Table of Contents
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
(Mark One)
þ | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the quarterly period ended September 30, 2008
OR
o | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 |
For the transition period from to .
Commission file number: 333-148977
NORANDA ALUMINUM HOLDING CORPORATION
(Exact Name of Registrant as Specified in Its Charter)
Delaware | 20-8908550 | |
(State or Other Jurisdiction of Incorporation) | (I.R.S. Employer Identification Number) | |
801 Crescent Centre Drive, Suite 600 | ||
Franklin, Tennessee | 37067 | |
(Address of Principal Executive Offices) | (Zip Code) | |
Registrant’s Telephone Number, Including Area Code: (615) 771-5700 |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. YESþ NOo
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer, or a smaller reporting company. See the definitions of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act. (Check one):
Large accelerated filero | Accelerated filero | Non-accelerated filer þ (Do not check if a smaller reporting company) | Smaller reporting companyo |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Act). YESo NOþ
As of November 12, 2008, there were 21,749,548 shares of Noranda common stock outstanding.
Table of Contents
PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Balance Sheets
(dollars expressed in thousands, except per share amounts)
(unaudited)
Condensed Consolidated Balance Sheets
(dollars expressed in thousands, except per share amounts)
(unaudited)
December 31, 2007 | September 30, 2008 | |||||||
$ | $ | |||||||
ASSETS | ||||||||
Current assets: | ||||||||
Cash and cash equivalents | 75,630 | 245,037 | ||||||
Accounts receivable, net | 97,169 | 123,601 | ||||||
Inventories | 180,250 | 162,363 | ||||||
Derivative assets | 21,163 | 374 | ||||||
Other current assets | 13,173 | 42,202 | ||||||
Total current assets | 387,385 | 573,577 | ||||||
Investments in affiliates | 198,874 | 202,737 | ||||||
Property, plant and equipment, net | 657,811 | 614,485 | ||||||
Goodwill | 256,122 | 271,235 | ||||||
Other intangible assets, net | 70,136 | 67,312 | ||||||
Other assets | 80,216 | 71,337 | ||||||
Total assets | 1,650,544 | 1,800,683 | ||||||
LIABILITIES AND SHAREHOLDERS’ DEFICIENCY | ||||||||
Current liabilities: | ||||||||
Accounts payable | ||||||||
Trade | 32,505 | 70,401 | ||||||
Affiliates | 27,571 | 31,639 | ||||||
Accrued liabilities | 31,742 | 37,026 | ||||||
Accrued interest | 12,182 | 22,826 | ||||||
Deferred revenue | 14,181 | 8,193 | ||||||
Derivative liabilities | 5,077 | 16,800 | ||||||
Deferred tax liabilities | 22,355 | 24,088 | ||||||
Current portion of long-term debt due to third party | 30,300 | — | ||||||
Total current liabilities | 175,913 | 210,973 | ||||||
Long-term debt | 1,121,372 | 1,346,546 | ||||||
Long-term derivative liabilities | 65,998 | 78,309 | ||||||
Pension and other long-term liabilities | 75,916 | 66,352 | ||||||
Deferred tax liabilities | 211,421 | 208,017 | ||||||
Common stock subject to redemption (100,000 shares at September 30, 2008) | — | 2,000 | ||||||
Shareholders’ deficiency: | ||||||||
Common stock (100,000,000 shares authorized; $0.01 par value; 21,749,548 and 21,610,298 shares issued and outstanding at September 30, 2008 and December 31, 2007, respectively, including 100,000 shares subject to redemption at September 30, 2008) | 216 | 216 | ||||||
Capital in excess of par value | 11,767 | 13,499 | ||||||
Accumulated deficit | — | (103,967 | ) | |||||
Accumulated other comprehensive loss | (12,059 | ) | (21,262 | ) | ||||
Total shareholders’ deficiency | (76 | ) | (111,514 | ) | ||||
Total liabilities and shareholders’ deficiency | 1,650,544 | 1,800,683 | ||||||
See accompanying notes
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NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
For the three months | For the three months | |||||||
ended September 30, | ended September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
(Restated-See Note 19) | ||||||||
Sales | 377,589 | 357,410 | ||||||
Operating costs and expenses: | ||||||||
Cost of sales | 337,354 | 312,906 | ||||||
Selling, general and administrative expenses | 10,243 | 12,414 | ||||||
Other, net | 43 | — | ||||||
347,640 | 325,320 | |||||||
Operating income | 29,949 | 32,090 | ||||||
Other expenses (income) | ||||||||
Third party interest expense, net | 27,417 | 19,816 | ||||||
(Gain) loss on derivative instruments and hedging activities, net | (6,765 | ) | 45,496 | |||||
Equity in net (income) loss of investments in affiliates | (1,055 | ) | 1,652 | |||||
19,597 | 66,964 | |||||||
Income (loss) before income taxes | 10,352 | (34,874 | ) | |||||
Income tax expense (benefit) | 4,020 | (12,445 | ) | |||||
Net income (loss) for the period | 6,332 | (22,429 | ) | |||||
Earnings (loss) per share | ||||||||
Basic | $ | 0.29 | ($1.03 | ) | ||||
Diluted | $ | 0.29 | ($1.03 | ) | ||||
Weighted average shares outstanding | ||||||||
Basic | 21,613 | 21,750 | ||||||
Diluted | 21,613 | 21,750 | ||||||
Dividends per share | — | — |
See accompanying notes
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NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
Condensed Consolidated Statements of Operations
(dollars expressed in thousands, except per share amounts)
(unaudited)
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | For the nine months | |||||||||||
January 1, 2007 | May 18, 2007 through | ended | |||||||||||
through May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
$ | $ | $ | |||||||||||
(Restated-See Note 19) | |||||||||||||
Sales | 527,666 | 568,224 | 1,004,906 | ||||||||||
Operating costs and expenses: | |||||||||||||
Cost of sales | 424,505 | 506,355 | 846,823 | ||||||||||
Selling, general and administrative expenses | 16,853 | 18,767 | 49,100 | ||||||||||
Other, net | (37 | ) | 37 | — | |||||||||
441,321 | 525,159 | 895,923 | |||||||||||
Operating income | 86,345 | 43,065 | 108,983 | ||||||||||
Other expenses (income) | |||||||||||||
Related party interest expense, net | 7,187 | — | — | ||||||||||
Third party interest (income) expense, net | (952 | ) | 41,730 | 66,245 | |||||||||
Loss (gain) on derivative instruments and hedging activities, net | 56,467 | (6,882 | ) | 50,497 | |||||||||
Equity in net income of investments in affiliates | (4,269 | ) | (2,703 | ) | (3,862 | ) | |||||||
58,433 | 32,145 | 112,880 | |||||||||||
Income (loss) before income taxes | 27,912 | 10,920 | (3,897 | ) | |||||||||
Income tax expense (benefit) | 13,655 | 4,239 | (2,153 | ) | |||||||||
Net income (loss) for the period | 14,257 | 6,681 | (1,744 | ) | |||||||||
Earnings (loss) per share | |||||||||||||
Basic | $ | 0.31 | $ | (0.08 | ) | ||||||||
Diluted | $ | 0.31 | $ | (0.08 | ) | ||||||||
Weighted average shares outstanding | |||||||||||||
Basic | 21,597 | 21,711 | |||||||||||
Diluted | 21,597 | 21,711 | |||||||||||
Dividends per share | $ | 10.00 | $ | 4.70 |
See accompanying notes
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NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statement of Shareholders’ Equity (Deficiency)
(dollars expressed in thousands)
(unaudited)
Condensed Consolidated Statement of Shareholders’ Equity (Deficiency)
(dollars expressed in thousands)
(unaudited)
Retained | Accumulated | |||||||||||||||||||
Capital in | earnings | other | ||||||||||||||||||
excess | (accumulated | comprehensive | ||||||||||||||||||
Common stock | of par value | deficit) | loss | Total | ||||||||||||||||
$ | $ | $ | $ | $ | ||||||||||||||||
Balance, December 31, 2006 (Predecessor) | 1 | 953,653 | 59,425 | (4,578 | ) | 1,008,501 | ||||||||||||||
For the period from January 1, 2007 to May 17, 2007 (Predecessor): | ||||||||||||||||||||
Adoption of new accounting standard (FIN 48) | — | — | (1,226 | ) | — | (1,226 | ) | |||||||||||||
Net income for the period from January 1, 2007 to March 31, 2007 | — | — | 29,797 | — | 29,797 | |||||||||||||||
Net loss for the period from April 1, 2007 to May 17, 2007 | — | — | (15,540 | ) | — | (15,540 | ) | |||||||||||||
Pension adjustment, net of tax of ($1,494) | — | — | — | 3,206 | 3,206 | |||||||||||||||
Total comprehensive income | 17,463 | |||||||||||||||||||
Capital contribution from parent | — | 128,600 | — | — | 128,600 | |||||||||||||||
Distribution to parent | — | — | (25,000 | ) | — | (25,000 | ) | |||||||||||||
Non-cash distribution to parent | — | — | (1,541 | ) | — | (1,541 | ) | |||||||||||||
Balance, May 17, 2007 (Predecessor) | 1 | 1,082,253 | 45,915 | (1,372 | ) | 1,126,797 | ||||||||||||||
Successor | ||||||||||||||||||||
Adjustment to reflect Apollo Acquisition | 216 | 215,914 | — | — | 216,130 | |||||||||||||||
For the period from May 18, 2007 to December 31, 2007: | ||||||||||||||||||||
Net income | — | — | 8,167 | — | 8,167 | |||||||||||||||
Pension adjustment, net of tax of $7,368 | — | — | — | (12,059 | ) | (12,059 | ) | |||||||||||||
Total comprehensive loss | (3,892 | ) | ||||||||||||||||||
Distribution to shareholders | — | (207,963 | ) | (8,167 | ) | — | (216,130 | ) | ||||||||||||
Stock option expense | — | 3,816 | — | — | 3,816 | |||||||||||||||
Balance, December 31, 2007 (Successor) | 216 | 11,767 | — | (12,059 | ) | (76 | ) | |||||||||||||
For the nine months ended September 30, 2008: | ||||||||||||||||||||
Net loss | — | — | (1,744 | ) | — | (1,744 | ) | |||||||||||||
Unrealized loss on derivatives, net of tax of $5,454 | — | — | — | (9,203 | ) | (9,203 | ) | |||||||||||||
Total comprehensive loss | — | — | — | — | (10,947 | ) | ||||||||||||||
Issuance of shares | — | 725 | — | — | 725 | |||||||||||||||
Distribution to shareholders | — | — | (102,223 | ) | — | (102,223 | ) | |||||||||||||
Stock option expense | — | 1,007 | — | — | 1,007 | |||||||||||||||
Balance, September 30, 2008 (Successor) | 216 | 13,499 | (103,967 | ) | (21,262 | ) | (111,514 | ) | ||||||||||||
See accompanying notes
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NORANDA ALUMINUM HOLDING CORPORATION
Condensed Consolidated Statements of Cash Flows
(dollars expressed in thousands)
(unaudited)
Condensed Consolidated Statements of Cash Flows
(dollars expressed in thousands)
(unaudited)
Predecessor | Successor | Successor | ||||||||||||
Period from | Period from | For the | ||||||||||||
January 1, 2007 | May 18, 2007 | nine months | ||||||||||||
through | through | ended | ||||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | ||||||||||||
$ | $ | $ | ||||||||||||
Restated-See Note 19 | ||||||||||||||
OPERATING ACTIVITIES | ||||||||||||||
Net income (loss) | 14,257 | 6,681 | (1,744 | ) | ||||||||||
Adjustments to reconcile net income to net cash provided by operating activities: | ||||||||||||||
Depreciation and amortization | 29,637 | 42,194 | 74,049 | |||||||||||
Non-cash interest | 2,200 | 2,745 | 5,019 | |||||||||||
(Gain) loss on disposal of property, plant and equipment | (160 | ) | 166 | 2,404 | ||||||||||
Loss (gain) on derivative activities, net of cash settlements | 56,467 | (4,621 | ) | 36,416 | ||||||||||
Equity in net income of investments in affiliates | (4,269 | ) | (2,703 | ) | (3,862 | ) | ||||||||
Deferred income taxes | (14,828 | ) | 1,257 | (9,826 | ) | |||||||||
Stock option expense | — | — | 1,507 | |||||||||||
Changes in deferred charges and other assets | 124 | (1,403 | ) | 4,034 | ||||||||||
Changes in pension and other liabilities | (4,925 | ) | (8,044 | ) | (9,564 | ) | ||||||||
Changes in operating assets and liabilities: | ||||||||||||||
Accounts receivable | (8,239 | ) | (13,483 | ) | (26,432 | ) | ||||||||
Inventories | (18,069 | ) | 63,470 | 17,887 | ||||||||||
Other current assets | 16,956 | 1,038 | (4,628 | ) | ||||||||||
Accounts payable | (13,250 | ) | 39,010 | 41,959 | ||||||||||
Taxes payable/receivable | 13,011 | (8,749 | ) | (22,516 | ) | |||||||||
Accrued liabilities | (27,743 | ) | 33,326 | 6,982 | ||||||||||
Cash provided by operating activities | 41,169 | 150,884 | 111,685 | |||||||||||
INVESTING ACTIVITIES | ||||||||||||||
Capital expenditures | (5,768 | ) | (18,353 | ) | (37,464 | ) | ||||||||
Net increase in advances due from parent | 10,925 | — | — | |||||||||||
Payment for the Apollo acquisition, net of cash acquired | — | (1,161,519 | ) | — | ||||||||||
Proceeds from sale of property, plant and equipment | — | — | 484 | |||||||||||
Cash provided by (used in) investing activities | 5,157 | (1,179,872 | ) | (36,980 | ) | |||||||||
FINANCING ACTIVITIES | ||||||||||||||
Proceeds from issuance of shares | — | 216,130 | 2,225 | |||||||||||
Distributions to shareholders | — | (216,130 | ) | (102,223 | ) | |||||||||
Capital contributions from parents | 101,256 | — | — | |||||||||||
Distributions to parents | (25,000 | ) | — | — | ||||||||||
Deferred financing costs | — | (39,020 | ) | — | ||||||||||
Borrowings on long-term debt | — | 1,227,800 | — | |||||||||||
Repayments on long-term debt | (160,000 | ) | (76,250 | ) | (30,300 | ) | ||||||||
Borrowings on revolving credit facility | — | — | 250,500 | |||||||||||
Repayments on revolving credit facility | — | — | (25,500 | ) | ||||||||||
Cash (used in) provided by financing activities | (83,744 | ) | 1,112,530 | 94,702 | ||||||||||
Change in cash and cash equivalents | (37,418 | ) | 83,542 | 169,407 | ||||||||||
Cash and cash equivalents, beginning of period | 40,549 | — | 75,630 | |||||||||||
Cash and cash equivalents, end of period | 3,131 | 83,542 | 245,037 | |||||||||||
See accompanying notes
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
1. ACCOUNTING POLICIES
Basis of Presentation
Noranda Aluminum Holding Corporation (“Noranda”, “Company” or “Successor”), and its wholly owned subsidiary, Noranda Aluminum Acquisition Corporation, (“Noranda AcquisitionCo”), were formed by affiliates of Apollo Management, L.P. (“Apollo”) on March 27, 2007 for the purpose of acquiring Noranda Intermediate Holding Corporation (“Noranda Intermediate”), which owns all of the outstanding shares of Noranda Aluminum, Inc. (the “Predecessor”).
The Company operates an aluminum smelter in New Madrid, Missouri, and four rolling mills in the southeastern United States in Huntingdon, Tennessee, Salisbury, North Carolina and Newport, Arkansas. Additionally, the Company holds 50% interests in a Gramercy, Louisiana alumina refinery joint venture and a Jamaican bauxite mining joint venture.
The Company’s investments in non-controlled entities in which it has the ability to exercise equal or significant influence over operating and financial policies are accounted for by the equity method. All intercompany transactions and accounts have been eliminated in consolidation.
On April 10, 2007, Noranda AcquisitionCo entered into a Stock Purchase Agreement with Noranda Finance, Inc. (subsequently renamed Noranda Intermediate), an indirect wholly owned subsidiary of Xstrata plc (together with its subsidiaries, “Xstrata”), and Xstrata (Schweiz) A.G., a direct wholly owned subsidiary of Xstrata, pursuant to which it agreed to purchase all of the outstanding shares of Noranda Intermediate, which together with its subsidiaries constituted the Noranda aluminum business of Xstrata. The acquisition was completed on May 18, 2007 (the “Apollo Acquisition”). Noranda and Noranda AcquisitionCo had no assets or operations prior to the acquisition of Noranda Intermediate on May 18, 2007.
The financial information for the period from January 1, 2007 to May 17, 2007 reflects Noranda Aluminum, Inc., prior to the Apollo Acquisition, and is referred to as “Predecessor.” The financial information as of December 31, 2007 and September 30, 2008 and for the periods from May 18, 2007 to September 30, 2007, from July 1, 2007 to September 30, 2007 and from May 18, 2007 to December 31, 2007, as well as the three and nine month periods ended September 30, 2008 reflects the impact of the purchase allocation of the Apollo Acquisition, and is referred to as “Successor.” As a result, the condensed consolidated financial statements of the Predecessor and Successor periods are not comparable.
The unaudited condensed consolidated financial statements of the Company include the accounts of Noranda AcquisitionCo and its wholly owned subsidiaries, Noranda Intermediate, Noranda Aluminum, Inc., Norandal USA, Inc. and Gramercy Alumina Holdings Inc. References to the Company refer to the Successor and Predecessor periods of Noranda and Noranda Aluminum, Inc.
The accompanying unaudited condensed consolidated financial statements of the Company have been prepared in accordance with accounting principles generally accepted in the United States of America (“US GAAP”) for interim financial information. The condensed consolidated financial statements, including these notes, are unaudited and exclude some of the disclosures required in annual financial statements. The year-end balance sheet data was derived from audited financial statements. In management’s opinion, the financial statements include all adjustments that are considered necessary for the fair presentation of the Company’s financial position and operating results. Certain restatements and reclassifications have been made to previously issued financial statements. See note 19 for further discussion. These financial statements should be read in conjunction with the Company’s 2007 annual financial statements included in the Company’s Registration Statement on Form S-1, as amended, filed on July 17, 2008.
The operating results presented for interim periods are not necessarily indicative of the results that may be expected for any other interim period or for the entire year. During late third quarter of 2008, market events affecting the global economy gave rise to material trends which the Company believes will negatively impact its operating results for the three months ending December 31, 2008, and beyond. Such trends include a rapid decline in aluminum prices and higher interest costs associated with additional borrowings under the senior secured credit facility. In its efforts to address this volatility in the business cycle, management seeks to aggressively evaluate every aspect of the business to reduce costs and improve productivity. Management anticipates from time-to-time incurring restructuring charges or other significant period costs related to these cost reduction and productivity improvement efforts.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Impact of Recently Issued Accounting Standards
The Company adopted portions of SFAS No. 157,Fair Value Measurements(“SFAS No. 157”), on January 1, 2008. Issued in February 2008, FSP 157-2,Partial Deferral of the Effective Date of Statement 157(“FSP 157-2”), deferred the effective date of SFAS No. 157, for all nonfinancial assets and nonfinancial liabilities which are recognized or disclosed on a non-recurring basis to fiscal years beginning after November 15, 2008. The Company is currently assessing the impact of SFAS No. 157 for nonfinancial assets and nonfinancial liabilities which are recognized or disclosed at fair value on a non recurring basis on its condensed consolidated financial position, results of operations and cash flows. See Note 15 for further discussion.
In February 2007, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 159,The Fair Value Option for Financial Assets and Financial Liabilities(“SFAS No. 159”). SFAS No. 159 permits entities to choose to measure many financial assets and financial liabilities at fair value. Unrealized gains and losses on items for which the fair value option has been elected are reported in earnings. SFAS No. 159 is effective for fiscal years beginning after November 15, 2007. The Company adopted SFAS No. 159 on January 1, 2008. The implementation of this standard did not have a material impact on the Company’s condensed consolidated financial position and results of operations.
In December 2007, the FASB issued SFAS No. 141 (revised 2007),Business Combinations(“SFAS No. 141R”). SFAS No. 141R provides revised guidance on how acquirers recognize and measure the consideration transferred, identifiable assets acquired, liabilities assumed, noncontrolling interests, and goodwill acquired in a business combination. SFAS No. 141R also expands required disclosures surrounding the nature and financial effects of business combinations. SFAS No. 141R is effective, for fiscal years beginning on or after December 15, 2008. SFAS No. 141R applies prospectively to acquisitions consummated on or after December 15, 2008, however certain provisions apply to tax positions for acquisitions prior to that date. The Company is currently assessing the impact of SFAS No. 141R on its condensed consolidated financial position, results of operations and cash flows.
