REVENUE RECOGNITION AND CONTRACTS | REVENUE RECOGNITION AND CONTRACTS Revenue Recognition We generate the vast majority of our revenues from the supply of, and aftermarket services for, steam-generating, environmental and auxiliary equipment. We also earn revenue from the supply of custom-engineered cooling systems for steam applications along with related aftermarket services. Our revenue recognition accounting policy is described in more detail in Note 2 . Contract Balances The following represents the components of our contracts in progress and advance billings on contracts included in our Consolidated Balance Sheets: (in thousands) December 31, 2019 December 31, 2018 $ Change % Change Contract assets - included in contracts in progress: Costs incurred less costs of revenue recognized $ 29,877 $ 49,910 $ (20,033 ) (40 )% Revenues recognized less billings to customers 61,702 94,817 (33,115 ) (35 )% Contracts in progress $ 91,579 $ 144,727 $ (53,148 ) (37 )% Contract liabilities - included in advance billings on contracts: Billings to customers less revenues recognized $ 76,468 $ 140,933 $ (64,465 ) (46 )% Costs of revenue recognized less cost incurred (1,181 ) 8,434 (9,615 ) (114 )% Advance billings on contracts $ 75,287 $ 149,367 $ (74,080 ) (50 )% Net contract balance $ 16,292 $ (4,640 ) $ 20,932 451 % Accrued contract losses $ 6,139 $ 61,651 $ (55,512 ) (90 )% The following amounts represent retainage on contracts: (in thousands) December 31, 2019 December 31, 2018 $ Change % Change Retainage expected to be collected within one year $ 474 $ 12,293 $ (11,819 ) (96 )% Retainage expected to be collected after one year 5,739 3,437 2,302 67 % Total retainage $ 6,213 $ 15,730 $ (9,517 ) (61 )% We have included retainage expected to be collected in 2019 in accounts receivable – trade, net in our Consolidated Balance Sheets. Retainage expected to be collected after one year are included in other assets in our Consolidated Balance Sheets. Of the long-term retainage at December 31, 2019 , we anticipate collecting $4.9 million and $0.8 million in 2021 and 2022, respectively. Backlog On December 31, 2019 we had $441.0 million of remaining performance obligations, which we also refer to as total backlog. We expect to recognize approximately 53.7% , 11.1% and 35.1% of our remaining performance obligations as revenue in the remainder of 2020, 2021 and thereafter, respectively. Changes in Contract Estimates In the years ended December 31, 2019 and 2018 , we recognized changes in estimated gross profit related to long-term contracts accounted for on the percentage-of-completion basis, which are summarized as follows: Year ended December 31, (in thousands) 2019 2018 Increases in gross profits for changes in estimates for over time contracts $ 34,622 $ 18,183 Decreases in gross profits for changes in estimates for over time contracts (50,050 ) (262,389 ) Net changes in gross profits for changes in estimates for over time contracts $ (15,428 ) $ (244,206 ) Vølund EPC Loss Contracts We had six Vølund EPC contracts for renewable energy facilities in Europe that were loss contracts at December 31, 2017. The scope of these EPC (Engineer, Procure and Construct) contracts extended beyond our core technology, products and services. In addition to these loss contracts, we have one remaining extended scope contract in our Vølund & Other Renewables segment which turned into a loss contract in the fourth quarter of 2019. In the years ended December 31, 2019 and 2018, we recorded $6.9 million and $233.0 million in net losses, respectively, inclusive of warranty expense as described in Note 11 , resulting from changes in the estimated revenues and costs to complete the six European Vølund EPC loss contracts. These changes in estimates in the year ended December 31, 2019 includes a decrease in our estimate of anticipated liquidated damages that reduced revenue associated with these six contracts by $1.8 million . These changes in estimates in the year ended December 31, 2018 included increases in our estimates of anticipated liquidated damages that reduced revenue associated with these six contracts by $11.5 million . Total anticipated liquidated damages associated with these six contracts were $86.8 million and $88.6 million at December 31, 2019 and December 31, 2018 , respectively. As of December 31, 2019, five of the six European Vølund EPC loss contracts had been turned over to the customer, with only punch list or agreed remediation items and performance testing remaining, some of which are expected to be performed during the customers' scheduled maintenance outages. Turnover is not applicable to the fifth loss contract under the terms of the March 29, 2019 settlement agreement with the customers of the second and fifth loss contracts, who are related parties to each other. Under that settlement agreement, we limited our remaining risk related to these contracts by paying a combined £70 million ( $91.5 million ) on April 5, 2019 in exchange for limiting and further defining our obligations under the second and fifth loss contracts, including waiver of the rejection and termination rights on the fifth loss contract that could have resulted in repayment of all monies paid to us and our former civil construction partner (up to approximately $144 million ), and requirement to restore the property