Supplemental Financial Information | Supplemental Financial Information Accounts Receivable Accounts receivable consist of amounts owed to the Company by customers. The Company monitors collections and payments from customers, and generally does not require collateral. Accounts receivable are generally due within thirty to ninety days. The Company provides for the possible inability to collect accounts receivable by recording an allowance for doubtful accounts. The Company reserves for an account when it is considered potentially uncollectible. The Company estimates its allowance for doubtful accounts based on historical experience, aging of accounts receivable and information regarding the creditworthiness of its customers. To date, losses have been within the range of management’s expectations. The Company writes off accounts receivable once it is determined that the account is uncollectible. Accounts receivable, net consists of the following: (in thousands of dollars) As of July 4, 2015 As of September 27, 2014 Accounts receivable $ 34,020 $ 21,286 Allowance for doubtful accounts (205 ) (71 ) Accounts receivable, net $ 33,815 $ 21,215 Inventory The Company values inventories at the lower of cost or market value. The Company uses a standard costing methodology, which approximates cost on a first-in, first-out basis. The Company reviews the standard costs of raw materials, work-in-process and finished goods inventory on a periodic basis to ensure that its inventories approximate current actual costs. Manufacturing cost includes raw materials, direct labor and manufacturing overhead. Inventory consists of the following: (in thousands of dollars) As of July 4, 2015 As of September 27, 2014 Raw materials $ 65,680 $ 45,570 Work in process 30,847 24,062 Finished goods 9,993 1,668 Total inventory $ 106,520 $ 71,300 Product Warranties The Company’s products are generally warranted against defects in material and workmanship for a period of one to five years . A provision for estimated warranty costs is recorded in the year the unit is sold. The methodology to determine warranty reserve calculates average expected warranty claims using warranty claims by body type, by month, over the life of the bus, which is then multiplied by remaining months under warranty, by warranty type. Management believes the methodology provides for accuracy in addressing reserve requirements. Management believes the warranty reserve is appropriate; however, actual claims incurred could differ from the original estimates, requiring future adjustments. The Company also sells extended warranties related to its products. Revenue related to these contracts is recognized on a straight-line basis over the contract period and costs thereunder are expensed as incurred. All warranty expenses are recorded in the cost of goods sold line in the Consolidated Statements of Operations and Comprehensive Income (Loss). The current methodology to determine short-term extended warranty income reserve is based on twelve months of the remaining warranty value for each effective extended warranty at the balance sheet date. Activity in accrued warranty cost (current and long-term portion combined) was as follows for the three and nine months ended July 4, 2015 and June 28, 2014 : (in thousands of dollars) Three Months Ended Three Months Ended Nine Months Ended Nine Months Ended Balance at beginning of period $ 15,262 $ 13,504 $ 15,559 $ 13,447 Add current period accruals 3,014 2,760 6,936 6,561 Current period reductions of accrual (1,993 ) (1,708 ) (6,212 ) (5,452 ) Balance at end of period $ 16,283 $ 14,556 $ 16,283 $ 14,556 Extended Warranty Income Activity in deferred warranty income, for the sale of extended warranties of two to five years , was as follows for the three and nine months ended July 4, 2015 and June 28, 2014 : (in thousands of dollars) Three Months Ended Three Months Ended Nine Months Ended Nine Months Ended Balance at beginning of period $ 12,340 $ 10,545 $ 12,003 $ 10,743 Add current period deferred income 1,939 1,803 4,445 3,574 Current period recognition of income (1,085 ) (985 ) (3,254 ) (2,954 ) Balance at end of period $ 13,194 $ 11,363 $ 13,194 $ 11,363 Self-Insurance Total accrued self-insurance liability, comprised of workers compensation and health insurance related claims, were as follows: (in thousands of dollars) As of July 4, 2015 As of September 27, 2014 Current portion $ 3,814 $ 3,463 Long-term portion 3,145 3,028 Total accrued self-insurance $ 6,959 $ 6,491 The current and long term portions of the accrued self-insurance liability are reflected in accrued expenses and other liabilities, respectively, on the balance sheet. Shipping and Handling Revenue Shipping and handling revenues represent costs billed to customers and are presented as net sales. Shipping and handling costs incurred are included in cost of goods sold. Shipping and handling revenues were $4.5 million and $5.1 million for the three months ended July 4, 2015 and June 28, 2014 , respectively, and $10.6 million and $11.0 million for the nine months ended July 4, 2015 and June 28, 2014 , respectively. The related costs of goods sold were $4.0 million and $4.7 million for the three months ended July 4, 2015 and June 28, 2014 , respectively, and $9.4 million and $10.0 million for the nine months ended July 4, 2015 and June 28, 2014 , respectively. Pension Expense Components of net periodic pension benefit cost for the three and nine months ended July 4, 2015 and June 28, 2014 were as follows: (in thousands of dollars) Three Months Ended July 4, 2015 Three Months Ended June 28, 2014 Nine Months Ended July 4, 2015 Nine Months Ended June 28, 2014 Interest cost $ 1,426 $ 1,521 $ 4,280 $ 4,563 Expected return on plan assets (1,599 ) (1,631 ) (4,798 ) (4,893 ) Amortization of prior loss 912 701 2,738 2,103 Net periodic benefit cost $ 739 $ 591 $ 2,220 $ 1,773 Amortization of prior loss, recognized in other comprehensive income 912 701 2,738 2,103 Total recognized in net periodic pension benefit cost and other comprehensive income $ (173 ) $ (110 ) $ (518 ) $ (330 ) Equity Investment in Affiliate The Company holds a 50% equity interest in Micro Bird Holdings, Inc. (“Micro Bird”), and accounts for Micro Bird under the equity method of accounting. The carrying amount of the equity method investment is adjusted for the Company’s proportionate share of net earnings and losses and dividends received. At July 4, 2015 and September 27, 2014, the Company had an investment of $10.9 million and $9.9 million , respectively. In recognizing the Company’s 50% portion of Micro Bird net income, the Company recorded $0.7 million and $0.2 million in Equity in net income of non-consolidated affiliate, net of tax for the nine-months ended July 4, 2015 and June 28, 2014 , respectively. Summarized unaudited financial information for these periods for Micro Bird is as follows: (in thousands of dollars) Nine Months Ended July 4, 2015 Nine Months Ended June 28, 2014 Revenues $ 51,173 $ 50,251 Gross profit 7,073 4,804 Operating income 3,164 939 Net income $ 2,387 $ 742 |