economic effect of trading positions that we take with other third parties on our customers’ behalf. We recognize a derivative position with both the customer and the third party for these types of contracts and we classify cash settlement amounts associated with these derivatives as part of operating activities in the condensed consolidated statements of cash flows.
We use foreign exchange forward contracts and cross-currency swaps to manage our exposure to changes in exchange rates. These exposures arise from recorded assets and liabilities, firm commitments and forecasted cash flows denominated in currencies other than the functional currency of certain operations. As of December 31, 2009 and March 31, 2009, we had outstanding currency exchange contracts with a total notional amount of $1.4 billion that were not designated as hedges.
We use interest rate swaps to manage our exposure to fluctuating interest rates associated with variable-rate debt. As of December 31, 2009 and March 31, 2009, we had $10 million of outstanding interest rate swaps that were not designated as hedges.
We use heating oil swaps and natural gas swaps to manage our exposure to fluctuating energy prices in North America. As of December 31, 2009 and March 31, 2009, we had 0.9 million gallons and 3.4 million gallons, respectively, of heating oil swaps and 3.3 million MMBTUs and 3.8 million MMBTUs, respectively, of natural gas that were not designated as hedges. One MMBTU is the equivalent of one decatherm, or one million British Thermal Units.
The following table summarizes the gains (losses) associated with the change in fair value of derivative instruments recognized in earnings (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Derivative Instruments Not Designated as Hedges | | | | | | | | | | | | | | | | |
Aluminum contracts | | $ | 26 | | | $ | (340 | ) | | $ | 123 | | | $ | (495 | ) |
Currency exchange contracts | | | 15 | | | | (48 | ) | | | 66 | | | | (13 | ) |
Energy contracts | | | (2 | ) | | | (12 | ) | | | (2 | ) | | | (21 | ) |
| | | | | | | | | | | | | | | | |
Gain (loss) recognized | | | 39 | | | | (400 | ) | | | 187 | | | | (529 | ) |
Derivative Instruments Designated as Cash Flow Hedges | | | | | | | | | | | | | | | | |
Electricity swap | | | 1 | | | | 4 | | | | 5 | | | | 13 | |
| | | | | | | | | | | | | | | | |
Gain (loss) on change in fair value of derivative instruments, net | | $ | 40 | | | $ | (396 | ) | | $ | 192 | | | $ | (516 | ) |
| | | | | | | | | | | | | | | | |
| |
11. | FAIR VALUE MEASUREMENTS |
We record certain assets and liabilities, primarily derivative instruments, on our condensed consolidated balance sheets at fair value. We also disclose the fair values of certain financial instruments, including debt and loans receivable, which are not recorded at fair value. Our objective in measuring fair value is to estimate an exit price in an orderly transaction between market participants on the measurement date. We consider factors such as liquidity, bid/offer spreads and nonperformance risk, including our own nonperformance risk,
23
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
in measuring fair value. We use observable market inputs wherever possible. To the extent that observable market inputs are not available, our fair value measurements will reflect the assumptions we used. We grade the level of the inputs and assumptions used according to a three-tier hierarchy:
Level 1 — Unadjusted quoted prices in active markets for identical, unrestricted assets or liabilities that we have the ability to access at the measurement date.
Level 2 — Inputs other than quoted prices included within Level 1 that are observable for the asset or liability, either directly or indirectly.
Level 3 — Unobservable inputs for which there is little or no market data, which require us to develop our own assumptions based on the best information available as what market participants would use in pricing the asset or liability.
The following assets and liabilities are measured and recognized at fair value on a recurring basis (in millions).
| | | | | | | | | | | | | | | | |
| | December 31, 2009 |
| | Fair Value Measurements Using |
| | Level 1 | | Level 2 | | Level 3 | | Total |
|
Assets — Derivative instruments | | $ | — | | | $ | 247 | | | $ | — | | | $ | 247 | |
Liabilities — Derivative instruments | | $ | — | | | $ | (132 | ) | | $ | (27 | ) | | $ | (159 | ) |
| | | | | | | | | | | | | | | | |
| | March 31, 2009 |
| | Fair Value Measurements Using |
| | Level 1 | | Level 2 | | Level 3 | | Total |
|
Assets — Derivative instruments | | $ | — | | | $ | 191 | | | $ | — | | | $ | 191 | |
Liabilities — Derivative instruments | | $ | — | | | $ | (644 | ) | | $ | (44 | ) | | $ | (688 | ) |
We measure the fair value of the majority of our derivative contracts using industry-standard models that use observable market inputs as their basis, such as time value, forward interest rates, volatility factors, and current (spot) and forward market prices for foreign exchange rates. We generally classify these instruments within Level 2 of the valuation hierarchy. Such derivatives include interest rate swaps, cross-currency swaps, foreign currency forward contracts and certain energy-related forward contracts, including natural gas and heating oil contracts.
We classify the following derivative instruments in Level 3 of the valuation hierarchy. We have a highly customized electricity contract in a geographic region for which no active market exists. We value this contract using the observable market prices of similar contracts for nearby regions. We adjust these prices to account for geographical differences and structural differences in the terms of the contract. We also classify as Level 3 certain foreign exchange forward contracts between the USD and the KRW for which the remaining time to maturity on the forward contract extends beyond the terms of quoted market prices.
We recognized unrealized losses of $2 million related to Level 3 financial instruments that were still held as of December 31, 2009. These unrealized gains are included in (Gain) loss on change in fair value of derivative instruments, net.
24
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
The following table presents a reconciliation of fair value activity for Level 3 derivative contracts on a net basis (in millions).
| | | | |
| | Level 3
| |
| | Derivative
| |
| | Instruments(A) | |
|
Balance as of March 31, 2009 | | $ | (44 | ) |
Net realized/unrealized gains included in earnings(B) | | | 17 | |
Net realized/unrealized gains included in Other comprehensive income(C) | | | (11 | ) |
Net purchases, issuances and settlements | | | 11 | |
Net transfers in and/or (out) of Level 3 | | | — | |
| | | | |
Balance as of December 31, 2009 | | $ | (27 | ) |
| | | | |
| | |
(A) | | Represents derivative assets net of derivative liabilities. |
|
(B) | | Included in (Gain) loss on change in fair value of derivative instruments, net. |
|
(C) | | Included in Change in fair value of effective portion of hedges, net. |
Financial Instruments Not Recorded at Fair Value
The table below presents the estimated fair value of certain financial instruments that are not recorded at fair value on a recurring basis (in millions). The table excludes short-term financial assets and liabilities for which we believe carrying value approximates fair value. The fair value of our letters of credit is based on the availability under such credit agreements.
| | | | | | | | | | | | | | | | |
| | December 31, 2009 | | | March 31, 2009 | |
| | Carrying
| | | Fair
| | | Carrying
| | | Fair
| |
| | Value | | | Value | | | Value | | | Value | |
|
Assets | | | | | | | | | | | | | | | | |
Long-term receivables from related parties | | $ | 23 | | | $ | 21 | | | $ | 23 | | | $ | 21 | |
Liabilities | | | | | | | | | | | | | | | | |
Long-term debt | | | | | | | | | | | | | | | | |
Novelis Inc. | | | | | | | | | | | | | | | | |
11.50% Senior Notes, due February 2015 | | | 181 | | | | 206 | | | | — | | | | — | |
7.25% Senior Notes, due February 2015 | | | 1,166 | | | | 1,073 | | | | 1,171 | | | | 454 | |
Floating rate Term Loan facility, due July 2014 | | | 293 | | | | 237 | | | | 295 | | | | 200 | |
Unsecured credit facility — related party, due January 2015 | | | — | | | | — | | | | 91 | | | | 93 | |
Novelis Corporation | | | | | | | | | | | | | | | | |
Floating rate Term Loan facility, due July 2014 | | | 813 | | | | 696 | | | | 813 | | | | 584 | |
Novelis Switzerland S.A. | | | | | | | | | | | | | | | | |
Capital lease obligation, due December 2019 (CHF 50 million) | | | 44 | | | | 39 | | | | 42 | | | | 36 | |
Capital lease obligation, due August 2011 (CHF 2 million) | | | 2 | | | | 1 | | | | 2 | | | | 2 | |
Novelis Korea Limited | | | | | | | | | | | | | | | | |
Bank loan, due October 2010 | | | 100 | | | | 95 | | | | 100 | | | | 83 | |
Bank loan, due February 2010 (KRW 50 billion) | | | 42 | | | | 43 | | | | 37 | | | | 33 | |
Bank loan, due May 2009 (KRW 10 billion) | | | — | | | | — | | | | 7 | | | | 7 | |
Other | | | | | | | | | | | | | | | | |
Other debt, due December 2011 through December 2012 | | | 1 | | | | 1 | | | | 1 | | | | 1 | |
Financial commitments | | | | | | | | | | | | | | | | |
Letters of credit | | | — | | | | 196 | | | | — | | | | 134 | |
25
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| |
12. | OTHER (INCOME) EXPENSES, NET |
Other (income) expenses, net is comprised of the following (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Exchange (gains) losses, net | | $ | (2 | ) | | $ | 17 | | | $ | (9 | ) | | $ | 73 | |
Gains on the reversal of accrued legal claims | | | (3 | ) | | | — | | | | (3 | ) | | | (26 | ) |
Loss on disposal of property, plant and equipment, net | | | 1 | | | | — | | | | — | | | | — | |
Gain on tax litigation settlement in Brazil | | | — | | | | — | | | | (6 | ) | | | — | |
Other, net | | | 2 | | | | 3 | | | | (3 | ) | | | 6 | |
| | | | | | | | | | | | | | | | |
Other (income) expenses, net | | $ | (2 | ) | | $ | 20 | | | $ | (21 | ) | | $ | 53 | |
| | | | | | | | | | | | | | | | |
A reconciliation of the Canadian statutory tax rates to our effective tax rates is as follows (in millions, except percentages).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Pre-tax income (loss) before equity in net (income) loss of non-consolidated affiliates and noncontrolling interests | | $ | 121 | | | $ | (1,853 | ) | | $ | 715 | | | $ | (2,064 | ) |
| | | | | | | | | | | | | | | | |
Canadian statutory tax rate | | | 30 | % | | | 31 | % | | | 30 | % | | | 31 | % |
| | | | | | | | | | | | | | | | |
Provision at the Canadian statutory rate | | | 37 | | | | (575 | ) | | | 215 | | | | (640 | ) |
Increase (decrease) for taxes on income (loss) resulting from: | | | | | | | | | | | | | | | | |
Non-deductible goodwill impairment | | | — | | | | 415 | | | | — | | | | 415 | |
Exchange translation items | | | (2 | ) | | | (64 | ) | | | 18 | | | | (77 | ) |
Exchange remeasurement of deferred income taxes | | | 5 | | | | (30 | ) | | | 41 | | | | (51 | ) |
Change in valuation allowances | | | 3 | | | | 23 | | | | 6 | | | | 41 | |
Expense (income) items not subject to tax | | | (2 | ) | | | 22 | | | | (6 | ) | | | 28 | |
Enacted statutory tax rate changes | | | — | | | | 1 | | | | — | | | | 3 | |
Tax rate differences on foreign earnings | | | 2 | | | | 11 | | | | (7 | ) | | | (57 | ) |
Uncertain tax positions, net | | | 6 | | | | 1 | | | | (19 | ) | | | 2 | |
Other — net | | | (1 | ) | | | — | | | | (1 | ) | | | 7 | |
| | | | | | | | | | | | | | | | |
Income tax provision (benefit) | | $ | 48 | | | $ | (196 | ) | | $ | 247 | | | $ | (329 | ) |
| | | | | | | | | | | | | | | | |
Effective tax rate | | | 40 | % | | | 11 | % | | | 35 | % | | | 16 | % |
| | | | | | | | | | | | | | | | |
As of December 31, 2009, we had a net deferred tax liability of $519 million, including deferred tax assets of approximately $394 million for net operating loss and tax credit carryforwards. The carryforwards begin expiring in 2010 with some amounts being carried forward indefinitely. As of December 31, 2009, valuation allowances of $103 million had been recorded against net operating loss carryforwards and tax credit
26
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
carryforwards, where it appeared more likely than not that such benefits will not be realized. Realization is dependent on generating sufficient taxable income prior to expiration of the tax attribute carryforwards. Although realization is not assured, management believes it is more likely than not that all the remaining net deferred tax assets will be realized. In the near term, the amount of deferred tax assets considered realizable could be reduced if we do not generate sufficient taxable income in certain jurisdictions.
During the three months ended December 31, 2009, we recognized an increase in unrecognized tax benefits of $3 million related to tax positions taken in a prior period. In addition, our income tax provision for the three months ended December 31, 2009 includes $3 million of accrued interest on unrecognized tax benefits.
During the three months ended December 31, 2009, we received a favorable tax ruling resulting in a reduction of our income tax provision of $4 million.
| |
14. | COMMITMENTS AND CONTINGENCIES |
Legal Proceedings
Coca-Cola Lawsuit. A lawsuit was commenced against Novelis Corporation on February 15, 2007 byCoca-Cola Bottler’s Sales and Services Company LLC (CCBSS) in Georgia state court. CCBSS is a consortium ofCoca-Cola bottlers across the United States, includingCoca-Cola Enterprises Inc. CCBSS alleges that Novelis Corporation breached a soft toll agreement between the parties relating to the supply of aluminum can stock, and seeks monetary damages in an amount to be determined at trial and a declaration of its rights under the agreement. The agreement includes a “most favored nations” provision regarding certain pricing matters. CCBSS alleges that Novelis Corporation breached the terms of the “most favored nations” provision. The dispute will likely turn on the facts that are presented to the court by the parties and the court’s finding as to how certain provisions of the agreement ought to be interpreted. If CCBSS were to prevail in this litigation, the amount of damages would likely be material. However, we have concluded that a loss from the CCBSS litigation is not probable and therefore have not recorded an accrual. In addition, we do not believe that there is a reasonable possibility of a loss from the lawsuit based on information available at this time. Novelis Corporation has filed its answer and the parties are proceeding with discovery and pre-trial motions.
Environmental Matters
The following describes certain environmental matters relating to our business.
We are involved in proceedings under the U.S. Comprehensive Environmental Response, Compensation, and Liability Act, also known as CERCLA or Superfund, or analogous state provisions regarding liability arising from the usage, storage, treatment or disposal of hazardous substances and wastes at a number of sites in the United States, as well as similar proceedings under the laws and regulations of the other jurisdictions in which we have operations, including Brazil and certain countries in the European Union. Many of these jurisdictions have laws that impose joint and several liability, without regard to fault or the legality of the original conduct, for the costs of environmental remediation, natural resource damages, third party claims, and other expenses. In addition, we are, from time to time, subject to environmental reviews and investigations by relevant governmental authorities.
As described further in the following paragraph, we have established procedures for regularly evaluating environmental loss contingencies, including those arising from such environmental reviews and investigations and any other environmental remediation or compliance matters. We believe we have a reasonable basis for evaluating these environmental loss contingencies, and we believe we have made reasonable estimates of the costs that are likely to be borne by us for these environmental loss contingencies. Accordingly, we have established reserves based on our reasonable estimates for the currently anticipated costs associated with these environmental matters. We estimate that the undiscounted remainingclean-up costs related to all of our known
27
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
environmental matters as of December 31, 2009 will be approximately $49 million. Of this amount, $29 million is included in Other long-term liabilities, with the remaining $20 million included in Accrued expenses and other current liabilities in our condensed consolidated balance sheet as of December 31, 2009. Management has reviewed the environmental matters, including those for which we assumed liability as a result of our spin-off from Rio Tinto Alcan. As a result of this review, management has determined that the currently anticipated costs associated with these environmental matters will not, individually or in the aggregate, materially impact our operations or materially adversely affect our financial condition, results of operations or liquidity.
With respect to environmental loss contingencies, we record a loss contingency whenever such contingency is probable and reasonably estimable. The evaluation model includes all asserted and unasserted claims that can be reasonably identified. Under this evaluation model, the liability and the related costs are quantified based upon the best available evidence regarding actual liability loss and cost estimates. Except for those loss contingencies where no estimate can reasonably be made, the evaluation model is fact-driven and attempts to estimate the full costs of each claim. Management reviews the status of, and estimated liability related to, pending claims and civil actions on a quarterly basis. The estimated costs in respect of such reported liabilities are not offset by amounts related to cost-sharing between parties, insurance, indemnification arrangements or contribution from other potentially responsible parties (PRPs) unless otherwise noted.
Brazil Tax Matters
Primarily as a result of legal proceedings with Brazil’s Ministry of Treasury regarding certain taxes in South America, as of December 31, 2009 and March 31, 2009, we had cash deposits aggregating approximately $46 million and $30 million, respectively, in judicial depository accounts pending finalization of the related cases. The depository accounts are in the name of the Brazilian government and will be expended towards these legal proceedings or released to us, depending on the outcome of the legal cases. These deposits are included in Other long-term assets — third parties in our accompanying condensed consolidated balance sheets. In addition, we are involved in several disputes with Brazil’s Ministry of Treasury about various forms of manufacturing taxes and social security contributions, for which we have made no judicial deposits but for which we have established reserves ranging from $7 million to $125 million and $6 million to $18 million as of December 31, 2009 and March 31, 2009, respectively. In total, these reserves approximate $146 million and $135 million as of December 31, 2009, and March 31, 2009, respectively, and are included in Other long-term liabilities in our accompanying condensed consolidated balance sheet.
On May 28, 2009, the Brazilian government passed a law allowing taxpayers to settle certain federal tax disputes with the Brazilian tax authorities, including disputes relating to a Brazilian national tax on manufactured products, through an installment program. Under the program, if a company elects to settle a tax dispute and pay the principal amount due over a specified payment period (e.g., 60, 120 or 180 months), the company will receive a discount on the interest and penalties owed on the disputed tax amount. Novelis joined the installment program in November of 2009 and notified the Brazilian government of its election to settle certain federal tax disputes pursuant to the program.
Guarantees of Indebtedness
We have issued guarantees on behalf of certain of our subsidiaries and non-consolidated affiliates, including certain of our wholly-owned subsidiaries and Norf, which is a fifty percent (50%) owned joint venture that does not meet the requirements for consolidation.
In the case of our wholly-owned subsidiaries, the indebtedness guaranteed is for trade accounts payable to third parties. Some of the guarantees have annual terms while others have no expiration and have termination notice requirements. Neither we nor any of our subsidiaries or non-consolidated affiliates hold any assets of any third parties as collateral to offset the potential settlement of these guarantees.
28
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Since we consolidate wholly-owned and majority-owned subsidiaries in our condensed consolidated financial statements, all liabilities associated with trade payables and short-term debt facilities for these entities are already included in our condensed consolidated balance sheets.
The following table discloses information about our obligations under guarantees of indebtedness of others as of December 31, 2009 (in millions). We did not have any obligations under guarantees of indebtedness related to our majority-owned subsidiaries as of December 31, 2009.
| | | | | | | | |
| | Maximum
| | Liability
|
| | Potential
| | Carrying
|
Type of Entity | | Future Payment | | Value |
|
Wholly-owned subsidiaries | | $ | 43 | | | $ | 6 | |
Norf | | $ | 14 | | | $ | — | |
We have no retained or contingent interest in assets transferred to an unconsolidated entity or similar entity or similar arrangement that serves as credit, liquidity or market risk support to that entity for such assets.
| |
15. | SEGMENT, MAJOR CUSTOMER AND MAJOR SUPPLIER INFORMATION |
Segment Information
Due in part to the regional nature of supply and demand of aluminum rolled products and in order to best serve our customers, we manage our activities on the basis of geographical areas and are organized under four operating segments: North America, Europe, Asia and South America.
Adjustment to Eliminate Proportional Consolidation. The financial information for our segments includes the results of our non-consolidated affiliates on a proportionately consolidated basis, which is consistent with the way we manage our business segments. However, under GAAP, these non-consolidated affiliates are accounted for using the equity method of accounting. Therefore, in order to reconcile the financial information for the segments shown in the tables below to the relevant GAAP-based measures, we must remove our proportional share of each line item that we included in the segment amounts. See Note 5 — Investment in and Advances to Non-Consolidated Affiliates and Related Party Transactions for further information about these non-consolidated affiliates.