In December 2007, the FASB issued SFAS No. 160,Noncontrolling Interests in Consolidated Financial Statements(“SFAS No. 160”). SFAS No. 160 establishes requirements for ownership interests in subsidiaries held by parties other than the Company (sometimes called “minority interests”) be clearly identified, presented, and disclosed in the condensed consolidated statement of financial position within equity, but separate from the parent’s equity. All changes in the parent’s ownership interests are required to be accounted for consistently as equity transactions and any noncontrolling equity investments in unconsolidated subsidiaries must be measured initially at fair value. SFAS No. 160 is effective, on a prospective basis, for fiscal years beginning on or after December 15, 2008. However, presentation and disclosure requirements must be retrospectively applied to comparative financial statements. The Company is currently assessing the impact of SFAS No. 160 on its condensed consolidated financial position, results of operations and cash flows.
In March 2008, the FASB issued Statement No. 161,Disclosures about Derivative Instruments and Hedging Activities, an amendment of FASB Statement No. 133(“SFAS No. 161”). SFAS No. 161 amends and expands the disclosure requirements for derivative instruments and about hedging activities with the intent to provide users of financial statements with an enhanced understanding of how and why an entity uses derivative instruments; how derivative instruments and related hedged items are accounted for; and how derivative instruments and related hedged items affect an entity’s financial position, financial performance, and cash flows. SFAS No. 161 requires qualitative disclosures about objectives and strategies for using derivatives, quantitative disclosures about fair value amounts of and gains and losses on derivative instruments, and disclosures about credit-risk-related contingent features in derivative agreements. SFAS No. 161 does not change accounting for derivative instruments and is effective for financial statements issued for fiscal years and interim periods beginning after November 15, 2008. Early application is encouraged. The Company is currently assessing the disclosure requirements of SFAS No. 161 in its condensed consolidated financial statements.
2. ACQUISITIONS
Apollo Acquisition
In connection with the Apollo Acquisition, Noranda AcquisitionCo incurred $1,010,000 of funded debt, consisting of (i) $500,000 in term B loans, and (ii) $510,000 of senior floating rate notes; and entered into a $250,000 revolving credit facility, which was undrawn at the date of the Apollo Acquisition. In addition to the debt incurred, affiliates of Apollo contributed cash of $214,200 to Noranda, which was contributed to Noranda AcquisitionCo. The purchase price for Noranda Intermediate was $1,150,000, excluding acquisition costs. Subsequent to the Apollo Acquisition, certain members of the Company’s management contributed $1,930 in cash through the purchase of common shares of the Company.
The Company finalized the purchase price allocation related to the Apollo Acquisition in the first quarter of 2008. The final allocation of the purchase consideration was determined based on a number of factors, including the final evaluation of the fair value of the Company’s tangible and intangible assets acquired and liabilities assumed as of the closing date of the transaction.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The following table summarizes the estimated fair value of the assets acquired and liabilities assumed. Total purchase consideration was $1,164,650 including acquisition costs.
$ | ||||
Fair value of assets acquired and liabilities assumed: | ||||
Accounts receivable | 141,152 | |||
Inventories | 223,815 | |||
Investments in affiliates | 191,500 | |||
Property, plant and equipment | 687,949 | |||
Other intangible assets | 72,471 | |||
Goodwill | 271,235 | |||
Pension and other assets | 48,648 | |||
Deferred tax liabilities | (253,598 | ) | ||
Accounts payable and accrued liabilities | (118,997 | ) | ||
Other long-term liabilities | (102,656 | ) | ||
Total purchase consideration assigned, net of $3,131 cash acquired | 1,161,519 | |||
Included in current liabilities in the table above is a payable to Xstrata, pursuant to the Stock Purchase Agreement entered into in connection with the Apollo Acquisition, which primarily represents the Company’s obligation to remit payment to Xstrata for the Company’s taxes, deemed applicable to the period from April 10, 2007 to May 18, 2007. This amount is subject to revision based primarily on the filing of the Company’s tax returns. At December 31, 2007 and September 30, 2008, the liability to Xstrata was $6,980 and $9,508, respectively, and is included in accrued liabilities.
Goodwill from the Apollo Acquisition is not deductible for tax purposes.
See also Note 6 for further discussion related to changes in goodwill.
The following unaudited pro forma financial information presents the results of operations as if the Apollo Acquisition had occurred on January 1, 2007 after giving effect to certain adjustments, including changes in depreciation and amortization expenses resulting from fair value adjustments to tangible and intangible assets, increase in interest expense resulting from additional indebtedness incurred and amortization of debt issuance costs incurred in connection with the Apollo Acquisition and financing, increase in selling, general and administrative expense related to the annual management fee paid to Apollo, and elimination for certain historical intercompany balances which were not acquired as part of the Apollo Acquisition.
For the nine | ||||
months ended | ||||
September 30, 2007 | ||||
$ | ||||
Sales | 1,095,890 | |||
Net loss | (10,962 | ) |
The unaudited pro forma financial information is not intended to represent the consolidated results of operations the Company would have reported if the Apollo Acquisition had been completed at January 1, 2007, nor is it necessarily indicative of future results.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
3. CASH AND CASH EQUIVALENTS
Cash and cash equivalents consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Cash | 75,630 | 15,144 | ||||||
Money market funds | — | 55,000 | ||||||
U. S. Treasury bills | — | 174,893 | ||||||
Total cash and cash equivalents | 75,630 | 245,037 | ||||||
Cash and cash equivalents include all cash balances and highly liquid investments with a maturity of three months or less at the date of purchase. The Company places its temporary cash investments with high credit quality financial institutions. At times such cash may be in excess of the Federal Deposit Insurance Corporation (FDIC) insurance limit. At December 31, 2007 and September 30, 2008, the Company had approximately $75,254 and $14,625 of cash in excess of FDIC insured limits, respectively. The Company’s money market funds are invested entirely in U.S. Treasury securities, and, as is the case for the Company’s direct investment in U.S. Treasury bills, do not expose the Company to significant credit risk. The Company considers its investments in money market funds and treasury bills to be available for use in its operations. The Company reports treasury bills at fair value, which approximates amortized cost.
4. INVENTORIES
The components of inventories, stated at the lower of LIFO cost or market, are:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Raw materials | 50,683 | 53,246 | ||||||
Work-in-process | 43,190 | 46,109 | ||||||
Finished goods | 46,070 | 36,278 | ||||||
Total inventory subject to LIFO valuation | 139,943 | 135,633 | ||||||
LIFO adjustment | 34,015 | 7,486 | ||||||
Lower of cost or market reserve | (14,323 | ) | (6,696 | ) | ||||
Inventory at lower of LIFO cost or market | 159,635 | 136,423 | ||||||
Supplies | 20,615 | 25,940 | ||||||
Total inventories | 180,250 | 162,363 | ||||||
Inventories at the lower of last-in, first-out (“LIFO”) cost or market reflect a market valuation reserve of $14,323 and $6,696 at December 31, 2007 and September 30, 2008, respectively. The December 31, 2007 market reserve of $14,323 was reversed, and reduced cost of sales, during the first quarter of 2008, due to the sell through of the inventory quantities that gave rise to the reserve. Market valuation reserves are based on the Company’s best estimates of product sales prices and customer demand patterns. Subsequent to September 30, 2008, the market price of aluminum has continued to decline. It is at least reasonably possible that the estimates used by the Company to determine its provision for inventory losses will be materially different from the actual amounts or results. These differences could result in materially higher than expected inventory provisions, which could have a material effect on the Company’s results of operations and financial condition in the near term.
Work-in-process and finished goods inventories consist of the cost of materials, labor and production overhead costs, as well as the cost of power and natural gas.
The Company uses the LIFO method to value raw materials, work-in process and finished goods inventories. Quarterly inventory determinations under LIFO are based on assumptions about projected inventory levels at the end of the fiscal year. An actual valuation of these components under the LIFO method is made at the end of each year based on the inventory levels and costs at that time.
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Table of Contents
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
5. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment are stated at cost. Depreciation is based on the estimated service lives of the assets computed principally by the straight-line method for financial reporting purposes.
Property, plant and equipment consist of the following:
Estimated useful | December 31, | September 30, | ||||||||||
lives | 2007 | 2008 | ||||||||||
(in years) | $ | $ | ||||||||||
Land | — | 12,000 | 11,921 | |||||||||
Buildings and improvements | 10-47 | 85,566 | 86,153 | |||||||||
Machinery and equipment | 3-50 | 604,019 | 623,851 | |||||||||
Construction in progress | — | 21,524 | 26,948 | |||||||||
723,109 | 748,873 | |||||||||||
Accumulated depreciation | (65,298 | ) | (134,388 | ) | ||||||||
Total property, plant and equipment | 657,811 | 614,485 | ||||||||||
The Company recorded depreciation expense in each period as follows:
$ | ||||
Quarter to date | ||||
Three months ended September 30, 2007 | 28,316 | |||
Three months ended September 30, 2008 | 23,774 |
$ | ||||
Year to date | ||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | 28,645 | |||
Period from May 18, 2007 through September 30, 2007 (Successor) | 40,803 | |||
Nine months ended September 30, 2008 (Successor) | 71,225 |
6. GOODWILL AND OTHER INTANGIBLE ASSETS
Goodwill
Changes in our goodwill balances were as follows:
Upstream | Downstream | Total | ||||||||||
$ | $ | $ | ||||||||||
Balance, May 18, 2007 | 120,890 | 136,599 | 257,489 | |||||||||
Changes in purchase price allocations | 3,963 | (5,330 | ) | (1,367 | ) | |||||||
Balance, December 31, 2007 | 124,853 | 131,269 | 256,122 | |||||||||
Changes in purchase price allocations | 4,588 | (464 | ) | 4,124 | ||||||||
Tax adjustment | 10,989 | — | 10,989 | |||||||||
Balance, September 30, 2008 | 140,430 | 130,805 | 271,235 | |||||||||
Based upon the final evaluation of the fair value of the Company’s tangible and intangible assets acquired and liabilities assumed as of the closing date of the Apollo Acquisition, we recorded valuation adjustments to certain fixed assets in the first quarter of 2008.
In accordance with the Emerging Issues Task Force (“EITF”) Issue No. 93-7 (“EITF 93-7”),Uncertainties Related to Income Taxes in a Purchase Business Combinations, adjustments upon resolution of income tax uncertainties that predate or result from a purchase business combination should be recorded as an increase or decrease to goodwill, if any. Following the guidance of EITF 93-7, the Company recorded an adjustment to goodwill of $10,989 in the second quarter of 2008 to account for the difference between the estimated deferred tax asset for the carryover basis of acquired federal net operating loss and minimum tax credit carryforwards and the final deferred tax asset for such net operating loss and minimum tax credit carryforwards.
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Table of Contents
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Other intangibles
Other intangible assets consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Intangible assets: | ||||||||
Non-amortizable: | ||||||||
Trade names (indefinite life) | 20,494 | 20,494 | ||||||
Amortizable: | ||||||||
Customer relationships (15 year weighted average life) | 51,288 | 51,288 | ||||||
Other (2.5 year weighted average life) | 689 | 689 | ||||||
72,471 | 72,471 | |||||||
Accumulated amortization | (2,335 | ) | (5,159 | ) | ||||
Total intangible assets | 70,136 | 67,312 | ||||||
Depreciation and amortization expense includes amortization expense related to intangible amortization of the following amount in each period:
$ | ||||
Quarter to date | ||||
Three months ended September 30, 2007 | 948 | |||
Three months ended September 30, 2008 | 944 |
$ | ||||
Year to date | ||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | 998 | |||
Period from May 18, 2007 through September 30, 2007 (Successor) | 1,385 | |||
Nine months ended September 30, 2008 (Successor) | 2,824 |
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
7. OTHER ASSETS AND LIABILITIES
Accounts receivable, net consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Trade | 97,394 | 125,309 | ||||||
Allowance for doubtful accounts | (225 | ) | (1,708 | ) | ||||
Total accounts receivable, net | 97,169 | 123,601 | ||||||
Other current assets consist of the following:
December 31, | September 30 | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Tax receivable | 8,072 | 38,723 | ||||||
Prepaid expenses and other current assets | 5,101 | 3,479 | ||||||
Total other current assets | 13,173 | 42,202 | ||||||
Other assets consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Deferred financing costs, net of amortization | 33,777 | 28,932 | ||||||
Cash surrender value of life insurance | 25,243 | 25,243 | ||||||
Other | 21,196 | 17,162 | ||||||
Total other assets | 80,216 | 71,337 | ||||||
Accrued liabilities consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Compensation and benefits | 13,331 | 15,958 | ||||||
Due to Xstrata | 6,980 | 9,461 | ||||||
Workers’ compensation | 2,990 | 3,055 | ||||||
Current asset retirement and site restoration obligations | 2,463 | 2,620 | ||||||
Other | 5,978 | 5,932 | ||||||
Total accrued liabilities | 31,742 | 37,026 | ||||||
Pension and other long-term liabilities consist of the following:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Pension and other post-retirement benefit obligations | 46,186 | 35,335 | ||||||
Tax uncertainties | 8,819 | 9,347 | ||||||
Workers’ compensation | 7,182 | 8,582 | ||||||
Asset retirement and site restoration obligations | 6,339 | 6,129 | ||||||
Deferred compensation and other | 7,390 | 6,959 | ||||||
Total pension and other long-term liabilities | 75,916 | 66,352 | ||||||
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Table of Contents
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
8. RELATED PARTY TRANSACTIONS
In connection with the Apollo Acquisition, the Company entered into a management consulting and advisory services agreement with Apollo for the provision of certain structuring, management and advisory services for an initial term ending on May 18, 2017. Terms of the agreement provide for annual fees of $2,000, payable in one lump sum annually. The Company recorded approximately $1,200 of such fees for the period from May 18, 2007 to September 30, 2007 and $500 and $1,500 of such fees for the three months and nine months ended September 30, 2008, respectively. These fees are included within selling, general and administrative expenses in the Company’s statements of operations.
Apollo may terminate the agreement at any time, in which case the Company will be required to pay Apollo, as consideration for terminating the agreement, the net present value of all management fees payable through the end of the term of the management agreement. In addition, Apollo is entitled to receive a transaction fee in connection with certain subsequent merger, acquisitions, financing or similar transactions equal to 1% of the aggregate transaction value. The management agreement contains customary indemnification provisions in favor of Apollo and its directors, officers and representatives, as well as expense reimbursement provisions with respect to expenses incurred by Apollo in connection with its performance of services thereunder.
Accounts payable to affiliates consist of the following and are due in the ordinary course of business:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Gramercy Alumina, LLC | 27,571 | 31,639 |
The Company purchased alumina in transactions with Gramercy Alumina LLC (“Gramercy”), a 50% owned joint venture, at prices which approximate Gramercy’s cost. Purchases from Gramercy were as follows:
$ | ||||
Quarter to date | ||||
Three months ended September 30, 2007 | 38,794 | |||
Three months ended September 30, 2008 | 41,019 |
$ | ||||
Year to date | ||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | 66,119 | |||
Period from May 18, 2007 through September 30, 2007 (Successor) | 52,456 | |||
Nine months ended September 30, 2008 (Successor) | 122,984 |
The Company sells rolled aluminum products to Goodman Global, Inc., a previous portfolio company of Apollo which was sold in February 2008, under a two-year sales contract that extends through 2009. The Company also sells rolled aluminum products to Berry Plastics Corporation, a portfolio company of Apollo, under an annual sales contract. Sales to these entities were as follows:
Goodman | Berry Plastics | |||||||
Global, Inc | Corporation | |||||||
$ | $ | |||||||
Quarter to date | ||||||||
Three months ended September 30, 2007 | 17,140 | 3,561 | ||||||
Three months ended September 30, 2008 | 16,316 | 2,750 | ||||||
Year to date | ||||||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | 24,832 | 5,062 | ||||||
Period from May 18, 2007 through September 30, 2007 (Successor) | 24,515 | 5,571 | ||||||
Nine months ended September 30, 2008 (Successor) | 50,502 | 6,850 |
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Table of Contents
Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
9. LONG-TERM DEBT
A summary of long-term debt is as follows:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Noranda: | ||||||||
HoldCo Notes due 2014 (unamortized discount of$2,078 and$1,904, respectively) | 217,922 | 218,096 | ||||||
Noranda AcquisitionCo: | ||||||||
Term B loans due 2014 | 423,750 | 393,450 | ||||||
AcquisitionCo Notes due 2015 | 510,000 | 510,000 | ||||||
Revolving Credit Facility | — | 225,000 | ||||||
Total debt | 1,151,672 | 1,346,546 | ||||||
Less: current portion | (30,300 | ) | — | |||||
Long-term debt | 1,121,372 | 1,346,546 | ||||||
Secured Credit Facilities
In connection with the Apollo Acquisition, Noranda AcquisitionCo entered into senior secured credit facilities on May 18, 2007, which consist of:
• | $500,000 in term B loans with a maturity of seven years, which were fully drawn on May 18, 2007, $75,000 of which were voluntarily repaid on June 28, 2007 and an additional $30,300 of which were repaid pursuant to the facility’s cash flow sweep provision in April 2008 (as discussed below); and | ||
• | a $250,000 revolving credit facility with a maturity of six years, which includes borrowing capacity available for letters of credit and for borrowing on same-day notice. Outstanding letter of credit amounts consisted of $7,012 at September 30, 2008. |
The senior secured credit facilities permit Noranda AcquisitionCo to incur incremental term and revolving loans under such facilities in an aggregate principal amount of up to $200,000. Incurrence of such incremental indebtedness under the senior secured facilities is subject to, among other things, Noranda AcquisitionCo’s compliance with a Senior Secured Net Debt to EBITDA ratio (in each case as defined in the credit agreement governing the term B loans) of 2.75 to 1.0 until December 31, 2008 and 3.0 to 1.0 thereafter. At December 31, 2007 and September 30, 2008, Noranda AcquisitionCo had no commitments from any lender to provide such incremental loans.
The senior secured credit facilities are guaranteed by the Company and by all of the existing and future direct and indirect wholly owned domestic subsidiaries of Noranda AcquisitionCo and are secured by first priority pledges of all the equity interests in Noranda AcquisitionCo and all of the equity interests in each of the existing and future direct and indirect wholly owned domestic subsidiaries of Noranda AcquisitionCo. The senior secured credit facilities are also secured by first priority security interests in substantially all of the assets of Noranda AcquisitionCo, as well as those of each of its existing and future direct and indirect wholly owned domestic subsidiaries.
Term B loans
Interest on such loans is based either on LIBOR or the prime rate, at Noranda AcquisitionCo’s election, in either case plus an applicable margin (2.00% over LIBOR at December 31, 2007 and September 30, 2008) that depends upon the ratio of Noranda AcquisitionCo’s Senior Secured Net Debt to its EBITDA (in each case as defined in the credit agreement governing the term B loans). The interest rate at December 31, 2007 and September 30, 2008 was 6.91% and 4.81%, respectively. Interest on the term B loans is payable no less frequently than quarterly, and such loan amortizes at a rate of 1% per annum, payable quarterly, beginning on September 30, 2007. On June 28, 2007, Noranda AcquisitionCo made an optional prepayment of $75,000 on the term B loans. The optional prepayment was applied to reduce in direct order the remaining amortization installments in forward order of maturity, which served to effectively eliminate the 1% per annum required principal payment.
Noranda AcquisitionCo is required to prepay amounts outstanding under the credit agreement based on an amount equal to 50% of the Company’s Excess Cash Flow (as calculated in accordance with the terms of the credit agreement governing the term B loans) within 105 days after the end of the fiscal year ended December 31, 2007 and within 95 days after the end of each fiscal year thereafter.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The required percentage of Noranda AcquisitionCo’s Excess Cash Flow payable to the lenders under the credit agreement governing the term B loans shall be reduced from 50% to either 25% or 0% based on Noranda AcquisitionCo’s Senior Secured Net Debt to EBITDA ratio (in each case as defined in the credit agreement governing the term B loans) or the amount of term B loans that have been repaid. The mandatory prepayment due in April 2009, if any, will be equal to 50% of Noranda AcquisitionCo’s Excess Cash Flow for the period from January 1, 2008 to December 31, 2008.
At the time this payment can be reasonably estimated, the Company will present the amount as a “Current portion of long-term debt due to a third party” on the consolidated balance sheets.
Revolving Credit Facility
In late September 2008, in light of concerns about instability in the financial markets and general business conditions, in order to preserve its liquidity, the Company borrowed $225,000 under the revolving portion of its senior credit facility and invested the proceeds in highly liquid cash equivalents, including U.S. Government treasury bills and money market funds holding only U.S. government securities, with the remainder held in the Company’s bank accounts. The Company expects to retain those funds for use in its current operations for the foreseeable future. As discussed below, management has notified the trustee for the HoldCo and AcquisitionCo bondholders of its election to pay the May 15, 2009 interest payments entirely by increasing the principal amount of those notes.
