Derivatives | NOTE 12. DERIVATIVES Derivative Financial Instruments – Aluminum Contracts We enter into aluminum forward contracts to hedge the fluctuations in the purchase price of aluminum extrusion we use in production. Certain of our contracts are designated as cash flow hedges since they are highly effective in offsetting changes in the cash flows attributable to forecasted purchases of aluminum. For further discussion of our derivative financial instruments relating to aluminum contracts, see Note 9 in the Company’s Annual Report on Form 10-K for the year ended January 3, 2015. We maintain a $2.0 million line of credit with our commodities broker to cover the liability position of open contracts for the purchase of aluminum in the event that the price of aluminum falls. Should the price of aluminum fall to a level which causes our liability for open aluminum contracts to exceed $2.0 million, we are required to fund daily margin calls to cover the excess. As of July 4, 2015, no amounts were borrowed under this line of credit. At July 4, 2015, the fair value of our aluminum forward contracts was in a net liability position of $278 thousand. We had 5 outstanding forward contracts for the purchase of 1.9 million pounds of aluminum through December 2015, at an average price of $0.93 per pound, which excludes the Midwest premium, with maturity dates of between 1 month and 5 months. We assessed the risk of non-performance of the Company to these contracts and recorded a de minimis adjustment to fair value as of July 4, 2015. Although it is our intent to have our aluminum hedges qualify as highly effective for reporting purposes, for the three and six months ended July 4, 2015, and June 28, 2014, certain of our outstanding contracts did not qualify as effective. In the case of our 5 outstanding contracts as of July 4, 2015, these contracts were never evaluated for or considered as qualifying for accounting as cash flow hedges. Effectiveness of aluminum forward contracts is determined by comparing the change in the fair value of the forward contract to the change in the expected cash to be paid for the hedged item. The effective portion of the gain or loss on our aluminum forward contracts is reported as a component of accumulated other comprehensive loss and is reclassified into earnings in the same line item in the income statement as the hedged item in the same period or periods during which the transaction affects earnings. When a cash flow hedge becomes ineffective, and if the forecasted hedged transaction is still probable of occurrence, amounts previously recorded in accumulated other comprehensive loss remain in accumulated other comprehensive loss and are recognized in earnings in the period in which the hedged transaction affects earnings. The changes in value of the aluminum forward contracts occurring after ineffectiveness and the contracts that had not been evaluated for or considered as qualifying for accounting as cash flow hedges, are recognized in other expense, net, on the condensed consolidated statements of comprehensive income, and totaled other expenses of $125 thousand and other income of $290 thousand for the three months ended July 4, 2015, and June 28, 2014, respectively, and other expenses of $224 thousand and other income of $128 thousand for the six months ended July 4, 2015, and June 28, 2014, respectively. As of July 4, 2015, we have no remaining accumulated other comprehensive income or loss. Derivative Financial Instruments – Interest Rate Contract We have an interest rate cap agreement we entered into on September 16, 2013. It is a two-year agreement with a notional amount of $20.0 million; and was initially designated as a cash flow hedge to protect the variable rate debt from an increase in the floating, one-month LIBOR rate of greater than 0.50%. Upon entering into the 2014 Credit Agreement, effective on September 22, 2014, it was de-designated as a cash flow hedge and has since been marked-to-market in other expense, net, on the condensed consolidated statements of comprehensive income, and were de minimis for the three and six months ended July 4, 2015, and June 28, 2014, respectively. The fair value of our derivatives are classified in the accompanying condensed consolidated balance sheets as follows (in thousands): July 4, January 3, 2015 2015 Derivatives in a net asset (liability) position Balance Sheet Location Hedging instruments: Aluminum forward contracts Accrued liabilities $ (278 ) $ (491 ) Interest rate cap Other current assets — 2 Total hedging instruments $ (278 ) $ (489 ) The impact of the offsetting derivative instruments are depicted below (in thousands): As of July 4, 2015 Gross Amounts not Offset Gross Net Amounts of Gross Amounts of Cash Recognized Amounts Recognized Financial Collateral Net Assets Offset Assets Instruments Received Amount Interest rate cap $ — $ — $ — $ — $ — $ — Gross Amounts not Offset Gross Gross Net Financial Cash Net Aluminum forward contracts $ (278 ) $ — $ (278 ) $ — $ — $ (278 ) As of January 3, 2015 Gross Amounts not Offset Gross Gross Net Financial Cash Net Interest rate cap $ 2 $ — $ 2 $ — $ — $ 2 Gross Amounts not Offset Gross Gross Net Financial Cash Net Aluminum forward contracts $ (491 ) $ — $ (491 ) $ — $ — $ (491 ) The following represents the gains (losses) on derivative financial instruments for the three and six months ended July 4, 2015 and June 28, 2014, and their classifications within the accompanying condensed consolidated statements of comprehensive income (in thousands): Derivatives in Cash Flow Hedging Relationships Amount of Gain or in OCI on Derivatives (Effective Portion) Location of Gain Amount of Gain or Three Months Ended Three Months Ended July 4, 2015 June 28, July 4, June 28, Aluminum contracts $ — $ 442 Cost of sales $ (71 ) $ 384 Interest rate swap — (403 ) — — $ — $ 39 $ (71 ) $ 384 Location of Gain or (Loss) Recognized in Income on Derivatives (Ineffective Portion) Amount of Gain or Three Months Ended July 4, June 28, Aluminum contracts Other income (expense), net $ (125 ) $ 290 Interest rate cap Other income (expense), net (2 ) — $ (127 ) $ 290 Derivatives in Cash Flow Hedging Relationships Amount of Gain or Location of Gain Amount of Gain or Six Months Ended Six Months Ended July 4, 2015 June 28, July 4, June 28, Aluminum contracts $ — $ 345 Cost of sales $ (126 ) $ 128 Interest rate swap — (557 ) — — $ — $ (212 ) $ (126 ) $ 128 Location of Gain or (Loss) Recognized in Income on Derivatives (Ineffective Portion) Amount of Gain or Six Months Ended July 4, June 28, Aluminum contracts Other income (expense), net $ (224 ) $ 128 Interest rate cap Other income (expense), net (2 ) — $ (226 ) $ 128 |