We measure the profitability and financial performance of our operating segments based on Segment income. Segment income provides a measure of our underlying segment results that is in line with our portfolio approach to risk management. We define Segment income as earnings before (a) depreciation and amortization; (b) interest expense and amortization of debt issuance costs; (c) interest income; (d) unrealized gains (losses) on change in fair value of derivative instruments, net; (e) impairment of goodwill; (f) impairment charges on long-lived assets (other than goodwill); (g) gain on extinguishment of debt; (h) noncontrolling interests’ share; (i) adjustments to reconcile our proportional share of Segment income from non-consolidated affiliates to income as determined on the equity method of accounting; (k) restructuring charges, net; (k) gains or losses on disposals of property, plant and equipment and businesses, net; (l) other costs, net; (m) litigation settlement, net of insurance recoveries; (n) sale transaction fees; (o) provision or benefit for taxes on income (loss) and (p) cumulative effect of accounting change, net of tax.
29
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
The tables below show selected segment financial information (in millions).
Selected Segment Financial Information
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | North
| | | | | | South
| | Corporate
| | | | |
Total Assets | | America | | Europe | | Asia | | America | | and Other | | Eliminations | | Total |
|
December 31, 2009 | | $ | 2,649 | | | $ | 2,984 | | | $ | 854 | | | $ | 1,379 | | | $ | 63 | | | $ | (327 | ) | | $ | 7,602 | |
March 31, 2009 | | $ | 2,973 | | | $ | 2,750 | | | $ | 732 | | | $ | 1,296 | | | $ | 50 | | | $ | (234 | ) | | $ | 7,567 | |
Comparison of Three Month Data:
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | South
| | Corporate
| | | | |
Three Months Ended December 31, 2009 | | America | | Europe | | Asia | | America | | and Other | | Eliminations | | Total |
|
Net sales | | $ | 786 | | | $ | 725 | | | $ | 390 | | | $ | 235 | | | $ | — | | | $ | (24 | ) | | $ | 2,112 | |
Depreciation and amortization | | | 41 | | | | 23 | | | | 12 | | | | 14 | | | | 1 | | | | 2 | | | | 93 | |
Capital expenditures | | | 12 | | | | 20 | | | | 5 | | | | 3 | | | | — | | | | (12 | ) | | | 28 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | South
| | Corporate
| | | | |
Three Months Ended December 31, 2008 | | America | | Europe | | Asia | | America | | and Other | | Eliminations | | Total |
|
Net sales | | $ | 898 | | | $ | 733 | | | $ | 344 | | | $ | 205 | | | $ | — | | | $ | (4 | ) | | $ | 2,176 | |
Depreciation and amortization | | | 41 | | | | 54 | | | | 12 | | | | 17 | | | | 1 | | | | (18 | ) | | | 107 | |
Capital expenditures | | | 13 | | | | 21 | | | | 5 | | | | 6 | | | | — | | | | (8 | ) | | | 37 | |
Comparison of Nine Month Data:
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | South
| | Corporate
| | | | |
Nine Months Ended December 31, 2009 | | America | | Europe | | Asia | | America | | and Other | | Eliminations | | Total |
|
Net sales | | $ | 2,375 | | | $ | 2,125 | | | $ | 1,098 | | | $ | 691 | | | $ | — | | | $ | (36 | ) | | $ | 6,253 | |
Depreciation and amortization | | | 121 | | | | 117 | | | | 35 | | | | 47 | | | | 3 | | | | (38 | ) | | | 285 | |
Capital expenditures | | | 25 | | | | 42 | | | | 10 | | | | 15 | | | | — | | | | (18 | ) | | | 74 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | South
| | Corporate
| | | | |
Nine Months Ended December 31, 2008 | | America | | Europe | | Asia | | America | | and Other | | Eliminations | | Total |
|
Net sales | | $ | 3,092 | | | $ | 3,048 | | | $ | 1,312 | | | $ | 800 | | | $ | — | | | $ | (14 | ) | | $ | 8,238 | |
Depreciation and amortization | | | 124 | | | | 171 | | | | 40 | | | | 53 | | | | 2 | | | | (60 | ) | | | 330 | |
Capital expenditures | | | 30 | | | | 57 | | | | 16 | | | | 21 | | | | 1 | | | | (18 | ) | | | 107 | |
30
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
The following table shows the reconciliation from income from reportable segments to Net income attributable to our common shareholder (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
North America | | $ | 99 | | | $ | 1 | | | $ | 231 | | | $ | 45 | |
Europe | | | 60 | | | | 48 | | | | 153 | | | | 221 | |
Asia | | | 39 | | | | 55 | | | | 125 | | | | 83 | |
South America | | | 26 | | | | 35 | | | | 73 | | | | 130 | |
Corporate and other(A) | | | (25 | ) | | | (11 | ) | | | (59 | ) | | | (44 | ) |
Depreciation and amortization | | | (93 | ) | | | (107 | ) | | | (285 | ) | | | (330 | ) |
Interest expense and amortization of debt issuance costs | | | (44 | ) | | | (47 | ) | | | (131 | ) | | | (138 | ) |
Interest income | | | 2 | | | | 3 | | | | 8 | | | | 13 | |
Unrealized gains (losses) on change in fair value of derivative instruments, net(B) | | | 62 | | | | (463 | ) | | | 615 | | | | (664 | ) |
Adjustment to eliminate proportional consolidation | | | 2 | | | | (174 | ) | | | (31 | ) | | | (210 | ) |
Impairment of goodwill | | | — | | | | (1,340 | ) | | | — | | | | (1,340 | ) |
Restructuring charges, net | | | (1 | ) | | | (15 | ) | | | (7 | ) | | | (14 | ) |
Other costs, net | | | 2 | | | | (4 | ) | | | 11 | | | | 18 | |
| | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | 129 | | | | (2,019 | ) | | | 703 | | | | (2,230 | ) |
Income tax provision (benefit) | | | 48 | | | | (196 | ) | | | 247 | | | | (329 | ) |
| | | | | | | | | | | | | | | | |
Net income (loss) | | | 81 | | | | (1,823 | ) | | | 456 | | | | (1,901 | ) |
Net income attributable to noncontrolling interests | | | 13 | | | | (9 | ) | | | 50 | | | | (7 | ) |
| | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 68 | | | $ | (1,814 | ) | | $ | 406 | | | $ | (1,894 | ) |
| | | | | | | | | | | | | | | | |
| | |
(A) | | Corporate and other includes functions that are managed directly from our corporate office, which focuses on strategy development and oversees governance, policy, legal compliance, human resources and finance matters. These expenses have not been allocated to the regions. It also includes realized gains (losses) on corporate derivative instruments. |
|
(B) | | Unrealized gains (losses) on change in fair value of derivative instruments, net represents the portion of gains (losses) that were not settled in cash during the period. Total realized and unrealized gains (losses) are shown in the table below and are included in the aggregate each period in (Gain) loss on change in fair value of derivative instruments, net on our condensed consolidated statements of operations. |
31
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
Gain (loss) on change in fair value of derivative instruments, net is as follows (in millions):
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Realized gains (losses) included in segment income | | $ | (22 | ) | | $ | 63 | | | $ | (424 | ) | | $ | 144 | |
Realized gains (losses) on corporate derivative instruments | | | — | | | | 4 | | | | 1 | | | | 4 | |
Unrealized gains (losses) | | | 62 | | | | (463 | ) | | | 615 | | | | (664 | ) |
| | | | | | | | | | | | | | | | |
Gains (losses) on change in fair value of derivative instruments, net | | $ | 40 | | | $ | (396 | ) | | $ | 192 | | | $ | (516 | ) |
| | | | | | | | | | | | | | | | |
Information about Major Customers and Primary Supplier
The table below shows our net sales to Rexam Plc (Rexam) and Anheuser-Busch Companies (Anheuser-Busch), our two largest customers, as a percentage of total Net sales.
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | Nine Months Ended
|
| | December 31, | | December 31, |
| | 2009 | | 2008 | | 2009 | | 2008 |
|
Rexam | | | 16 | % | | | 18 | % | | | 17 | % | | | 16 | % |
Anheuser-Busch | | | 10 | % | | | 9 | % | | | 11 | % | | | 7 | % |
Rio Tinto Alcan is our primary supplier of metal inputs, including prime and sheet ingot. The table shows our purchases from Rio Tinto Alcan as a percentage of our total combined primary metal purchases.
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | Nine Months Ended
|
| | December 31, | | December 31, |
| | 2009 | | 2008 | | 2009 | | 2008 |
|
Purchases from Rio Tinto Alcan as a percentage of total metal purchases in (kt) | | | 38 | % | | | 40 | % | | | 41 | % | | | 36 | % |
| |
16. | SUPPLEMENTAL INFORMATION |
Accumulated other comprehensive loss consists of the following (in millions).
| | | | | | | | |
| | December 31,
| | | March 31,
| |
| | 2009 | | | 2009 | |
|
Currency translation adjustment | | $ | 43 | | | $ | (62 | ) |
Fair value of effective portion of hedges | | | (20 | ) | | | (19 | ) |
Pension and other benefits | | | (59 | ) | | | (67 | ) |
| | | | | | | | |
Accumulated other comprehensive loss | | $ | (36 | ) | | $ | (148 | ) |
| | | | | | | | |
Supplemental cash flow information (in millions):
| | | | | | | | |
| | Nine Months Ended
|
| | December 31, |
| | 2009 | | 2008 |
|
Interest paid | | $ | 92 | | | $ | 101 | |
Income taxes paid | | $ | 24 | | | $ | 87 | |
32
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| |
17. | SUPPLEMENTAL GUARANTOR INFORMATION |
In connection with the issuance of our 7.25% Senior Notes and our 11.5% Senior Notes, certain of our wholly-owned subsidiaries, which are 100% owned within the meaning ofRule 3-10(h)(1) ofRegulation S-X, provided guarantees. These guarantees are full and unconditional as well as joint and several. The guarantor subsidiaries (the Guarantors) are comprised of the majority of our businesses in Canada, the U.S., the U.K., Brazil, Portugal, Luxembourg and Switzerland, as well as certain businesses in Germany. Certain Guarantors may be subject to restrictions on their ability to distribute earnings to Novelis Inc. (the Parent). The remaining subsidiaries (the Non-Guarantors) of the Parent are not guarantors of the Senior Notes.
The following information presents condensed consolidating statements of operations, balance sheets and statements of cash flows of the Parent, the Guarantors, and the Non-Guarantors. Investments include investment in and advances to non-consolidated affiliates as well as investments in net assets of divisions included in the Parent, and have been presented using the equity method of accounting.
33
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | Three Months Ended December 31, 2009 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
Net sales | | $ | 212 | | | $ | 1,659 | | | $ | 623 | | | $ | (382 | ) | | $ | 2,112 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold (exclusive of depreciation and amortization shown below) | | | 191 | | | | 1,431 | | | | 548 | | | | (382 | ) | | | 1,788 | |
Selling, general and administrative expenses | | | 16 | | | | 68 | | | | 15 | | | | — | | | | 99 | |
Depreciation and amortization | | | — | | | | 71 | | | | 22 | | | | — | | | | 93 | |
Research and development expenses | | | 6 | | | | 3 | | | | 1 | | | | — | | | | 10 | |
Interest expense and amortization of debt issuance costs | | | 29 | | | | 30 | | | | 2 | | | | (17 | ) | | | 44 | |
Interest income | | | (15 | ) | | | (3 | ) | | | (1 | ) | | | 17 | | | | (2 | ) |
(Gain) loss on change in fair value of derivative instruments, net | | | (2 | ) | | | (35 | ) | | | (3 | ) | | | — | | | | (40 | ) |
Restructuring charges, net | | | — | | | | 1 | | | | — | | | | — | | | | 1 | |
Equity in net (income) loss of non-consolidated affiliates | | | (75 | ) | | | (8 | ) | | | — | | | | 75 | | | | (8 | ) |
Other (income) expenses, net | | | (9 | ) | | | 12 | | | | (5 | ) | | | — | | | | (2 | ) |
| | | | | | | | | | | | | | | | | | | | |
| | | 141 | | | | 1,570 | | | | 579 | | | | (307 | ) | | | 1,983 | |
| | | | | | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | 71 | | | | 89 | | | | 44 | | | | (75 | ) | | | 129 | |
Income tax provision (benefit) | | | 3 | | | | 39 | | | | 6 | | | | — | | | | 48 | |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) | | | 68 | | | | 50 | | | | 38 | | | | (75 | ) | | | 81 | |
Net income (loss) attributable to noncontrolling interests | | | — | | | | — | | | | 13 | | | | — | | | | 13 | |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 68 | | | $ | 50 | | | $ | 25 | | | $ | (75 | ) | | $ | 68 | |
| | | | | | | | | | | | | | | | | | | | |
34
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| | | | | | | | | | | | | | | | | | | | |
| | Three Months Ended December 31, 2008 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
Net sales | | $ | 254 | | | $ | 1,751 | | | $ | 601 | | | $ | (430 | ) | | $ | 2,176 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold (exclusive of depreciation and amortization shown below) | | | 252 | | | | 1,648 | | | | 553 | | | | (430 | ) | | | 2,023 | |
Selling, general and administrative expenses | | | (8 | ) | | | 66 | | | | 15 | | | | — | | | | 73 | |
Depreciation and amortization | | | 6 | | | | 80 | | | | 21 | | | | — | | | | 107 | |
Research and development expenses | | | 8 | | | | 2 | | | | 1 | | | | — | | | | 11 | |
Interest expense and amortization of debt issuance costs | | | 29 | | | | 34 | | | | 5 | | | | (21 | ) | | | 47 | |
Interest income | | | (20 | ) | | | (3 | ) | | | (1 | ) | | | 21 | | | | (3 | ) |
(Gain) loss on change in fair value of derivative instruments, net | | | 1 | | | | 346 | | | | 49 | | | | — | | | | 396 | |
Impairment of goodwill | | | — | | | | 1,340 | | | | — | | | | — | | | | 1,340 | |
Restructuring charges, net | | | 6 | | | | 8 | | | | 1 | | | | — | | | | 15 | |
Equity in net (income) loss of non-consolidated affiliates | | | 1,807 | | | | 166 | | | | — | | | | (1,807 | ) | | | 166 | |
Other (income) expenses, net | | | 9 | | | | (18 | ) | | | 29 | | | | — | | | | 20 | |
| | | | | | | | | | | | | | | | | | | | |
| | | 2,090 | | | | 3,669 | | | | 673 | | | | (2,237 | ) | | | 4,195 | |
| | | | | | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | (1,836 | ) | | | (1,918 | ) | | | (72 | ) | | | 1,807 | | | | (2,019 | ) |
Income tax provision (benefit) | | | (22 | ) | | | (167 | ) | | | (7 | ) | | | — | | | | (196 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) | | | (1,814 | ) | | | (1,751 | ) | | | (65 | ) | | | 1,807 | | | | (1,823 | ) |
Net income (loss) attributable to noncontrolling interests | | | — | | | | — | | | | (9 | ) | | | — | | | | (9 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | (1,814 | ) | | $ | (1,751 | ) | | $ | (56 | ) | | $ | 1,807 | | | $ | (1,814 | ) |
| | | | | | | | | | | | | | | | | | | | |
35
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | Nine Months Ended December 31, 2009 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
Net sales | | $ | 598 | | | $ | 4,936 | | | $ | 1,780 | | | $ | (1,061 | ) | | $ | 6,253 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold (exclusive of depreciation and amortization shown below) | | | 540 | | | | 4,053 | | | | 1,517 | | | | (1,061 | ) | | | 5,049 | |
Selling, general and administrative expenses | | | 35 | | | | 183 | | | | 42 | | | | — | | | | 260 | |
Depreciation and amortization | | | 2 | | | | 216 | | | | 67 | | | | — | | | | 285 | |
Research and development expenses | | | 17 | | | | 8 | | | | 2 | | | | — | | | | 27 | |
Interest expense and amortization of debt issuance costs | | | 84 | | | | 89 | | | | 7 | | | | (49 | ) | | | 131 | |
Interest income | | | (47 | ) | | | (8 | ) | | | (2 | ) | | | 49 | | | | (8 | ) |
(Gain) loss on change in fair value of derivative instruments, net | | | (5 | ) | | | (167 | ) | | | (20 | ) | | | — | | | | (192 | ) |
Restructuring charges, net | | | — | | | | 5 | | | | 2 | | | | — | | | | 7 | |
Equity in net (income) loss of non-consolidated affiliates | | | (380 | ) | | | 12 | | | | — | | | | 380 | | | | 12 | |
Other (income) expenses, net | | | (24 | ) | | | 36 | | | | (33 | ) | | | — | | | | (21 | ) |
| | | | | | | | | | | | | | | | | | | | |
| | | 222 | | | | 4,427 | | | | 1,582 | | | | (681 | ) | | | 5,550 | |
| | | | | | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | 376 | | | | 509 | | | | 198 | | | | (380 | ) | | | 703 | |
Income tax provision (benefit) | | | (30 | ) | | | 243 | | | | 34 | | | | — | | | | 247 | |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) | | | 406 | | | | 266 | | | | 164 | | | | (380 | ) | | | 456 | |
Net income (loss) attributable to noncontrolling interests | | | — | | | | — | | | | 50 | | | | — | | | | 50 | |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 406 | | | $ | 266 | | | $ | 114 | | | $ | (380 | ) | | $ | 406 | |
| | | | | | | | | | | | | | | | | | | | |
36
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
| | | | | | | | | | | | | | | | | | | | |
| | Nine Months Ended December 31, 2008 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
Net sales | | $ | 1,038 | | | $ | 6,815 | | | $ | 2,204 | | | $ | (1,819 | ) | | $ | 8,238 | |
| | | | | | | | | | | | | | | | | | | | |
Cost of goods sold (exclusive of depreciation and amortization shown below) | | | 1,023 | | | | 6,389 | | | | 2,052 | | | | (1,819 | ) | | | 7,645 | |
Selling, general and administrative expenses | | | (2 | ) | | | 190 | | | | 58 | | | | — | | | | 246 | |
Depreciation and amortization | | | 18 | | | | 246 | | | | 66 | | | | — | | | | 330 | |
Research and development expenses | | | 23 | | | | 8 | | | | 2 | | | | — | | | | 33 | |
Interest expense and amortization of debt issuance costs | | | 86 | | | | 105 | | | | 20 | | | | (73 | ) | | | 138 | |
Interest income | | | (63 | ) | | | (14 | ) | | | (9 | ) | | | 73 | | | | (13 | ) |
(Gain) loss on change in fair value of derivative instruments, net | | | 4 | | | | 479 | | | | 33 | | | | — | | | | 516 | |
Impairment of goodwill | | | — | | | | 1,340 | | | | — | | | | — | | | | 1,340 | |
Restructuring charges, net | | | 5 | | | | 8 | | | | 1 | | | | — | | | | 14 | |
Equity in net (income) loss of non-consolidated affiliates | | | 1,857 | | | | 166 | | | | — | | | | (1,857 | ) | | | 166 | |
Other (income) expenses, net | | | 1 | | | | (25 | ) | | | 77 | | | | — | | | | 53 | |
| | | | | | | | | | | | | | | | | | | | |
| | | 2,952 | | | | 8,892 | | | | 2,300 | | | | (3,676 | ) | | | 10,648 | |
| | | | | | | | | | | | | | | | | | | | |
Income (loss) before income taxes | | | (1,914 | ) | | | (2,077 | ) | | | (96 | ) | | | 1,857 | | | | (2,230 | ) |
Income tax provision (benefit) | | | (20 | ) | | | (298 | ) | | | (11 | ) | | | — | | | | (329 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) | | | (1,894 | ) | | | (1,779 | ) | | | (85 | ) | | | 1,857 | | | | (1,901 | ) |