Interest on the revolving credit facility is based either on LIBOR or the prime rate, at Noranda AcquisitionCo’s election, in either case plus an applicable margin (2.00% over LIBOR at December 31, 2007 and September 30, 2008) that depends upon the ratio of Noranda AcquisitionCo’s Senior Secured Net Debt to its EBITDA (in each case as defined in the applicable credit facility) and is payable no less frequently than quarterly. The revolving credit facility was undrawn on the closing of the Apollo Acquisition on December 31, 2007. As of September 30, 2008, $225,000 had been drawn on the revolving credit facility. Noranda AcquisitionCo has outstanding letters of credit totaling $3,500 and $7,012 under the revolving credit facility at December 31, 2007 and September 30, 2008, respectively, and $246,500 and $17,988 was available for borrowing under this facility at December 31, 2007 and September 30, 2008, respectively.
In addition to paying interest on outstanding principal under the revolving credit facility, Noranda AcquisitionCo is required to pay a commitment fee to the lenders under the revolving credit facility in respect of unutilized commitments at a rate equal to 0.5% per annum, subject to step down if certain financial tests are met.
Certain Covenants
The senior secured credit facilities contain various restrictive covenants. Among other things, these covenants restrict Noranda AcquisitionCo’s ability to incur indebtedness or liens, make investments or declare or pay any dividends. The company was in compliance with all restrictive covenants at September 30, 2008.
AcquisitionCo Notes
In addition to the senior secured credit facilities, on May 18, 2007, Noranda AcquisitionCo issued $510,000 Senior Floating Rate Notes (the “AcquisitionCo Notes”). The AcquisitionCo Notes mature on May 15, 2015. The proceeds of the AcquisitionCo Notes were used to finance the Apollo Acquisition and to pay related fees and expenses. The initial interest payment on the AcquisitionCo Notes was paid on November 15, 2007, entirely in cash; for any subsequent period through May 15, 2011, Noranda AcquisitionCo may elect to pay interest: (i) entirely in cash, (ii) by increasing the principal amount of the AcquisitionCo Notes or by issuing new notes (the “AcquisitionCo PIK interest”) or (iii) 50% in cash and 50% in AcquisitionCo PIK interest. For any subsequent period after May 15, 2011, Noranda AcquisitionCo must pay all interest in cash. The AcquisitionCo Notes cash interest accrues at six-month LIBOR plus 4.0% per annum, reset semi-annually, and the AcquisitionCo PIK interest, if any, will accrue at six-month LIBOR plus 4.75% per annum, reset semi-annually. The cash interest rate was 8.80% at December 31, 2007 and 6.83% at September 30, 2008.
The AcquisitionCo Notes are fully and unconditionally guaranteed on a senior unsecured, joint and several basis by the existing and future wholly owned domestic subsidiaries of Noranda AcquisitionCo that guarantee the senior secured credit facilities. In addition, on September 7, 2007, Noranda fully and unconditionally guaranteed the AcquisitionCo Notes on a joint and several basis with the existing guarantors. The guarantee by Noranda is not required by the indenture governing the AcquisitionCo Notes and may be released by Noranda at any time. Noranda has no independent operations or any assets other than its interest in Noranda AcquisitionCo. Noranda AcquisitionCo is a wholly owned finance subsidiary of Noranda with no operations independent of its subsidiaries which guarantee the AcquisitionCo Notes.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
In light of business conditions present beginning in late September 2008, along with the Company’s current and future cash needs, management has notified the trustee for the HoldCo and Acquisition Co bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the principal amount of those notes.
The indenture governing the AcquisitionCo Notes limits Noranda AcquisitionCo’s and Noranda’s ability, among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or make other distributions or repurchase or redeem Noranda’s stock; (iii) make investments; (iv) sell assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting Noranda’s subsidiaries’ ability to pay dividends; (vi) consolidate, merge, sell or otherwise dispose of all or substantially all of Noranda’s assets; (vii) enter into transactions with Noranda’s affiliates; and (viii) incur liens.
HoldCo Notes
On June 7, 2007, Noranda issued Senior Floating Rate Notes (the “HoldCo Notes”) in aggregate principal amount of$220,000, with a discount of 1.0% of the principal amount. The HoldCo Notes mature on November 15, 2014. The HoldCo Notes are not guaranteed. The initial interest payment on the HoldCo Notes was paid on November 15, 2007, in cash; for any subsequent period through May 15, 2012, Noranda may elect to pay interest: (i) entirely in cash, (ii) by increasing the principal amount of the HoldCo Notes or by issuing new notes (the “HoldCo PIK interest”) or (iii) 50% in cash and 50% in HoldCo PIK interest. For any subsequent period after May 15, 2012, Noranda must pay all interest in cash. The HoldCo Notes cash interest accrues at six-month LIBOR plus 5.75% per annum, reset semi-annually, and the HoldCo PIK interest, if any, will accrue at six-month LIBOR plus 6.5% per annum, reset semi-annually. The cash interest rate was 10.55% at December 31, 2007 and 8.58% at September 30, 2008.
As discussed above, management has notified the trustee for the HoldCo and AcquisitionCo bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the principal amount of those notes.
The indenture governing the HoldCo Notes limits Noranda AcquisitionCo’s and Noranda’s ability, among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or make other distributions or repurchase or redeem Noranda’s stock; (iii) make investments; (iv) sell assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting Noranda’s subsidiaries’ ability to pay dividends; (vi) consolidate, merge, sell or otherwise dispose of all or substantially all of Noranda’s assets; (vii) enter into transactions with Noranda’s affiliates; and (viii) incur liens.
10. PENSIONS AND OTHER POST-RETIREMENT BENEFITS
The Company sponsors defined benefit pension plans for hourly and salaried employees. Benefits under the Company sponsored defined benefit pension plans are based on years of service and/or eligible compensation prior to retirement. The Company also sponsors other post-retirement benefit plans for certain employees. The Company sponsored post-retirement benefits include life insurance benefits and health insurance benefits. These health insurance benefits cover 14 retirees and beneficiaries. In addition, the Company provides supplemental executive retirement benefits (SERP) for certain executive officers.
The Company’s pension funding policy is to contribute annually an amount based on actuarial and economic assumptions designed to achieve adequate funding of the projected benefit obligations and to meet the minimum funding requirements of the Employee Retirement Income Security Act (ERISA). OPEB benefits are funded as retirees submit claims.
The Company uses a measurement date of December 31 to determine the pension and other post-retirement benefits (OPEB) liabilities.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Net periodic benefit costs were comprised of the following:
Pension | Pension | OPEB | OPEB | |||||||||||||
For the three | For the three | For the three | For the three | |||||||||||||
months ended | months ended | months ended | months ended | |||||||||||||
September 30, 2007 | September 30, 2008 | September 30, 2007 | September 30, 2008 | |||||||||||||
$ | $ | $ | $ | |||||||||||||
Service cost | 1,460 | 2,745 | 25 | 34 | ||||||||||||
Interest cost | 2,595 | 5,493 | 66 | 105 | ||||||||||||
Expected return on plan assets | (3,490 | ) | (6,052 | ) | — | — | ||||||||||
Net amortization and deferral | (137 | ) | 180 | 5 | (10 | ) | ||||||||||
Net periodic cost | 428 | 2,366 | 96 | 129 | ||||||||||||
Pension | Pension | Pension | OPEB | OPEB | OPEB | |||||||||||||||||||
Predecessor | Successor | Successor | Predecessor | Successor | Successor | |||||||||||||||||||
Period | Period from | For the nine | Period | Period from | For the nine | |||||||||||||||||||
from | May 18, 2007 | months | from | May 18, 2007 | months | |||||||||||||||||||
January 1, 2007 | to | ended | January 1, 2007 | to | ended | |||||||||||||||||||
to | September 30, | September 30, | to | September 30, | September 30, | |||||||||||||||||||
May 17, 2007 | 2007 | 2008 | May 17, 2007 | 2007 | 2008 | |||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Service cost | 2,917 | 2,461 | 6,176 | 58 | (78 | ) | 101 | |||||||||||||||||
Interest cost | 5,364 | 4,884 | 12,359 | 158 | (213 | ) | 314 | |||||||||||||||||
Expected return on plan assets | (6,846 | ) | (6,070 | ) | (13,617 | ) | ||||||||||||||||||
Net amortization and deferral | (34 | ) | 137 | 405 | 10 | (13 | ) | (30 | ) | |||||||||||||||
Net periodic cost | 1,401 | 1,412 | 5,323 | 226 | (304 | ) | 385 | |||||||||||||||||
Employer Contributions
The Company contributed $16,000 to the pension plans in September 2008. The Company does not expect to make additional contributions to the pension plans during the year ending December 31, 2008.
11. SHAREHOLDERS’ EQUITY AND SHARE-BASED PAYMENTS
Successor
Noranda Long-Term Incentive Plan
On May 29, 2007, the Company’s Board of Directors approved the 2007 Long-Term Incentive Plan of Noranda (the “Incentive Plan”) and reserved 1,500,000 shares of Noranda common stock for issuance under the Incentive Plan. The Company subsequently amended and restated the Incentive Plan on October 23, 2007 to permit the grant of awards to entities that make available non-employee directors to the Company.
Options granted under the Incentive Plan generally have a ten year term. Employee option grants generally consist of time-vesting options and performance vesting options. The time-vesting options generally vest in equal one-fifth installments on each of the first five anniversaries of the date of grant or on the closing of Apollo’s acquisition of the Company, as specified in the applicable award agreements, subject to continued service through each applicable vesting date. The performance-vesting options vest upon the Company’s investors’ realization of a specified level of investor internal rate of return (“investor IRR”), subject to continued service through each applicable vesting date.
The employee options generally are subject to a Company (or Apollo) call provision which expires upon the earlier of a qualified public offering or May 2014 and provides the Company (or Apollo) the right to repurchase the underlying shares at the lower of their cost or fair market value upon certain terminations of employment. A qualified public offering transaction is defined in the Amended and Restated Security holders agreement as a public offering that raises at least $200,000. This call provision represents a substantive performance vesting condition with a life through May 2014; therefore, the Company recognizes compensation expense for service awards through May 2014. Performance-vesting options issued in May 2007 have met their performance vesting provision. However, the shares underlying the options remain subject to the Company (or Apollo) call provision. Accordingly, the options currently are subject to service conditions and stock compensation expense is being recorded over the remaining call provision through May 2014.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
At September 30, 2008 the expiration of the call option upon a qualified public offering would have resulted in the immediate recognition of $3,118 of compensation expense related to the cost of options where the investor IRR targets were previously met and $620 of compensation expense related to the cost of options where the offering (together with a $4.70 per share dividend paid in June 2008) would cause the performance option to be met. Further, the period over which the Company recognizes compensation expense for service awards would change from May 2014 to five years prospectively from the date of the qualified public offering, which, based on options outstanding at September 30, 2008, would increase annual stock compensation expense by approximately $425.
On June 13, 2007, the Company executed a recapitalization in which the proceeds of a $220,000 debt offering were distributed to the investors. The fair value of the Company was determined to be $15.50 per share prior to the distribution of $10 per share; the resulting value of the Company after the distribution was $5.50. The award holders were given $10 of value in the form of an immediately vested cash payment of $6 per share and a modification of the exercise price of the option from $10 per share to $6 per share. Under SFAS 123(R), this was considered a modification due to an equity restructuring. Twenty-four employees were affected by this modification. The total incremental compensation cost resulting from the modification was $4,126.
Prior to October 23, 2007, shares issued upon the exercise of employee options were subject to a call provision that would expire upon a qualified public offering. The call provision provided the Company (or Apollo) the right to repurchase the underlying shares at the lower of their cost or fair market value in connection with certain terminations of employment. Because a substantive performance vesting condition necessary for vesting was not probable, no expense was recognized for employee options issued prior to October 23, 2007. At October 23, 2007, existing options were modified so that the Company call provision expired upon the earlier of a qualified public offering, or seven years. As a result, the Company started expensing the stock options over seven years in the fourth quarter of 2007. The number of employees affected was 24. The total incremental compensation cost resulting from the modification was $5,143, which is being amortized over a period through May 2014. Employee options issued subsequent to October 23, 2007 contain this modified Company call provision.
On October 23, 2007, the Company granted 200,000 options to Apollo Management VI L.P. and Apollo Alternative Assets funds for making available certain non-employee directors to the Company. It was subsequently determined that due to an administrative error, the number of options awarded on October 23, 2007 exceeded the amount intended to be awarded and the exercise price was lower than intended. In order to correct the administrative error, on March 10, 2008, the Company modified the term of options granted in October 2007 from 200,000 options at $6 per share to 60,000 options at $20 per share. Options granted to Apollo Management VI L.P. and Apollo Alternative Assets are fully vested at grant. This modification did not result in any additional stock compensation expense during the three months ended March 31, 2008.
On June 13, 2008, the Company paid a $4.70 per share cash dividend to the investors. The fair value of the Company was determined to be $20.00 per share prior to the distribution of $4.70 per share; the resulting value of the Company after the distribution was $15.30. The award holders were given $4.70 of value in the form of an immediately vested cash payment of $2.70 per share and a modification of the price of the options from $6 per share to $4 per share and $20 per share to $18 per share. Twenty-nine employees were affected by this modification. The total incremental compensation cost resulting from this modification was $3,894.
Common Stock Subject to Redemption
In March 2008, the Company entered into an employment agreement with Layle K. Smith to serve as the Company’s chief executive officer (the “CEO”) and to serve on the Company’s board of directors. As part of that employment agreement, the CEO agreed to purchase 100,000 shares of common stock at $20 per share, for a total investment of $2,000. The shares purchased include a redemption feature which guarantees total realization on these shares of at least $8,000 (or, at his option, equivalent consideration in the acquiring entity) in the event a change in control occurs prior to September 3, 2009 and the CEO remains employed with the Company through the 12-month anniversary of such change in control or experiences certain qualifying terminations of employment, after which the per share redemption value is fair value.
Because of the existence of the conditional redemption feature, the carrying value of these 100,000 shares of common stock has been reported outside of permanent equity. In accordance with FASB Staff Position 123R-4,Classification of Options and Similar Instruments Issued as Employee Compensation that Allow for Cash Settlement upon the Occurrence of a Contingent Event, the carrying amount of the common stock subject to redemption is reported as the $2,000 proceeds, and has not been adjusted to reflect the $8,000 redemption amount, as it is not probable that a change in control event will take place prior to September 3, 2009.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The summary of company stock option activity and related information is as follows, after reflecting the effects of modifications to exercise prices discussed above:
Employee Options and | ||||||||||||||||
Non-Employee | Investor Director | |||||||||||||||
Director Options | Provider Options | |||||||||||||||
Common | Weighted-Average | Common | Weighted-Average | |||||||||||||
Shares | Exercise Price | Shares | Exercise Price | |||||||||||||
Outstanding—May 18, 2007 | — | — | — | — | ||||||||||||
Granted | 687,678 | $ | 4.00 | 210,000 | $ | 4.67 | ||||||||||
Exercised | — | — | — | — | ||||||||||||
Expired | — | — | — | — | ||||||||||||
Forfeited | (23,835 | ) | $ | 4.00 | — | — | ||||||||||
Outstanding—December 31, 2007 | 663,843 | $ | 4.00 | 210,000 | $ | 4.67 | ||||||||||
Granted | 308,500 | $ | 18.00 | 60,000 | $ | 18.00 | ||||||||||
Modified | — | — | (200,000 | ) | $ | 4.00 | ||||||||||
Exercised | — | — | — | — | ||||||||||||
Expired | — | — | — | — | ||||||||||||
Forfeited | — | — | — | — | ||||||||||||
Outstanding—September 30, 2008 | 972,343 | $ | 8.44 | 70,000 | $ | 18.00 | ||||||||||
Fully vested—end of period (weighted average remaining contractual term of 8.8 years) | 398,310 | $ | 4.00 | 70,000 | $ | 18.00 | ||||||||||
Currently exercisable—end of period (weighted average remaining contractual term of 8.8 years) | 398,310 | $ | 4.00 | 70,000 | $ | 18.00 | ||||||||||
The following summarizes information concerning stock option grants, excluding shares issued as modifications, for the three and nine months ended September 30, 2008:
For the three | For the nine | |||||||
months ended | months ended | |||||||
September 30, 2008 | September 30, 2008 | |||||||
Expected price volatility | — | 45.0 | % | |||||
Risk-free interest rate | — | 3.1 | % | |||||
Weighted average expected lives in years | — | 5.9 | ||||||
Weighted average fair value | — | $ | 7.36 | |||||
Forfeiture rate | — | — | ||||||
Dividend yield | — | — |
The Company recorded share-based compensation expense of the following amounts, excluding payments to option holders as part of option modifications:
$ | ||||
Quarter to date | ||||
Three months ended September 30, 2007 | — | |||
Three months ended September 30, 2008 | 399 |
$ | ||||
Year to date | ||||
Period from May 18, 2007 through September 30, 2007 (Successor) | — | |||
Nine months ended September 30, 2008 (Successor) | 1,007 |
As of September 30, 2008, total unrecognized compensation expense related to non-vested stock options was $9,353 with a weighted average expense recognition period of 5.9 years.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
12. INCOME TAXES
The Company’s effective income tax rates were approximately 48.9% for the period from January 1, 2007 to May 17, 2007, and 38.8% for the period from May 18, 2007 to September 30, 2007 and 55.2% for the period from January 1, 2008 to September 30, 2008. The effective tax rate for the period from January 1, 2007 to May 17, 2007 was primarily impacted by a permanent tax difference related to the divestiture of a subsidiary; the effective tax rate for the period from May 18, 2007 to September 30, 2007 was primarily impacted by state income taxes, equity method investee income, and the Internal Revenue Code Section 199 manufacturing deduction; and the effective tax rate for the period from January 1, 2008 to September 30, 2008 was primarily impacted by state income taxes, equity method investee income, income tax credits, the Internal Revenue Code Section 199 manufacturing deduction, and accrued interest expense related to unrecognized income tax benefits. As of December 31, 2007 and September 30, 2008, the Company had unrecognized income tax benefits (including interest) of approximately $10,287 and $10,843, respectively (of which approximately $10,843, if recognized, would favorably impact the effective income tax rate). As of September 30, 2008, the gross amount of unrecognized tax benefits (excluding interest) has increased by $55. It is expected that the unrecognized tax benefits will change in the next twelve months; however, the Company does not expect the change to have a significant impact on the results of operations or the financial position of the Company.
13. EARNINGS PER SHARE
The Company presents both basic and diluted earnings per share (“EPS”) on the face of the condensed consolidated statements of operations. As provided by SFAS No. 128,Earnings per Share (“SFAS No. 128”), basic EPS is calculated as income available to common stockholders divided by the weighted average number of shares outstanding during the period. Diluted EPS is calculated using the weighted average outstanding common shares as determined by the treasury stock method for options.
EPS is presented only for periods subsequent to the Apollo acquisition. EPS is not presented for periods prior to the Apollo Acquisition as the Company was a wholly owned subsidiary of Xstrata. The table below presents the reconciliation of basic and diluted weighted average number of shares outstanding:
For the three | For the three | Period from | For the nine | |||||||||||||
months ended | months ended | May 18, 2007 | months ended | |||||||||||||
September 30, 2007 | September 30, 2008 | to September 30,2007 | September 30, 2008 | |||||||||||||
$ | $ | $ | $ | |||||||||||||
Net income (loss) | 6,332 | (22,429 | ) | 6,681 | (1,744 | ) | ||||||||||
Weighted average common shares : | ||||||||||||||||
Basic | 21,613 | 21,750 | 21,597 | 21,711 | ||||||||||||
Effect of dilutive securities | — | — | — | — | ||||||||||||
Diluted | 21,613 | 21,750 | 21,597 | 21,711 | ||||||||||||
Basic EPS | $ | 0.29 | $ | (1.03 | ) | $ | 0.31 | $ | (0.08 | ) | ||||||
Diluted EPS | $ | 0.29 | $ | (1.03 | ) | $ | 0.31 | $ | (0.08 | ) | ||||||
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
14. DERIVATIVE FINANCIAL INSTRUMENTS
The Company uses derivative instruments to mitigate the risks associated with fluctuations in aluminum and natural gas prices and interest rates. SFAS No. 133,Accounting for Derivative Instruments and Hedging Activities(“SFAS No. 133”), requires companies to recognize all derivative instruments as either assets or liabilities at fair value in the statement of financial position. In accordance with SFAS No. 133, the Company designates fixed price aluminum swaps as cash flow hedges, thus the effective portion of such derivatives is adjusted to fair value through other comprehensive income (loss), with the ineffective portion reported through earnings. Derivatives that do not qualify for hedge accounting are adjusted to fair value through earnings in (gain) loss on derivative instruments and hedging activities. As of September 30, 2008, all derivatives are held for purposes other than trading.
Cash flow hedges
Aluminum swaps — fixed price
In order to reduce the commodity price risk in the upstream business, the Company has implemented a hedging strategy for approximately 50% of forecasted aluminum shipments through December 2012. These forward sale arrangements are at prices that we consider attractive relative to historical levels and which management believes will stabilize the economic impact of fluctuations in aluminum prices.