to its original state if the customer exercised this contractual rejection right. On the fifth loss contract, we agreed to continue to support construction services to complete certain key systems of the plant by May 31, 2019, for which penalty for failure to complete these systems is limited to the unspent portion of our quoted cost of the activities through that date. The settlement eliminated all historical claims and remaining liquidated damages. In accordance with the settlement, we have no further obligation related to the fifth loss contract other than customary warranty of core products if the plant is used as a biomass plant as designed. We estimated the portion of this settlement related to waiver of the rejection right on the fifth loss contract was $81.1 million , which was recorded in the fourth quarter of 2018 as a reduction in the selling price. We are still pursuing insurance recoveries and claims against subcontractors. For the second loss contract, the settlement limited the remaining performance obligations and settled historic claims for nonconformance and delays, and we turned over the plant in May 2019, and subsequently began the operations and maintenance contract to operate this plant. As of December 31, 2019 , the status of these six Vølund EPC loss contracts was as follows: The first contract, a waste-to-energy plant in Denmark, became a loss contract in the second quarter of 2016. As of December 31, 2019 , this contract was approximately 99% complete and construction activities are complete as of the date of this report. The unit became operational during the second quarter of 2017. A settlement was reached with the customer to achieve takeover on January 31, 2019, after which only punch list items and other agreed to remediation items remain, most of which are expected to be performed during the customer's scheduled maintenance outages. As of January 31, 2019, the contract is in the warranty phase. During the year ended December 31, 2019 , we recognized additional contract losses of $2.3 million on this contract as a result of identifying additional remediation costs. Our estimate at completion as of December 31, 2019 includes $8.9 million of total expected liquidated damages. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $1.1 million . In the year ended December 31, 2018 , we recognized additional contract losses of $31.8 million as a result of differences in actual and estimated costs, schedule delays and issues encountered during trial operations. As of December 31, 2018 , this contract had $4.9 million of accrued losses and was 95% complete. The second contract, a biomass plant in the United Kingdom, became a loss contract in the fourth quarter of 2016. As of December 31, 2019 , this contract was approximately 100% complete. Trial operations began in April 2019 and takeover by the customer occurred effective May 2019. This project is subject to the March 29, 2019 settlement agreement described above. During the year ended December 31, 2019 , we recognized additional contract losses of $2.3 million on this contract as a result of repairs required during startup commissioning activities, additional punch list and other commissioning costs, and changes in construction cost estimates. Our estimate at completion as of December 31, 2019 includes $18.7 million of total expected liquidated damages due to schedule delays. Our estimates at completion as of December 31, 2019 and 2018 also include contractual bonus opportunities for guaranteed higher power output and other performance metrics. As of December 31, 2019 , we have no reserve for estimated contract losses. In the year ended December 31, 2018 , we recognized contract losses of $21.7 million on this contract as a result of repairs required during startup commissioning activities, additional expected punch list and other commissioning costs, and changes in construction cost estimates. Losses in the year ended December 31, 2018 also related to increases in expected warranty costs and subcontractor productivity being lower than previous estimates. As of December 31, 2018 , this contract had $3.9 million of accrued losses and was 95% complete. The third contract, a biomass plant in Denmark, became a loss contract in the fourth quarter of 2016. As of December 31, 2019 , this contract was approximately 100% complete. Warranty began in March 2018, when we agreed to a partial takeover with the customer, and we agreed to a full takeover by the customer at the end of October 2018, when we also agreed to a scheduled timeline for remaining punch list activities to be completed around the customer's future planned outages. During the year ended December 31, 2019 , we recognized additional contract losses of $0.1 million on the contract. Our estimate at completion as of December 31, 2019 includes $6.6 million of total expected liquidated damages due to schedule delays. As of December 31, 2019 , we have no reserve for estimated contract losses. In the year ended December 31, 2018 , we recognized additional contract losses of $6.9 million as a result of changes in the estimated costs at completion. As of December 31, 2018 , this contract had $0.5 million of accrued losses and was 99% complete. The fourth contract, a biomass plant in the United Kingdom, became a loss contract in the fourth quarter of 