Net income (loss) attributable to noncontrolling interests | | | — | | | | — | | | | (7 | ) | | | — | | | | (7 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | (1,894 | ) | | $ | (1,779 | ) | | $ | (78 | ) | | $ | 1,857 | | | $ | (1,894 | ) |
| | | | | | | | | | | | | | | | | | | | |
37
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING BALANCE SHEET
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | December 31, 2009 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
ASSETS |
Current assets | | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | 26 | | | $ | 151 | | | $ | 75 | | | $ | — | | | $ | 252 | |
Accounts receivable, net of allowances | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 22 | | | | 655 | | | | 321 | | | | — | | | | 998 | |
— related parties | | | 660 | | | | 207 | | | | 30 | | | | (886 | ) | | | 11 | |
Inventories | | | 44 | | | | 741 | | | | 274 | | | | — | | | | 1,059 | |
Prepaid expenses and other current assets | | | 4 | | | | 29 | | | | 12 | | | | — | | | | 45 | |
Fair value of derivative instruments | | | 4 | | | | 202 | | | | 42 | | | | (13 | ) | | | 235 | |
Deferred income tax assets | | | — | | | | 12 | | | | 5 | | | | — | | | | 17 | |
| | | | | | | | | | | | | | | | | | | | |
Total current assets | | | 760 | | | | 1,997 | | | | 759 | | | | (899 | ) | | | 2,617 | |
Property, plant and equipment, net | | | 140 | | | | 2,049 | | | | 525 | | | | — | | | | 2,714 | |
Goodwill | | | — | | | | 600 | | | | 11 | | | | — | | | | 611 | |
Intangible assets, net | | | — | | | | 760 | | | | 8 | | | | — | | | | 768 | |
Investments in and advances to non-consolidated affiliates | | | 2,024 | | | | 757 | | | | — | | | | (2,024 | ) | | | 757 | |
Fair value of derivative instruments, net of current portion | | | 1 | | | | 11 | | | | 3 | | | | (3 | ) | | | 12 | |
Deferred income tax assets | | | 1 | | | | 2 | | | | 1 | | | | — | | | | 4 | |
Other long-term assets | | | 1,022 | | | | 208 | | | | 77 | | | | (1,188 | ) | | | 119 | |
| | | | | | | | | | | | | | | | | | | | |
Total assets | | $ | 3,948 | | | $ | 6,384 | | | $ | 1,384 | | | $ | (4,114 | ) | | $ | 7,602 | |
| | | | | | | | | | | | | | | | | | | | |
|
LIABILITIES AND SHAREHOLDER’S EQUITY |
Current liabilities | | | | | | | | | | | | | | | | | | | | |
Current portion of long-term debt | | $ | 3 | | | $ | 3 | | | $ | 143 | | | $ | — | | | $ | 149 | |
Short-term borrowings | | | | | | | | | | | | | | | | | | | | |
— third parties | | | — | | | | 48 | | | | 13 | | | | — | | | | 61 | |
— related parties | | | 13 | | | | 462 | | | | 19 | | | | (494 | ) | | | — | |
Accounts payable | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 36 | | | | 498 | | | | 284 | | | | — | | | | 818 | |
— related parties | | | 51 | | | | 272 | | | | 112 | | | | (391 | ) | | | 44 | |
Fair value of derivative instruments | | | 8 | | | | 96 | | | | 21 | | | | (13 | ) | | | 112 | |
Accrued expenses and other current liabilities | | | 72 | | | | 266 | | | | 88 | | | | (1 | ) | | | 425 | |
Deferred income tax liabilities | | | — | | | | 39 | | | | — | | | | — | | | | 39 | |
| | | | | | | | | | | | | | | | | | | | |
Total current liabilities | | | 183 | | | | 1,684 | | | | 680 | | | | (899 | ) | | | 1,648 | |
Long-term debt, net of current portion | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 1,636 | | | | 856 | | | | 1 | | | | — | | | | 2,493 | |
— related parties | | | 118 | | | | 970 | | | | 100 | | | | (1,188 | ) | | | — | |
Deferred income tax liabilities | | | — | | | | 487 | | | | 14 | | | | — | | | | 501 | |
Accrued postretirement benefits | | | 32 | | | | 372 | | | | 118 | | | | — | | | | 522 | |
Other long-term liabilities | | | 42 | | | | 314 | | | | 5 | | | | (3 | ) | | | 358 | |
| | | | | | | | | | | | | | | | | | | | |
Total liabilities | | | 2,011 | | | | 4,683 | | | | 918 | | | | (2,090 | ) | | | 5,522 | |
| | | | | | | | | | | | | | | | | | | | |
Commitments and contingencies | | | | | | | | | | | | | | | | | | | | |
Shareholder’s equity | | | | | | | | | | | | | | | | | | | | |
Common stock | | | — | | | | — | | | | — | | | | — | | | | — | |
Additional paid-in capital | | | 3,497 | | | | — | | | | — | | | | — | | | | 3,497 | |
Retained earnings/(accumulated deficit)/owner’s net investment | | | (1,524 | ) | | | 1,731 | | | | 425 | | | | (2,156 | ) | | | (1,524 | ) |
Accumulated other comprehensive income (loss) | | | (36 | ) | | | (30 | ) | | | (102 | ) | | | 132 | | | | (36 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total Novelis shareholder’s equity | | | 1,937 | | | | 1,701 | | | | 323 | | | | (2,024 | ) | | | 1,937 | |
Noncontrolling interests | | | — | | | | — | | | | 143 | | | | — | | | | 143 | |
| | | | | | | | | | | | | | | | | | | | |
Total equity | | | 1,937 | | | | 1,701 | | | | 466 | | | | (2,024 | ) | | | 2,080 | |
| | | | | | | | | | | | | | | | | | | | |
Total liabilities and shareholder’s equity | | $ | 3,948 | | | $ | 6,384 | | | $ | 1,384 | | | $ | (4,114 | ) | | $ | 7,602 | |
| | | | | | | | | | | | | | | | | | | | |
38
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING BALANCE SHEET
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | March 31, 2009 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
ASSETS |
Current assets | | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | 3 | | | $ | 175 | | | $ | 70 | | | $ | — | | | $ | 248 | |
Accounts receivable, net of allowances | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 21 | | | | 761 | | | | 267 | | | | — | | | | 1,049 | |
— related parties | | | 411 | | | | 183 | | | | 32 | | | | (601 | ) | | | 25 | |
Inventories | | | 31 | | | | 523 | | | | 239 | | | | — | | | | 793 | |
Prepaid expenses and other current assets | | | 4 | | | | 31 | | | | 16 | | | | — | | | | 51 | |
Fair value of derivative instruments | | | — | | | | 145 | | | | 7 | | | | (33 | ) | | | 119 | |
Deferred income tax assets | | | — | | | | 192 | | | | 24 | | | | — | | | | 216 | |
| | | | | | | | | | | | | | | | | | | | |
Total current assets | | | 470 | | | | 2,010 | | | | 655 | | | | (634 | ) | | | 2,501 | |
Property, plant and equipment, net | | | 162 | | | | 2,146 | | | | 491 | | | | — | | | | 2,799 | |
Goodwill | | | — | | | | 570 | | | | 12 | | | | — | | | | 582 | |
Intangible assets, net | | | — | | | | 787 | | | | — | | | | — | | | | 787 | |
Investments in and advances to non-consolidated affiliates | | | 1,647 | | | | 719 | | | | — | | | | (1,647 | ) | | | 719 | |
Fair value of derivative instruments, net of current portion | | | — | | | | 46 | | | | 28 | | | | (2 | ) | | | 72 | |
Deferred income tax assets | | | 1 | | | | 3 | | | | — | | | | — | | | | 4 | |
Other long-term assets | | | 1,028 | | | | 207 | | | | 96 | | | | (1,228 | ) | | | 103 | |
| | | | | | | | | | | | | | | | | | | | |
Total assets | | $ | 3,308 | | | $ | 6,488 | | | $ | 1,282 | | | $ | (3,511 | ) | | $ | 7,567 | |
| | | | | | | | | | | | | | | | | | | | |
|
LIABILITIES AND SHAREHOLDER’S EQUITY |
Current liabilities | | | | | | | | | | | | | | | | | | | | |
Current portion of long-term debt | | $ | 3 | | | $ | 4 | | | $ | 44 | | | $ | — | | | $ | 51 | |
Short-term borrowings | | | | | | | | | | | | | | | | | | | | |
— third parties | | | — | | | | 231 | | | | 33 | | | | — | | | | 264 | |
— related parties | | | 7 | | | | 330 | | | | 22 | | | | (359 | ) | | | — | |
Accounts payable | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 33 | | | | 458 | | | | 234 | | | | — | | | | 725 | |
— related parties | | | 41 | | | | 157 | | | | 90 | | | | (240 | ) | | | 48 | |
Fair value of derivative instruments | | | 7 | | | | 540 | | | | 126 | | | | (33 | ) | | | 640 | |
Accrued expenses and other current liabilities | | | 34 | | | | 395 | | | | 90 | | | | (3 | ) | | | 516 | |
Deferred income tax liabilities | | | — | | | | — | | | | — | | | | — | | | | — | |
| | | | | | | | | | | | | | | | | | | | |
Total current liabilities | | | 125 | | | | 2,115 | | | | 639 | | | | (635 | ) | | | 2,244 | |
Long-term debt, net of current portion | | | | | | | | | | | | | | | | | | | | |
— third parties | | | 1,464 | | | | 852 | | | | 101 | | | | — | | | | 2,417 | |
— related parties | | | 223 | | | | 976 | | | | 120 | | | | (1,228 | ) | | | 91 | |
Deferred income tax liabilities | | | — | | | | 459 | | | | 10 | | | | — | | | | 469 | |
Accrued postretirement benefits | | | 27 | | | | 346 | | | | 122 | | | | — | | | | 495 | |
Other long-term liabilities | | | 50 | | | | 288 | | | | 5 | | | | (1 | ) | | | 342 | |
| | | | | | | | | | | | | | | | | | | | |
Total liabilities | | | 1,889 | | | | 5,036 | | | | 997 | | | | (1,864 | ) | | | 6,058 | |
| | | | | | | | | | | | | | | | | | | | |
Commitments and contingencies | | | | | | | | | | | | | | | | | | | | |
Shareholder’s equity | | | | | | | | | | | | | | | | | | | | |
Common stock | | | — | | | | — | | | | — | | | | — | | | | — | |
Additional paid-in capital | | | 3,497 | | | | — | | | | — | | | | — | | | | 3,497 | |
Retained earnings/(accumulated deficit)/owner’s net investment | | | (1,930 | ) | | | 1,533 | | | | 325 | | | | (1,858 | ) | | | (1,930 | ) |
Accumulated other comprehensive income (loss) | | | (148 | ) | | | (81 | ) | | | (130 | ) | | | 211 | | | | (148 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total Novelis shareholder’s equity | | | 1,419 | | | | 1,452 | | | | 195 | | | | (1,647 | ) | | | 1,419 | |
Noncontrolling interests | | | — | | | | — | | | | 90 | | | | — | | | | 90 | |
| | | | | | | | | | | | | | | | | | | | |
Total equity | | | 1,419 | | | | 1,452 | | | | 285 | | | | (1,647 | ) | | | 1,509 | |
| | | | | | | | | | | | | | | | | | | | |
Total liabilities and shareholder’s equity | | $ | 3,308 | | | $ | 6,488 | | | $ | 1,282 | | | $ | (3,511 | ) | | $ | 7,567 | |
| | | | | | | | | | | | | | | | | | | | |
39
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | Nine Months Ended December 31, 2009 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
OPERATING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) operating activities | | $ | 9 | | | $ | 449 | | | $ | 172 | | | $ | — | | | $ | 630 | |
| | | | | | | | | | | | | | | | | | | | |
INVESTING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Capital expenditures | | | (3 | ) | | | (52 | ) | | | (19 | ) | | | — | | | | (74 | ) |
Proceeds from sales of property, plant and equipment | | | — | | | | — | | | | 4 | | | | — | | | | 4 | |
Changes to investment in and advances to non-consolidated affiliates | | | — | | | | 3 | | | | — | | | | — | | | | 3 | |
Proceeds from loans receivable, net — related parties | | | — | | | | 15 | | | | — | | | | — | | | | 15 | |
Net proceeds from settlement of derivative instruments | | | (2 | ) | | | (327 | ) | | | (103 | ) | | | — | | | | (432 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) investing activities | | | (5 | ) | | | (361 | ) | | | (118 | ) | | | — | | | | (484 | ) |
| | | | | | | | | | | | | | | | | | | | |
FINANCING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Proceeds from issuance of debt — third party | | | 177 | | | | — | | | | — | | | | — | | | | 177 | |
Proceeds from issuance of debt — related party | | | 4 | | | | — | | | | — | | | | — | | | | 4 | |
Principal payments | | | | | | | | | | | | | | | | | | | | |
— third parties | | | (2 | ) | | | (10 | ) | | | (8 | ) | | | — | | | | (20 | ) |
— related parties | | | (165 | ) | | | (51 | ) | | | (13 | ) | | | 134 | | | | (95 | ) |
Short-term borrowings, net | | | | | | | | | | | | | | | | | | | | |
— third parties | | | — | | | | (188 | ) | | | (23 | ) | | | — | | | | (211 | ) |
— related parties | | | 6 | | | | 132 | | | | (4 | ) | | | (134 | ) | | | — | |
Debt issuance costs | | | (1 | ) | | | — | | | | �� | | | | — | | | | (1 | ) |
Dividends — noncontrolling interests | | | — | | | | — | | | | (13 | ) | | | — | | | | (13 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) financing activities | | | 19 | | | | (117 | ) | | | (61 | ) | | | — | | | | (159 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net increase (decrease) in cash and cash equivalents | | | 23 | | | | (29 | ) | | | (7 | ) | | | — | | | | (13 | ) |
Effect of exchange rate changes on cash balances held in foreign currencies | | | — | | | | 5 | | | | 12 | | | | — | | | | 17 | |
Cash and cash equivalents — beginning of period | | | 3 | | | | 175 | | | | 70 | | | | — | | | | 248 | |
| | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents — end of period | | $ | 26 | | | $ | 151 | | | $ | 75 | | | $ | — | | | $ | 252 | |
| | | | | | | | | | | | | | | | | | | | |
40
Novelis Inc.
NOTES TO THE CONDENSED CONSOLIDATED FINANCIAL STATEMENTS (unaudited) — (Continued)
NOVELIS INC.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
(In millions)
| | | | | | | | | | | | | | | | | | | | |
| | Nine Months Ended December 31, 2008 | |
| | | | | | | | Non-
| | | | | | | |
| | Parent | | | Guarantors | | | Guarantors | | | Eliminations | | | Consolidated | |
|
OPERATING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) operating activities | | $ | (12 | ) | | $ | (388 | ) | | $ | 146 | | | $ | (160 | ) | | $ | (414 | ) |
| | | | | | | | | | | | | | | | | | | | |
INVESTING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Capital expenditures | | | (5 | ) | | | (74 | ) | | | (28 | ) | | | — | | | | (107 | ) |
Proceeds from sales of property, plant and equipment | | | 2 | | | | 1 | | | | 1 | | | | — | | | | 4 | |
Changes to investment in and advances to non-consolidated affiliates | | | — | | | | 17 | | | | — | | | | — | | | | 17 | |
Proceeds from loans receivable, net — related parties | | | — | | | | 18 | | | | — | | | | — | | | | 18 | |
Net proceeds from settlement of derivative instruments | | | 4 | | | | 84 | | | | 72 | | | | — | | | | 160 | |
| | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) investing activities | | | 1 | | | | 46 | | | | 45 | | | | — | | | | 92 | |
| | | | | | | | | | | | | | | | | | | | |
FINANCING ACTIVITIES | | | | | | | | | | | | | | | | | | | | |
Proceeds from issuance of new debt | | | — | | | | — | | | | 8 | | | | — | | | | 8 | |
Principal payments | | | | | | | | | | | | | | | | | | | | |
— third parties | | | (2 | ) | | | (8 | ) | | | (1 | ) | | | — | | | | (11 | ) |
— related parties | | | — | | | | (89 | ) | | | (243 | ) | | | 332 | | | | — | |
Short-term borrowings, net | | | | | | | | | | | | | | | | | | | | |
— third parties | | | — | | | | 180 | | | | 13 | | | | — | | | | 193 | |
— related parties | | | 4 | | | | 174 | | | | (6 | ) | | | (172 | ) | | | — | |
Dividends — noncontrolling interests | | | — | | | | — | | | | (5 | ) | | | — | | | | (5 | ) |
| | | | | | | | | | | | | | | | | | | | |
Net cash provided by (used in) financing activities | | | 2 | | | | 257 | | | | (234 | ) | | | 160 | | | | 185 | |
| | | | | | | | | | | | | | | | | | | | |
Net increase (decrease) in cash and cash equivalents | | | (9 | ) | | | (85 | ) | | | (43 | ) | | | — | | | | (137 | ) |
Effect of exchange rate changes on cash balances held in foreign currencies | | | — | | | | (2 | ) | | | (11 | ) | | | — | | | | (13 | ) |
Cash and cash equivalents — beginning of period | | | 12 | | | | 177 | | | | 137 | | | | — | | | | 326 | |
| | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents — end of period | | $ | 3 | | | $ | 90 | | | $ | 83 | | | $ | — | | | $ | 176 | |
| | | | | | | | | | | | | | | | | | | | |
41
| |
Item 2. | Management’s Discussion and Analysis of Financial Condition and Results of Operations |
FORWARD LOOKING STATEMENTS
The following information should be read together with our unaudited condensed consolidated financial statements and accompanying notes included elsewhere in this quarterly report for a more complete understanding of our financial condition and results of operations. The following discussion contains forward-looking statements that reflect our plans, estimates and beliefs. Our actual results could differ materially from those discussed in these forward-looking statements. Factors that could cause or contribute to these differences include, but are not limited to, those discussed below, particularly in “SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND MARKET DATA.”
OVERVIEW AND REFERENCES
Novelis is the world’s leading aluminum rolled products producer based on shipment volume. We produce aluminum sheet and light gauge products for the beverage and food can, transportation, construction and industrial, and foil products markets. As of December 31, 2009, we had operations on four continents: North America; South America; Asia and Europe, through 31 operating plants, one research facility and several market-focused innovation centers in 11 countries. In addition to aluminum rolled products plants, our South American businesses include bauxite mining, primary aluminum smelting and power generation facilities that supply our rolling plants in Brazil. We are the only company of our size and scope focused solely on aluminum rolled products markets and capable of local supply of technologically sophisticated products in all of these geographic regions.
References herein to “Novelis,” the “Company,” “we,” “our,” or “us” refer to Novelis Inc. and its subsidiaries unless the context specifically indicates otherwise. References herein to “Hindalco” refer to Hindalco Industries Limited. In October 2007, the Rio Tinto Group purchased all the outstanding shares of Alcan, Inc. References herein to “Rio Tinto Alcan” refer to Rio Tinto Alcan Inc.
All tonnages are stated in metric tonnes. One metric tonne is equivalent to 2,204.6 pounds. One kilotonne (kt) is 1,000 metric tonnes. One MMBTU is the equivalent of one decatherm, or one million British Thermal Units.
References to ourForm 10-K made throughout this document refer to our Annual Report onForm 10-K for the year ended March 31, 2009, filed with the United States Securities and Exchange Commission (SEC) on June 29, 2009. We also filed aForm 8-K on August 5, 2009 to conform our historical consolidated financial statements to reflect our adoption as of April 1, 2009 of new accounting guidance related to the presentation of noncontrolling interests.
On May 15, 2007, the Company was acquired by Hindalco through its indirect wholly-owned subsidiary pursuant to a plan of arrangement (the Arrangement) at a price of $44.93 per share. The aggregate purchase price for all of the Company’s common shares was $3.4 billion and Hindalco also assumed $2.8 billion of Novelis’ debt for a total transaction value of $6.2 billion. Subsequent to completion of the Arrangement on May 15, 2007, all of our common shares were indirectly held by Hindalco.