For derivative instruments that are designated and qualify as cash flow hedges, the effective portion of any gain or loss on the derivative is reported as a component of accumulated other comprehensive loss and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. As of the nine months ended September 30, 2008, the pre-tax amount of the effective portion of cash flow hedges recorded in accumulated other comprehensive loss was $14,657. Gains and losses on the derivatives representing either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in current earnings.
As of September 30, 2008, the Company had outstanding aluminum swap contracts that were entered into to hedge aluminum shipments of approximately 1.2 billion pounds.
The following table summarizes our remaining fixed price aluminum hedges as of September 30, 2008:
Average hedged price | ||||||||
per pound | Pounds hedged annually | |||||||
$ | (In thousands) | |||||||
2008 | 1.18 | 71,730 | ||||||
2009 | 1.09 | 289,070 | ||||||
2010 | 1.06 | 290,536 | ||||||
2011 | 1.20 | 290,955 | ||||||
2012 | 1.28 | 291,825 |
Derivatives not designated as hedging instruments under SFAS No. 133
Aluminum swaps — variable price
The Company also enters into forward contracts with its customers to sell aluminum in the future at fixed prices in the normal course of business. Because these contracts expose the Company to market price fluctuations, the Company economically hedges this risk by entering into variable price swap contracts with various brokers, typically for terms not greater than one year.
These contracts are not designated as hedging instruments under SFAS No. 133; therefore, any gains or losses related to the change in fair value of these contracts are recorded in (gain) loss on derivative instruments and hedging activities.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Interest rate swaps
The Company has floating-rate debt which is subject to variations in interest rates. On August 16, 2007, the Company entered into interest rate swap agreements to limit the Company’s exposure to floating interest rates for the periods from November 15, 2007 to November 15, 2011 with a notional amount of $500,000, which declines in increments over time beginning in May 2009 at a 4.98% fixed interest rate.
The interest rate swap agreements were not designated as hedging instruments under SFAS No. 133. Accordingly, any gains or losses resulting from changes in the fair value of the interest rate swap contracts were recorded in (gain) loss on derivative instruments and hedging activities in the consolidated statement of operations.
Natural gas swaps
Noranda purchases natural gas to meet its production requirements. These purchases expose Noranda to the risk of higher prices. To offset changes in the Henry Hub Index Price of natural gas, Noranda enters into financial swaps, by purchasing the fixed forward price for the Henry Hub Index and simultaneously entering into an agreement to sell the actual Henry Hub Index Price. At September 30, 2008, the Company entered into fixed-price swap contracts as an economic hedge for the following volumes of natural gas purchases:
Average Price Per million | ||||||||
BTU | ||||||||
Year | $ | Notional amount million BTU’s | ||||||
2008 | 9.02 | 1,640,431 | ||||||
2009 | 9.29 | 4,471,872 | ||||||
2010 | 9.33 | 3,011,988 | ||||||
2011 | 9.31 | 2,019,000 | ||||||
2012 | 9.06 | 2,022,996 |
These contracts were not designated as hedges for accounting purposes. Accordingly, any gains or losses resulting from changes in the fair value of the gas swap contracts were recorded in (gain) loss on derivative instruments and hedging activities in the consolidated statement of operations.
The following table presents the fair values and carrying values of the Company’s derivative instruments outstanding:
December 31, 2007 | September 30, 2008 | |||||||||||||||
Carrying | Fair | Carrying | Fair | |||||||||||||
value | value | value | value | |||||||||||||
$ | $ | $ | $ | |||||||||||||
Aluminum swaps — fixed price | (33,000 | ) | (33,000 | ) | (63,649 | ) | (63,649 | ) | ||||||||
Aluminum swaps — variable price | (5,208 | ) | (5,208 | ) | (4,506 | ) | (4,506 | ) | ||||||||
Interest rate swaps | (11,704 | ) | (11,704 | ) | (13,749 | ) | (13,749 | ) | ||||||||
Natural gas swaps | — | — | (12,831 | ) | (12,831 | ) | ||||||||||
Total | (49,912 | ) | (49,912 | ) | (94,735 | ) | (94,735 | ) | ||||||||
The carrying values of the forward contracts and interest rate swaps are presented in the balance sheets as follows:
December 31, 2007 | September 30, 2008 | |||||||
$ | $ | |||||||
Current derivative assets | 21,163 | 374 | ||||||
Current derivative liabilities | (5,077 | ) | (16,800 | ) | ||||
Non-current derivative liabilities | (65,998 | ) | (78,309 | ) | ||||
Net liability recorded | (49,912 | ) | (94,735 | ) | ||||
The September 30, 2008 current derivative liabilities balance is net of a $6,250 broker margin call asset.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The Company recorded (gains) losses for the change in the fair value of derivative instruments that do not qualify for hedge accounting treatment, as well as the ineffectiveness of derivatives that do qualify for hedge accounting treatment of:
Derivatives qualified as | Derivatives not | |||||||||||||||
hedges | qualified as hedges | |||||||||||||||
Amount | ||||||||||||||||
reclassified | Hedge | Hedge | ||||||||||||||
from AOCI | Ineffectiveness | Ineffectiveness | Total | |||||||||||||
$ | $ | $ | $ | |||||||||||||
Quarter to date | ||||||||||||||||
Three months ended September 30, 2007 (Successor) | — | — | (6,765 | ) | (6,765 | ) | ||||||||||
Three months ended September 30, 2008 (Successor) | 21,887 | (1,714 | ) | 25,323 | 45,496 | |||||||||||
Year to date | ||||||||||||||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | — | — | 56,467 | 56,467 | ||||||||||||
Period from May 18, 2007 through September 30, 2007 (Successor) | — | — | (6,882 | ) | (6,882 | ) | ||||||||||
Nine months ended September 30, 2008 (Successor) | 45,057 | (4,138 | ) | 9,578 | 50,497 |
Based on the aluminum price curves at September 30, 2008, the Company expects to reclassify a gain of $3,472 from accumulated other comprehensive loss into earnings during the remainder of 2008, and to receive cash settlement payments totaling approximately $5,784.
The Company recorded the following net cash settlement receipts (payments) related to derivative instruments during the following periods:
For the three | For the nine | |||||||
months ended | months ended | |||||||
September 30, 2008 | September 30, 2008 | |||||||
$ | $ | |||||||
Aluminum swaps — fixed price | (10,731 | ) | (18,930 | ) | ||||
Aluminum swaps — variable price | 869 | 5,777 | ||||||
Interest rate swaps | — | (606 | ) | |||||
Natural gas swaps | (322 | ) | (322 | ) | ||||
Total | (10,184 | ) | (14,081 | ) | ||||
In the nine months ended September 30, 2007 there were cash settlements of $2,261 received by the Company for fixed price aluminum swaps.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
15. FAIR VALUE MEASUREMENTS
As discussed in Note 1, effective January 1, 2008, the Company adopted portions of SFAS No. 157, which establishes a framework for measuring fair value under GAAP and requires enhanced disclosures about assets and liabilities measured at fair value. SFAS No. 157 does not expand the application of fair value accounting to any new circumstances.
The effect of adopting SFAS No. 157 was as follows:
Fair value before | Fair value after | |||||||||||
application of | application of | |||||||||||
SFAS No. 157 | Adjustments | SFAS No. 157 | ||||||||||
$ | $ | $ | ||||||||||
As of January 1, 2008: | ||||||||||||
Net derivative liabilities | 49,912 | (4,300 | ) | 45,612 | ||||||||
As of September 30, 2008: | ||||||||||||
Net derivative liabilities | 100,868 | (6,133 | ) | 94,735 | ||||||||
Unrecognized loss on derivatives, pre-tax | 15,098 | (441 | ) | 14,657 | ||||||||
Three months ended September 30, 2008: | ||||||||||||
(Gain) loss on derivatives | 47,108 | (1,612 | ) | 45,496 | ||||||||
Nine months ended September 30, 2008: | ||||||||||||
excluding effect as of January 1, 2008 | ||||||||||||
(Gain) loss on derivatives | 60,489 | (5,692 | ) | 54,797 |
As defined in SFAS No. 157, fair value is the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date (exit price). The Company incorporates assumptions that market participants would use in pricing the asset or liability, and utilizes market data to the maximum extent possible. In accordance with SFAS No. 157, fair value incorporates nonperformance risk (i.e., the risk that an obligation will not be fulfilled). In measuring fair value, the Company reflects the impact of its own credit risk on its liabilities, as well as any collateral. The Company also considers the credit standing of its counterparties in measuring the fair value of its assets.
SFAS No. 157 outlines three valuation techniques to measure fair value (i.e., the market approach, the income approach, and the cost approach). The Company determined that the income approach provides the best indication of fair value for its assets and liabilities given the nature of the Company’s financial instruments and the reliability of the inputs used in arriving at fair value.
Under SFAS No. 157, the inputs used in applying valuation techniques include assumptions that market participants would use in pricing the asset or liability (e.g., assumptions about risk). Inputs may be observable or unobservable. The Company uses observable inputs in its valuation techniques, and classifies those inputs in accordance with the fair value hierarchy set out in SFAS No. 157 which prioritizes those inputs.
The fair value hierarchy gives the highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (level 1 measurement) and the lowest priority to unobservable inputs (level 3 measurement). More specifically, the three levels of the fair value hierarchy defined by SFAS No. 157 are as follows:
Level 1 inputs — Unadjusted quoted prices in active markets for identical assets or liabilities that the Company has access as of the reporting date. Active markets are those in which transactions for the asset or liability occur in sufficient frequency and volume to provide pricing information on an ongoing basis. Fair value measurements that may fall into Level 1 include exchange-traded derivatives or listed equities.
Level 2 inputs — Inputs other than quoted prices included in level 1, which are either directly or indirectly observable as of the reporting date. A Level 2 input must be observable for substantially the full term of the asset or liability. Fair value measurements that may fall into Level 2 could include financial instruments with observable inputs such as interest rates or yield curves.
Level 3 inputs — Unobservable inputs that reflect the Company’s own assumptions about the assumptions market participants would use in pricing the asset or liability. Fair value measurements that may be classified as Level 3 could, for example, be determined from a Company’s internally developed model that results in management’s best estimate of fair value. Fair value measurements that may fall into Level 3 could include certain structured derivatives or financial products that are specifically tailored to a customer’s needs.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
As of September 30, 2008, fair values for all instruments within the scope of SFAS No. 157 were classified as Level 2. Those fair values are primarily measured using industry standard models that incorporate inputs including: quoted forward prices for commodities, interest rates, and current market prices for those assets and liabilities. Substantially all of the inputs are observable, as defined in SFAS No. 157, throughout the full term of the instrument.
As required by SFAS No. 157, financial assets and liabilities are classified based on the lowest level of input that is significant to the fair value measurement in its entirety. The Company’s assessment of the significance of a particular input to the fair value measurement requires judgment, and may affect the fair value of assets and liabilities and their placement within the fair value hierarchy.
16. COMMITMENTS AND CONTINGENCIES
Legal contingencies
The Company is a party to legal proceedings incidental to its business. In the opinion of management, the ultimate liability, if any, with respect to these actions will not materially affect the operating results or the financial position of the Company.
Guarantees
In connection with the 2005 disposal of American Racing Equipment, Inc. (“ARE”), the Company guaranteed certain outstanding leases for the automotive wheel facilities located in Rancho Dominguez, Mexico. The leases have various expiration dates that extend through December 2011. During March 2008, the Company received confirmation releasing the guarantee obligation on one of the properties, resulting in a reduction of the remaining maximum future lease obligation. The remaining maximum future payments under these lease obligations as of December 31, 2007 and September 30, 2008 totaled approximately $6,952 and $2,964 respectively. The Company has concluded that it is not probable that it will be required to make payments pursuant to these guarantees, and has not recorded a liability for these guarantees as ARE’s purchaser shall indemnify the Company for all losses associated with the guarantees.
17. INVESTMENTS IN AFFILIATES
The Company holds 50% interests in a Gramercy, Louisiana refinery and in St. Ann Bauxite Ltd, a Jamaican bauxite mining partnership.
The excess of the carrying value of the investments over the amounts of underlying equity in net assets totaled $124,495 at December 31, 2007 and $118,879 at September 30, 2008. This excess is being amortized on a straight-line basis over a 20 year period for each affiliate. Amortization expense in equity in net income of investment affiliates is as follows:
$ | ||||
Quarter to date | ||||
Three months ended September 30, 2007 (Successor) | 2,547 | |||
Three months ended September 30, 2008 (Successor) | 1,872 |
$ | ||||
Year to date | ||||
Period from January 1, 2007 through May 17, 2007 (Predecessor) | 2,445 | |||
Period from May 18, 2007 through September 30, 2007 (Successor) | 3,958 | |||
Nine months ended September 30, 2008 (Successor) | 5,616 |
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Summarized financial information for the joint ventures (as recorded in their respective financial statements, at full value, excluding the amortization of the excess carrying values of the Company’s investments over the underlying equity in net assets of the affiliates), is as follows:
Summarized balance sheet information is as follows:
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Current assets | 151,133 | 169,155 | ||||||
Non-current assets | 92,073 | 108,776 | ||||||
Total assets | 243,206 | 277,931 | ||||||
Current liabilities | 78,007 | 94,328 | ||||||
Non-current liabilities | 16,441 | 14,780 | ||||||
Total liabilities | 94,448 | 109,108 | ||||||
Equity | 148,758 | 168,823 | ||||||
Total liabilities and equity | 243,206 | 277,931 | ||||||
Summarized income statement information is as follows:
Successor | Successor | |||||||
For the three | For the three | |||||||
months ended | months ended | |||||||
September 30, 2007 | September 30, 2008 | |||||||
$ | $ | |||||||
Net sales (1) | 119,543 | 137,054 | ||||||
Gross profit | 10,498 | 4,738 | ||||||
Net income | 7,203 | 1,549 |
(1) | Net sales include sales to related parties, which include alumina sales to the Company and its joint venture partner, and bauxite sales to Gramercy: |
Successor | Successor | |||||||
For the three | For the three | |||||||
months ended | months ended | |||||||
September 30, 2007 | September 30, 2008 | |||||||
$ | $ | |||||||
Company and joint venture partner | 80,758 | 93,637 | ||||||
Third party sales | 38,785 | 43,417 | ||||||
119,543 | 137,054 | |||||||
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | For the nine | |||||||||||
January 1, 2007 | May 18, 2007 | months | |||||||||||
through | through | ended | |||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
$ | $ | $ | |||||||||||
Net sales (1) | 181,854 | 176,915 | 403,491 | ||||||||||
Gross profit | 16,435 | 14,581 | 26,552 | ||||||||||
Net income | 13,960 | 12,984 | 20,065 |
(1) | Net sales include sales to related parties, which include alumina sales to the Company and its joint venture partner, and bauxite sales to Gramercy: |
Predecessor | Successor | Successor | ||||||||||
Period from | Period from | For the nine | ||||||||||
January 1, 2007 | May 18, 2007 | months | ||||||||||
through | through | ended | ||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | ||||||||||
$ | $ | $ | ||||||||||
Company and joint venture partners | 122,242 | 118,733 | 281,231 | |||||||||
Third party sales | 59,612 | 58,182 | 122,260 | |||||||||
181,854 | 176,915 | 403,491 | ||||||||||
In February 2007, St. Ann Bauxite Ltd. (‘St. Ann”), received a transfer of income tax credits from its previous owner, Kaiser Aluminum (“Kaiser”), in settlement of a dispute regarding the existence of a postretirement healthcare plan. St. Ann valued these transferred tax credits at zero because of uncertainty related to the Jamaican taxing authorities approving the transfer as well and the timing and amount of the income tax credits. As part of allocating fair value within St. Ann purchase price allocation from the Apollo Acquisition in May 2007, the Company valued the tax uncertainty associated with the income tax credits received from Kaiser at zero. In June 2008, St. Ann, reached agreement with the Department of Revenue in Jamaica regarding the timing and amount of the income tax credits. The agreement resolved the tax uncertainty and resulted in a $5,280 reduction of St. Ann’s provision and increase to its net income. The Company recorded a $2,640 adjustment to increase equity in net income of investments in affiliates. The Company considered this adjustment to be the settlement of a tax uncertainty existing at the date of the Apollo acquisition. However applicable U.S. GAAP provides this amount to be included in equity in net income of investment in affiliates, because there were no equity method intangible assets (including goodwill).
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
18. SEGMENTS
The following tables summarize the operating results and assets of the Company’s reportable segments:
Successor | Successor | |||||||
For the three | For the three | |||||||
months ended | months ended | |||||||
September 30, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Sales to external customers (1) | ||||||||
Upstream | 177,305 | 182,548 | ||||||
Downstream | 200,284 | 174,862 | ||||||
Total revenues from external customers | 377,589 | 357,410 | ||||||
(1) Segment revenues exclude the following intersegment transfers | ||||||||
Upstream | 5,815 | 27,427 | ||||||
Downstream | — | — | ||||||
Total intersegment transfers | 5,815 | 27,427 | ||||||
Segment cost of goods sold | ||||||||
Upstream | 145,398 | 142,076 | ||||||
Downstream | 191,956 | 170,830 | ||||||
Total cost of goods sold | 337,354 | 312,906 | ||||||
Segment operating income | ||||||||
Upstream | 25,655 | 29,695 | ||||||
Downstream | 4,294 | 2,395 | ||||||
Total operating income | 29,949 | 32,090 | ||||||
Interest expense, net | 27,417 | 19,816 | ||||||
(Gain) loss on derivative instruments and hedging activities | (6,765 | ) | 45,496 | |||||
Equity in net (income) loss of investments in affiliates | (1,055 | ) | 1,652 | |||||
Consolidated income (loss) before income taxes | 10,352 | (34,874 | ) | |||||
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | For the | |||||||||||
January 1, 2007 | May 18, 2007 | nine months | |||||||||||
through | through | ended | |||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
$ | $ | $ | |||||||||||
Sales to external customers (1) | |||||||||||||
Upstream | 275,157 | 271,549 | 522,823 | ||||||||||
Downstream | 252,509 | 296,675 | 482,083 | ||||||||||
Total revenues from external customers | 527,666 | 568,224 | 1,004,906 | ||||||||||
(1) Segment revenues are net of the following intersegment transfers | |||||||||||||
Upstream | 16,932 | 6,448 | 80,937 | ||||||||||
Downstream | — | — | — | ||||||||||
Total intersegment transfers | 16,932 | 6,448 | 80,937 | ||||||||||
Segment costs of goods sold | |||||||||||||
Upstream | 186,578 | 214,810 | 374,045 | ||||||||||
Downstream | 237,927 | 291,545 | 472,778 | ||||||||||
Total cost of goods sold | 424,505 | 506,355 | 846,823 | ||||||||||
Segment operating income | |||||||||||||
Upstream | 78,194 | 41,286 | 107,973 | ||||||||||
Downstream | 8,151 | 1,779 | 1,010 | ||||||||||
Total operating income | 86,345 | 43,065 | 108,983 | ||||||||||
Interest expense, net | 6,235 | 41,730 | 66,245 | ||||||||||
Loss (gain) on derivative instruments and hedging activities, net | 56,467 | (6,882 | ) | 50,497 | |||||||||
Equity in net income of investments in affiliates | (4,269 | ) | (2,703 | ) | (3,862 | ) | |||||||
Consolidated income (loss) before income taxes | 27,912 | 10,920 | (3,897 | ) | |||||||||
December 31, | September 30, | |||||||
2007 | 2008 | |||||||
$ | $ | |||||||
Segment assets | ||||||||
Upstream, including goodwill of $124,853 and $140,430 at December 31, 2007 and September 30, 2008, respectively | 1,046,013 | 1,103,842 | ||||||
Downstream, including goodwill of $131,269 and $130,805 at December 31, 2007 and September 30, 2008, respectively | 604,531 | 696,841 | ||||||
Total assets | 1,650,544 | 1,800,683 | ||||||
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
19. REVISION OF PREVIOUSLY REPORTED AMOUNTS
The Company has adjusted the financial statements as previously issued for the period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007 to reflect the following items consistent with adjustments recorded in the Company’s December 31, 2007 financial statements:
• | recognize revenue related to bill and hold transactions when the product was shipped; | ||
• | present revenue and cost of sales related to brokered metal sales previously reported on a net basis at their gross amounts; and | ||
• | record other previously unadjusted differences. |
In addition to the aforementioned adjustments, the Company also has reclassified certain expenses from cost of sales to selling, general and administrative expenses.
Revenue related to bill and hold transactions
As disclosed in the notes to the December 31, 2007 financial statements, the Company concluded previously reported revenue on bill and hold transactions should not have been recorded because the Company had not met all the revenue recognition criteria necessary to record revenue on such transactions. Accordingly, the Company adjusted its consolidated statements of operations for the period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007 and cash flows for the period from May 18, 2007 to September 30, 2007.