2016. As of December 31, 2019 , this contract was approximately 100% complete. Trial operations began in November 2018 and takeover by the customer occurred in February 2019, after which only final performance testing, for which performance metrics have been previously demonstrated, and punch list and other agreed upon items remain, some of which are expected to be performed during the customer's scheduled maintenance outages. During the year ended December 31, 2019 , we recognized additional contract charges of $5.2 million on this contract due to changes in estimated bonus revenue and cost to complete remaining punch list, remediation of certain performance guarantees and other close out items. Our estimate at completion as of December 31, 2019 includes $20.4 million of total expected liquidated damages due to schedule delays. Our estimates at completion as of December 31, 2019 also include contractual bonus opportunities for guaranteed higher power output and other performance metrics. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $0.2 million . In the year ended December 31, 2018 , we recognized additional contract losses of $31.3 million on this contract as a result of challenges in startup commissioning activities, additional expected punch list and other commissioning costs, additional subcontractor costs and estimated liquidated damages. Losses in the year ended December 31, 2018 also include increases in expected warranty costs and subcontractor productivity being lower than previous estimates. As of December 31, 2018 , this contract had $2.1 million of accrued losses and was 96% complete. The fifth contract, a biomass plant in the United Kingdom, became a loss contract in the second quarter of 2017. As of December 31, 2019 , this contract was approximately 98% complete. This project is subject to the March 29, 2019 settlement agreement described above. We estimated the portion of this settlement related to waiver of the rejection right on the fifth loss contract was $81.1 million , which was recorded in the fourth quarter of 2018 as a reduction in the selling price. Under the settlement, our remaining performance obligations were limited to construction support services to complete certain key systems of the plant by May 31, 2019. The settlement also eliminated all historical claims and remaining liquidated damages. Remaining items at December 31, 2019 are primarily related to punch list and other finalization items for the key systems under the terms of the settlement and subcontract close outs. During the year ended December 31, 2019 , our estimated loss on the contract improved by $5.6 million inclusive of warranty. Our estimate at completion as of December 31, 2019 , includes $13.4 million of total expected liquidated damages due to schedule delays. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $2.4 million . During the twelve months ended December 31, 2018, we revised our estimated revenue and costs at completion for this loss contract which resulted in $119.5 million of additional contract losses, including waiver of rejection rights, estimated costs of taking over the civil scope in the first quarter of 2018 from our joint venture partner, who entered administration (similar to filing for bankruptcy in the U.S.) in late February 2018 and receipt of regulatory release later than expected in previous estimates to begin repairs to failed steel beam that failed in September 2017, which are described in more detail below. Losses in the twelve months ended December 31, 2018 also reflect an extended schedule from greater challenges in restarting work on a site that had been idle pending repairs on the failed steel beam, including the extent of items that had been damaged from weather exposure, and increases in expected warranty costs. As of December 31, 2018 , this contract had $36.8 million of accrued losses and was 76% complete. The sixth contract, a waste-to-energy plant in the United Kingdom, became a loss contract in the second quarter of 2017. As of December 31, 2019 , this contract was approximately 99% complete. Trial operations began in December 2018 and customer takeover occurred on January 25, 2019, after which only final performance testing, for which performance metrics have been previously demonstrated, and punch list and other agreed upon items remain, some of which are expected to be performed during the customer's scheduled maintenance outages. The contract is in the warranty phase. During the year ended December 31, 2019 , we revised our estimated revenue and costs at completion for this loss contract, which resulted in additional contract charges of $2.5 million related to matters encountered in completing punch list items and sub-contractor close-outs. Our estimate at completion as of December 31, 2019 includes $18.7 million of total expected liquidated damages due to schedule delays. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $0.3 million . In the year ended December 31, 2018 , we revised our revenue and costs at completion for this contract, which resulted in additional contract losses of $22.0 million due to challenges in startup commissioning activities. As of December 31, 2018 , this contract had $1.4 million of accrued losses and was 95% complete. In the fourth quarter of 2019, one of our other Vølund renewable energy contracts turned into a loss contract (estimate loss of $0.2 million ) due to the extension of time and other start-up costs associated with the completion of the trial operations run and turnover to the client. This contract was turned over to the client in October 2019. During the years ended December 31, 2019 and 2018, we recognized additional charges of $3.4 million and $2.3 million , respectively, on this contract. In September 2017, we identified the failure of a structural steel beam on the fifth contract, which stopped work in the boiler building and other areas pending corrective actions to stabilize the structure. Provisional regulatory approval to begin structural repairs to the failed beam was obtained on March 29, 2018 (later than previously estimated), and full approval to proceed with repairs was obtained in April 2018. Full access to the site was obtained on June 6, 2018 after completion of the repairs to the structure. The engineering, design and manufacturing of the steel structure were the responsibility of our subcontractors. A similar design was also used on the second and fourth contracts, and although no structural failure occurred on these two other contracts, work was also stopped in certain restricted areas while we added reinforcement to the structures, which also resulted in delays that lasted until late January 2018. The total costs related to the structural steel issues on these three contracts, including contract delays, are estimated to be approximately $36 million , which is included in the December 31, 2019 estimated losses at completion for these three contracts. We are continuing to aggressively pursue recovery of this cost under various applicable insurance policies and from responsible subcontractors. In June 2019, we agreed in principle to a settlement agreement under one insurance policy related to recover GBP 2.8 million ( $3.5 million ) of certain losses on the fifth project; which our insurer paid us in September 2019. During the third quarter of 2016, we claimed a DKK 100.0 million ( $15.5 million ) insurance recovery for a portion of the losses on the first Vølund contract discussed above. In May 2018, our insurer disputed coverage on our insurance claim. We continued to aggressively pursue full recovery under the policy, and we filed for arbitration in July 2018. On June 28, 2019, we agreed to a full settlement, under which our insurer paid DKK 37 million ( $5.6 million ) to us in July 2019. At December 31, 2018, we had a net receivable of DKK 20 million ( $3.2 million ) in accounts receivable - other in our Consolidated Balance Sheets. The Company is continuing to pursue other potential insurance recoveries and claims where appropriate and available. Other Vølund Contract Settlement In March 2019, we entered into a settlement in connection with an additional European waste-to-energy EPC contract, for which notice to proceed was not given and the contract was not started. The £ 5.0 million (approximately $6.6 million ) payment on April 5, 2019 for the settlement eliminates our obligations to act, and our risk related to acting, as the prime EPC should the project have moved forward. SPIG's Loss Contracts At December 31, 2019 , SPIG had two significant loss contracts, each of which are contracts for a dry cooling system for a gas-fired power plant in the United States. In the years ended December 31, 2019 and 2018, we recorded $5.6 million and $17.6 million in net losses, respectively, resulting from changes in estimated revenue and cost to complete these two loss contracts. At December 31, 2019 , the design and procurement are substantially complete, and construction is nearing completion on the first loss contract. Overall, the contract is approximately 99% complete and final completion is expected to be in first quarter of 2020 . During the year ended December 31, 2019 , we recognized additional contract charges of $2.3 million on this contract due to issues related to the fan screens and construction estimate to complete. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $0.1 million related to this contract. In the year ended December 31, 2018 , we revised our revenue and costs at completion for this contract, which resulted in additional contract losses of $14.8 million . As of December 31, 2018 , this contract had accrued losses of $4.6 million and was 69% complete. Construction is being performed by the Babcock & Wilcox segment, but the contract loss is included in the SPIG segment. At December 31, 2019 , the design and procurement are nearing completion on the second loss contract. Overall, the contract is approximately 87% complete and final completion is expected to be in the third quarter of 2020 . During the year ended December 31, 2019 , we recognized additional contract charges of $3.3 million on this contract due to issues with the seismic design and fan screens. As of December 31, 2019 , the reserve for estimated contract losses recorded in other accrued liabilities in our Consolidated Balance Sheets was $0.9 million related to this contract. In the year ended December 31, 2018 , we revised our revenue and costs at completion for this contract, which resulted in additional contract losses of $2.8 million . As of December 31, 2018 , this contract had accrued losses of $0.1 million and was 97% complete. |