HIGHLIGHTS
Significant factors that impacted our business for each of the three and nine months ended December 31, 2009 and 2008 are presented briefly below. Each is discussed in further detail throughout the Management’s Discussion and Analysis and Segment Review.
| | |
| • | We reported pre-tax income of $129 million for the three months ended December 31, 2009, as compared to pre-tax loss of $2.02 billion for the three months ended December 31, 2008. The prior year includes non-cash impairment charges of $1.5 billion, unrealized losses on derivative instruments of $463 million and restructuring charges of $15 million. The current quarter results include $62 million of unrealized gains on derivatives and $1 million in restructuring charges. |
42
| | |
| • | We reported pre-tax income of $703 million for the nine months ended December 31, 2009, as compared to pre-tax loss of $2.23 billion million for the nine months ended December 31, 2008. As noted above, the prior year includes $1.5 billion of impairment charges. Current year results include $615 million of unrealized gains on derivatives reflecting gains in metal and currency derivatives as compared to $664 million of losses in the prior year. The $615 million of unrealized gains includes a $489 million reversal of previously recognized losses upon settlement of derivatives and $126 million of unrealized gains relating to mark to market adjustments. The results for the nine months ended December 31, 2008 also include a $26 million gain on the reversal of a legal claim and $14 million in restructuring charges, while the nine months ended December 31, 2009 includes $9 million in gains related to the reversal of accrued tax and legal claims and $7 million in restructuring charges. |
|
| • | For the first time this year, overall shipments were higher than the comparable three month period a year ago due to strong demand in Asia. However, shipments are down 8% from the comparable nine month period due to more favorable conditions in the first half of fiscal 2009. Shipments are down 6% from the second quarter of fiscal year 2010 as our third quarter activity traditionally reflects market seasonality in the can business, holiday shutdowns and scheduled maintenance. |
BUSINESS AND INDUSTRY CLIMATE
The global economic slowdown negatively impacted our sales and shipment levels as well as our profitability, operating cash flows and liquidity. During the last six months of fiscal 2009, we experienced rapidly declining aluminum prices and sharply lower end customer demand. However, beverage and food can shipments, which represent between 50% and 60% of our rolled products business, stabilized during the first quarter of fiscal 2010 at levels which are only moderately below historical levels. The impacts were more severe in the construction, automotive and industrial markets, although conditions have now also stabilized in those product categories. On a regional basis, the impacts have been most severe in Europe and North America.
43
Key Sales and Shipment Trends
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | Three Months Ended | | | Year Ended
| | | Three Months Ended | |
| | June 30,
| | | September 30,
| | | December 31,
| | | March 31,
| | | March 31,
| | | June 30,
| | | September 30,
| | | December 31,
| |
| | 2008 | | | 2008 | | | 2008 | | | 2009 | | | 2009 | | | 2009 | | | 2009 | | | 2009 | |
| | | | | (In millions, excepts shipments which are in kt) | |
|
Net sales | | $ | 3,103 | | | $ | 2,959 | | | $ | 2,176 | | | $ | 1,939 | | | $ | 10,177 | | | $ | 1,960 | | | $ | 2,181 | | | $ | 2,112 | |
Percentage increase (decrease) in net sales versus comparable previous year period | | | 10 | % | | | 5 | % | | | (20 | )% | | | (32 | )% | | | (10 | )% | | | (37 | )% | | | (26 | )% | | | (3 | )% |
Rolled product shipments: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
North America | | | 286 | | | | 293 | | | | 242 | | | | 246 | | | | 1,067 | | | | 254 | | | | 258 | | | | 243 | |
Europe | | | 271 | | | | 254 | | | | 197 | | | | 188 | | | | 910 | | | | 185 | | | | 203 | | | | 188 | |
Asia | | | 133 | | | | 122 | | | | 106 | | | | 86 | | | | 447 | | | | 130 | | | | 139 | | | | 134 | |
South America | | | 87 | | | | 87 | | | | 87 | | | | 85 | | | | 346 | | | | 81 | | | | 93 | | | | 84 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Total | | | 777 | | | | 756 | | | | 632 | | | | 605 | | | | 2,770 | | | | 650 | | | | 693 | | | | 649 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Beverage and food cans | | | 417 | | | | 416 | | | | 363 | | | | 361 | | | | 1,557 | | | | 395 | | | | 407 | | | | 372 | |
All other rolled products | | | 360 | | | | 340 | | | | 269 | | | | 244 | | | | 1,213 | | | | 255 | | | | 286 | | | | 277 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Total | | | 777 | | | | 756 | | | | 632 | | | | 605 | | | | 2,770 | | | | 650 | | | | 693 | | | | 649 | |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | |
Percentage increase (decrease) in rolled products shipments versus comparable previous year period: | | | | | | | | | | | | |
North America | | | 3 | % | | | 5 | % | | | (10 | )% | | | (11 | )% | | | (3 | )% | | | (11 | )% | | | (12 | )% | | | — | % |
Europe | | | (5 | )% | | | (8 | )% | | | (19 | )% | | | (30 | )% | | | (15 | )% | | | (32 | )% | | | (20 | )% | | | (5 | )% |
Asia | | | 13 | % | | | 5 | % | | | (21 | )% | | | (30 | )% | | | (9 | )% | | | (2 | )% | | | 14 | % | | | 26 | % |
South America | | | 16 | % | | | 13 | % | | | 5 | % | | | (2 | )% | | | 7 | % | | | (7 | )% | | | 7 | % | | | (3 | )% |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Total | | | 3 | % | | | 1 | % | | | (13 | )% | | | (20 | )% | | | (7 | )% | | | (16 | )% | | | (8 | )% | | | 3 | % |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Beverage and food cans | | | 11 | % | | | 9 | % | | | (6 | )% | | | (7 | )% | | | 2 | % | | | (5 | )% | | | (2 | )% | | | 2 | % |
All other rolled products | | | (5 | )% | | | (7 | )% | | | (22 | )% | | | (33 | )% | | | (17 | )% | | | (29 | )% | | | (16 | )% | | | 3 | % |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Total | | | 3 | % | | | 1 | % | | | (13 | )% | | | (20 | )% | | | (7 | )% | | | (16 | )% | | | (8 | )% | | | 3 | % |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
We took a number of actions to adjust our metal intake, cut back on production and reduce costs and discretionary spending. These actions have succeeded in preserving adequate liquidity levels while lowering our fixed cost structure to a level which allows us to operate with positive cash flow in the current low demand environment.
All of these matters are discussed in further detail in “Results of Operations” and “Liquidity and Capital Resources.”
Business Model and Key Concepts
Most of our business is conducted under a conversion model, which allows us to pass through increases or decreases in the price of aluminum to our customers. Nearly all of our products have a price structure with two components: (i) a pass-through aluminum price based on the London Metal Exchange (LME) plus local market premiums and (ii) a “conversion premium” price on the conversion cost to produce the rolled product which reflects, among other factors, the competitive market conditions for that product. Certain of our sales contracts, most notably in Europe, contain fixed metal prices for periods of time ranging from four to thirty-six months.
44
A key component of our conversion model is the use of derivative instruments on projected aluminum requirements to preserve our conversion margin. We enter into forward metal purchases simultaneous with the sales contracts that contain fixed metal prices. These forward metal purchases directly hedge the economic risk of future metal price fluctuation associated with these contracts. The recognition of unrealized gains and losses on metal derivative positions typically precedes customer delivery and revenue recognition under the related fixed forward priced contracts. The timing difference between the recognition of unrealized gains and losses on metal derivatives and revenue recognition impacts income (loss) before income taxes and net income (loss). Gains and losses on metal derivative contracts are not recognized in segment income until realized.
We also use forward metal purchases, aluminum futures and options to hedge other exposure to fluctuating metal prices, including sales contracts with metal price ceilings. Additionally, we sell short-term LME futures contracts to reduce our exposure to fluctuating metal prices associated with the metal price lag.
The average and closing prices based upon the LME for aluminum for the three and nine months ended December 31, 2009 and 2008 are as follows:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | | | | Nine Months Ended
| | | | |
| | December 31, | | | Percent
| | | December 31, | | | Percent
| |
| | 2009 | | | 2008 | | | Change | | | 2009 | | | 2008 | | | Change | |
|
London Metal Exchange Prices | | | | | | | | | | | | | | | | | | | | | | | | |
Aluminum (per metric tonne, and presented in U.S. dollars): | | | | | | | | | | | | | | | | | | | | | | | | |
Closing cash price as of beginning of period | | $ | 1,850 | | | $ | 2,395 | | | | (23 | )% | | $ | 1,365 | | | $ | 2,935 | | | | (53 | )% |
Average cash price during the period | | $ | 2,000 | | | $ | 1,830 | | | | 9 | % | | $ | 1,769 | | | $ | 2,520 | | | | (30 | )% |
Closing cash price as of end of period | | $ | 2,206 | | | $ | 1,455 | | | | 52 | % | | $ | 2,206 | | | $ | 1,455 | | | | 52 | % |
After reaching a highpoint of $3,292 per tonne in July 2008, aluminum prices rapidly declined to a low of $1,254 in February 2009, our fourth quarter of fiscal 2009. Prices have steadily increased since that time.
Rapid changes in LME prices have the following impacts on our business:
| | |
| • | Our products have a price structure based upon the LME price. Increases or decreases in the LME price have a direct impact on net sales, cost of goods sold (exclusive of depreciation and amortization) and working capital, albeit on a lag basis. |
|
| • | We pay cash to brokers to settle derivative contracts in advance of billing and collecting cash from our customers, which negatively impacts our liquidity position. The lag between derivative settlement and customer collection typically ranges from 30 to 60 days, which temporarily reduces our liquidity in periods following declines in LME. During the nine months ended December 31, 2009, we had net outflows of $432 million for payments related to the settlement of derivatives. |
LME prices have increased 62% from the March 31, 2009 closing price of $1,365 per tonne to $2,206 per tonne at December 31, 3009 which resulted in $26 million and $123 million of net gains on change in fair value of metal derivatives during the three and nine months ended December 31, 2009, respectively.
Metal Price Lag
On certain sales contracts we experience timing differences on the pass through of changing aluminum prices from our suppliers to our customers. Additional timing differences occur in the flow of metal costs through moving average inventory cost values and cost of goods sold (exclusive of depreciation and amortization). In periods of declining prices, our earnings are negatively impacted by this timing difference while the opposite is true in periods of rising prices. We refer to this timing difference as “metal price lag.” We sell short-term LME forward contracts to help mitigate our exposure to metal price lag.
45
Metal Price Ceilings
Since the spin-off from Alcan in 2005, we had contracts which contained a ceiling over which metal prices could not be contractually passed through to certain customers. The last of these contracts expired on December 31, 2009 and we have entered into a new multi-year agreement to continue supplying similar volumes to the same customer. This new agreement became effective January 1, 2010, and does not contain a metal price ceiling.
Contracts with metal prices ceilings negatively impacted our margins when the price we paid for metal was above the ceiling price contained in these contracts. We calculate and report this difference to be the difference between the quoted purchase price on the LME (adjusted for any local premiums and for any price lag associated with purchasing or processing time) and the metal price ceiling in our contracts. Cash flows from operations were also negatively impacted by the same amounts, adjusted for any timing difference between customer receipts and vendor payments, and offset partially by reduced income taxes.
LME prices were below the ceiling price for the first five months of fiscal 2010, but rose above the ceiling again in September 2009. For the three and nine months ended December 31, 2009, we were unable to pass through $6 million and $10 million, respectively, of metal purchase costs associated with sales under this contract. For the three and nine months ended December 31, 2008, we were unable to pass through approximately $24 and $176 million, respectively, of metal purchase costs associated with sales under this contract.
In connection with the allocation of purchase price (i.e., total consideration) paid by Hindalco, we established reserves totaling $655 million as of May 15, 2007 to record these sales contracts with metal price ceilings at fair value. These reserves were accreted into net sales over the term of the underlying contracts. This accretion had no impact on cash flow. For the three and nine months ended December 31, 2009, we recorded accretion of $45 million and $107 million, respectively. The three and nine months ended December 31, 2008 included accretion of $53 million and $125 million, respectively. With the expiration of the last contract with a price ceiling, the balance of the reserves was zero at December 31, 2009.
Foreign Exchange Impact
Fluctuations in foreign exchange rates also impact our operating results. The following tables present the exchange rates as of the beginning and end of each period as well as the average month end exchange rates for the three and nine months ended December 31, 2009 and 2008:
| | | | | | | | | | | | | | | | |
| | Exchange Rate as of | | | Average Exchange Rate | |
| | December 31,
| | | March 31,
| | | Three Months Ended
| | | Nine Months Ended
| |
| | 2009 | | | 2009 | | | December 31, 2009 | | | December 31, 2009 | |
|
U.S. dollar per Euro | | | 1.435 | | | | 1.328 | | | | 1.470 | | | | 1.429 | |
Brazilian real per U.S. dollar | | | 1.743 | | | | 2.301 | | | | 1.774 | | | | 1.874 | |
South Korean won per U.S. dollar | | | 1,168 | | | | 1,377 | | | | 1,179 | | | | 1,235 | |
Canadian dollar per U.S. dollar | | | 1.048 | | | | 1.258 | | | | 1.060 | | | | 1.098 | |
| | | | | | | | | | | | | | | | |
| | Exchange Rate as of | | | Average Exchange Rate | |
| | December 31,
| | | March 31,
| | | Three Months Ended
| | | Nine Months Ended,
| |
| | 2008 | | | 2008 | | | December 31, 2008 | | | December 31, 2008 | |
|
U.S. dollar per Euro | | | 1.392 | | | | 1.581 | | | | 1.310 | | | | 1.450 | |
Brazilian real per U.S. dollar | | | 2.313 | | | | 1.744 | | | | 2.248 | | | | 1.865 | |
South Korean won per U.S. dollar | | | 1,262 | | | | 989 | | | | 1,336 | | | | 1,155 | |
Canadian dollar per U.S. dollar | | | 1.224 | | | | 1.028 | | | | 1.225 | | | | 1.094 | |
46
The U.S. dollar weakened in the first six months of our fiscal year, but strengthened as compared to the local currency in all regions during the three months ended December 31, 2009. In Europe and Asia, strengthening of the U.S. dollar resulted in foreign exchange losses in the most recent quarter as these operations are recorded in local currency. In Brazil, where the U.S. dollar is the functional currency, we incurred small foreign exchange gains as the U.S. dollar weakened as we have predominantly U.S. dollar selling prices and local currency operating costs. See Segment Review for the additional discussion of the impact of foreign exchange on the results of each region.
RESULTS OF OPERATIONS FOR THE THREE MONTHS ENDED DECEMBER 31, 2009
COMPARED TO THE THREE MONTHS ENDED DECEMBER 31, 2008
For the three months ended December 31, 2009, we reported net income attributable to our common shareholder of $68 million on net sales of $2.11 billion, compared to the three months ended December 31, 2008 when we reported net loss attributable to our common shareholder of $1.81 billion on net sales of $2.18 billion. The prior year results include pre-tax impairment charges totaling $1.5 billion, which reflected the deterioration in the global economic environment and resulting decreases in the market capitalization of our parent company and valuation of our publicly traded debt and related increase in our cost of capital.
Cost of goods sold (exclusive of depreciation and amortization) decreased $235 million, or 12%, which reflects metal price lag, cost deflation and the benefit of our previously announced restructuring actions. Selling, general and administrative expenses increased $26 million, or 36%, primarily due to the reduction of accrued incentive compensation in the prior year period as business conditions declined.
The three months ended December 31, 2009 was impacted by $62 million in unrealized gains on derivative instruments, as compared to losses of $463 million in the three months ended December 31, 2008. We also recorded an income tax provision of $48 million in the three months ended December 31, 2009, as compared to a $196 million income tax benefit in the prior year. These items are discussed in further detail below.
Segment Review
Due in part to the regional nature of supply and demand of aluminum rolled products and in order to best serve our customers, we manage our activities on the basis of geographical areas and are organized under four operating segments: North America, Europe, Asia and South America.
We measure the profitability and financial performance of our operating segments based on Segment income. Segment income provides a measure of our underlying segment results that is in line with our portfolio approach to risk management. We define Segment income as earnings before (a) depreciation and amortization; (b) interest expense and amortization of debt issuance costs; (c) interest income; (d) unrealized gains (losses) on change in fair value of derivative instruments, net; (e) impairment of goodwill; (f) impairment charges on long-lived assets (other than goodwill); (g) gain on extinguishment of debt; (h) noncontrolling interests’ share; (i) adjustments to reconcile our proportional share of Segment income from non-consolidated affiliates to income as determined on the equity method of accounting; (k) restructuring charges, net; (k) gains or losses on disposals of property, plant and equipment and businesses, net; (l) other costs, net; (m) litigation settlement, net of insurance recoveries; (n) sale transaction fees; (o) provision or benefit for taxes on income (loss) and (p) cumulative effect of accounting change, net of tax.
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The tables below show selected segment financial information (in millions, except shipments which are in kt). For additional financial information related to our operating segments, see Note 15 — Segment, Major Customer and Major Supplier Information.
| | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | | | | South
| | | | | | | |
Three Months Ended December 31, 2009 | | America | | | Europe | | | Asia | | | America | | | Eliminations | | | Total | |
|
Net sales | | $ | 786 | | | $ | 725 | | | $ | 390 | | | $ | 235 | | | $ | (24 | ) | | $ | 2,112 | |
Shipments (kt) | | | | | | | | | | | | | | | | | | | | | | | | |
Rolled products | | | 243 | | | | 188 | | | | 134 | | | | 84 | | | | — | | | | 649 | |
Ingot products | | | 11 | | | | 16 | | | | — | | | | 7 | | | | — | | | | 34 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Total shipments | | | 254 | | | | 204 | | | | 134 | | | | 91 | | | | — | | | | 683 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | | | | South
| | | | | | | |
Three Months Ended December 31, 2008 | | America | | | Europe | | | Asia | | | America | | | Eliminations | | | Total | |
|
Net sales | | $ | 898 | | | $ | 733 | | | $ | 344 | | | $ | 205 | | | $ | (4 | ) | | $ | 2,176 | |
Shipments (kt) | | | | | | | | | | | | | | | | | | | | | | | | |
Rolled products | | | 242 | | | | 197 | | | | 106 | | | | 87 | | | | — | | | | 632 | |
Ingot products | | | 8 | | | | 13 | | | | 1 | | | | 4 | | | | — | | | | 26 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Total shipments | | | 250 | | | | 210 | | | | 107 | | | | 91 | | | | — | | | | 658 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
The following table reconciles changes in Segment income for the three months ended December 31, 2008 to three months ended December 31, 2009 (in millions):
| | | | | | | | | | | | | | | | |
| | North
| | | | | | | | | South
| |
Changes in Segment income | | America | | | Europe | | | Asia | | | America | |
|
Segment income — three months ended December 31, 2008 | | $ | 1 | | | $ | 48 | | | $ | 55 | | | $ | 35 | |
Volume: | | | | | | | | | | | | | | | | |
Rolled products | | | (4 | ) | | | (11 | ) | | | 11 | | | | (2 | ) |
Other | | | 2 | | | | 4 | | | | (1 | ) | | | — | |
Conversion premium and product mix | | | 24 | | | | 9 | | | | 12 | | | | 18 | |
Conversion costs(A) | | | 22 | | | | 6 | | | | 11 | | | | 2 | |
Metal price lag | | | 33 | | | | 4 | | | | (33 | ) | | | 2 | |
Foreign exchange | | | 11 | | | | (16 | ) | | | (10 | ) | | | (13 | ) |
Other changes(B) | | | 10 | | | | 16 | | | | (6 | ) | | | (16 | ) |
| | | | | | | | | | | | | | | | |
Segment income — three months ended December 31, 2009 | | $ | 99 | | | $ | 60 | | | $ | 39 | | | $ | 26 | |
| | | | | | | | | | | | | | | | |
| | |
(A) | | Conversion costs include expenses incurred in production such as direct and indirect labor, energy, freight, scrap usage, alloys and hardeners, coatings, alumina and melt loss. Fluctuations in this component reflect cost efficiencies during the period as well as cost inflation (deflation). |
|
(B) | | Other changes include selling, general & administrative costs and research and development for all segments and certain other items which impact one or more regions, including such items as the impact of purchase accounting and metal price ceiling contracts. Significant fluctuations in these items are discussed below. |
North America
As of December 31, 2009, North America manufactured aluminum sheet and light gauge products through 11 plants, including two dedicated recycling facilities. Important end-use applications include beverage cans, containers and packaging, automotive and other transportation applications, building products and other industrial applications.