Revenue related to brokered metal sales previously reported on a net basis
During 2007, the Company was obligated to purchase fixed quantities of metal under the terms of its forward contracts. The Company determined that certain quantities purchased under these contracts were not required to meet production and transferred title to these raw materials (“brokered metal sales”) to third party buyers. These transactions previously were reported on a net basis. In preparing its annual 2007 financial statements, the Company concluded that EITF 99-19Reporting Revenue Gross as a principal versus Net as an Agentrequires such transactions to be recorded on a gross basis. The Company recorded adjustments to its consolidated statements of operations for the period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007, and cash flows for the period from May 18, 2007 to September 30, 2007.
Other
The Company adjusted its consolidated statements of operations for the period from May 18, 2007 to September 30, 2007 and for the three months ended September 30, 2007, and cash flows for the period from May 18, 2007 to September 30, 2007 for the impact of certain previously unadjusted differences which relate primarily to revenue recognition for sales with “FOB destination” shipping terms.
Reclassification
The Company reclassified certain amounts previously reported as cost of sales to selling, general and administrative expenses. The reclassified items principally included salary and benefits of division corporate, accounting, marketing and information technology personnel, as well as other division administrative costs such as professional fees and rent costs. The reclassified expenses were treated as period costs (they were not included in inventory cost pools); however, for financial statement presentation purposes they were classified as cost of sales because they were associated with the Company’s operating divisions. The reclassifications did not impact any subtotals, such as operating income, income before income tax, or net income.
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Noranda Aluminum Holding Corporation
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
Notes to Unaudited Condensed Consolidated Financial Statements
(Dollars expressed in thousands, except per share information)
The following tables summarize the impact of the aforementioned restatements and reclassifications:
Successor | Successor | |||||||||||||||||||||||
Three months | Three months | |||||||||||||||||||||||
ended | ended | |||||||||||||||||||||||
September 30, | Bill and | Brokered | September 30, | |||||||||||||||||||||
2007 | Hold | Metal Sales | Other | Reclassification | 2007 Restated | |||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Sales | 359,575 | (3,791 | ) | 20,691 | 1,114 | — | 377,589 | |||||||||||||||||
Operating costs and expenses: | ||||||||||||||||||||||||
Cost of sales | 329,540 | (4,595 | ) | 20,691 | (1,355 | ) | (6,927 | ) | 337,354 | |||||||||||||||
Selling, general, and administrative expenses | 3,316 | — | — | — | 6,927 | 10,243 | ||||||||||||||||||
Other recoveries, net | — | — | 43 | — | 43 | |||||||||||||||||||
332,856 | (4,595 | ) | 20,691 | (1,312 | ) | — | 347,640 | |||||||||||||||||
Operating income | 26,719 | 804 | — | 2,426 | — | 29,949 | ||||||||||||||||||
Other expense (income) | ||||||||||||||||||||||||
Interest expense (income), net: | ||||||||||||||||||||||||
Third-party | 27,403 | — | — | 14 | — | 27,417 | ||||||||||||||||||
Loss (gain) on derivative instruments and hedging activities | (4,641 | ) | — | — | (2,124 | ) | — | (6,765 | ) | |||||||||||||||
Equity in net income of investments in affiliates | (1,055 | ) | — | — | — | — | (1,055 | ) | ||||||||||||||||
21,707 | — | — | (2,110 | ) | — | 19,597 | ||||||||||||||||||
Income before income taxes | 5,012 | 804 | — | 4,536 | — | 10,352 | ||||||||||||||||||
Income tax expense | 2,762 | 310 | — | 948 | — | 4,020 | ||||||||||||||||||
Net income for the period | 2,250 | 494 | — | 3,588 | — | 6,332 | ||||||||||||||||||
Successor | Successor | |||||||||||||||||||||||
Period from | Period from May | |||||||||||||||||||||||
May 18, 2007 to | 18, 2007 to | |||||||||||||||||||||||
September 30, | Bill and | Brokered | September 30, | |||||||||||||||||||||
2007 | Hold | Metal Sales | Other | Reclassification | 2007 Restated | |||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Sales | 547,471 | (9,125 | ) | 28,695 | 1,183 | — | 568,224 | |||||||||||||||||
Operating costs and expenses: | ||||||||||||||||||||||||
Cost of sales | 494,866 | (10,274 | ) | 28,695 | 3,191 | (10,123 | ) | 506,355 | ||||||||||||||||
Selling, general, and administrative expenses | 8,642 | — | — | 2 | 10,123 | 18,767 | ||||||||||||||||||
Other recoveries, net | (6 | ) | — | — | 43 | — | 37 | |||||||||||||||||
503,502 | (10,274 | ) | 28,695 | 3,236 | — | 525,159 | ||||||||||||||||||
Operating income | 43,969 | 1,149 | — | (2,053 | ) | — | 43,065 | |||||||||||||||||
Other expense (income) | ||||||||||||||||||||||||
Interest expense (income), net: | ||||||||||||||||||||||||
Third-party | 41,730 | — | — | — | — | 41,730 | ||||||||||||||||||
Loss (gain) on derivative instruments and hedging activities | (5,230 | ) | — | — | (1,652 | ) | — | (6,882 | ) | |||||||||||||||
Equity in net income of investments in affiliates | (2,703 | ) | — | — | — | — | (2,703 | ) | ||||||||||||||||
33,797 | — | — | (1,652 | ) | — | 32,145 | ||||||||||||||||||
(Loss) income before income taxes | 10,172 | 1,149 | — | (401 | ) | — | 10,920 | |||||||||||||||||
Income tax (benefit) expense | 4,959 | 443 | — | (1,163 | ) | — | 4,239 | |||||||||||||||||
Net income for the period | 5,213 | 706 | — | 762 | — | 6,681 | ||||||||||||||||||
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Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Overview
Noranda Aluminum Holding Corporation is a private company controlled by affiliates of Apollo Management, L.P. (“Apollo”). Unless otherwise specified or unless the context otherwise requires, references to (i) “Noranda HoldingCo” or “HoldCo” refer only to Noranda Aluminum Holding Corporation, excluding its subsidiaries; (ii) “Noranda AcquisitionCo” or “AcquisitionCo” refer only to Noranda Aluminum Acquisition Corporation, the wholly owned direct subsidiary of Noranda HoldingCo, excluding its subsidiaries; and (iii) “the Company,” “Noranda,” “we,” “us” and “our” refer collectively to Noranda Aluminum Holding Corporation and its subsidiaries after giving effect to the consummation of the Transactions (as defined below).
We are a leading North American vertically integrated producer of value-added primary aluminum products and high quality rolled aluminum coils. We have two integrated businesses: our primary metals business, or upstream business, and our rolling mills, or downstream business. Our upstream business currently produces approximately 571 million pounds (259,000 metric tons) of primary aluminum annually, accounting for approximately 10% of total United States primary aluminum production. Our downstream business, consisting of four rolling mill facilities with a combined annual production capacity of approximately 495 million pounds, is one of the largest aluminum foil producers in North America. The upstream and downstream businesses constitute our two reportable segments as defined by the Statement of Financial Accounting Standards, or SFAS, No. 131,Disclosure about Segments of an Enterprise and Related Information.
The financial information from January 1, 2007 to May 17, 2007 reflects Noranda Aluminum, Inc., prior to the Apollo Acquisition, and is referred to as “Predecessor.” The financial information as of December 31, 2007 and as of September 30, 2008, for the periods from May 18, 2007 to September 30, 2007 and July 1, 2007 to September 30, 2007, and for the three and nine month periods ended September 30, 2008 reflect the impact of the purchase allocation of the Apollo Acquisition, and is referred to as “Successor.” As a result, the condensed consolidated financial statements of the Predecessor and Successor periods are not comparable.
On April 10, 2007, Noranda AcquisitionCo entered into a Stock Purchase Agreement with Noranda Finance, Inc. (subsequently renamed Noranda Intermediate), an indirect wholly owned subsidiary of Xstrata plc (together with its subsidiaries, “Xstrata”), and Xstrata (Schweiz) A.G., a direct wholly owned subsidiary of Xstrata, pursuant to which it agreed to purchase all of the outstanding shares of Noranda Intermediate, which together with its subsidiaries constituted the Noranda aluminum business of Xstrata. The acquisition was completed on May 18, 2007 (the “Apollo Acquisition”). Noranda and Noranda AcquisitionCo had no assets or operations prior to the acquisition of Noranda Intermediate on May 18, 2007.
Noranda HoldingCo and Noranda AcquisitionCo were formed on March 27, 2007, by investment funds affiliated with Apollo, solely for the purpose of completing the Apollo Acquisition. In connection with the Apollo Acquisition, Noranda AcquisitionCo incurred $1,010.0 million of debt (the “Financing”), consisting of $510.0 million of senior floating rate notes due 2015 (the “AcquisitionCo Notes”) and senior secured credit facilities of up to $750.0 million, comprised of: (i) a $500.0 million term B loan facility and (ii) a $250.0 million revolving credit facility, which was undrawn as of the Apollo Acquisition date. The senior secured credit facilities are guaranteed by Noranda HoldingCo and all of Noranda AcquisitionCo’s existing and future wholly owned U.S. subsidiaries. The AcquisitionCo Notes are guaranteed by Noranda HoldingCo and all of Noranda AcquisitionCo’s existing and future wholly owned U.S. subsidiaries. As part of the acquisition, affiliates of Apollo contributed $214.2 million of equity to Noranda HoldingCo. Subsequent to the Apollo Acquisition, certain members of our management contributed $1.9 million in cash through the purchase of common shares of Noranda HoldingCo.
As used in this report, the term “Transactions” means, collectively, the Apollo Acquisition and the Financing. Noranda HoldingCo has no material assets, obligations, employees or operations other than the stock of Noranda AcquisitionCo and those resulting from the Transactions and issuance of senior floating rates notes with an aggregate principal amount of $220.0 million due 2014 on June 7, 2007 (the “HoldCo Notes”). The HoldCo Notes were issued to fund a cash dividend to the Company’s shareholders (the “Special Dividend”).
During late third quarter of 2008, market events affecting the global economy gave rise to material trends which we believe will negatively impact our operating results for the three months ending December 31, 2008. Such trends include a rapid decline in aluminum prices and increased interest cost associated with additional borrowings under the senior secured credit facility. See pages 41-43 for further discussion regarding these trends.
The Company is managing through this volatility in the business cycle by aggressively evaluating every aspect of our business to reduce costs, while operating to achieve optimal results. Through the continued implementation of its CORE (Cost-Out,Reliability andEffectiveness) program, management seeks to reduce costs and improve productivity to build the foundation for sustainable results. We anticipate from time-to-time incurring restructuring charges or other significant period costs related to implementation of the CORE program.
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Forward-looking Statements
This report contains “forward-looking statements” which involve risks and uncertainties. You can identify forward-looking statements because they contain words such as “believes,” “expects,” “may,” “should,” “seeks,” “approximately,” “intends,” “plans,” “estimates,” or “anticipates” or similar expressions that relate to our strategy, plans or intentions. All statements we make relating to our estimated and projected earnings, margins, costs, expenditures, cash flows, growth rates and financial results or to our expectations regarding future industry trends are forward-looking statements. In addition, we, through our senior management, from time to time make forward-looking public statements concerning our expected future operations and performance and other developments. These forward-looking statements are subject to risks and uncertainties that may change at any time, and, therefore, our actual results may differ materially from those that we expected. We derive many of our forward-looking statements from our operating budgets and forecasts, which are based upon many detailed assumptions. While we believe that our assumptions are reasonable, we caution that it is very difficult to predict the impact of known factors, and it is impossible for us to anticipate all factors that could affect our actual results. All forward-looking statements are based upon information available to us on the date of this report.
Important factors that could cause actual results to differ materially from our expectations, which we refer to as cautionary statements, are disclosed under “Risk Factors” included in the Company’s Registration Statement on Form S-1, as amended, filed on July 17, 2008, including, without limitation, in conjunction with the forward-looking statements included in this report. All forward-looking information in this report and subsequent written and oral forward-looking statements attributable to us, or persons acting on our behalf, are expressly qualified in their entirety by the cautionary statements. Some of the factors that we believe could affect our results include:
• | our substantial indebtedness described in this report, and the possibility that we may incur more indebtedness; | ||
• | restrictive covenants in our indebtedness that may adversely affect our operational flexibility; | ||
• | repayment of our debt is dependent on cash flow generated by our subsidiaries; | ||
• | the cyclical nature of the aluminum industry and fluctuating commodity prices, which cause variability in our earnings and cash flows; | ||
• | a downturn in general economic conditions, including changes in interest rates, as well as a downturn in the end-use markets for certain of our products; | ||
• | losses caused by disruptions in the supply of electrical power; | ||
• | fluctuations in the relative cost of certain raw materials and energy compared to the price of primary aluminum and aluminum rolled products; | ||
• | the effectiveness of our hedging strategies in reducing the variability of our cash flows; | ||
• | unexpected issues arising in connection with our joint ventures; | ||
• | the effects of competition in our business lines; | ||
• | the relative appeal of aluminum compared with alternative materials; | ||
• | our ability to retain customers, a substantial number of which do not have long-term contractual arrangements with us; | ||
• | our ability to fulfill our business’s substantial capital investment needs; | ||
• | the cost of compliance with and liabilities under environmental, safety, production and product regulations; | ||
• | natural disasters and other unplanned business interruptions; | ||
• | labor relations (i.e., disruptions, strikes or work stoppages) and labor costs, including at St. Ann, where we are currently negotiating new labor contracts; | ||
• | unexpected issues arising in connection with our operations outside of the United States; | ||
• | our ability to retain key management personnel; | ||
• | our expectations with respect to our acquisition activity, or difficulties encountered in connection with acquisitions, dispositions or similar transactions; | ||
• | the ability of our insurance to cover fully our potential exposures; and | ||
• | our lack of history as an independent company or financial statements that reflect operation as an independent company. |
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We caution you that the foregoing list of important factors may not contain all of the material factors that are important to you. In addition, in light of these risks and uncertainties, the matters referred to in the forward-looking statements contained in this report may not in fact occur. Accordingly, investors should not place undue reliance on those statements. We undertake no obligation to publicly update or revise any forward-looking statement as a result of new information, future events or otherwise, except as otherwise required by law.
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Reconciliation of Net Income (Loss) between Noranda AcquisitionCo and Noranda HoldingCo
Noranda HoldingCo was formed on March 27, 2007, and its principal asset is its wholly owned subsidiary, Noranda AcquisitionCo, which was also formed on March 27, 2007 for the purpose of acquiring Noranda Intermediate Holding Corporation. The following table reconciles the results of operations of Noranda HoldingCo and Noranda AcquisitionCo:
For the three | For the three | |||||||
months ended | months ended | |||||||
(in millions) | September 30, 2007 | September 30, 2008 | ||||||
$ | $ | |||||||
Consolidated net (loss) income of Noranda AcquisitionCo | 21.6 | (19.1 | ) | |||||
HoldCo interest expense | (21.9 | ) | (4.9 | ) | ||||
HoldCo director and other fees | (2.1 | ) | (0.2 | ) | ||||
HoldCo tax effects | 8.7 | 1.8 | ||||||
Consolidated net income (loss) of Noranda HoldingCo. | 6.3 | (22.4 | ) | |||||
Predecessor | Successor | Successor | ||||||||||
For the period | For the period | For the nine | ||||||||||
January 1, 2007 to | May 18, 2007 to | months ended | ||||||||||
(in millions) | May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||
$ | $ | $ | ||||||||||
Consolidated net income of Noranda AcquisitionCo | 14.3 | 30.8 | 9.6 | |||||||||
HoldCo interest expense | — | (34.7 | ) | (16.2 | ) | |||||||
HoldCo director and other fees | — | (2.4 | ) | (1.2 | ) | |||||||
HoldCo tax effects | — | 13.0 | 6.1 | |||||||||
Consolidated net income (loss) of Noranda HoldingCo. | 14.3 | 6.7 | (1.7 | ) | ||||||||
Critical Accounting Policies and Estimates
Our unaudited condensed consolidated financial statements have been prepared in accordance with U.S. GAAP. Preparation of these statements requires management to make significant judgments and estimates. Some accounting policies have a significant impact on amounts reported in these financial statements. The preparation of interim financial statements involves the use of certain estimates that are consistent with those used in the preparation of our annual financial statements. Significant accounting policies, including areas of critical management judgments and estimates, have primary impact on the following financial statement areas:
- Revenue recognition
- Impairment of long-lived assets
- Environmental expenditures
- Pensions and post-retirement benefits
- Derivative instruments and hedging activities
- Share-based payments
- Inventory valuation
- Asset retirement obligations
- Income taxes
See Note 1 of the notes to the consolidated financial statements for the fiscal year ended December 31, 2007 included in the Company’s Registration Statement on Form S-1, as amended, filed on July 17, 2008 for a discussion of our critical accounting policies. Our financial position and/or results of operations may be materially different when reported under different conditions or when using different assumptions in the application of such policies. In the event estimates or assumptions prove to be different from actual amounts, adjustments are made in subsequent periods to reflect more current information. See also Note 1 to the financial statements included elsewhere in this report for the impact of recently issued accounting standards.
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Results of Operations
Predecessor | Successor | Successor | ||||||||||
Period | Period | For the nine | ||||||||||
from | from | months ended | ||||||||||
January 1, | May 18, | September 30, 2008 | ||||||||||
2007 to | 2007 to | and as of | ||||||||||
(in millions, except per share data) | May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||
Statement of Operations Data: | ||||||||||||
Sales | $ | 527.7 | $ | 568.2 | $ | 1,004.9 | ||||||
Operating costs and expenses | ||||||||||||
Cost of sales | 424.5 | 506.4 | 846.8 | |||||||||
Selling, general and administrative expenses and other | 16.8 | 18.7 | 49.1 | |||||||||
441.3 | 525.1 | 895.9 | ||||||||||
Operating income | 86.4 | 43.1 | 109.0 | |||||||||
Other expenses (income) | ||||||||||||
Interest expense, net | 6.2 | 41.8 | 66.3 | |||||||||
Loss (gain) on derivative instruments and hedging activities | 56.6 | (7.0 | ) | 50.5 | ||||||||
Equity in net income of investments in affiliates | (4.3 | ) | (2.7 | ) | (3.9 | ) | ||||||
Income (loss) before income taxes | 27.9 | 11.0 | (3.9 | ) | ||||||||
Income tax expense (benefit) | 13.6 | 4.3 | (2.2 | ) | ||||||||
Net income (loss) for the period | 14.3 | 6.7 | (1.7 | ) | ||||||||
Net income (loss) per share | ||||||||||||
Basic | $ | 0.31 | $ | (0.08 | ) | |||||||
Diluted | $ | 0.31 | $ | (0.08 | ) | |||||||
Weighted-average shares outstanding | ||||||||||||
Basic | 21.60 | 21.71 | ||||||||||
Diluted | 21.60 | 21.71 | ||||||||||
Cash dividends declared per common share | $ | 10.00 | $ | 4.70 | ||||||||
Sales by segment: | ||||||||||||
Upstream | $ | 275.2 | $ | 271.5 | $ | 522.8 | ||||||
Downstream | 252.5 | 296.7 | 482.1 | |||||||||
Total | 527.7 | 568.2 | 1,004.9 | |||||||||
Operating income: | ||||||||||||
Upstream | $ | 78.2 | $ | 41.3 | $ | 108.0 | ||||||
Downstream | 8.2 | 1.8 | 1.0 | |||||||||
Total | 86.4 | 43.1 | 109.0 | |||||||||
Balance sheet data: | ||||||||||||
Cash and cash equivalents | 245.0 | |||||||||||
Property, plant and equipment, net | 614.5 | |||||||||||
Common stock subject to redemption | 2.0 | |||||||||||
Long-term debt (including current portion) (2) | 1,346.5 | |||||||||||
Shareholders’ deficiency | (111.5 | ) | ||||||||||
Working capital (including cash) (3) | 362.6 | |||||||||||
Cash flow data (4): | ||||||||||||
Operating activities | 41.2 | 150.9 | 111.7 | |||||||||
Investing activities | 5.1 | (1,179.9 | ) | (37.0 | ) | |||||||
Financing activities | (83.7 | ) | 1,112.5 | 94.7 | ||||||||
Financial and other data: | ||||||||||||
Average Midwest transaction price (5) | 1.31 | 1.25 | 1.31 | |||||||||
Net cash cost for primary aluminum (per pound shipped) (6) | 0.75 | 0.82 | 0.83 | |||||||||
Shipments: | ||||||||||||
Upstream | ||||||||||||
External customers | 198.3 | 202.8 | 374.5 | |||||||||
Intersegment | 12.1 | 6.1 | 61.2 | |||||||||
Total | 210.4 | 208.9 | 435.7 | |||||||||
Downstream | 135.6 | (7) | 153.4 | 273.3 |
See accompanying notes
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Successor | Successor | Pro Forma (1) | Successor | ||||||||||||||
For the three | For the three | For the nine | For the nine | ||||||||||||||
months ended | months ended | months ended | months ended | ||||||||||||||
(in millions, except per share data) | September 30, 2007 | September 30, 2008 | September 30, 2007 | September 30, 2008 | |||||||||||||
$ | $ | $ | $ | ||||||||||||||
Statement of Operations Data: | |||||||||||||||||
Sales | 377.6 | 357.4 | 1,095.9 | 1,004.9 | |||||||||||||
Operating costs and expenses | |||||||||||||||||
Cost of sales | 337.4 | 312.9 | 943.7 | 846.8 | |||||||||||||
Selling, general and administrative expenses and other | 10.3 | 12.4 | 36.1 | 49.1 | |||||||||||||
347.7 | 325.3 | 979.8 | 895.9 | ||||||||||||||
Operating income | 29.9 | 32.1 | 116.1 | 109.0 | |||||||||||||
Other expenses (income) | |||||||||||||||||
Interest expense, net | 27.4 | 19.9 | 83.6 | 66.3 | |||||||||||||
(Gain) loss on derivative instruments and hedging activities | (6.7 | ) | 45.5 | 49.6 | 50.5 | ||||||||||||
Equity in net (income) loss of investments in affiliates | (1.1 | ) | 1.6 | (6.9 | ) | (3.9 | ) | ||||||||||
Total other expenses | 19.6 | 67.0 | 126.3 | 112.9 | |||||||||||||
Income (loss) before income taxes | 10.3 | (34.9 | ) | (10.2 | ) | (3.9 | ) | ||||||||||
Income tax expense (benefit) | 4.0 | (12.5 | ) | 0.9 | (2.2 | ) | |||||||||||
Net income (loss) for the period | 6.3 | (22.4 | ) | (11.1 | ) | (1.7 | ) | ||||||||||
Net income (loss) per share | |||||||||||||||||
Basic | $ | 0.29 | $ | (1.03 | ) | $ | (0.08 | ) | |||||||||
Diluted | $ | 0.29 | $ | (1.03 | ) | $ | (0.08 | ) | |||||||||
Weighted-average shares outstanding | |||||||||||||||||
Basic | 21.61 | 21.75 | 21.71 | ||||||||||||||
Diluted | 21.61 | 21.75 | 21.71 | ||||||||||||||
Cash dividends declared per common share | — | — | $ | 4.70 | |||||||||||||
Sales by segment: | |||||||||||||||||
Upstream | 177.3 | 182.5 | 546.7 | 522.8 | |||||||||||||
Downstream | 200.3 | 174.9 | 549.2 | 482.1 | |||||||||||||
Total | 377.6 | 357.4 | 1,095.9 | 1,004.9 | |||||||||||||
Operating income: | |||||||||||||||||
Upstream | 25.6 | 29.7 | 110.3 | 108.0 | |||||||||||||
Downstream | 4.3 | 2.4 | 5.8 | 1.0 | |||||||||||||
Total | 29.9 | 32.1 | 116.1 | 109.0 | |||||||||||||
Balance Sheet Data: | |||||||||||||||||
Cash and cash equivalents | 245.0 | ||||||||||||||||
Long-term debt (including current portion) (2) | 1,346.5 | ||||||||||||||||
Common stock subject to redemption | 2.0 | ||||||||||||||||
Shareholders’ deficiency | (111.5 | ) | |||||||||||||||
Working capital (including cash) (3) | 362.6 | ||||||||||||||||
Cash Flow Data (4): | |||||||||||||||||
Operating activities | 192.1 | 111.7 | |||||||||||||||
Investing activities | (1,174.8 | ) | 37.0 | ||||||||||||||
Financing activities | 1,028.8 | 94.7 | |||||||||||||||
Financial and Other Data: | |||||||||||||||||
Average Midwest transaction price (5) | 1.22 | 1.34 | 1.27 | 1.31 | |||||||||||||
Net cash cost for primary aluminum (per pound shipped) (6) | 0.84 | 0.95 | 0.78 | 0.83 | |||||||||||||
Shipments: | |||||||||||||||||
Upstream | |||||||||||||||||
External customers | 137.0 | 127.7 | 401.1 | 374.5 | |||||||||||||
Intersegment | 4.7 | 20.7 | 18.2 | 61.2 | |||||||||||||
Total | 141.7 | 148.4 | 419.3 | 435.7 | |||||||||||||
Downstream | 104.3 | (7) | 94.9 | 288.9 | (7) | 273.3 |
See accompanying notes
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(1) | See “Supplemental Pro Forma Condensed Consolidated Statements of Operations” which follows. | |
(2) | For the Successor period long-term debt does not include issued and undrawn letters of credit under the existing $250.0 million revolving credit facility. | |
(3) | Working capital is defined as current assets net of current liabilities. | |
(4) | The cash flow data for operating activities, investing activities, and financing activities represents the aggregation of those totals for the predecessor period from January 1, 2007 to May 17, 2007 and the successor period from May 18, 2007 to September 30, 2007 as presented in the Company’s statement of cash flows on page 6. | |
(5) | The price for primary aluminum consists of two components: the price quoted for primary aluminum ingot on the London Metals Exchange (the “LME”) and the Midwest transaction premium, a premium to LME price reflecting domestic market dynamics as well as the cost of shipping and warehousing, the sum of which is known as the Midwest transaction price, or MWTP. Approximately 80% of our products are sold at the prior month’s MWTP. | |
(6) | Unit net cash cost for primary aluminum per pound represents our net cash costs of producing commodity grade aluminum as priced on the LME plus the Midwest premium. We have provided unit net cash cost per pound of aluminum shipped because we believe it provides investors with additional information to measure our operating performance. Using this metric, investors are able to assess the prevailing LME price plus Midwest premium per pound versus our unit net cash costs per pound shipped. Unit net cash cost per pound is positively or negatively impacted by changes in production and sales volumes, natural gas and oil related costs, seasonality in our electrical contract rates, and increases or decreases in other production related costs. | |
Unit net cash costs is not a measure of financial performance under U.S. GAAP and may not be comparable to similarly titled measures used by other companies in our industry. Unit net cash costs per pound shipped should not be considered in isolation from or as an alternative to any performance measures derived in accordance with U.S. GAAP. Unit net cash costs per pound shipped has limitations as an analytical tool and you should not consider it in isolation or as a substitute for analysis of our results under U.S. GAAP. |
The following table summarizes the unit net cash costs for primary aluminum for the upstream segment for the periods presented:
Predecessor | Successor | Successor | Successor | Successor | |||||||||||||||||
Period from | Period from | Nine | Three | Three | |||||||||||||||||
January 1, | May 18, | months | months | months | |||||||||||||||||
2007 to | 2007 to | ended | ended | ended | |||||||||||||||||
May 17, | September 30, | September 30, | September 30, | September 30, | |||||||||||||||||
2007 | 2007 | 2008 | 2007 | 2008 | |||||||||||||||||
$ | $ | $ | $ | $ | |||||||||||||||||
Total upstream cash cost (in millions) | 158.8 | 168.0 | 360.7 | 119.1 | 140.5 | ||||||||||||||||
Total shipments (pounds in millions) | 210.4 | 208.9 | 435.7 | 141.7 | 148.4 | ||||||||||||||||
Net upstream cash cost for primary aluminum | 0.75 | 0.80 | 0.83 | 0.84 | 0.95 | ||||||||||||||||
The following table reconciles the upstream segment’s cost of sales to the total upstream cash cost for primary aluminum the periods presented (in millions):
Predecessor | Successor | Successor | Successor | Successor | |||||||||||||||||
Period from | Period from | Nine | Three | Three | |||||||||||||||||
January 1, | May 18, | months | months | months | |||||||||||||||||
2007 to | 2007 to | ended | ended | ended | |||||||||||||||||
May 17, | September 30, | September 30, | September 30, | September 30, | |||||||||||||||||
2007 | 2007 | 2008 | 2007 | 2008 | |||||||||||||||||
$ | $ | $ | $ | $ | |||||||||||||||||
Upstream cost of sales | 186.6 | 214.8 | 374.0 | 145.3 | 142.1 | ||||||||||||||||
Downstream cost of sales | 237.9 | 291.6 | 472.8 | 192.1 | 170.8 | ||||||||||||||||
Total cost of sales | 424.5 | 506.4 | 846.8 | 337.4 | 312.9 | ||||||||||||||||
Upstream cost of sales | 186.6 | 214.8 | 374.0 | 145.3 | 142.1 | ||||||||||||||||
LIFO and lower of cost or market adjustments (a) | (0.7 | ) | (6.9 | ) | (20.3 | ) | (2.7 | ) | (7.4 | ) | |||||||||||
Fabrication premium (b) | (18.1 | ) | (17.3 | ) | (33.2 | ) | (11.2 | ) | (10.4 | ) | |||||||||||
Depreciation expense— upstream | (20.8 | ) | (31.1 | ) | (52.5 | ) | (21.5 | ) | (17.2 | ) | |||||||||||
Joint ventures impact (c) | (8.6 | ) | (7.2 | ) | (7.6 | ) | (4.4 | ) | (0.5 | ) | |||||||||||
Selling, general and administrative expenses (d) | 4.4 | 4.7 | 10.3 | 3.2 | 3.3 | ||||||||||||||||
Intersegment eliminations (e) | 16.0 | 11.0 | 90.0 | 10.4 | 30.6 | ||||||||||||||||
Total upstream cash cost of primary aluminum | 158.8 | 168.0 | 360.7 | 119.1 | 140.5 | ||||||||||||||||
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(a) | Reflects the conversion from LIFO to FIFO method of inventory costing, including removing the effects of adjustments to reflect the lower of cost, or market value. | |
(b) | Our value-added products, such as billet, rod and foundry, earn a fabrication premium over MWTP. To allow comparison of our upstream per unit costs to the MWTP, we exclude the fabrication premium in determining upstream cash costs for primary aluminum. | |
(c) | Our upstream business is fully integrated from bauxite mined by St. Ann to alumina produced by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New Madrid, Missouri. To reflect the underlying economics of the vertically integrated upstream business, this adjustment reflects the favorable impact that third party joint venture sales have on our upstream cash cost for primary aluminum. | |
(d) | Represents certain selling, general and administrative costs which management believes are a component of upstream cash costs for primary aluminum, but which are not included in cost of goods. | |
(e) | Reflects the FIFO-basis cost of sales associated with transfers from upstream to downstream, as those costs are reflected in downstream cost of sales. This amount includes the elimination of the effects of intercompany profit in inventory at each balance sheet date. |
(7) | Excludes shipments related to brokered metal sales. |
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Discussion of Operating Results
The results of operations, cash flows and financial condition for the Predecessor and Successor periods reflect different bases of accounting due to the impact on the financial statements of the Xstrata and Apollo acquisitions, and the resulting purchase price allocations. The comparability of these periods is also limited by other changes inherent from one acquisition to another, such as operating as a stand-alone company in the Successor periods versus operating as a subsidiary of a larger company in the Predecessor period.
To aid the reader in understanding the results of operations of each of these distinctive periods, we have provided the following discussion of the historical results of operations for the Predecessor period from January 1, 2007 to May 17, 2007, and the Successor periods from May 18, 2007 to September 30, 2007 and July 1, 2007 to September 30, 2007 and for the three and nine months ended September 30, 2008. We have supplemented our discussion of historical results with an analysis of the pro forma results of operations for the nine month period ended September 30, 2007, reflecting pro forma assumptions and adjustments as if the Apollo Acquisition had occurred on January 1, 2007. We believe presenting this pro forma information is beneficial to the reader because the impact of the purchase accounting associated with the Apollo Acquisition in 2007 impacts the comparability of the financial information for the historic periods presented. We believe this pro forma presentation provides the reader with additional information from which to analyze our financial results.
You should read the following discussion of our results of operations and financial condition in conjunction with the unaudited condensed consolidated financial statements and related notes included elsewhere herein.
References to the “current quarter” relate to the three months ended September 30, 2008, while references to the “prior quarter” relate to the three months ended September 30, 2007.
Three months ended September 30, 2007 compared to three months ended September 30, 2008.
Sales
Sales in the current quarter were $357.4 million, compared to $377.6 million in the prior year quarter, a decrease of 5.3%.
Sales to external customers in our upstream business were $182.5 million in the current quarter, a 2.9% increase over the $177.3 million reported in the prior year quarter, as a $17.3 million favorable impact from pricing economics offset the impact of a 6.7% decrease in shipments to external customers.
• | The favorable impact from pricing was the result of a 10.4% increase in Midwest transaction price (“MWTP”) to $1.34 applied to all external shipments and relatively stable fabrication premiums associated with external shipments of value-added products. In June, July and August, average LME prices were $1.34, $1.39, and $1.25 per pound, respectively. In September and October, the average LME prices trended markedly lower, at averages of $1.15 and $0.96, respectively. In September and October, MWP and fabrication premiums have held at levels relatively consistent with June, July and August; however the decrease in LME prices in September and October will have a negative impact on MWTP for the three months ended December 31, 2008. | ||
In order to reduce the commodity price risk in the upstream business, the Company has implemented a hedging strategy for approximately 50% of forecasted aluminum shipments through December 2012. These forward sale arrangements are at prices that we consider attractive relative to historical levels and which management believes will stabilize the economic impact of fluctuations in aluminum prices. | |||
• | Total upstream metal shipments of 148.4 million pounds for the current quarter increased 6.7 million pounds or 4.7% compared to the prior quarter, as a 9.3 million pound or 6.8% decrease in external shipments was offset by a 16.0 million pound increase in shipments to our downstream business. We expect to increase our intersegment shipments in 2009. Our integrated operations provide us the flexibility to shift our upstream production to our downstream business, allowing us to reduce our overall external purchase commitments, resulting in a limited impact to pre-tax income. | ||
• | The 6.8% decrease in external shipments is largely the result of a decline in demand for value-added products utilized in the housing and construction industry. |
Sales in our downstream business were $174.9 million in the current quarter, a decrease of 12.7% compared to sales of $200.3 million in the prior year quarter. The decrease was primarily due to $20.7 million in brokered metal sales in the prior quarter that did not recur in the current quarter, as well as the net effect of $11.4 million of favorable pricing economics and a $16.6 million negative impact from lower shipments to external customers.
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• | The favorable impact from pricing was the result of a 10.4% increase in MWTP, as described above, and relatively stable fabrication premiums. As noted above, LME prices in September and October are significantly lower than in June, July and August. As with the upstream business, although September and October MWP and fabrication premiums have held at levels relatively consistent with June, July and August; the decrease in LME prices in September and October will have a negative impact on revenue for the three months ended December 31, 2008 relative to the current quarter. Product margin rates are not expected to be negatively impacted because of pass-through pricing in the downstream business. |
Downstream shipment volumes decreased primarily due to a decline in demand for aluminum in building products and HVAC finstock from the continuing downturn in housing markets.
Cost of sales
Cost of sales decreased from $337.4 million in the third quarter of 2007 to $312.9 million for the third quarter of 2008. The decrease was mainly the result of lower shipment volumes for value-added products to external customers, partly offset by higher raw material costs, primarily at the joint venture, and the absence of brokered metal sales in 2008.
Selling, general and administrative expenses and other
Selling, general and administrative expenses and other in the three months ended September 30, 2008, was $12.4 million, compared to $10.3 million in the three months ended September 30, 2007; an increase of $2.1 million. This variance results primarily from consulting and other professional fees associated with the Company’s registration statement processes, as well as other activities associated with the transition to operating as a stand-alone company.
Operating income
Operating income in the current quarter was $32.1 million, compared to $29.9 million in the prior quarter, an increase of 7.4%. Quarter-over-quarter gross margin (sales less cost of sales) improvements of $4.3 million were offset by a $2.2 million increase in selling, general and administrative expenses.
• | Gross margin for the current quarter was $44.5 million compared to $40.2 million in the prior quarter. The favorable impact of a 10.4% increase in MWTP and relatively stable fabrication premiums were offset by a decrease in higher margin sales of value-added products, higher production costs in the upstream business, and LCM adjustments totaling $6.7 million. | ||
• | Selling, general and administrative expenses were $12.4 million in the current quarter compared to $10.3 million in the prior quarter. The current quarter included a $0.7 million increase over the prior quarter in professional fees, primarily associated with the Company’s registration statement processes and other transition to operating as a stand-alone public debt registrant, a $0.1 increase in pension and other employee benefit costs, and a $1.1 increase in loss on disposal of fixed assets. |
Interest expense (income), net
Interest expense (income), net in the three months ended September 30, 2008 was $19.9 million, compared to $27.4 million in the three months ended September 30, 2007; a decrease of $7.5 million. This decrease was primarily the result of lower average applicable interest rates during the current quarter as compared to the prior quarter.
Based on the average borrowing rate applicable for the revolving portion of the senior credit facility for the three months ended September 30, 2008, if the additional $225 million of revolver borrowings had been outstanding since July 1, 2008, we would have recorded additional interest expense of $2.2 million.
Loss (gain) on derivative instruments and hedging activities
Loss (gain) on derivative instruments and hedging activities consisted of a loss of $45.5 million in the three months ended September 30, 2008 compared to a gain of $6.7 million in the three months ended September 30, 2007. The difference for the three months ended September 30, 2008 was related to changes in fair value of our fixed-price aluminum swaps, interest rate swaps and natural gas swaps, as well as the hedge ineffectiveness associated with our cash flow hedges.
Equity in net income of investment in affiliates
Equity in net income of investments in affiliates was $1.1 million for the three months ended September 30, 2007, compared to a loss of $1.6 million for the three months ended September 30, 2008, resulting in a decrease of $2.7 million. This decrease was primarily attributable to higher energy costs, including natural gas at Gramercy and oil at St. Ann.
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Income taxes
Income tax expense totaled $4.0 million in the three months ended September 30, 2007, compared to a benefit of $12.5 million in the three months ended September 30, 2008. The provision for income taxes resulted in an effective tax rate for continuing operations of 35.7% for the three months ended September 30, 2008, compared with an effective tax rate of 38.8% for the three months ended September 30, 2007. The higher effective tax rate was primarily related to state income taxes, equity method investee income, income tax credits, the Internal Revenue Code Section 199 manufacturing deduction, and accrued interest expense related to unrecognized income tax benefits.
Net income (loss)
Net income (loss) decreased by $28.7 million from income of $6.3 million in the three months ended September 30, 2007 to a net loss of $22.4 million in the three months ended September 30, 2008. This decrease was primarily a result of the realized and unrealized losses on derivative instruments, which were partially offset by lower interest expense and an income tax benefit of $12.5 million.
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Historical Results of Operations—Predecessor period from January 1, 2007 to May 17, 2007, and Successor periods from May 18, 2007 to September 30, 2007 and for the nine months ended September 30, 2008.
Sales
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | Nine months | |||||||||||
January 1, 2007 | May 18, 2007 | ended | |||||||||||
to | to September 30, | September 30, | |||||||||||
(in millions) | May 17, 2007 | 2007 | 2008 | ||||||||||
$ | $ | $ | |||||||||||
Upstream: | |||||||||||||
Sales | 275.2 | 271.5 | 522.8 | ||||||||||
Sales, excluding external alumina sales | 275.2 | 269.4 | 522.8 | ||||||||||
External shipments | 198.3 | 202.8 | 374.5 | ||||||||||
Average price per pound | 1.39 | 1.33 | 1.40 | ||||||||||
Downstream: | |||||||||||||
Sales | 252.5 | 296.7 | 482.1 | ||||||||||
Sales, excluding brokered metal | 244.3 | 268.0 | 482.1 | ||||||||||
Pounds shipped | 135.6 | 153.4 | 273.3 | ||||||||||
Average price per pound | 1.80 | 1.75 | 1.76 |
Upstream and downstream sales per pound shipped fluctuated within a narrow range during the Predecessor period of 2007, reflecting the movement in the price of aluminum set on the London Metals Exchange (the “LME price”) and Midwest Transfer Premium during the periods, which were at relative peaks during the first nine months of both 2007 and 2008.
In planning for 2007, management anticipated a significant increase in demand for downstream products, and entered into take-or-pay contracts to purchase fixed quantities of commodity-grade sow and other metals from external sources. With the softening of the housing market in mid-to-late 2007, the downstream business’ commodity grade sow requirements were less than originally anticipated. In certain cases the downstream business made arrangements to sell these contracted metal quantities to others. These sales are referred to as “brokered metal” sales and were priced at or near the Company’s cost of purchasing the quantities. There were no brokered metal sales in 2008.
Average price per pound during the May 18, 2007 to September 30, 2007 Successor period decreased from the January 1, 2007 to May 17, 2007 Predecessor period in both upstream and downstream businesses. The LME price is a significant contributor of the determination of the current selling price for the Company’s products. The average LME price was approximately $1.18 per pound for the May 18, 2007 to December 31, 2007 period compared to $1.27 per pound for the January 1, 2007 to May 17, 2007 period.
For 2008, the upstream business has increased its intersegment shipments to the downstream segment, primarily due to a decrease in demand for value-added products related to the softening of the U.S. economy and its impact on the housing and construction industry.