North America experienced a reduction in demand in the second half of fiscal 2009 as all industry sectors were impacted by the economic downturn. Shipments in the third quarter of fiscal 2010 were flat as compared to a year ago, and down as compared to the second quarter of fiscal 2010 due to market seasonality. Net sales for the third quarter of fiscal 2010 were down $112 million, or 12%, as compared to the third quarter of fiscal 2009 as prices under certain can contracts are determined based on a six month price average and therefore do
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not reflect the recent increases in LME prices. Can shipments represent approximately 70% of our flat rolled shipments in North America.
Segment income for the third quarter of fiscal 2010 period was $99 million, up $98 million as compared to the prior year period. Favorable metal price lag, reductions in conversion costs and improved conversion premiums had a positive impact on segment income. Conversion cost improvements relate to reductions in all major cost categories, including energy, melt loss, production labor, operating expenses and repairs and maintenance as compared to the prior year period. Other changes include a $20 million favorable impact related to can price ceilings, partially offset by a $8 million reduction to the net favorable impact of acquisition related fair value adjustments and a $5 million increase in selling, general and administrative costs.
To consolidate corporate functions and enhance organizational effectiveness, we announced a plan relocate our North American headquarters from Cleveland, Ohio to Atlanta, Georgia, where the Company’s corporate offices are located. This move is expected to occur over the next nine months with a completion date no later than December 31, 2010. In connection with the relocation of the North American headquarters, we expect to incur approximately $21 million in restructuring and other charges to be recorded in fiscal years 2010 and 2011. Included in these charges are approximately $6 million in one-time employee termination costs; approximately $6 million in other employee related costs, including relocation; approximately $5 million of expense associated with contract and lease terminations; and approximately $4 million of expense associated with asset write-downs and accelerated depreciation. We recorded $3 million in the third quarter of fiscal 2010 for severance charges representing one-time termination benefits under our existing separation program.
Europe
As of December 31, 2009, our European segment provided European markets with value-added sheet and light gauge products through 12 aluminum rolled products facilities and one dedicated recycling facility. Europe serves a broad range of aluminum rolled product end-use markets in various applications including can, automotive, lithographic, foil products and painted products.
Europe has also experienced a reduction in demand in all industry sectors with flat rolled shipments and net sales down 5% and 1%, respectively, compared to the prior year. Flat rolled shipments were down 7% as compared to the second quarter of fiscal 2010 due to market seasonality and the traditionally low level of activity in the month of December related to scheduled plant maintenance and holiday shutdowns.
Segment income for the third quarter of fiscal 2010 was $60 million, up $12 million as compared to $48 million in the same period of the prior year. Favorable conversion premiums, metal price lag and small reductions in conversion costs offset volume reductions for flat rolled products and the negative impact of foreign exchange remeasurement. Other changes reflect a favorable impact of $16 million from fixed forward priced contracts and a $1 million reduction in selling, general and administrative costs.
Asia
As of December 31, 2009, Asia operated three manufacturing facilities with production balanced between foil, construction and industrial, and beverage and food can end-use applications.
The Asian economies, fueled by government stimulus programs, have been recovering rapidly since our first quarter of fiscal 2010. We expect growth in China’s economy to benefit export-oriented neighboring countries as they participate in demand for finished goods and infrastructure projects in China. Flat rolled shipments are up 26% as compared to the prior year period and have been consistent each quarter this year. We expect customer demand to continue at these levels for the near term. Net sales increased $46 million, or 13%, reflecting the higher volume and improved pricing.
Segment income decreased from $55 million in the third quarter of fiscal 2009 to $39 million for the third quarter of fiscal 2010 due to unfavorable metal price lag and foreign exchange remeasurement, partially offset by the improvements in volume, conversion premiums and reductions in conversion costs.
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South America
Our operations in South America manufacture various aluminum rolled products for the beverage and food can, construction and industrial and transportation end-use markets. Our South American operations included two rolling plants in Brazil along with two smelters, bauxite mines and power generation facilities as of December 31, 2009. We ceased the production of commercial grade alumina at our Ouro Preto facility effective May 2009 as the decline in alumina prices made alumina production economically unfeasible. For the foreseeable future, the plant will purchase alumina through third parties.
Total shipments were flat as compared to the prior year period, with rolled products shipments down 3%, while net sales increased 15% as compared to the prior year due to pricing improvements and increased sales by our primary business. Flat rolled shipments in South America for the third quarter of fiscal 2010 were down 10% as compared to the second quarter of fiscal 2010 due to market seasonality, but can production has been stable with shipments constant each quarter this fiscal year. Can shipments represent between 80 and 85% of our flat rolled shipments in South America.
Segment income for South America decreased $9 million as compared to the prior year period. This decrease in segment income is due to a $10 million decrease in the smelter benefit compared to the prior year period and a $4 million reduction in the benefit associated with used beverage cans, included in Other changes in the table above. The benefits from our smelter operations in South America decline as average LME prices decrease. While the average LME prices increased in the third quarter over prior year, the increase occurred during the month of December when activity was lower.
Reconciliation of segment results to Net income
Costs such as depreciation and amortization, interest expense and unrealized gains (losses) on changes in the fair value of derivatives are not utilized by our chief operating decision maker in evaluating segment performance. The table below reconciles income from reportable segments to Net income attributable to our common shareholder for the quarter ended December 31, 2009 and 2008 (in millions).
| | | | | | | | |
| | Three Months
| |
| | Ended
| |
| | December 31, | |
| | 2009 | | | 2008 | |
|
North America | | $ | 99 | | | $ | 1 | |
Europe | | | 60 | | | | 48 | |
Asia | | | 39 | | | | 55 | |
South America | | | 26 | | | | 35 | |
Corporate and other | | | (25 | ) | | | (11 | ) |
Depreciation and amortization | | | (93 | ) | | | (107 | ) |
Interest expense and amortization of debt issuance costs | | | (44 | ) | | | (47 | ) |
Interest income | | | 2 | | | | 3 | |
Unrealized gains (losses) on change in fair value of derivative instruments, net | | | 62 | | | | (463 | ) |
Adjustment to eliminate proportional consolidation | | | 2 | | | | (174 | ) |
Impairment of goodwill | | | — | | | | (1,340 | ) |
Restructuring charges, net | | | (1 | ) | | | (15 | ) |
Other costs, net | | | 2 | | | | (4 | ) |
| | | | | | | | |
Income (loss) before income taxes | | | 129 | | | | (2,019 | ) |
Income tax provision (benefit) | | | 48 | | | | (196 | ) |
| | | | | | | | |
Net income (loss) | | | 81 | | | | (1,823 | ) |
Net income (loss) attributable to noncontrolling interests | | | 13 | | | | (9 | ) |
| | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 68 | | | $ | (1,814 | ) |
| | | | | | | | |
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Depreciation and amortization decreased $14 million from the prior year period due to the reductions in depreciation on fixed assets. Certain fair value adjustments recorded in connection with the Arrangement were fully amortized during the first quarter of fiscal 2010.
Interest expense and amortization of debt issuance costs decreased primarily due to lower average interest rates on our variable rate debt. Approximately 12% of our debt was variable rate as of December 31, 2009.
Unrealized gains on the change in fair value of derivative instruments represent the mark to market accounting for changes in the fair value of our derivatives that do not receive hedge accounting treatment. For the third quarter of fiscal 2010, the $62 million of unrealized gains consists of (1) $21 million reversal of previously recognized losses upon settlement of derivatives and (2) $41 million of unrealized gains relating to mark to market adjustments on metal and currency derivatives. We recorded $463 million of unrealized losses for the third quarter of fiscal 2009.
Adjustment to eliminate proportional consolidation was $2 million of income for the third quarter of fiscal 2010 as compared to a $174 million loss in the third quarter of fiscal 2009. This adjustment typically relates to depreciation and amortization and income taxes at our Aluminium Norf GmbH (Norf) joint venture. Income taxes related to our equity method investments are reflected in the carrying value of the investment and not in our consolidated income tax provision. The adjustment for the third quarter of fiscal 2010 includes a non-recurring after-tax benefit of $10 million from the refinement of our methodology for recording depreciation and amortization on the step up in our basis in the underlying assets of an investee. The prior year includes a $160 million pre-tax impairment charge related to our investment in Norf.
Restructuring charges in the third quarter of fiscal 2009 related to voluntary and involuntary separation programs for salaried employees in North America and Corporate aimed at reducing staff levels. The $1 million in restructuring expense in the third quarter of fiscal 2010 relates to $3 million of severance expense associated with the relocation of our North American headquarters, partially offset by small adjustments to accruals made for previously announced restructuring. See Note 2 — Restructuring Programs.
We have experienced significant fluctuations in income tax expense and the corresponding effective tax rate. The primary factors contributing to the effective tax rate differing from the statutory Canadian rate include:
| | |
| • | Our functional currency in Canada and Brazil is the U.S. dollar and the company holds significant U.S. dollar denominated debt in these locations. As the value of the local currencies strengthens and weakens against the U.S. dollar, unrealized gains or losses are created in those locations for tax purposes, while the underlying gains or losses are not recorded in our income statement. |
During the year ended March 31, 2009, Canadian legislation was enacted allowing us to elect to determine our Canadian taxable income in U.S. dollars. Our election was effective April 1, 2008, and such U.S. dollar taxable gains and losses no longer exist in Canada as of that date.
| | |
| • | We have significant net deferred tax liabilities in Brazil that are remeasured to account for currency fluctuations as the taxes are payable in local currency. |
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| • | Our income is taxed at various statutory tax rates in varying jurisdictions. Applying the corresponding amounts of income and loss to the various tax rates results in differences when compared to our Canadian statutory tax rate. |
For the three months ended December 31, 2009, we recorded a $48 million income tax provision on our pre-tax income of $121 million, before our equity in net income of non-consolidated affiliates and noncontrolling interests, which represented an effective tax rate of 40%. Our effective tax rate differs from the Canadian statutory rate primarily due to the following factors: (1) $2 million benefit for (a) pre-tax foreign currency gains or losses with no tax effect and (b) the tax effect of U.S. dollar denominated currency gains or losses with no pre-tax effect, (2) $5 million expense for exchange remeasurement of deferred income taxes, (3) $3 million increase in valuation allowances primarily related to tax losses in certain jurisdictions where we believe it is more likely than not that we will not be able to utilize those losses and (4) $6 million expense from an increase in our reserve for uncertain tax positions.
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For the three months ended December 31, 2008, we recorded a $196 million income tax benefit on our pre-tax loss of $1.9 billion, before our equity in net loss of non-consolidated affiliates and noncontrolling interests, which represented an effective tax rate of 11%. Our effective tax rate differs from the Canadian statutory rate primarily due to the following factors: (1) $64 million benefit for exchange translation items, (2) $30 million benefit for exchange remeasurement of deferred income taxes, (3) a $23 million increase in valuation allowances primarily related to tax losses in certain jurisdictions where we believe it is more likely than not that we will not be able to utilize those losses, (4) $22 million increase in expense items not subject to tax, (5) $11 million expense from tax rate differences on foreign earnings and (6) $415 million related to a non-deductible goodwill impairment charge.
During the three months ended December 31, 2009, we recognized an increase in unrecognized tax benefits of $3 million related to tax positions taken in a prior period. In addition, our income tax provision for the three months ended December 31, 2009 includes $3 million of accrued interest on unrecognized tax benefits.
During the three months ended December 31, 2009, we received a favorable tax ruling resulting in a reduction of our income tax provision of $4 million.
RESULTS OF OPERATIONS FOR THE NINE MONTHS ENDED DECEMBER 31, 2009 COMPARED TO THE NINE MONTHS ENDED DECEMBER 31, 2008
For the nine months ended December 31, 2009, we reported net income attributable to our common shareholder of $406 million on net sales of $6.25 billion, compared to the nine months ended December 31, 2008 when we reported net loss attributable to our common shareholder of $1.89 billion on net sales of $8.24 billion. The reduction in sales is due to 30% lower average LME prices as well as lower shipments in Europe and North America.
Cost of goods sold (exclusive of depreciation and amortization) decreased $2.6 billion, or 34%, which primarily reflects lower shipments and metal costs; and the benefit of previously announced restructuring actions. Selling, general and administrative expenses increased $14 million, or 6%, primarily due to the increase in accrued incentive compensation in the current year as compared to the prior year when business conditions were declining.
The nine months ended December 31, 2009 was impacted by $615 million in unrealized gains on derivative instruments, as compared to $664 million of losses in the nine months ended December 31, 2008. We also recorded an income tax provision of $247 million in the nine months ended December 31, 2009, as compared to a $329 million income tax benefit in the prior year. These items are discussed in further detail below.
Segment Review
The tables below show selected segment financial information (in millions, except shipments which are in kt). For additional financial information related to our operating segments, see Note 15 — Segment, Major Customer and Major Supplier Information.
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Selected Operating Results
| | North
| | | | | | | | | South
| | | | | | | |
Nine Months Ended December 31, 2009 | | America | | | Europe | | | Asia | | | America | | | Eliminations | | | Total | |
|
Net sales | | $ | 2,375 | | | $ | 2,125 | | | $ | 1,098 | | | $ | 691 | | | $ | (36 | ) | | $ | 6,253 | |
Shipments (kt) | | | | | | | | | | | | | | | | | | | | | | | | |
Rolled products | | | 755 | | | | 576 | | | | 403 | | | | 258 | | | | — | | | | 1,992 | |
Ingot products | | | 26 | | | | 58 | | | | 1 | | | | 21 | | | | — | | | | 106 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Total shipments | | | 781 | | | | 634 | | | | 404 | | | | 279 | | | | — | | | | 2,098 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
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| | | | | | | | | | | | | | | | | | | | | | | | |
Selected Operating Results
| | North
| | | | | | | | | South
| | | | | | | |
Nine Months Ended December 31, 2008 | | America | | | Europe | | | Asia | | | America | | | Eliminations | | | Total | |
|
Net sales | | $ | 3,092 | | | $ | 3,048 | | | $ | 1,312 | | | $ | 800 | | | $ | (14 | ) | | $ | 8,238 | |
Shipments (kt) | | | | | | | | | | | | | | | | | | | | | | | | |
Rolled products | | | 821 | | | | 722 | | | | 361 | | | | 261 | | | | — | | | | 2,165 | |
Ingot products | | | 31 | | | | 68 | | | | 12 | | | | 15 | | | | — | | | | 126 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
Total shipments | | | 852 | | | | 790 | | | | 373 | | | | 276 | | | | — | | | | 2,291 | |
| | | | | | | | | | | | | | | | | | | | | | | | |
The following table reconciles changes in Segment income for the nine months ended December 31, 2008 to nine months ended December 31, 2009 (in millions):
| | | | | | | | | | | | | | | | |
| | North
| | | | | | | | | South
| |
Changes in Segment income | | America | | | Europe | | | Asia | | | America | |
|
Segment income — nine months ended December 31, 2008 | | $ | 45 | | | $ | 221 | | | $ | 83 | | | $ | 130 | |
Volume: | | | | | | | | | | | | | | | | |
Rolled products | | | (46 | ) | | | (142 | ) | | | 14 | | | | (5 | ) |
Other | | | 2 | | | | 2 | | | | (2 | ) | | | 2 | |
Conversion premium and product mix | | | 52 | | | | 77 | | | | 33 | | | | 43 | |
Conversion costs(A) | | | 66 | | | | 35 | | | | 38 | | | | 8 | |
Metal price lag | | | 85 | | | | (68 | ) | | | (75 | ) | | | (5 | ) |
Foreign exchange | | | 23 | | | | 19 | | | | 32 | | | | (22 | ) |
Other changes(B) | | | 4 | | | | 9 | | | | 2 | | | | (78 | ) |
| | | | | | | | | | | | | | | | |
Segment income — nine months ended December 31, 2009 | | $ | 231 | | | $ | 153 | | | $ | 125 | | | $ | 73 | |
| | | | | | | | | | | | | | | | |
| | |
(A) | | Conversion costs include expenses incurred in production such as direct and indirect labor, energy, freight, scrap usage, alloys and hardeners, coatings, alumina and melt loss. Fluctuations in this component reflect cost efficiencies during the period as well as cost inflation (deflation). |
|
(B) | | Other changes include selling, general & administrative costs and research and development for all segments and certain other items which impact one or more regions, including such items as the impact of purchase accounting and metal price ceiling contracts. Significant fluctuations in these items are discussed below. |
North America
North America has experienced a reduction in demand as most industry sectors were impacted by the economic downturn. In the nine months ended December 31, 2009, shipments decreased by 8% as compared to the prior year period. Net sales for the nine months ended December 31, 2009 were down $717 million, or 23%, as compared to the prior year period due to a lower average LME price as well as lower shipments.
Segment income for the nine months ended December 31, 2009 was $231 million, up $186 million as compared to the prior year period. Reductions in conversion costs, improved conversion premiums and net favorable metal price lag all had a positive impact on segment income, more than offsetting volume reductions. Conversion cost improvements primarily relate to reduction in energy, melt loss, labor costs and repairs and maintenance as compared to the prior year period. Other changes include a favorable $58 million impact of can price ceiling contracts, offset by a $26 million reduction to the net favorable impact of acquisition related fair value adjustments, and $29 million reduction in the benefit from used beverage cans.
Europe
Europe has experienced a significant reduction in demand in all industry sectors with flat rolled shipments and net sales down 20% and 30%, respectively, compared to the prior year. The volume reduction had a
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$366 million unfavorable impact on net sales, with the remaining decrease reflecting the impact of lower LME prices.
Segment income for the nine months ended December 31, 2009 was $153 million, down from $221 million in the comparative period of the prior year. Volume and metal price lag unfavorably impacted segment income but these impacts were partially offset by favorable conversion premiums, reductions in conversion costs and foreign exchange remeasurement. The favorable impact of conversion costs relates to decreases in labor and energy costs, as well as a reduction in repair and maintenance expense and freight as compared to the prior year period.
Asia
As discussed above, we have seen a recovery in demand in Asia, driven mostly from China and Korea, with flat rolled shipments for the nine months ended December 31, 2009 up 12% as compared to the prior year period. We expect customer demand to continue at these levels. Net sales decreased $214 million, or 16%, reflecting the impact of lower LME prices, partially offset by increases in conversion premiums.
Segment income increased to $125 million for the nine months ended December 31, 2009 from $83 million in the prior year period due to improvements in conversion premiums, conversion costs and foreign exchange remeasurement, partially offset by unfavorable metal price lag. Conversion cost improvements primarily relate to reduction in energy, labor costs and freight as compared to the prior year period.
South America
Shipments were flat as compared to the prior year period, and net sales down 14% as compared to the prior year due to lower LME prices, partially offset by higher conversion premiums and improved product mix. Can shipments represent between 80 and 85% of our flat rolled shipments in South America and can production has been stable with shipments constant year over year.
Segment income for South America decreased $57 million as compared to the prior year period. This decrease in segment income is due to a $61 million decrease in the smelter benefit compared to the prior year period and an $18 million reduction in the benefit associated with used beverage cans, included in Other changes in the table above. The benefits from our smelter operations in South America decline as average LME prices decrease. While LME prices increased during the third quarter, the average is still 30% below the prior year comparative period. Foreign exchange also had an unfavorable impact on segment income due to the weakening dollar, partially offset by favorable conversion premiums.