Cost of sales
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | Nine | |||||||||||
January 1, 2007 | May 18, 2007 | months | |||||||||||
to | to | ended | |||||||||||
(in millions) | May 17, 2007 | September 30, 2007 | September 30, 2008 | ||||||||||
$ | $ | $ | |||||||||||
Upstream: | |||||||||||||
Cost of sales | 186.6 | 214.8 | 374.0 | ||||||||||
Cost of sales, excluding external alumina cost of sales | 186.6 | 212.7 | 374.0 | ||||||||||
External shipments | 198.3 | 202.8 | 374.5 | ||||||||||
Average GAAP-basis cost of goods sold per pound | 0.94 | 1.05 | 1.00 | ||||||||||
Downstream: | |||||||||||||
Cost of sales | 237.9 | 291.6 | 472.8 | ||||||||||
Cost of sales, excluding brokered metal | 229.7 | 262.9 | 472.8 | ||||||||||
Pounds shipped | 135.6 | 153.4 | 273.3 | ||||||||||
Average GAAP-basis cost of goods sold per pound | 1.69 | 1.71 | 1.73 |
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Upstream and downstream costs per pound shipped fluctuated within a narrow range during the Predecessor period of 2007, reflecting the cost levels inherent in the inventory valuation from the Xstrata Acquisition completed in August 2006 and the relatively stable cost environment.
Costs per pound in the period from January 1, 2007 to May 17, 2007 were lower than the Successor period immediately following the Apollo Acquisition (May 18, 2007 to September 30, 2007). This results from the fact the Company’s production costs are significantly below the acquisition date valuations on a per pound basis, such that under the LIFO costing method utilized by the Company, as inventory quantities increase above the quantity levels present at the time of the Apollo acquisition, the average per pound cost of sales decreases.
Selling, general and administrative expenses and other (SG&A)
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | Nine | |||||||||||
January 1, 2007 | May 18, 2007 | months | |||||||||||
to | to | ended | |||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
SG&A Expenses (in millions) | $ | 16.8 | 18.7 | 49.1 | |||||||||
As % of Sales | %3.2 | 3.3 | 4.9 |
As a percentage of sales, SG&A is higher in the Successor periods than in Predecessor period due to the costs of transition to a stand-alone Company. These increases include stock compensation expense (including $4.1 million expense related to re-pricing of stock options), additional consulting, registration, and sponsor fees.
Operating income
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | Nine | |||||||||||
January 1, 2007 | May 18, 2007 | months | |||||||||||
to | to | ended | |||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
Operating Income (in millions) | $ | 86.4 | 43.1 | 109.0 | |||||||||
As % of Sales | %16.4 | 7.6 | 10.8 |
The decrease in operating income as a percent of sales to 7.6% in the May 18, 2007 to September 30, 2007 Successor period was primarily due to the impact of purchase accounting adjustments, related to depreciation and inventory step up, the lower margin on brokered metal sales and the increase in SG&A expenses during the Successor period.
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Supplemental Pro Forma Condensed Consolidated Statement of Operations for
the Nine Months Ended September 30, 2007
(in millions)
the Nine Months Ended September 30, 2007
(in millions)
This supplemental pro forma condensed consolidated statement of operations for the nine months ended September 30, 2007, on a pro forma basis, reflects the pro forma assumptions and adjustments as if the Apollo Transactions occurred on January 1, 2007.
Pro Forma | |||||||||||||||||
Noranda | |||||||||||||||||
Aluminum | |||||||||||||||||
Predecessor | Successor | Holding Corporation | |||||||||||||||
Period from | Period from | Nine months | |||||||||||||||
January 1, 2007 to | May 18, 2007 to | Pro | ended | ||||||||||||||
May 17, 2007 | September 30, 2007 | Forma | September 30, | ||||||||||||||
(1) | (1) | adjustments | 2007 | ||||||||||||||
$ | $ | $ | $ | ||||||||||||||
Sales | 527.7 | 568.2 | — | 1,095.9 | |||||||||||||
Operating costs and expenses | |||||||||||||||||
Cost of sales | 424.5 | 506.4 | 12.8 | (2) | 943.7 | ||||||||||||
Selling, general and administrative expenses and other | 16.8 | 18.7 | 0.6 | (3) | 36.1 | ||||||||||||
441.3 | 525.1 | 13.4 | 979.8 | ||||||||||||||
Operating income | 86.4 | 43.1 | (13.4 | ) | 116.1 | ||||||||||||
Other expenses (income) | |||||||||||||||||
Interest expense, (income) net | |||||||||||||||||
Parent and related party | 7.2 | — | (7.2 | ) (4) | — | ||||||||||||
Other | (1.0 | ) | 41.8 | 42.8 | (5) | 83.6 | |||||||||||
Loss (gain) on derivative instruments and hedging activities | 56.6 | (7.0 | ) | — | 49.6 | ||||||||||||
Equity in net income of investments in affiliates | (4.3 | ) | (2.7 | ) | 0.1 | (6) | (6.9 | ) | |||||||||
58.5 | 32.1 | 35.7 | 126.3 | ||||||||||||||
Income (loss) before income taxes | 27.9 | 11.0 | (49.1 | ) | (10.2 | ) | |||||||||||
Income tax expense (benefit) | 13.6 | 4.3 | (17.0 | ) (7) | 0.9 | ||||||||||||
Net income (loss) | 14.3 | 6.7 | (32.1 | ) | (11.1 | ) | |||||||||||
(1) | Represents the historical consolidated results of operations. | |
(2) | Reflects an increase of $12.5 million of depreciation resulting from fair value adjustments to property, plant and equipment as a result of the Apollo Acquisition. The adjustment also reflects an increase of $0.3 million resulting from the fair value adjustment to inventory as a result of the Apollo Acquisition. | |
(3) | Includes an increase of amortization resulting from fair value adjustments to amortizable intangible assets as a result of the Apollo Acquisition. | |
(4) | Reflects the elimination of historical intercompany interest income and expenses, related to intercompany balances which were not acquired as part of the Apollo Acquisition. | |
(5) | Reflects the net effect of the increase in interest expense related to the additional indebtedness, incurred in the Apollo Transactions and the Special Dividend in the aggregate principal amount of $1,227.8 million, bearing interest at a weighted-average interest rate of 8.3%. The interest rates used for pro forma purposes are based on assumptions of the rates at the time of the acquisition. The adjustment assumes straight-line amortization of related deferred financing costs. A 0.125% change in the interest rates on our pro forma indebtedness would change our annual pro forma interest expense by $1.5 million. | |
(6) | Reflects an increase of amortization of excess of carrying value of investment over Noranda’s share of the investments’ underlying net assets resulting from the fair value adjustments to Noranda’s joint ventures as a result of the Apollo Acquisition. | |
(7) | Reflects the estimated tax effect of the pro forma adjustments at Noranda’s statutory tax rate. |
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Nine months ended September 30, 2007 on a pro forma basis compared to nine months ended September 30, 2008.
Sales
Sales in the nine months ended September 30, 2008 were $1,004.9 million, compared to $1,095.9 million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of 8.3%. This decrease primarily resulted from reduced upstream and downstream shipments to external customers, increased intersegment shipments, and lower brokered metal sales from our downstream business.
Sales to external customers in the upstream business for the nine months ended September 30, 2008, decreased 4.4% to $522.8 million from the $546.7 million reported for the same period last year. The decrease in sales resulted from lower value-added sales and from volume that shifted from external commodity sow sales to intersegment shipments to our downstream business.
Total upstream metal shipments for the first nine months of 2008 were 435.7 million pounds, up 16.4 million pounds from the 419.3 million pounds shipped during the first nine months of last year. Of the total amount shipped, 374.5 million pounds were shipped to external customers, while the remaining 61.2 million pounds were intersegment shipments to our downstream business. External shipments were down 26.6 million pounds as a result of a decline in demand for value-added products utilized in the housing and construction industry. This decline was more than offset by a 43.0 million pound increase in shipments to our downstream operation. Our integrated operations provide us the flexibility to shift our upstream production to our downstream business, allowing us to reduce our overall external purchase commitments, resulting in a slightly favorable impact to pre-tax income.
Sales in the downstream business were $482.1 million, down 12.2% from the $549.2 million reported for the first nine months of 2007. The decrease in downstream sales was impacted by a 5.4% decline in volume and a $36.9 million reduction in brokered metal sales during the first nine months of 2008.
Cost of sales
Cost of sales in the nine months ended September 30, 2008 was $846.8 million, compared to $943.7 million in the nine months ended September��30, 2007 on a pro forma basis, a decrease of $96.9 million. Cost of sales was impacted primarily by lower shipment volumes to external customers, a $10.2 million LIFO adjustment and the loss of $36.1 million of brokered metal sales.
Cost of sales in our upstream business was $374.0 million in the nine months ended September 30, 2008, compared to $410.1 million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of $36.1 million. This decrease relates to lower third party shipment volumes with an approximate $22.1 million impact, an $8.7 million pro forma inventory cost adjustment in the 2007 period, and the impact of the sell through of inventory whose cost base had been reduced by a $5.3 lower of cost or market reserve at December 31, 2007.
Cost of sales in our downstream business decreased by $60.8 million to $472.8 million in the nine months ended September 30, 2008, compared to $533.6 million in the nine months ended September 30, 2007 on a pro forma basis. The decrease relates to lower third party shipment volumes with an approximate $22.1 million impact, a $4.1 million pro forma adjustment, and no brokered metal sales for the year as compared with $36.1 million through September 30, 2007.
Selling, general and administrative expenses and other
Selling, general and administrative expenses and other in the nine months ended September 30, 2008 was $49.1 million, compared to $36.1 million in the nine months ended September 30, 2007 on a pro forma basis, an increase of $13.0 million. This variance results primarily from an $8.9 million increase in consulting and other professional fees associated with activities related to the transition to operating as a stand-alone company, including costs incurred in the Company’s debt and equity registration processes, as well as an increase in loss on disposal of fixed assets in the amount of $2.4 million. Additionally, intangible asset amortization increased $1.4 million compared to the previous year as the Company was acquired in May of the prior year. Therefore, nine months was amortized in the current year as compared to four and a half months in 2007.
Operating income
Operating income in the nine months ended September 30, 2008 was $109.0 million, compared to $116.1 million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of $7.1 million. This decrease was primarily the result of the net effect of the items described above.
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Interest expense (income), net
Interest expense (income), net in the nine months ended September 30, 2008 was $66.3 million, compared to $83.6 million in the nine months ended September 30, 2007 on a pro forma basis, a decrease of $17.3 million. This decrease was the result of a lower outstanding debt balance at September 30, 2008 as compared to the pro forma debt balance at September 30, 2007 combined with lower average interest rates this year to date versus last year.
Loss (gain) on derivative instruments and hedging activities
Loss (gain) on derivative instruments and hedging activities consisted of a loss of $50.5 million in the nine months ended September 30, 2008 compared to a loss of $49.6 million in the nine months ended September 30, 2007 on a pro forma basis. The difference for the nine months ended September 30, 2008 was related to changes in fair value of our fixed-price aluminum swaps and interest rate swaps, as well as the hedge ineffectiveness associated with our cash flow hedges.
Equity in net income of investment in affiliates
Equity in net income of investments in affiliates was $6.9 million for the nine months ended September 30, 2007 on a pro forma basis compared to $3.9 million for the nine months ended September 30, 2008, resulting in a decrease of $3.0 million. In June 2008, the St. Ann joint venture recorded a $5.3 million tax credit. The Company’s share of this gain, $2.6 million, was offset by higher energy costs at the joint venture’s operating facilities, specifically natural gas at Gramercy and oil at St. Ann.
Income taxes
Income tax expense was $0.8 million for the nine months ended September 30, 2007 on a pro forma basis, compared to a benefit of $2.2 million in the nine months ended September 30, 2008. The provision for income taxes resulted in an effective tax rate for continuing operations of 55.2% for the nine months ended September 30, 2008, compared with an effective tax rate of 8.8% for the nine months ended September 30, 2007 on a pro forma basis. The higher effective tax rate was primarily related to a permanent difference in cancellation of debt income related to the divestiture of a subsidiary, state income taxes, equity method investee income, income tax credits, the Internal Revenue Code Section 199 manufacturing deduction, and accrued interest expense related to unrecognized income tax benefits.
Net (loss) income
Net (loss) income increased from an $11.1 million loss in the nine months ended September 30, 2007 on a pro forma basis to a $1.7 million loss in the nine months ended September 30, 2008. These increases are a result of the net effect of the items described above.
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Liquidity and Capital Resources
Following the Transactions, our primary sources of liquidity are the cash flows from operations and funds available under our existing senior secured revolving credit facility. Our primary continuing liquidity needs are to finance our working capital, capital expenditures, debt obligations and to pay dividends. We have incurred substantial indebtedness in connection with the Transactions and incurred additional indebtedness in connection with the payment of the Special Dividend to our stockholders in May 2007. At September 30, 2008, we had $1.3 billion of indebtedness. Management believes cash flows from operating activities, together with cash and cash equivalents, will be sufficient to meet the Company’s short-term liquidity needs.
Prior to the Transactions, our principal sources of liquidity were cash generated from operations and available borrowings. We also, from time to time, borrowed from related-party lenders and factored certain receivables in the Predecessor periods. Our primary liquidity requirements were the funding of capital expenditures and working capital.
The following table sets forth certain historical consolidated cash flow information for the following periods:
Nine months ended September 30, 2007 compared to nine months ended September 30, 2008
Predecessor | Successor | Successor | |||||||||||
Period from | Period from | For the nine months | |||||||||||
January 1, 2007 to | May 18, 2007 to | ended | |||||||||||
May 17, 2007 | September 30, 2007 | September 30, 2008 | |||||||||||
(in millions) | $ | $ | $ | ||||||||||
Cash provided by operating activities | 41.2 | 150.9 | 111.7 | ||||||||||
Cash provided by (used in) investing activities | 5.1 | (1,179.9 | ) | (37.0 | ) | ||||||||
Cash (used in) provided by financing activities | (83.7 | ) | 1,112.5 | 94.7 | |||||||||
Net change in cash and cash equivalents | (37.4 | ) | 83.5 | 169.4 | |||||||||
Operating Activities
Net cash provided by operating activities totaled $111.7 million in the nine months ended September 30, 2008, compared to $41.2 million for the period from January 1, 2007 to May 17, 2007 and $150.9 million for the period from May 18, 2007 to September 30, 2007. The decrease in cash flows from operating activities in 2008 compared with 2007 was mainly due to payment of interest in 2008.
In light of business conditions present beginning in late September 2008, along with the Company’s current and future cash needs, management has notified the trustee for the HoldCo and Acquisition Co bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the principal amount of those notes.
Investing Activities
Capital expenditures were $37.5 million during the nine month Successor period ended September 30, 2008, compared to $5.8 million in the Predecessor period from January 1, 2007 to May 17, 2007 and $18.4 million in the Successor period from May 18, 2007 to September 30, 2007. The higher level of capital expenditures in 2008 is primarily attributable to capital expenditure projects aimed at increasing productivity, including $9.4 million invested in the $48 million smelter expansion project in our upstream business.
During the Predecessor period from January 1, 2007 to May 17, 2007, investing cash flows were affected by a $10.9 million advance from the Predecessor parent. The Successor period from May 18, 2007 to September 30, 2007 was affected by the $1.2 billion purchase price paid by the Successor for the acquisition of Noranda Aluminum, Inc.
Financing Activities
During the Predecessor period from January 1, 2007 to May 17, 2007, financing cash flows were affected by contribution of cash from the Predecessor parent, the settlement of intercompany accounts, and the distributions of amounts to the Predecessor parent in preparation for the Apollo Acquisition.
During the Successor period from May 18, 2007 to September 30, 2007, financing cash flows were affected by the proceeds from issuance of the senior rate floating notes and the term B loans as funding for the Apollo Acquisition. The Company made a $75 million voluntary pre-payment of the term B loans in June 2008, as described in Note 9 to the financial statements included elsewhere in this report. During the nine month Successor period ended September 30, 2008, the Company made a $30.3 million principal payment as called for by that facilities’ cash flow sweep provisions. As discussed in Note 9 to the financial statements included elsewhere in this report, similar cash flow sweep provisions may be required annually. The Company’s board of directors declared and the Company paid a $102.2 million dividend ($4.70 per share) in June 2008.
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In late September 2008, in light of concerns about instability in the financial markets and general business conditions, in order to preserve its liquidity, the Company borrowed $225 million under the revolving portion of its senior credit facility and invested the proceeds in highly liquid cash equivalents, including U.S. Government treasury bills and money market funds holding only U.S. Government treasury securities, with the remainder held in the Company’s bank accounts. The Company expects to hold those funds for use, if necessary, in its current operations for the foreseeable future.
On November 12, 2008 Standard & Poor’s placed its ratings of both Noranda HoldCo and Noranda AcquisitionCo on CreditWatch with negative implications.
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Covenant Compliance
Certain covenants contained in the credit agreement governing our senior secured credit facilities and the indentures governing our notes restrict our ability to take certain actions (including incurring additional secured or unsecured debt, expanding borrowings under existing term loan facilities, paying dividends, engaging in mergers, acquisitions and certain other investments, and retaining proceeds from asset sales) if we are unable to meet defined Adjusted EBITDA to fixed charges and net senior secured debt to Adjusted EBITDA ratios. Further, the interest rates we pay under our senior secured credit facilities are determined in part by the ratio of our fixed charge to Adjusted EBITDA coverage. Furthermore, our ability to take certain actions, including paying dividends and making acquisitions and certain other investments, depends on the amounts available for such actions under the covenants, which amounts accumulate with reference to our Adjusted EBITDA on a quarterly basis. With respect to the ratios with which we must comply, Adjusted EBITDA is computed on a trailing four quarter basis and the minimum or maximum amounts generally required by those covenants and our performance against those minimum or maximum levels are summarized below:
Actual | ||||||
December 31, | September 30, | |||||
Requirement | 2007 | 2008 | ||||
Minimum Adjusted EBITDA to fixed charges: | ||||||
HoldCo: | ||||||
Senior Floating Rate Notes(1)(2) | 1.75 to 1.0 | 2.8 to 1 | 3.2 to 1 | |||
AcquisitionCo: | ||||||
Senior Floating Rate Notes(1)(2) | 2.0 to 1.0 | 3.7 to 1 | 4.2 to 1 | |||
Maximum Net Senior Secured Debt to Adjusted EBITDA: | ||||||
AcquisitionCo: | ||||||
Senior Secured Credit Facilities(3)(4) | 2.75 to 1.0 (5) | 1.1 to 1 | 1.3 to 1 |
(1) | Fixed charges, in accordance with our debt agreements, is the sum of consolidated interest expense and all cash dividend payments with respect to preferred and certain other types of our capital stock. For the purpose of calculating these ratios, pro forma effect is given to any repayment and issuance of Senior debt (excluding the Revolver), as if such transaction occurred at the beginning of the trailing four-quarter period. | |
(2) | Covenants for the Holdco notes and AcquisitionCo notes are generally based on a minimum ratio of Senior Floating Ratio Notes to fixed charges; however, certain provisions also require compliance with the net senior secured debt to Adjusted EBITDA ratio. | |
(3) | Covenants for our senior secured credit facilities are generally based on a maximum ratio of net senior secured debt to Adjusted EBITDA; however, certain provisions also require compliance with a net senior debt to Adjusted EBITDA ratio. | |
(4) | The senior secured credit facilities net debt covenant is calculated based on net debt outstanding under that facility. As of December 31, 2007, we had senior secured debt of $423.7 million offset by unrestricted cash and permitted investments of $75.6 million, for net debt of $348.1 million. As of September 30, 2008, we had senior secured debt of $618.5 million offset by unrestricted cash and permitted investments of $244.7 million at the AcquisitionCo level, for net debt of $373.8 million. | |
(5) | Maximum ratio changes to 3.0 to 1.0 at January 1, 2009. |
Although we do not expect to violate any of the provisions in the agreements governing our outstanding indebtedness, these covenants can result in limiting our long-term growth prospects by hindering our ability to incur future indebtedness or grow through acquisitions. In addition, upon the occurrence of certain events, such as a change of control, we could be required to repay or refinance our indebtedness.
Adjusted EBITDA, as presented herein and in accordance with our debt agreements, is net income before income taxes, net interest expense and depreciation and amortization adjusted to eliminate management fees to related parties, certain charges related to the use of purchase accounting and other non-cash income or expenses, which are defined in our credit documents and the indentures governing our notes.