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Reconciliation of segment results to Net income
Costs such as depreciation and amortization, interest expense and unrealized gains (losses) on changes in the fair value of derivatives are not utilized by our chief operating decision maker in evaluating segment performance. The table below reconciles income from reportable segments to Net income attributable to our common shareholder for the nine months ended December 31, 2009 and 2008 (in millions).
| | | | | | | | |
| | Nine Months Ended
| |
| | December 31, | |
| | 2009 | | | 2008 | |
|
North America | | $ | 231 | | | $ | 45 | |
Europe | | | 153 | | | | 221 | |
Asia | | | 125 | | | | 83 | |
South America | | | 73 | | | | 130 | |
Corporate and other | | | (59 | ) | | | (44 | ) |
Depreciation and amortization | | | (285 | ) | | | (330 | ) |
Interest expense and amortization of debt issuance costs | | | (131 | ) | | | (138 | ) |
Interest income | | | 8 | | | | 13 | |
Unrealized gains (losses) on change in fair value of derivative instruments, net | | | 615 | | | | (664 | ) |
Adjustment to eliminate proportional consolidation | | | (31 | ) | | | (210 | ) |
Impairment of goodwill | | | — | | | | (1,340 | ) |
Restructuring charges, net | | | (7 | ) | | | (14 | ) |
Other costs, net | | | 11 | | | | 18 | |
| | | | | | | | |
Income (loss) before income taxes | | | 703 | | | | (2,230 | ) |
Income tax provision (benefit) | | | 247 | | | | (329 | ) |
| | | | | | | | |
Net income (loss) | | | 456 | | | | (1,901 | ) |
Net income (loss) attributable to noncontrolling interests | | | 50 | | | | (7 | ) |
| | | | | | | | |
Net income (loss) attributable to our common shareholder | | $ | 406 | | | $ | (1,894 | ) |
| | | | | | | | |
Depreciation and amortization decreased $45 million from the prior year period due to the reductions in depreciation on fixed assets. Certain fair value adjustments recorded in connection with the Arrangement were fully amortized during the first quarter of fiscal 2010.
Interest expense and amortization of debt issuance costs decreased primarily due to lower average interest rates on our variable rate debt. Approximately 12% of our debt was variable rate as of December 31, 2009.
Unrealized gains on the change in fair value of derivative instruments represent the mark to market accounting for changes in the fair value of our derivatives that do not receive hedge accounting treatment. In the nine months ended December 31, 2009, the $615 million of unrealized gains consists of (1) $489 million reversal of previously recognized losses upon settlement of these derivatives and (2) $126 million of unrealized gains relating to mark to market adjustments. For the nine months ended December 31, 2008 we recorded $664 million of unrealized losses.
Adjustment to eliminate proportional consolidation was $31 million for the nine months ended December 31, 2009 as compared to $210 million in the prior year period. The prior year amount includes a $160 million pre-tax impairment charge related to our investment in Norf. The remainder of the difference primarily relates to the reduction in depreciation and amortization on the step up in our basis in the underlying assets of the investees.
Restructuring charges in the nine months ended December 31, 2009 relate to $3 million of severance expense associated with the relocation of our North American headquarters as well as a net $4 million of additional expense associated with previously announced restructuring actions in Europe and North America.
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Restructuring charges in fiscal 2009 primarily related to voluntary and involuntary separation programs for salaried employees in North America and Corporate. See Note 2 — Restructuring Programs.
For the nine months ended December 31, 2009, we recorded a $247 million income tax provision on our pre-tax income of $715 million, before our equity in net loss of non-consolidated affiliates and noncontrolling interests, which represented an effective tax rate of 35%. Our effective tax rate differs from the Canadian statutory rate primarily due to the following factors: (1) $18 million expense for (a) pre-tax foreign currency gains or losses with no tax effect and (b) the tax effect of U.S. dollar denominated currency gains or losses with no pre-tax effect, (2) $41 million expense for exchange remeasurement of deferred income taxes, (3) $6 million increase in valuation allowances primarily related to tax losses in certain jurisdictions where we believe it is more likely than not that we will not be able to utilize those losses, (4) $6 million benefit from expense/income items with no tax, (5) $7 million benefit from differences between the Canadian statutory and foreign effective tax rates applied to entities in different jurisdictions and (6) $19 million benefit from a decrease in uncertain tax positions.
For the nine months ended December 31, 2008, we recorded a $329 million income tax benefit on our pre-tax loss of $2.1 billion before our equity in net loss of non-consolidated affiliates and noncontrolling interests, which represented an effective tax rate of 16%. Our effective tax rate differs from the benefit at the Canadian statutory rate primarily due to the following factors: (1) $77 million benefit for (a) pre-tax foreign currency gains or losses with no tax effect and (b) the tax effect of U.S. dollar denominated currency gains or losses with no pre-tax effect, (2) a $51 million benefit for exchange remeasurement of deferred income taxes, (3) a $41 million increase in valuation allowances primarily related to tax losses in certain jurisdictions where we believe it is more likely than not that we will not be able to utilize those losses, (4) a $28 million increase in expense items not subject to tax, (5) a $57 million benefit from differences between the Canadian statutory and foreign effective tax rates applied to entities in different jurisdictions and (6) $415 million expense related to a non-deductible goodwill impairment charge.
During the nine months ended December 31, 2009, the statute of limitations lapsed with respect to unrecognized tax benefits related to potential withholding taxes and cross-border intercompany pricing of services. As a result, we recognized a reduction in unrecognized tax benefits of $28 million, including a decrease in accrued interest of $5 million, recorded as a reduction to the income tax provision in the consolidated statement of operations. In addition, as disclosed in Note 1 to the condensed consolidated financial statements, our income tax provision for the nine months ended December 31, 2009 reflects the correction of a prior period error which reduces our income tax provision by $5 million.
LIQUIDITY AND CAPITAL RESOURCES
We believe we have adequate liquidity to meet our operational and capital requirements for the foreseeable future. Our primary sources of liquidity are cash and cash equivalents, borrowing availability under our revolving credit facility and cash generated by operating activities. As described in greater detail below, we completed a debt offering for $185 million of new senior notes during the second quarter of fiscal 2010.
During the first nine months of fiscal 2010, our liquidity position increased $244 million despite continued low levels of demand in the automotive, construction and industrial markets and net cash outflows to settle derivative positions. This reflects our continued efforts to preserve liquidity through cost and capital spending controls and effective management of working capital. Risks associated with supplier terms, customer credit and broker hedging capacity, while still present to some degree, have been managed successfully to date with minimal negative impact on our business. We expect our liquidity position to continue to improve during fiscal 2010 primarily due to reduced continued improvements in financial performance and cash savings from restructuring programs, partially offset by higher working capital requirements due to higher LME prices.
Significant declines in the price of aluminum in the second half of fiscal 2009 had a negative impact on our liquidity position and increased the effect of timing issues related to the settlement of aluminum forward contracts versus cash collections from our customers. We enter into derivative instruments to hedge forecasted purchases and sales of aluminum. Based on the aluminum price forward curve as of December 31, 2009, we
56
forecast approximately $27 million of cash inflows related to the settlement of metal derivative instruments through the remainder of fiscal 2010.
We have an existing beverage can sheet umbrella agreement with certain North American bottlers (BCS agreement). Pursuant to the BCS agreement, an agent for the bottlers directs the can fabricators to source a percentage of their requirements for beverage can body, end and tab stock from us.
Under the BCS agreement, the bottlers’ agent has the right to request that we hedge the exposure to the price the bottlers will ultimately pay for aluminum. We treat this arrangement as a derivative for accounting purposes. Upon receiving such requests, we enter into corresponding derivative instruments indexed to the LME price of aluminum with third party brokers. We settle the positions with the brokers at maturity and net settle the economic benefit or loss arising from the pricing requests, which may not occur for up to 13 months.
As of December 31, 2009, we had settled $54 million of net derivative losses for which we had not yet been reimbursed under the BCS agreement. Based on the current aluminum price forward curve, we do not anticipate any further negative impact on our liquidity as a result of this arrangement. We believe that collection on these receivables is reasonably certain based on the credit worthiness of the bottlers, with $30 million paid in January 2010.
Available Liquidity
Our estimated liquidity as of December 31, 2009 and March 31, 2009 is as follows (in millions):
| | | | | | | | |
| | December 31,
| | | March 31,
| |
| | 2009 | | | 2009 | |
|
Cash and cash equivalents | | $ | 252 | | | $ | 248 | |
Overdrafts | | | (13 | ) | | | (11 | ) |
Gross availability under the ABL facility | | | 475 | | | | 233 | |
Borrowing availability limitation due to fixed charge coverage ratio | | | (80 | ) | | | (80 | ) |
| | | | | | | | |
Total estimated liquidity | | $ | 634 | | | $ | 390 | |
| | | | | | | | |
At December 31, 2009, we had cash and cash equivalents of $252 million. Additionally, we had $475 million in remaining availability under our revolving credit line and letter of credit facility (ABL Facility), before covenant restrictions. Borrowings under the ABL Facility are generally based on 85% of eligible accounts receivable and 65 to 70% of eligible inventories. Under the ABL Facility, if our excess availability, as defined therein, is less than $80 million, we are required to maintain a minimum fixed charge coverage ratio of 1 to 1. As of December 31, 2009, our fixed charge coverage ratio is less than 1 to 1, resulting in a reduction of availability under our ABL Facility of $80 million.
The cash and cash equivalents balance above includes cash held in foreign countries in which we operate. These amounts are generally available on a short-term basis, subject to regulatory requirements, in the form of a dividend or inter-company loan.
Operating Activities
Free cash flow (which is a non-GAAP measure) consists of: (a) Net cash provided by (used in) operating activities; (b) plus net cash provided by (used in) investing activities, less (c) proceeds from sales of assets. Management believes that Free cash flow is relevant to investors as it provides a measure of the cash generated internally that is available for debt service and other value creation opportunities. However, Free cash flow does not necessarily represent cash available for discretionary activities, as certain debt service obligations must be funded out of Free cash flow. Our method of calculating Free cash flow may not be consistent with that of other companies.
57
The following table shows the Free cash flow for each of the nine months ended December 31, 2009 and 2008, the change between periods as well as the ending balances of cash and cash equivalents (in millions).
| | | | | | | | | | | | |
| | Nine Months Ended
| | | | |
| | December 31, | | | | |
| | 2009 | | | 2008 | | | Change | |
|
Net cash provided by (used in) operating activities | | $ | 630 | | | $ | (414 | ) | | $ | 1,044 | |
Net cash provided by (used in) investing activities | | | (484 | ) | | | 92 | | | | (576 | ) |
Less: Proceeds from sales of assets | | | (4 | ) | | | (4 | ) | | | — | |
| | | | | | | | | | | | |
Free cash flow | | $ | 142 | | | $ | (326 | ) | | $ | 468 | |
| | | | | | | | | | | | |
Ending cash and cash equivalents | | $ | 252 | | | $ | 176 | | | $ | 76 | |
| | | | | | | | | | | | |
Net cash provided by operating activities for the first nine months of fiscal 2010 significantly improved as compared to net cash used in the first nine months of fiscal 2009 due to higher net income and improved working capital management, including favorable impacts from customer forfaiting and extended payment terms from suppliers. Cash flow for the nine months ended December 31, 2009 benefitted from cash payments of $39 million related to customer-directed derivatives, as compared to $12 million for the nine months ended December 31, 2008.
In our discussion of Metal Price Ceilings, we disclosed that a customer contract contained a fixed metal price ceiling beyond which the cost of aluminum could not be passed through to the customer. For the nine months ended December 31, 2009 and 2008, we were unable to pass through approximately $10 million and $176 million, respectively, of metal purchase costs associated with sales under this contract. Net cash provided by operating activities was negatively impacted by the same amount, adjusted for timing difference between customer receipts and vendor payments and offset partially by reduced income taxes for the duration of this contract. This contract expired on December 31, 2009.
Investing Activities
The following table presents information regarding our Net cash provided by (used in) investing activities (in millions).
| | | | | | | | | | | | |
| | Nine Months Ended
| | | | |
| | December 31, | | | | |
| | 2009 | | | 2008 | | | Change | |
|
Capital expenditures | | $ | (74 | ) | | $ | (107 | ) | | $ | 33 | |
Net proceeds (outflow) from settlement of derivative instruments | | | (432 | ) | | | 160 | | | | (592 | ) |
Proceeds from sales of assets | | | 4 | | | | 4 | | | | — | |
Changes to investment in and advances to non-consolidated affiliates | | | 3 | | | | 17 | | | | (14 | ) |
Proceeds from related parties loans receivable, net | | | 15 | | | | 18 | | | | (3 | ) |
| | | | | | | | | | | | |
Net cash provided by (used in) investing activities | | $ | (484 | ) | | $ | 92 | | | $ | (576 | ) |
| | | | | | | | | | | | |
As a result of the overall economic downturn, we reduced our capital spending beginning in the second half of fiscal 2009. We expect that our total annual capital expenditures for fiscal 2010 to be between $90 and $100 million for items necessary to maintain comparable production, quality and market position levels (maintenance capital).
The settlement of derivative instruments resulted in an outflow of $432 million in the nine months ended December 31, 2009 as compared to $160 million in cash contributed in the prior year period. The net outflow in fiscal 2010 was primarily related to metal derivatives. Based on the aluminum price forward curve as of December 31, 2009, we forecast approximately $27 million of cash inflows related to the settlement of metal derivative instruments through the remainder of fiscal 2010. We expect these outflows will be recovered through collection of customer accounts receivable, typically on a 30 to 60 day lag.
58
The majority of proceeds from asset sales in the nine months ended December 31, 2009 relate to asset sales in Europe while proceeds in fiscal 2009 related to the sale of land in Kingston, Ontario.
Proceeds from loans receivable, net during all periods are primarily comprised of payments we received related to a loan due from our non-consolidated affiliate, Aluminium Norf GmbH.
Financing Activities
The following table presents information regarding our Net cash provided by (used in) financing activities (in millions).
| | | | | | | | | | | | |
| | Nine Months Ended
| | | | |
| | December 31, | | | | |
| | 2009 | | | 2008 | | | Change | |
|
Proceeds from issuance of debt, third parties | | $ | 177 | | | $ | 8 | | | $ | 169 | |
Proceeds from issuance of debt, related parties | | | 4 | | | | — | | | | 4 | |
Principal payments, third parties | | | (20 | ) | | | (11 | ) | | | (9 | ) |
Principal payments, related parties | | | (95 | ) | | | — | | | | (95 | ) |
Short-term borrowings, net | | | (211 | ) | | | 193 | | | | (404 | ) |
Dividends, noncontrolling interest | | | (13 | ) | | | (5 | ) | | | (8 | ) |
Debt issuance costs | | | (1 | ) | | | — | | | | (1 | ) |
| | | | | | | | | | | | |
Net cash provided by (used in) financing activities | | $ | (159 | ) | | $ | 185 | | | $ | (344 | ) |
| | | | | | | | | | | | |
On August 11, 2009, we issued $185 million aggregate principal face amount of 11.5% senior unsecured notes at an effective rate of 12.0% (11.5% Senior Notes). The 11.5% Senior Notes rank equally with all of our existing and future unsecured senior indebtedness. The 11.5% Senior Notes were issued at a discount resulting in gross proceeds of $181 million. The net proceeds of this offering were used to repay a portion of the ABL Facility and $95 million outstanding under the unsecured credit facility from an affiliate of the Aditya Birla Group. On January 12, 2010, we consummated the exchange offer required by the registration rights agreement related to the 11.5% Senior Notes.
As of December 31, 2009, our short-term borrowings were $61 million consisting of (1) $49 million of short-term loans under the ABL Facility, (2) a $6 million short-term loan in Italy and (3) $6 million in bank overdrafts. As of December 31, 2009, $21 million of the ABL Facility was utilized for letters of credit and we had $475 million in remaining availability under the ABL Facility before covenant related restrictions. The weighted average interest rate on our total short-term borrowings was 1.95% and 2.75% as of December 31, 2009 and March 31, 2009, respectively.
In February 2009, to assist in maintaining adequate liquidity levels, we entered into an unsecured credit facility of $100 million (the Unsecured Credit Facility) with a scheduled maturity date of January 15, 2015 from an affiliate of the Aditya Birla group. During the nine months ended December 31, 2009, we drew an additional $3 million on the Unsecured Credit Facility. As discussed above, this facility was repaid and retired using the proceeds from the 11.5% Senior Notes.
As proceeds from the 11.5% Senior Notes was used to repay existing debt, our borrowing level has remained constant for the first nine months of fiscal 2010. During the first nine months of fiscal 2009, we increased our short-term borrowings under the ABL Facility to provide for general working capital requirements in a rising aluminum price environment.
As of December 31, 2009, we had an additional $175 million outstanding under letters of credit in Korea not included in the ABL Facility.
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OFF-BALANCE SHEET ARRANGEMENTS
In accordance with SEC rules, the following qualify as off-balance sheet arrangements:
| | |
| • | any obligation under certain derivative instruments; |
|
| • | any obligation under certain guarantees or contracts; |
|
| • | a retained or contingent interest in assets transferred to an unconsolidated entity or similar entity or similar arrangement that serves as credit, liquidity or market risk support to that entity for such assets; and |
|
| • | any obligation under a material variable interest held by the registrant in an unconsolidated entity that provides financing, liquidity, market risk or credit risk support to the registrant, or engages in leasing, hedging or research and development services with the registrant. |
The following discussion addresses the applicable off-balance sheet items for our Company.
Derivative Instruments
The fair values of our financial instruments and commodity contracts as of December 31, 2009 and March 31, 2009 are as follows (in millions):
| | | | | | | | | | | | | | | | | | | | |
| | December 31, 2009 | |
| | Assets | | | Liabilities | | | Net Fair Value
| |
| | Current | | | Noncurrent | | | Current | | | Noncurrent(A) | | | Assets/(Liabilities) | |
|
Derivatives designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Currency exchange contracts | | $ | — | | | $ | — | | | $ | (1 | ) | | $ | (26 | ) | | $ | (27 | ) |
Interest rate swaps | | | — | | | | 1 | | | | (9 | ) | | | — | | | | (8 | ) |
Electricity swap | | | — | | | | — | | | | (5 | ) | | | (18 | ) | | | (23 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives designated as hedging instruments | | | — | | | | 1 | | | | (15 | ) | | | (44 | ) | | | (58 | ) |
| | | | | | | | | | | | | | | | | | | | |
Derivatives not designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Aluminum contracts | | | 184 | | | | 9 | | | | (80 | ) | | | (1 | ) | | | 112 | |
Currency exchange contracts | | | 51 | | | | 2 | | | | (16 | ) | | | (2 | ) | | | 35 | |
Energy contracts | | | — | | | | — | | | | (1 | ) | | | — | | | | (1 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives not designated as hedging instruments | | | 235 | | | | 11 | | | | (97 | ) | | | (3 | ) | | | 146 | |
| | | | | | | | | | | | | | | | | | | | |
Total derivative fair value | | $ | 235 | | | $ | 12 | | | $ | (112 | ) | | $ | (47 | ) | | $ | 88 | |
| | | | | | | | | | | | | | | | | | | | |
60
| | | | | | | | | | | | | | | | | | | | |
| | March 31, 2009 | |
| | Assets | | | Liabilities | | | Net Fair Value
| |
| | Current | | | Noncurrent | | | Current | | | Noncurrent(A) | | | Assets/(Liabilities) | |
|
Derivatives designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Currency exchange contracts | | $ | — | | | $ | — | | | $ | — | | | $ | (11 | ) | | $ | (11 | ) |
Interest rate swaps | | | — | | | | — | | | | (13 | ) | | | — | | | | (13 | ) |
Electricity swap | | | — | | | | — | | | | (6 | ) | | | (12 | ) | | | (18 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives designated as hedging instruments | | | — | | | | — | | | | (19 | ) | | | (23 | ) | | | (42 | ) |
| | | | | | | | | | | | | | | | | | | | |
Derivatives not designated as hedging instruments: | | | | | | | | | | | | | | | | | | | | |
Aluminum contracts | | | 99 | | | | 41 | | | | (532 | ) | | | (13 | ) | | | (405 | ) |
Currency exchange contracts | | | 20 | | | | 31 | | | | (77 | ) | | | (12 | ) | | | (38 | ) |
Energy contracts | | | — | | | | — | | | | (12 | ) | | | — | | | | (12 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivatives not designated as hedging instruments | | | 119 | | | | 72 | | | | (621 | ) | | | (25 | ) | | | (455 | ) |
| | | | | | | | | | | | | | | | | | | | |
Total derivative fair value | | $ | 119 | | | $ | 72 | | | $ | (640 | ) | | $ | (48 | ) | | $ | (497 | ) |
| | | | | | | | | | | | | | | | | | | | |
| | |
(A) | | The noncurrent portions of derivative liabilities are included in Other long-term liabilities in the accompanying condensed consolidated balance sheets. |
Net Investment Hedges
We use cross-currency swaps to manage our exposure to fluctuating exchange rates arising from our loans to and investments in our European operations. We had cross-currency swaps of Euro 135 million as of December 31, 2009 and March 31, 2009, designated as net investment hedges. The effective portion of the change in fair value of the derivative is included in Other comprehensive income (loss) (OCI), as a part of Currency translation adjustments. The ineffective portion of gain or loss on derivatives is included in (Gain) loss on change in fair value of derivative instruments, net.
For our currency exchange contracts designated as net investment hedges, we recognized a $2 million gain and a $19 million loss in OCI for the three months and nine months ended December 31, 2009, respectively. We recognized gains of $50 and $170 million in OCI for the three and nine months ended December 31, 2008, respectively.
Cash Flow Hedges
We own an interest in an electricity swap which we designated as a cash flow hedge of our exposure to fluctuating electricity prices. The effective portion of gain or loss on the derivative is included in OCI and is reclassified when we recognize the underlying exposure into (Gain) loss on change in fair value of derivatives, net in our accompanying condensed consolidated statements of operations. As of December 31, 2009, the outstanding portion of this swap includes 1.7 million megawatt hours through 2017.
We use interest rate swaps to manage our exposure to changes in the benchmark LIBOR interest rate arising from our variable-rate debt. We have designated these as cash flow hedges. The effective portion of gain or loss on the derivative is included in OCI and reclassified when settled into Interest expense and amortization of debt issuance costs in our accompanying condensed consolidated statements of operations. We had $910 million and $690 million of outstanding interest rate swaps designated as cash flow hedges as of December 31, 2009 and March 31, 2009, respectively.
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For all derivatives designated as cash flow hedges, gains or losses representing hedge ineffectiveness are recognized in (Gain) loss on change in fair value of derivative instruments, net in our current period earnings. If at any time during the life of a cash flow hedge relationship we determine that the relationship is no longer effective, the derivative will no longer be designated as a cash flow hedge. This could occur if the underlying hedged exposure is determined to no longer be probable, or if our ongoing assessment of hedge effectiveness determines that the hedge relationship no longer meets the criteria we established at the inception of the hedge. Gains or losses recognized to date in AOCI would be immediately reclassified into current period earnings, as would any subsequent changes in the fair value of any such derivative.
During the next twelve months we expect to realize $15 million in effective net losses from our cash flow hedges. The maximum period over which we have hedged our exposure to cash flow variability is through 2017.
The following table summarizes the impact on AOCI and earnings of derivative instruments designated as cash flow hedges (in millions).
Three Month Comparison:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | Amount of Gain or (Loss)
|
| | | | Amount of Gain or (Loss)
| | Recognized in Income on
|
| | Amount of Gain or (Loss)
| | Reclassified from Accumulated
| | Derivative (Ineffective Portion
|
| | Recognized in OCI on Derivative
| | OCI into Income
| | and Amount Excluded from
|
| | (Effective Portion) | | (Effective Portion) | | Effectiveness Testing) |
| | Three Months
| | Three Months
| | Three Months
| | Three Months
| | Three Months
| | Three Months
|
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
|
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
|
| | 2009 | | 2008 | | 2009 | | 2008 | | 2009 | | 2008 |
|
Electricity swap | | $ | — | | | $ | (16 | ) | | $ | 1 | | | $ | 2 | | | $ | — | | | $ | 2 | |
Interest rate swaps | | $ | 4 | | | $ | (9 | ) | | $ | — | | | $ | — | | | $ | — | | | $ | — | |
Nine Month Comparison:
| | | | | | | | | | | | | | | | | | | | | | | | |
| | | | | | Amount of Gain or (Loss)
|
| | | | Amount of Gain or (Loss)
| | Recognized in Income on
|
| | Amount of Gain or (Loss)
| | Reclassified from Accumulated
| | Derivative (Ineffective Portion
|
| | Recognized in OCI on Derivative
| | OCI into Income
| | and Amount Excluded from
|
| | (Effective Portion) | | (Effective Portion) | | Effectiveness Testing) |
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
| | Nine Months
|
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
| | Ended
|
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
| | December 31,
|
| | 2009 | | 2008 | | 2009 | | 2008 | | 2009 | | 2008 |
|
Electricity swap | | $ | (3 | ) | | $ | (16 | ) | | $ | 3 | | | $ | 10 | | | $ | 2 | | | $ | 2 | |
Interest rate swaps | | $ | 5 | | | $ | 2 | | | $ | — | | | $ | — | | | $ | — | | | $ | — | |
Derivative Instruments Not Designated as Hedges
While each of these derivatives is intended to be effective in helping us manage risk, they have not been designated as hedging instruments. The change in fair value of these derivative instruments is included in (Gain) loss on change in fair value of derivative instruments, net in the accompanying condensed consolidated statement of operations.
We use aluminum forward contracts and options to hedge our exposure to changes in the London Metal Exchange (LME) price of aluminum. These exposures arise from firm commitments to sell aluminum in future periods at fixed or capped prices, the forecasted output of our smelter operations in South America and the forecasted metal price lag associated with firm commitments to sell aluminum in future periods at prices based on the LME. As of December 31, 2009 and March 31, 2009, we had 108 kilotonnes (kt) and 180 kt, respectively, of outstanding aluminum contracts not designated as hedges. We classify cash settlement amounts associated with these derivatives as part of investing activities in the condensed consolidated statements of cash flows.
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For certain customers, we enter into contractual relationships that entitle us to pass-through the economic effect of trading positions that we take with other third parties on our customers’ behalf. We recognize a derivative position with both the customer and the third party for these types of contracts and we classify cash settlement amounts associated with these derivatives as part of operating activities in the condensed consolidated statements of cash flows.
We use foreign exchange forward contracts and cross-currency swaps to manage our exposure to changes in exchange rates. These exposures arise from recorded assets and liabilities, firm commitments and forecasted cash flows denominated in currencies other than the functional currency of certain operations. As of December 31, 2009 and March 31, 2009, we had outstanding currency exchange contracts with a total notional amount of $1.4 billion not designated as hedges.
We use interest rate swaps to manage our exposure to fluctuating interest rates associated with variable-rate debt. As of December 31, 2009 and March 31, 2009, we had $10 million of outstanding interest rate swaps that were not designated as hedges.
We use heating oil swaps and natural gas swaps to manage our exposure to fluctuating energy prices in North America. As of December 31, 2009 and March 31, 2009, we had 0.9 million gallons and 3.4 million gallons, respectively, of heating oil swaps and 3.3 million MMBTUs and 3.8 million MMBTUs, respectively, of natural gas that were not designated as hedges. One MMBTU is the equivalent of one decatherm, or one million British Thermal Units.
The following table summarizes the gains (losses) recognized in earnings (in millions).
| | | | | | | | | | | | | | | | |
| | Three Months Ended
| | | Nine Months Ended
| |
| | December 31, | | | December 31, | |
| | 2009 | | | 2008 | | | 2009 | | | 2008 | |
|
Derivative Instruments Not Designated as Hedges | | | | | | | | | | | | | | | | |
Aluminum contracts | | $ | 26 | | | $ | (340 | ) | | $ | 123 | | | $ | (495 | ) |
Currency exchange contracts | | | 15 | | | | (48 | ) | | | 66 | | | | (13 | ) |
Energy contracts | | | (2 | ) | | | (12 | ) | | | (2 | ) | | | (21 | ) |
| | | | | | | | | | | | | | | | |
Gain (loss) recognized | | | 39 | | | | (400 | ) | | | 187 | | | | (529 | ) |
Derivative Instruments Designated as Cash Flow Hedges | | | | | | | | | | | | | | | | |
Electricity swap | | | 1 | | | | 4 | | | | 5 | | | | 13 | |
| | | | | | | | | | | | | | | | |
Gain (loss) on change in fair value of derivative instruments, net | | $ | 40 | | | $ | (396 | ) | | $ | 192 | | | $ | (516 | ) |
| | | | | | | | | | | | | | | | |
Guarantees of Indebtedness
We have issued guarantees on behalf of certain of our subsidiaries and non-consolidated affiliates, including:
| | |
| • | certain of our wholly-owned and majority-owned subsidiaries; and |
|
| • | Aluminium Norf GmbH, which is a fifty percent (50%) owned joint venture that does not meet the requirements for consolidation. |
In the case of our wholly-owned subsidiaries, the indebtedness guaranteed is for trade accounts payable to third parties. Some have annual terms subject to renewal while others have no expiration and have termination notice requirements. For our majority-owned subsidiaries, the indebtedness guaranteed is for short-term loan, overdraft and other debt facilities with financial institutions, which are currently scheduled to expire during the first half of fiscal 2010. Neither Novelis Inc. nor any of our subsidiaries or non-consolidated affiliates holds any assets of any third parties as collateral to offset the potential settlement of these guarantees.
Since we consolidate wholly-owned and majority-owned subsidiaries in our condensed consolidated financial statements, all liabilities associated with trade payables and short-term debt facilities for these entities are already included in our condensed consolidated balance sheets.
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The following table discloses information about our obligations under guarantees of indebtedness of others as of December 31, 2009 (in millions). We did not have any obligations under guarantees of indebtedness related to our majority-owned subsidiaries as of December 31, 2009.
| | | | | | | | |
| | Maximum
| | Liability
|
| | Potential Future
| | Carrying
|
Type of Entity | | Payment | | Value |
|
Wholly-owned subsidiaries | | $ | 43 | | | $ | 6 | |
Aluminium Norf GmbH | | $ | 14 | | | $ | — | |
We have no retained or contingent interest in assets transferred to an unconsolidated entity or similar entity or similar arrangement that serves as credit, liquidity or market risk support to that entity for such assets.
Other
As part of our ongoing business, we do not participate in transactions that generate relationships with unconsolidated entities or financial partnerships, such as entities often referred to as structured finance or special purpose entities (SPEs), which would have been established for the purpose of facilitating off-balance sheet arrangements or other contractually narrow or limited purposes. As of September 30, 2009 and March 31, 2009, we are not involved in any unconsolidated SPE transactions.
CONTRACTUAL OBLIGATIONS
We have future obligations under various contracts relating to debt and interest payments, capital and operating leases, long-term purchase obligations, postretirement benefit plans and uncertain tax positions. As a result of our debt offering in August 2009, we have updated our debt repayment schedule presented in Note 6 to the consolidated financial statements. During the nine months ended December 31, 2009, there were no other significant changes to these obligations as reported in our Annual Report onForm 10-K for the year ended March 31, 2009.
DIVIDENDS
No dividends have been declared since October 26, 2006. Future dividends are at the discretion of the board of directors and will depend on, among other things, our financial resources, cash flows generated by our business, our cash requirements, restrictions under the instruments governing our indebtedness, being in compliance with the appropriate indentures and covenants under the instruments that govern our indebtedness that would allow us to legally pay dividends and other relevant factors.
CRITICAL ACCOUNTING POLICIES AND ESTIMATES
During the three months ended December 31, 2009, there were no significant changes to our critical accounting policies and estimates as reported in our Annual Report onForm 10-K for the year ended March 31, 2009.
RECENT ACCOUNTING STANDARDS
Recently Adopted Accounting Standards
The following accounting standards have been adopted by us during the nine months ended December 31, 2009.
We adopted the authoritative guidance in the Financial Accounting Standards Board (FASB) Accounting Standards Update (ASU) No. 2009-05,Measuring Liabilities at Fair Value, (ASU 2009-05). ASU 2009-05 amends Accounting Standards Codification (ASC) Topic 820,Fair Value Measurements. Specifically, ASU 2009-05 provides clarification that in circumstances in which a quoted price in an active market for the identical liability is not available, a reporting entity is required to measure fair value using one or more of the following methods: (1) a valuation technique that uses a) the quoted price of the identical liability when traded
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as an asset or b) quoted prices for similar liabilities or similar liabilities when traded as assets or (2) a valuation technique that is consistent with the principles of Topic 820 of the ASC (e.g. an income approach or market approach). ASU 2009-05 also clarifies that when estimating the fair value of a liability, a reporting entity is not required to include inputs relating to the existence of transfer restrictions on that liability. This standard had no impact on our consolidated financial position, results of operations and cash flows.
In June 2009, the FASB approved its Accounting Standards Codification (ASC) (Codification) as the single source of authoritative United States accounting and reporting standards applicable for all non-governmental entities, with the exception of the SEC and its staff. The Codification which changes the referencing of financial standards is effective for interim or annual periods ending after September 15, 2009. As the codification is not intended to change or alter existing US GAAP, this standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 855,Subsequent Events, (prior authoritative literature: FASB Statement No. 165,Subsequent Events) which establishes general standards of accounting and disclosure of events that occur after the balance sheet date but before financial statements are issued or are available to be issued. This accounting standard requires the disclosure of the date through which an entity has evaluated subsequent events and the basis for that date. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 810,Consolidation, (prior authoritative literature: FASB Statement No. 160,Noncontrolling Interests in Consolidated Financial Statements) which establishes accounting and reporting standards that require: (i) the ownership interest in subsidiaries held by parties other than the parent to be clearly identified and presented in the condensed consolidated balance sheet within shareholder’s equity, but separate from the parent’s equity; (ii) the amount of condensed consolidated net income attributable to the parent and the noncontrolling interest to be clearly identified and presented on the face of the condensed consolidated statement of operations and (iii) changes in a parent’s ownership interest while the parent retains its controlling financial interest in its subsidiary to be accounted for consistently. We adopted this accounting standard effective April 1, 2009, and applied this standard prospectively, except for the presentation and disclosure requirements, which have been applied retrospectively.
We adopted the authoritative guidance in ASC 350,Intangibles — Goodwill and Other, (prior authoritative literature: FASB Staff PositionNo. FAS 142-3,Determination of Useful Life of Intangible Assets) which amends the factors that should be considered in developing the renewal or extension assumptions used to determine the useful life of a recognized intangible asset. The accounting standard also requires expanded disclosure related to the determination of intangible asset useful lives. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 820,Fair Value Measurements and Disclosures, (prior authoritative literature: FASB Staff PositionNo. 107-1 and APB Opinion28-1,Interim Disclosures about Fair Value of Financial Instruments;FASB Staff PositionNo. 157-4,Determining Fair Value When the Volume and Level of Activity for the Asset or Liability Have Significantly Decreased and Identifying Transactions That Are Not Orderly) which requires disclosures about the fair value of financial instruments for interim reporting periods. This codification also provides additional guidance in determining fair value when the volume and level of activity for the asset or liability has significantly decreased. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 805,Business Combinations, (prior authoritative literature: FASB Statement No. 141 (Revised),Business Combinations;FASB Staff Position No. 141(R)-1,Accounting for Assets Acquired and Liabilities Assumed in a Business Combination That Arise from Contingencies) (ASC 805) which establishes principles and requirements for how the acquirer in a business combination (i) recognizes and measures in its financial statements the identifiable assets acquired, the liabilities assumed, and any noncontrolling interest in the acquiree, (ii) recognizes and measures the goodwill acquired in the business combination or a gain from a bargain purchase, and (iii) determines what information to disclose to enable users of the financial statements to evaluate the nature and financial effects of the business combination. This standard also requires acquirers to estimate the acquisition-date fair value of any contingent
65
consideration and to recognize any subsequent changes in the fair value of contingent consideration in earnings. ASC 805 also clarifies the initial and subsequent recognition, subsequent accounting, and disclosure of assets and liabilities arising from contingencies in a business combination. This standard requires that assets acquired and liabilities assumed in a business combination that arise from contingencies be recognized at fair value, if the acquisition-date fair value can be reasonably estimated. We will apply ASC 805 prospectively to business combinations occurring after March 31, 2009, with the exception of the accounting for valuation allowances on deferred taxes and acquired tax contingencies. This standard amends certain provisions of preexisting tax guidance such that adjustments made to valuation allowances on deferred taxes and acquired tax contingencies associated with acquisitions that closed prior to the effective date of this business combination guidance would also apply the provisions of this standard. This standard had no impact on our consolidated financial position, results of operations and cash flows.
We adopted the authoritative guidance in ASC 323,Investments — Equity Method and Joint Ventures, (prior authoritative literature: Emerging Issues Task Force IssueNo. 08-06,Equity Method Investment Accounting Considerations)which addresses questions that have arisen about the application of the equity method of accounting for investments acquired after the effective date of newly issued business combination standards and non-controlling interest standards. This accounting standard clarifies how to account for certain transactions involving equity method investments, and is effective on a prospective basis. This standard had no impact on our consolidated financial position, results of operations and cash flows.
Recently Issued Accounting Standards
The following new accounting standards have been issued, but have not yet been adopted by us as of September 30, 2009, as adoption is not required until future reporting periods.
In June 2009, the FASB issued statement No. 167,Amendments to FASB Interpretation No. 46(R) (FASB 167). FASB 167 has not been incorporated by the FASB into the Codification as the guidance is not yet effective and early adoption is prohibited. FASB 167 is intended (1) to address the effects on certain provisions of the accounting standard dealing with consolidation of variable interest entities, as a result of the elimination of the qualifying special-purpose entity concept in FASB Statement No. 166,Accounting for Transfers of Financial Assets, and (2) to clarify questions about the application of certain key provisions related to consolidation of variable interest entities, including those in which accounting and disclosures do not always provided timely and useful information about an enterprise’s involvement in a variable interest entity. FASB 167 will be effective for fiscal years ending after November 15, 2009. We do not anticipate this standard will have any impact on our consolidated financial position, results of operations and cash flows.
In December 2008, the FASB issued ASC 715,Compensation — Retirement Benefits, (prior authoritative literature: FASB issued FSP No. 132(R)-1,Employers’ Disclosures about Postretirement Benefit Plan Assets) which requires that an employer disclose the following information about the fair value of plan assets: (1) how investment allocation decisions are made, including the factors that are pertinent to understanding of investment policies and strategies; (2) the major categories of plan assets; (3) the inputs and valuation techniques used to measure the fair value of plan assets; (4) the effect of fair value measurements using significant unobservable inputs on changes in plan assets for the period; and (5) significant concentrations of risk within plan assets. This pronouncement will be effective for fiscal years ending after December 15, 2009, with early application permitted. At initial adoption, application of this standard would not be required for earlier periods that are presented for comparative purposes. This standard will have no impact on our consolidated financial position, results of operations and cash flows.
We have determined that all other recently issued accounting standards will not have a material impact on our consolidated financial position, results of operations or cash flows, or do not apply to our operations.
SPECIAL NOTE REGARDING FORWARD-LOOKING STATEMENTS AND MARKET DATA
This document contains forward-looking statements that are based on current expectations, estimates, forecasts and projections about the industry in which we operate, and beliefs and assumptions made by our
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management. Such statements include, in particular, statements about our plans, strategies and prospects. Words such as “expect,” “anticipate,” “intend,” “plan,” “believe,” “seek,” “estimate” and variations of such words and similar expressions are intended to identify such forward-looking statements. Examples of forward-looking statements in this Quarterly Report onForm 10-Q include, but are not limited to, our expectations with respect to the impact of metal price movements on our financial performance, our metal price ceiling exposure and the effectiveness of our hedging programs and controls. These statements are based on beliefs and assumptions of Novelis’ management, which in turn are based on currently available information. These statements are not guarantees of future performance and involve assumptions and risks and uncertainties that are difficult to predict. Therefore, actual outcomes and results may differ materially from what is expressed, implied or forecasted in such forward-looking statements. We do not intend, and we disclaim any obligation, to update any forward-looking statements, whether as a result of new information, future events or otherwise.