Adjusted EBITDA is not a measure of financial performance under GAAP, and may not be comparable to similarly titled measures used by other companies in our industry. Adjusted EBITDA should not be considered in isolation from or as an alternative to net income, income from continuing operations, operating income or any other performance measures derived in accordance with GAAP. Adjusted EBITDA has limitations as an analytical tool and you should not consider it in isolation or as a substitute for analysis of our results as reported under GAAP. For example, Adjusted EBITDA excludes certain tax payments that may represent a reduction in cash available to us; does not reflect any cash requirements for the assets being depreciated and amortized that may have to be replaced in the future; does not reflect capital cash expenditures, future requirements for capital expenditures or contractual commitments; does not reflect changes in, or cash requirements for, our working capital needs; and does not reflect the significant interest expense, or the cash requirements necessary to service interest or principal payments, on our indebtedness. Adjusted EBITDA also includes incremental stand-alone costs and adds back non-cash derivative gains and losses, non-recurring natural gas contract losses and certain other non-cash charges that are deducted in calculating net income. However, these are expenses that may recur,
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vary greatly and are difficult to predict. In addition, certain of these expenses can represent the reduction of cash that could be used for other corporate purposes. You should not consider our Adjusted EBITDA as an alternative to operating or net income, determined in accordance with GAAP, as an indicator of our operating performance, or as an alternative to cash flows from operating activities, determined in accordance with GAAP, as an indicator of our cash flows or as a measure of liquidity.
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The following table reconciles net income to Adjusted EBITDA for the periods presented, in accordance with the credit agreement and the indentures governing our notes. All of the following adjustments are in accordance with the credit agreement governing our term B loans and the indentures governing our notes.
Twelve months | Last twelve | Nine months | Nine months | Three months | Three months | |||||||||||||||||||
ended | months ended | ended | ended | ended | ended | |||||||||||||||||||
December 31, | September 30, | September 30, | September 30, | September 30, | September 30, | |||||||||||||||||||
(in millions) | 2007 | 2008 | 2007 | 2008 | 2007 | 2008 | ||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Net income | 22.5 | (0.1 | ) | 20.9 | (1.7 | ) | 6.3 | (22.4 | ) | |||||||||||||||
Income taxes | 18.7 | (1.4 | ) | 17.9 | (2.2 | ) | 4.0 | (12.5 | ) | |||||||||||||||
Interest expense, net | 73.4 | 91.7 | 48.0 | 66.3 | 27.4 | 19.9 | ||||||||||||||||||
Depreciation and amortization | 99.4 | 101.7 | 71.8 | 74.1 | 29.3 | 24.7 | ||||||||||||||||||
Joint venture EBITDA (a) | 15.3 | 12.8 | 11.9 | 9.4 | 4.2 | 4.0 | ||||||||||||||||||
LIFO expense (b) | (5.6 | ) | 20.2 | 5.4 | 31.2 | (2.8 | ) | (0.4 | ) | |||||||||||||||
LCM adjustment (c) | 14.3 | (5.2 | ) | 11.9 | (7.6 | ) | 7.8 | 6.7 | ||||||||||||||||
Non-cash derivative gains and losses (d) | 54.0 | 38.5 | 51.9 | 36.4 | (4.5 | ) | 35.3 | |||||||||||||||||
Incremental stand alone costs (e) | (2.7 | ) | — | (2.7 | ) | — | — | — | ||||||||||||||||
Employee compensation items (f) | 10.4 | 8.0 | 7.1 | 4.7 | 0.6 | 0.6 | ||||||||||||||||||
Other items, net (g) | 9.6 | 22.0 | 2.6 | 15.0 | 1.1 | 4.7 | ||||||||||||||||||
Adjusted EBITDA | 309.3 | 288.2 | 246.7 | 225.6 | 73.4 | 60.6 | ||||||||||||||||||
The following table reconciles cash flow from operating activities to Adjusted EBITDA for the periods presented:
Twelve months | Last twelve months | Nine months | Nine months | |||||||||||||
ended | ended | ended | ended | |||||||||||||
December 31, | September 30, | September 30, | September 30, | |||||||||||||
(in millions) | 2007 | 2008 | 2007 | 2008 | ||||||||||||
$ | $ | $ | $ | |||||||||||||
Cash flow from operating activities | 202.0 | 121.6 | 192.1 | 111.7 | ||||||||||||
Loss (gain) on disposal of property, plant and equipment | (0.5 | ) | (2.9 | ) | — | (2.4 | ) | |||||||||
Loss (gain) on derivative instruments and hedging activities | (44.0 | ) | (28.4 | ) | (51.9 | ) | (36.4 | ) | ||||||||
Equity in net income of investments in affiliates | 11.7 | 8.6 | 7.0 | 3.9 | ||||||||||||
Stock option expense | (3.8 | ) | (5.3 | ) | — | (1.5 | ) | |||||||||
Changes in deferred charges and other assets | 8.4 | 3.1 | 1.3 | (4.0 | ) | |||||||||||
Changes in pension and other long-term liabilities | 0.6 | (2.7 | ) | 12.9 | 9.6 | |||||||||||
Changes in operating asset and liabilities, net | (61.9 | ) | 2.0 | (77.3 | ) | (13.3 | ) | |||||||||
Income taxes | 35.5 | 11.7 | 31.5 | 7.7 | ||||||||||||
Interest expense, net | 66.0 | 84.2 | 43.0 | 61.2 | ||||||||||||
Joint venture EBITDA adjustments (a) | 15.3 | 12.8 | 11.9 | 9.4 | ||||||||||||
LIFO expense (b) | (5.6 | ) | 20.2 | 5.4 | 31.2 | |||||||||||
LCM adjustment (c) | 14.3 | (5.2 | ) | 11.9 | (7.6 | ) | ||||||||||
Non-cash derivative gains and losses (d) | 54.0 | 38.5 | 51.9 | 36.4 | ||||||||||||
Incremental stand-alone costs (e) | (2.7 | ) | — | (2.7 | ) | — | ||||||||||
Employee compensation items (f) | 10.4 | 8.0 | 7.1 | 4.7 | ||||||||||||
Other items, net | 9.6 | 22.0 | 2.6 | 15.0 | ||||||||||||
Adjusted EBITDA | 309.3 | 288.2 | 246.7 | 225.6 | ||||||||||||
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(a) | Our upstream business is fully integrated from bauxite mined by St. Ann to alumina produced by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New Madrid, Missouri. Our reported Adjusted EBITDA includes 50% of the net income of Gramercy and St. Ann, based on transfer prices that are generally in excess of the actual costs incurred by the joint venture operations. To reflect the underlying economics of the vertically integrated upstream business, this adjustment eliminates the following components of equity income to reflect 50% of the EBITDA of the joint ventures, for the following aggregated periods (in millions): |
Last twelve | Last twelve | |||||||||||||||||||||||
months | months | Nine months | Nine months | Three months | Three months | |||||||||||||||||||
ended | ended | ended | ended | ended | ended | |||||||||||||||||||
December 31, | September 30, | September 30, | September 30, | September 30, | September 30, | |||||||||||||||||||
2007 | 2008 | 2007 | 2008 | 2007 | 2008 | |||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Depreciation and amortization | 12.4 | 14.7 | 9.8 | 12.1 | 3.6 | 4.5 | ||||||||||||||||||
Net tax expense | 3.2 | (1.8 | ) | 2.4 | (2.6 | ) | 0.9 | (0.5 | ) | |||||||||||||||
Interest income | (0.3 | ) | (0.1 | ) | (0.3 | ) | (0.1 | ) | (0.3 | ) | — | |||||||||||||
Non-cash purchase accounting adjustments | — | — | — | — | — | — | ||||||||||||||||||
Total joint venture EBITDA adjustments | 15.3 | 12.8 | 11.9 | 9.4 | 4.2 | 4.0 | ||||||||||||||||||
(b) | We use the LIFO method of inventory accounting for financial reporting and tax purposes. To achieve better matching of revenues and expenses, particularly in the downstream business where customer LME pricing terms generally correspond to the timing of primary aluminum purchases, this adjustment restates net income to the FIFO method of inventory accounting by eliminating the LIFO expenses related to inventory held at the smelter and downstream facilities. The adjustment also includes non-cash charges relating to inventories that have been revalued at fair value at the date of the Xstrata Acquisition and Apollo Acquisition and recorded in cost of sales during the periods presented resulting from the sales of inventories. |
(c) | Reflects adjustments to reduce inventory to the lower of cost, adjusted for purchase accounting, to market value. |
(d) | We use derivative financial instruments to mitigate effects of fluctuations in aluminum and natural gas prices and interest rates. We do not enter into derivative financial instruments for trading purposes. This adjustment eliminates the non-cash gains and losses resulting from the fair market value changes of our swaps. These amounts exclude the following cash settlements (in millions): |
Nine months | Three months | |||||||
ended | ended | |||||||
September 30, | September 30, | |||||||
2008 | 2008 | |||||||
$ | $ | |||||||
Aluminum swaps—fixed price | (18.9 | ) | (10.7 | ) | ||||
Aluminum swaps—variable price | 5.7 | 0.8 | ||||||
Interest rate swaps | (0.6 | ) | — | |||||
Natural gas swaps | (0.3 | ) | (0.3 | ) | ||||
Total | (14.1 | ) | (10.2 | ) | ||||
(e) | Reflects (i) the incremental insurance, audit and other administrative costs on a stand-alone basis, net of certain corporate overheads allocated by the former parent that we no longer expect to incur on a go-forward basis and (ii) the elimination of income from administrative and treasury services provided to Noranda Aluminum, Inc.’s former parent and its affiliates that are no longer provided. |
(f) | Represents stock compensation expense, repricing of stock options and bonus payments. |
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(g) Other items, net, consist of the following:
Last twelve | Last twelve | Nine months | Nine months | Three months | Three months | |||||||||||||||||||
months ended | months ended | ended | ended | ended | ended | |||||||||||||||||||
(in millions) | December 31, 2007 | September 30, 2008 | September 30, 2007 | September 30, 2008 | September 30, 2007 | September 30, 2008 | ||||||||||||||||||
$ | $ | $ | $ | $ | $ | |||||||||||||||||||
Sponsor fees | 2.0 | 2.3 | 1.2 | 1.5 | 0.8 | 0.5 | ||||||||||||||||||
Pension expense — non cash | 0.2 | 0.1 | 0.8 | 0.7 | 0.4 | 0.5 | ||||||||||||||||||
Accretion expense | (0.2 | ) | 1.0 | (0.7 | ) | 0.5 | (1.2 | ) | 0.2 | |||||||||||||||
Loss on disposal of assets | 0.7 | 3.1 | — | 2.5 | — | 1.1 | ||||||||||||||||||
Interest rate swap | — | 0.6 | — | 0.6 | — | — | ||||||||||||||||||
Consulting fees | 6.0 | 12.2 | 1.1 | 7.2 | 1.1 | 1.2 | ||||||||||||||||||
Other | 0.9 | 2.7 | 0.2 | 2.0 | — | 1.2 | ||||||||||||||||||
Total | 9.6 | 22.0 | 2.6 | 15.0 | 1.1 | 4.7 | ||||||||||||||||||
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Item 3. Quantitative and Qualitative Disclosures about Market Risk
Aluminum
Noranda has implemented a hedging strategy that it believes will reduce commodity price risk and earnings volatility in the upstream business. Specifically, Noranda has entered into fixed price forward aluminum swaps with respect to a portion of its expected future upstream shipments. Under this arrangement, if the fixed price of primary aluminum established per the swap for any monthly calculation period exceeds the average market price of primary aluminum (as determined by reference to prices quoted on the LME) during such monthly calculation period, our counterparty in this hedging arrangement will pay to us an amount equal to the difference multiplied by the quantities as to which the swap agreement applies during such period. If the average market price during any monthly calculation period exceeds the fixed price of primary aluminum specified for such period, the Company will pay an amount equal to the difference multiplied by the contracted quantity to our counterparty. The liability relating to these fixed price aluminum swaps has a fair value totaling $63.9 million as of September 30, 2008. Noranda has qualified these contracts for hedge accounting treatment under SFAS 133, and therefore, gains or losses resulting from the change in the fair value of these contracts are recorded as a component of accumulated comprehensive loss and reclassified into earnings in the same period or periods during which the hedged transaction affects earnings. During the first nine months of 2008, the pre-tax amount of the effective portion of cash flow hedges recorded in accumulated other comprehensive loss was $14.7 million. Gains and losses on the derivatives representing either hedge ineffectiveness or hedge components excluded from the assessment of effectiveness are recognized in current earnings.
As of September 30, 2008, the Company had outstanding aluminum swap contracts that were entered into to hedge aluminum shipments of approximately 1.2 billion pounds. The following table summarizes our fixed price aluminum hedges per year:
Average hedged | Pounds hedged | |||||||
price | annually | |||||||
Year | per pound | (in thousands) | ||||||
2008 | 1.18 | 71,730 | ||||||
2009 | 1.09 | 289,070 | ||||||
2010 | 1.06 | 290,536 | ||||||
2011 | 1.20 | 290,955 | ||||||
2012 | 1.28 | 291,825 |
Natural Gas
Noranda purchases natural gas to meet its production requirements. These purchases expose Noranda to the risk of higher prices. To offset changes in the Henry Hub Index Price of natural gas, Noranda enters into financial swaps, by purchasing the fixed forward price for the Henry Hub Index and simultaneously entering into an agreement to sell the actual Henry Hub Index Price. The natural gas financial swaps were not designated as hedging instruments under SFAS 133. Accordingly, any gains or losses resulting from changes in the fair value of the financial swap contracts are recorded in other expense (income) in the consolidated statement of operations. During the three month period ended September 30, 2008, the Company entered into fixed-price swap contracts as an economic hedge against a portion of our exposures to increases in natural gas prices. These contracts were not designed as hedges for accounting purposes.
As of September 30, 2008, the Company was entered into fixed-price swap contracts for the following volumes of natural gas purchases:
Average Price Per million BTU | ||||||
Year | $ | Notional amount million BTU’s | ||||
2008 | 8.55 to 9.66 | 1,640,431 | ||||
2009 | 9.19 to 9.89 | 4,471,872 | ||||
2010 | 9.33 | 3,011,988 | ||||
2011 | 9.31 | 2,019,000 | ||||
2012 | 9.06 | 2,022,996 |
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Interest Rates
Noranda has floating-rate debt which is subject to variations in interest rates. At September 30, 2008, the Company was entered into an interest rate swap agreement to limit our exposure to floating interest rates for the periods from November 15, 2008 to November 15, 2011. The interest rate swap agreement was not designated as a hedging instrument under SFAS No. 133. Accordingly, any gains or losses resulting from changes in the fair value of the interest rate swap contract were recorded in (gain) loss on derivative instruments and hedging activities in the condensed consolidated statement of operations. As of September 30, 2008, the fair value of that contract was a $13.7 million liability. The following table presents the interest rate swap schedule:
Int Rate Swap values | Hedged amount | |||
($ in millions) | (for prior 6 mos) | |||
11/17/2008 | 500.0 | |||
05/15/2009 | 400.0 | |||
11/16/2009 | 400.0 | |||
05/17/2010 | 250.0 | |||
11/15/2010 | 250.0 | |||
05/16/2011 | 100.0 | |||
11/15/2011 | 100.0 | |||
12/31/2011 | 0.0 |
Non Performance Risk
The Company’s derivatives are recorded at fair value, the measurement of which includes the effect of non performance risk of the Company for derivatives in a liability position, and of the counterparty for derivatives in an asset position. At September 30, 2008, the Company’s $101.0 million of derivative fair value consisted of $101.4 million of derivatives in a liability position and $0.4 million of derivatives in an asset position. The Company also has a broker margin asset of $6.3 million.
Merrill Lynch is the counterparty for a substantial portion of the company’s derivatives. All swap arrangements with Merrill Lynch are part of a master arrangement which are subject to the same guarantee and security provisions as the senior secured credit facility. At current hedging levels, the master arrangement does not require the Company to post additional collateral, nor does it subject the Company to margin requirements. While management may alter the Company’s hedging strategies in the future based on its view of actual at forecasted prices, there are no plans in place that would require the Company to post additional collateral or become subject to margin requirements under the master agreement with Merrill Lynch.
The Company has also entered into variable priced aluminum swaps with counterparties other than Merrill Lynch. To the extent those swap contracts are in an asset position for the Company, there is no counterparty risk to the Company because these counterparties are backed by the LME. To the extent these contracts are in a liability position for the Company, the swap agreements provide for the Company to establish margin accounts in favor of the broker. These margin account balances are applied currently in the settlement of swap liability. At September 30, 2008, the margin account balances were $6.3 million.
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Item 4T. Controls and Procedures
Evaluation of Disclosure Controls and Procedures. Our management, with the participation of our Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of our disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under the Securities Exchange Act of 1934, as amended (the “Exchange Act”), as of the end of the period covered by this quarterly report. Based on such evaluation, our Chief Executive Officer and Chief Financial Officer have concluded that, as of the end of such period, our disclosure controls and procedures are effective.
Remediation Plan for Material Weaknesses in Internal Control over Financial Reporting. We are not currently required to comply with Section 404 of the Sarbanes-Oxley Act of 2002 (“Section 404”) and therefore are not required to make an assessment of the effectiveness of our internal controls over financial reporting for that purpose. However, in connection with the completion of the December 31, 2007 financial statement audit, our auditors identified post-close adjustments resulting from deficiencies in our internal control over financial reporting, which our auditors described in a letter dated April 9, 2008 as a material weakness under standards established by the Public Company Accounting Oversight Board (United States), or PCAOB. The PCAOB defines a material weakness as a single deficiency, or a combination of deficiencies, that result in a reasonable possibility that a material misstatement of the financial statements will not be prevented or detected by our internal controls over financial reporting on a timely basis. The material weakness principally related to adjustments associated with previously reported improperly recorded revenue from bill and hold transactions in 2006 and 2007 and improperly classified metal sales in 2007.
In connection with the completion of the December 31, 2006 financial statement audit, our auditors identified post-close adjustments resulting from deficiencies in our internal control over financial reporting, which our auditors described in a letter dated March 21, 2007 as a material weakness under standards established by the American Institute of Certified Public Accountants (the “AICPA”). The AICPA defines a material weakness as a single deficiency, or a combination of deficiencies, that results in more than a remote likelihood that a material misstatement of the financial statements will not be prevented or deterred by our internal controls. The material weakness principally related to an improperly deferred loss on natural gas hedging activities and an error in LIFO inventory reserve calculation in the financial information submitted by certain reporting units that form part of the condensed consolidated financial statements.
We have taken the following steps as part of our remediation plan to address the material weakness discussed above:
• | engaged external consultants to assist management with the evaluation of process and structural improvements related to our internal controls; | ||
• | expanded our Audit Committee to include two independent directors; | ||
• | created an internal audit function and hired qualified internal audit personnel to monitor risk and compliance across our organization; | ||
• | added corporate resources related to accounting, financial reporting and information technology and are continuing to seek experienced resources to fill additional corporate and divisional financial accounting and reporting positions to provide for the proper selection and application of accounting policies, as well as timely detailed reviews and analyses of the information underlying the condensed consolidated financial statements; | ||
• | reorganized our accounting, reporting and information technology personnel at the corporate and divisional levels to better align reporting responsibilities and to improve the efficiency and effectiveness of our financial reporting and review; and | ||
• | made improvements in our information systems and reports used to support our financial reporting and review process. |
We believe the corrective actions described above remedied the identified material weakness described above and have improved both our disclosure controls and procedures and internal control over financial reporting. However, these controls have not been tested as extensively as required for annual evaluation under Section 404. This initiative regarding the evaluations of our financial reporting and review process is an ongoing effort that we will continue to review, document and respond to. We will be required to comply with the internal control reporting requirements mandated by Section 404 for the fiscal year ended December 31, 2009. We are in the process of documenting and testing our internal control procedures in order to enable us to satisfy the requirements of Section 404 on a stand-alone basis in the future. There may be additional control procedures implemented in the future to further strengthen our controls over financial reporting.
Changes in Internal Control over Financial Reporting. Except as described above, there have been no changes in our internal control over financial reporting (as such term is defined in Rules 13a-15(f) and 15d-15(f) under the Exchange Act) during the fiscal quarter to which this report relates that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
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PART II. OTHER INFORMATION
Item 1. Legal Proceedings
There are no material changes from the description of our legal proceedings previously disclosed in our Registration Statement on Form S-1 filed on May 8, 2008, as amended July 17, 2008. |
Item 1A. Risk Factors
There are no material changes from the risk factors previously disclosed in our Registration Statement on Form S-1 filed on May 8, 2008, as amended July 17, 2008. |
Item 2. Unregistered Sales of Equity Securities and Use of Proceeds
None.
Item 3. Defaults upon Senior Securities
None.
Item 4. Submission of Matters to a Vote of Security Holders
None.
Item 5. Other Information
None.
Item 6. Exhibits
31.1 | Certification of the Chief Executive Officer pursuant to Rules 13a-14(a) and 15d-14(a) Promulgated Under the Securities Exchange Act of 1934, as amended. | ||
31.2 | Certification of the Chief Financial Officer pursuant to Rules 13a-14(a) and 15d-14(a) Promulgated Under the Securities Exchange Act of 1934, as amended. | ||
32.1 | Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
November 14, 2008 | NORANDA ALUMINUM HOLDING CORPORATION | |||
By: | /s/ Kyle D. Lorentzen | |||
Kyle D. Lorentzen | ||||
Chief Financial Officer |
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