This document also contains information concerning our markets and products generally, which is forward-looking in nature and is based on a variety of assumptions regarding the ways in which these markets and product categories will develop. These assumptions have been derived from information currently available to us and to the third party industry analysts quoted herein. This information includes, but is not limited to, product shipments and share of production. Actual market results may differ from those predicted. While we do not know what impact any of these differences may have on our business, our results of operations, financial condition, cash flow and the market price of our securities may be materially adversely affected. Factors that could cause actual results or outcomes to differ from the results expressed or implied by forward-looking statements include, among other things:
| | |
| • | the level of our indebtedness and our ability to generate cash; |
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| • | changes in the prices and availability of aluminum (or premiums associated with such prices) or other materials and raw materials we use; |
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| • | the capacity and effectiveness of our metal hedging activities, including our internal used beverage cans (UBCs) and smelter hedges; |
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| • | relationships with, and financial and operating conditions of, our customers, suppliers and other stakeholders; |
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| • | fluctuations in the supply of, and prices for, energy in the areas in which we maintain production facilities; |
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| • | our ability to access financing for future capital requirements; |
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| • | continuing obligations and other relationships resulting from our spin-off from Rio Tinto Alcan; |
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| • | changes in the relative values of various currencies and the effectiveness of our currency hedging activities; |
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| • | factors affecting our operations, such as litigation, environmental remediation andclean-up costs, labor relations and negotiations, breakdown of equipment and other events; |
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| • | the impact of restructuring efforts in the future; |
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| • | economic, regulatory and political factors within the countries in which we operate or sell our products, including changes in duties or tariffs; |
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| • | competition from other aluminum rolled products producers as well as from substitute materials such as steel, glass, plastic and composite materials; |
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| • | changes in general economic conditions including further deterioration in the global economy, particularly sectors in which our customers operate; |
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| • | our ability to improve and maintain effective internal control over financial reporting and disclosure controls and procedures in the future; |
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| • | changes in the fair value of derivative instruments; |
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| | |
| • | cyclical demand and pricing within the principal markets for our products as well as seasonality in certain of our customers’ industries; |
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| • | changes in government regulations, particularly those affecting taxes, environmental, health or safety compliance; |
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| • | changes in interest rates that have the effect of increasing the amounts we pay under our principal credit agreement and other financing agreements; and |
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| • | the effect of taxes and changes in tax rates. |
The above list of factors is not exhaustive. Some of these and other factors are discussed in more detail under “Item 1A. Risk Factors” in our Quarterly Report onForm 10-Q for the quarter ended June 30, 2009, in our Quarterly Report onForm 10-Q for the quarter ended September 30, 2009 and in our Annual Report onForm 10-K for the year ended March 31, 2009.
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Item 3. | Quantitative and Qualitative Disclosures About Market Risk |
We are exposed to certain market risks as part of our ongoing business operations, including risks from changes in commodity prices (primarily aluminum, electricity and natural gas), foreign currency exchange rates and interest rates that could impact our results of operations and financial condition. We manage our exposure to these and other market risks through regular operating and financing activities and derivative financial instruments. We use derivative financial instruments as risk management tools only, and not for speculative purposes. Except where noted, the derivative contracts aremarked-to-market and the related gains and losses are included in earnings in the current accounting period.
By their nature, all derivative financial instruments involve risk, including the credit risk of non-performance by counterparties. All derivative contracts are executed with counterparties that, in our judgment, are creditworthy. Our maximum potential loss may exceed the amount recognized in the accompanying December 31, 2009 condensed consolidated balance sheet.
The decision of whether and when to execute derivative instruments, along with the duration of the instrument, can vary from period to period depending on market conditions and the relative costs of the instruments. The duration is always linked to the timing of the underlying exposure, with the connection between the two being regularly monitored.
Commodity Price Risks
We have commodity price risk with respect to purchases of certain raw materials including aluminum, electricity and natural gas.
Aluminum
Most of our business is conducted under a conversion model that allows us to pass through increases or decreases in the price of aluminum to our customers. Nearly all of our products have a price structure with two components: (i) a pass through aluminum price based on the LME plus local market premiums and (ii) a “conversion premium” based on the conversion cost to produce the rolled product and the competitive market conditions for that product.
When we enter into agreements with our customers that fix the selling price of our products for future delivery, we are exposed to rising aluminum prices. We may not be able to purchase the aluminum necessary to fulfill the order at the same price which we have committed to our customer. We hedge this risk by purchasing LME futures contracts. We expect the gain or loss on the settlement of the derivative to offset increases or decreases in the purchase price of aluminum. These hedges, which comprise the majority of our aluminum derivatives, generate losses in periods of decreasing aluminum prices.
Metal price lag exposes us to potential losses in periods of falling aluminum prices. We sell short-term LME futures contracts to reduce our exposure to this risk. We expect the gain or loss on the settlement of the
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derivative to offset the effect of changes in aluminum prices on future product sales. These hedges generally generate losses in periods of increasing aluminum prices.
Sensitivities
We estimate that a 10% decline in LME aluminum prices would result in a $23 million pre-tax loss related to the change in fair value of our aluminum contracts as of December 31, 2009.
Energy
We use several sources of energy in the manufacture and delivery of our aluminum rolled products. In the quarter ended December 31, 2009, natural gas and electricity represented approximately 89% of our energy consumption by cost. We also use fuel oil and transport fuel. The majority of energy usage occurs at our casting centers, at our smelters in South America and during the hot rolling of aluminum. Our cold rolling facilities require relatively less energy.
We purchase our natural gas on the open market, which subjects us to market pricing fluctuations. We seek to stabilize our future exposure to natural gas prices through the use of forward purchase contracts. Natural gas prices in Europe, Asia and South America have historically been more stable than in the United States. As of December 31, 2009, we have a nominal amount of forward purchases outstanding related to natural gas.
A portion of our electricity requirements are purchased pursuant to long-term contracts in the local regions in which we operate. A number of our facilities are located in regions with regulated prices, which affords relatively stable costs. In South America, we own and operate hydroelectric facilities that meet approximately 25% of our total electricity requirements in that segment. Additionally, we have entered into an electricity swap in North America to fix a portion of the cost of our electricity requirements.
We purchase a nominal amount of heating oil forward contracts to hedge against fluctuations in the price of our transport fuel.
Fluctuating energy costs worldwide, due to the changes in supply and international and geopolitical events, expose us to earnings volatility as such changes in such costs cannot immediately be recovered under existing contracts and sales agreements, and may only be mitigated in future periods under future pricing arrangements.
Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of December 31, 2009, given a 10% decline in spot prices for energy contracts ($ in millions).
| | | | | | | | |
| | Change in
| | Change in
|
| | Price | | Fair Value |
|
Electricity | | | (10 | )% | | $ | (2 | ) |
Natural Gas | | | (10 | )% | | | (2 | ) |
Heating Oil | | | (10 | )% | | | — | |
Foreign Currency Exchange Risks
Exchange rate movements, particularly the euro, the Brazilian real and the Korean won against the U.S. dollar, have an impact on our operating results. In Europe, where we have predominantly local currency selling prices and operating costs, we benefit as the euro strengthens, but are adversely affected as the euro weakens. In Korea, where we have local currency selling prices for local sales and U.S. dollar denominated selling prices for exports, we benefit slightly as the won weakens, but are adversely affected as the won strengthens, due to a slightly higher percentage of exports compared to local sales. In Brazil, where we have predominately U.S. dollar selling prices, metal costs and local currency operating costs, we benefit as the local
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currency weakens, but are adversely affected as the local currency strengthens. Foreign currency contracts may be used to hedge the economic exposures at our foreign operations.
It is our policy to minimize functional currency exposures within each of our key regional operating segments. As such, the majority of our foreign currency exposures are from either forecasted net sales or forecasted purchase commitments in non-functional currencies. Our most significantnon-U.S. dollar functional currency operating segments are Europe and Asia, which have the euro and the Korean won as their functional currencies, respectively. South America is U.S. dollar functional with Brazilian real transactional exposure.
We face translation risks related to the changes in foreign currency exchange rates. Amounts invested in our foreign operations are translated into U.S. dollars at the exchange rates in effect at the balance sheet date. The resulting translation adjustments are recorded as a component of Accumulated other comprehensive income (loss) in the Shareholders’ equity section of the accompanying condensed consolidated balance sheets. Net sales and expenses in our foreign operations’ foreign currencies are translated into varying amounts of U.S. dollars depending upon whether the U.S. dollar weakens or strengthens against other currencies. Therefore, changes in exchange rates may either positively or negatively affect our net sales and expenses from foreign operations as expressed in U.S. dollars.
Any negative impact of currency movements on the currency contracts that we have entered into to hedge foreign currency commitments to purchase or sell goods and services would be offset by an equal and opposite favorable exchange impact on the commitments being hedged. For a discussion of accounting policies and other information relating to currency contracts, see Note 1 — Business and Summary of Significant Accounting Policies and Note 11 — Financial Instruments and Commodity Contracts.
Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of December 31, 2009, given a 10% change in rates ($ in millions).
| | | | | | | | |
| | Change in
| | Change in
|
| | Exchange Rate | | Fair Value |
|
Currency measured against the U.S. dollar | | | | | | | | |
Brazilian real | | | (10 | )% | | $ | (31 | ) |
Euro | | | 10 | % | | | (23 | ) |
Korean won | | | 10 | % | | | (4 | ) |
Canadian dollar | | | (10 | )% | | | (1 | ) |
British pound | | | 10 | % | | | 1 | |
Swiss franc | | | 10 | % | | | (8 | ) |
Loans to and investments in European operations have been hedged with EUR 135 million of cross-currency swaps. We designated these as net investment hedges. While this has no impact on our cash flows, subsequent changes in the value of currency related derivative instruments that are not designated as hedges are recognized in Gain (loss) on change in fair value of derivative instruments, net in our condensed consolidated statement of operations.
We estimate that a 10% increase in the value of the euro against the US Dollar would result in an $18 million potential pre-tax loss on these derivatives as of December 31, 2009.
Interest Rate Risks
As of December 31, 2009, approximately 88% of our debt obligations were at fixed rates. Due to the nature of fixed-rate debt, there would be no significant impact on our interest expense or cash flows from either a 10% increase or decrease in market rates of interest.
We are subject to interest rate risk related to our floating rate debt. For every 12.5 basis point increase in the interest rates on our outstanding variable rate debt as of December 31, 2009, which includes $234 million of term loan debt and other variable rate debt of $97 million, our annual pre-tax income would be reduced by
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approximately $1 million. From time to time, we have used interest rate swaps to manage our debt cost. In Korea, we entered into interest rate swaps to fix the interest rate on various floating rate debt. See Note 6 — Debt for further information.
Sensitivities
The following table presents the estimated potential effect on the fair values of these derivative instruments as of December 31, 2009, given a 10% change in the benchmark USD LIBOR interest rate ($ in millions).
| | | | | | | | |
| | Change in
| | Change in
|
| | Rate | | Fair Value |
|
Interest Rate Contracts | | | | | | | | |
North America | | | (10 | )% | | $ | 8 | |
Asia | | | (10 | )% | | | — | |
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Item 4. | Controls and Procedures |
Evaluation of Disclosure Controls and Procedures
Disclosure controls and procedures are controls and other procedures that are designed to provide reasonable assurance that the information required to be disclosed in reports filed or submitted under the United States Securities Exchange Act of 1934, as amended (Exchange Act), is (1) recorded, processed, summarized and reported within the time periods specified in the rules and forms of the SEC and (2) accumulated and communicated to management, including the principal executive officer and principal financial officer, as appropriate to allow timely decisions regarding required disclosure.
In connection with the preparation of this Quarterly Report onForm 10-Q for the period ended December 31, 2009, members of management, at the direction (and with the participation) of our Principal Executive Officer and Principal Financial Officer, performed an evaluation of the effectiveness of the design and operation of our disclosure controls and procedures (as defined inRule 13a-15(e) under the Exchange Act), as of December 31, 2009. Based on that evaluation, the Principal Executive Officer and Principal Financial Officer concluded that our disclosure controls and procedures were not effective at a reasonable assurance level as of December 31, 2009, because of the material weakness in our internal control over financial reporting discussed below. Notwithstanding the material weakness described below, our management has concluded that the Company’s unaudited condensed consolidated financial statements included in this report are fairly stated, in all material respects, in accordance with generally accepted accounting principles in the United States of America (GAAP).
Changes in Internal Control Over Financial Reporting
During the third quarter of fiscal 2010, we implemented a new enterprise resource planning (ERP) system in our South America region that replaced the majority of business and financial systems in that region. Given the high degree of integration among the various modules of this software application, the new ERP system will provide a platform for standardizing and improving business and financial processes and controls across the region. We have updated our control documentation to reflect the new system and the related impact on our business processes, and we believe that we have designed adequate controls into and around the new system. In addition, we conducted a physical inventory observation to validate cut-off of sales and cost of goods sold for the third quarter period, and we performed significant procedures to review and reconcile financial activity for the third quarter.
There have been no changes in our internal control over financial reporting (as defined inRule 13a-15(f) under the Exchange Act), other than the item noted above, during the period covered by this report that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
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Material Weakness Existing as of December 31, 2009 and Remediation Plan
A material weakness is a control deficiency, or a combination of control deficiencies, in internal control over financial reporting, such that there is a reasonable possibility that a material misstatement of the Company’s annual or interim financial statements will not be prevented or detected on a timely basis. As of December 31, 2009, we did not maintain effective controls over the application of purchase accounting for an equity method investee including related income tax accounts. Specifically, our controls did not ensure the accuracy and validity of our purchase accounting adjustments for an equity method investee. This control deficiency resulted in adjustments affecting the period May, 15, 2007 through March 31, 2008 identified in Note 3 — Restatement of Financial Statements in the consolidated and combined financial statements included in ourForm 10-K/A filed with the SEC on August 11, 2008. During the execution of our remediation plan in the second quarter of fiscal 2010, we identified an immaterial error as described in Note 1 — Business and Summary of Significant Accounting Policies — Reclassifications and Adjustment which impacted our consolidated and interim financial statements included in previously filedForms 10-Q andForms 10-K for fiscal 2008 and 2009.
Additionally, this control deficiency could result in a material misstatement of our Investment in and advances to non-consolidated affiliates and Equity in net (income) loss of non-consolidated affiliates in the accompanying condensed consolidated financial statements that would result in a material misstatement of the Company’s annual or interim consolidated financial statements that would not be prevented or detected. Accordingly, management has determined that this control deficiency constitutes a material weakness.
Our plan for remediating this material weakness includes the following:
1. We conducted a full review of the purchase accounting for the Hindalco acquisition, including a review of the valuation approach, as well as the related accounting for equity method investees and related income tax accounts. This review was conducted by the Principal Financial Officer, corporate and regional financial officers, corporate and regional tax personnel, and the Company’s external valuation expert. This aspect of our remediation plan has been completed.
2. Management re-evaluated all accounting and financial reporting controls for purchase accounting and equity method investees, including related income tax accounts. This aspect of our remediation plan has been completed.
3. Training sessions were conducted for key financial and tax personnel regarding equity method accounting and related income tax accounting matters. This aspect of our remediation plan has been completed.
4. Management has transitioned certain purchase accounting responsibilities to our regional financial personnel, including tax personnel, and is developing procedures to monitor the ongoing activity of this entity. This aspect of our remediation plan is expected to be completed in the fourth quarter of fiscal 2010.
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PART II. OTHER INFORMATION
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Item 1. | Legal Proceedings |
Coca-Cola Lawsuit. A lawsuit was commenced against Novelis Corporation on February 15, 2007 byCoca-Cola Bottler’s Sales and Services Company LLC (CCBSS) in Georgia state court. CCBSS is a consortium ofCoca-Cola bottlers across the United States, includingCoca-Cola Enterprises Inc. CCBSS alleges that Novelis Corporation breached a soft toll agreement between the parties relating to the supply of aluminum can stock, and seeks monetary damages in an amount to be determined at trial and a declaration of its rights under the agreement. The agreement includes a “most favored nations” provision regarding certain pricing matters. CCBSS alleges that Novelis Corporation breached the terms of the “most favored nations” provision. The dispute will likely turn on the facts that are presented to the court by the parties and the court’s finding as to how certain provisions of the agreement ought to be interpreted. If CCBSS were to prevail in this litigation, the amount of damages would likely be material. However, we have concluded that a loss from the CCBSS litigation is not probable and therefore have not recorded an accrual. In addition, we do not believe that there is a reasonable possibility of a loss from the lawsuit based on information available at this time. Novelis Corporation has filed its answer and the parties are proceeding with discovery and pre-trial motions.
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Exhibit
| | |
No. | | Description |
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| 2 | .1 | | Arrangement Agreement by and among Hindalco Industries Limited, AV Aluminum Inc. and Novelis Inc., dated as of February 10, 2007 (incorporated by reference to Exhibit 2.1 to our Current Report onForm 8-K filed on February 13, 2007) (FileNo. 001-32312)) |
| 3 | .1 | | Restated Certificate and Articles of Incorporation of Novelis Inc. (incorporated by reference to Exhibit 3.1 to theForm 8-K filed by Novelis Inc. on January 7, 2005 (FileNo. 001-32312)) |
| 3 | .2 | | Amended and Restated Bylaws, adopted as of July 24, 2008 (incorporated by reference to Exhibit 3.2 to theForm 8-K filed by Novelis Inc. on July 25, 2008 (FileNo. 001-32312)) |
| 4 | .1 | | Indenture, relating to the 111/2% Senior Notes due 2015, dated as of August 11, 2009, between Novelis Inc., the guarantors named on the signature pages thereto and The Bank of New York Mellon Trust Company, N.A., as trustee (incorporated by reference to Exhibit 4.1 to our Current Report onForm 8-K filed on August 17, 2009). |
| 4 | .2 | | Form of 111/2% Senior Notes due 2015 (included in Exhibit 4.1). |
| 31 | .1 | | Section 302 Certification of Principal Executive Officer |
| 31 | .2 | | Section 302 Certification of Principal Financial Officer |
| 32 | .1 | | Section 906 Certification of Principal Executive Officer |
| 32 | .2 | | Section 906 Certification of Principal Financial Officer |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
NOVELIS INC.
Steven Fisher
Chief Financial Officer
(Principal Financial Officer and
Authorized Officer)
Robert P. Nelson
Vice President Finance — Controller
(Principal Accounting Officer)
Date: February 16, 2010
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EXHIBIT INDEX
| | | | |
Exhibit
| | |
No. | | Description |
|
| 2 | .1 | | Arrangement Agreement by and among Hindalco Industries Limited, AV Aluminum Inc. and Novelis Inc., dated as of February 10, 2007 (incorporated by reference to Exhibit 2.1 to our Current Report onForm 8-K filed on February 13, 2007) (FileNo. 001-32312)) |
| 3 | .1 | | Restated Certificate and Articles of Incorporation of Novelis Inc. (incorporated by reference to Exhibit 3.1 to theForm 8-K filed by Novelis Inc. on January 7, 2005 (FileNo. 001-32312)) |
| 3 | .2 | | Amended and Restated Bylaws, adopted as of July 24, 2008 (incorporated by reference to Exhibit 3.2 to theForm 8-K filed by Novelis Inc. on July 25, 2008 (FileNo. 001-32312)) |
| 4 | .1 | | Indenture, relating to the 111/2% Senior Notes due 2015, dated as of August 11, 2009, between Novelis Inc., the guarantors named on the signature pages thereto and The Bank of New York Mellon Trust Company, N.A., as trustee (incorporated by reference to Exhibit 4.1 to our Current Report onForm 8-K filed on August 17, 2009). |
| 4 | .2 | | Form of 111/2% Senior Notes due 2015 (included in Exhibit 4.1). |
| 31 | .1 | | Section 302 Certification of Principal Executive Officer |
| 31 | .2 | | Section 302 Certification of Principal Financial Officer |
| 32 | .1 | | Section 906 Certification of Principal Executive Officer |
| 32 | .2 | | Section 906 Certification of Principal Financial Officer |
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