Realignment Programs | Realignment and Transformation Programs In the second quarter of 2018, we launched and committed resources to our Flowserve 2.0 Transformation ("Flowserve 2.0 Transformation"), a program designed to transform our business model to drive operational excellence, reduce complexity, accelerate growth, improve organizational health and better leverage our existing global platform. We anticipate that the Flowserve 2.0 Transformation will result in restructuring charges, non-restructuring charges and other related transformation expenses (primarily professional services, project management and related travel expenses). For the three months ended September 30, 2019 and 2018 , we incurred Flowserve 2.0 Transformation related expenses of $5.1 million and $24.0 million , respectively. For the nine months ended September 30, 2019 and 2018 we incurred Flowserve 2.0 Transformation related expenses of $21.0 million and $27.4 million , respectively. The Flowserve 2.0 Transformation expenses incurred primarily consist of professional services, project management and related travel costs recorded in SG&A. In 2015, we initiated realignment programs to better align costs and improve long-term efficiency, including manufacturing optimization through the consolidation of facilities, reduction in our workforce and divestiture of certain non-strategic assets (the “Realignment Programs”). The Realignment Programs consist of both restructuring and non-restructuring charges. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include related severance costs. Non-restructuring charges are primarily employee severance associated with workforce reductions to reduce redundancies. Expenses are primarily reported in COS or SG&A, as applicable, in our condensed consolidated statements of income. These Realignment Programs have been substantially completed as of December 31, 2018. We estimate that the total investment in these programs will be approximately $350 million . As of September 30, 2019 , we have incurred charges of $346.9 million since the inception of the programs. Generally, the aforementioned charges will be paid in cash, except for asset write-downs, which are non-cash charges. The following is a summary of total charges, net of adjustments, related to the Realignment and Flowserve 2.0 Transformation program charges: Three Months Ended September 30, 2019 (Amounts in thousands) FPD FCD Subtotal–Reportable Segments Eliminations and All Other Consolidated Total Realignment Charges Restructuring Charges COS $ 197 $ 811 $ 1,008 $ — $ 1,008 SG&A 37 — 37 — 37 $ 234 $ 811 $ 1,045 $ — $ 1,045 Non-Restructuring Charges COS $ 2,409 $ 3 $ 2,412 $ — $ 2,412 SG&A 343 — 343 994 1,337 $ 2,752 $ 3 $ 2,755 $ 994 $ 3,749 Total Realignment Charges COS $ 2,606 $ 814 $ 3,420 $ — $ 3,420 SG&A 380 — 380 994 $ 1,374 Total $ 2,986 $ 814 $ 3,800 $ 994 $ 4,794 Transformation Charges SG&A $ — $ — $ — $ 5,058 $ 5,058 $ — $ — $ — $ 5,058 $ 5,058 Total Realignment and Transformation Charges COS $ 2,606 $ 814 $ 3,420 $ — $ 3,420 SG&A 380 — 380 6,052 6,432 Total $ 2,986 $ 814 $ 3,800 $ 6,052 $ 9,852 Three Months Ended September 30, 2018 (Amounts in thousands) FPD FCD Subtotal–Reportable Segments Eliminations and All Other Consolidated Total Realignment Charges Restructuring Charges COS $ 3,487 $ 918 $ 4,405 $ — $ 4,405 SG&A (205 ) 1 (204 ) 9 (195 ) $ 3,282 $ 919 $ 4,201 $ 9 $ 4,210 Non-Restructuring Charges COS $ 4,433 $ (630 ) $ 3,803 $ — $ 3,803 SG&A (818 ) 225 (593 ) 3,707 3,114 $ 3,615 $ (405 ) $ 3,210 $ 3,707 $ 6,917 Total Realignment Charges COS $ 7,920 $ 288 $ 8,208 $ — $ 8,208 SG&A (1,023 ) 226 (797 ) 3,716 $ 2,919 Total $ 6,897 $ 514 $ 7,411 $ 3,716 $ 11,127 Transformation Charges SG&A $ — $ — $ — $ 23,986 $ 23,986 $ — $ — $ — $ 23,986 $ 23,986 Total Realignment and Transformation Charges COS $ 7,920 $ 288 $ 8,208 $ — $ 8,208 SG&A (1,023 ) $ 226 $ (797 ) $ 27,702 $ 26,905 Total $ 6,897 $ 514 $ 7,411 $ 27,702 $ 35,113 Nine Months Ended September 30, 2019 (Amounts in thousands) FPD FCD Subtotal–Reportable Segments Eliminations and All Other Consolidated Total Realignment Charges Restructuring Charges COS $ 1,892 $ 1,291 $ 3,183 $ — $ 3,183 SG&A(1) (17,072 ) 413 (16,659 ) — (16,659 ) $ (15,180 ) $ 1,704 $ (13,476 ) $ — $ (13,476 ) Non-Restructuring Charges COS $ 9,531 $ 72 $ 9,603 $ — $ 9,603 SG&A 770 34 804 2,237 3,041 $ 10,301 $ 106 $ 10,407 $ 2,237 $ 12,644 Total Realignment Charges COS $ 11,423 $ 1,363 $ 12,786 $ — $ 12,786 SG&A (16,302 ) 447 (15,855 ) 2,237 (13,618 ) Total $ (4,879 ) $ 1,810 $ (3,069 ) $ 2,237 $ (832 ) Transformation Charges SG&A — — — 21,044 21,044 $ — $ — $ — $ 21,044 $ 21,044 Total Realignment and Transformation Charges COS $ 11,423 $ 1,363 $ 12,786 $ — $ 12,786 SG&A (16,302 ) 447 (15,855 ) 23,281 7,426 Total $ (4,879 ) $ 1,810 $ (3,069 ) $ 23,281 $ 20,212 ______________________________________ (1) Includes gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs. Nine Months Ended September 30, 2018 (Amounts in thousands) FPD FCD Subtotal–Reportable Segments Eliminations and All Other Consolidated Total Restructuring Charges COS $ 10,532 $ 3,370 $ 13,902 $ — $ 13,902 SG&A 917 345 1,262 37 1,299 $ 11,449 $ 3,715 $ 15,164 $ 37 $ 15,201 Non-Restructuring Charges COS $ 17,738 $ (47 ) $ 17,691 $ — $ 17,691 SG&A 3,778 947 4,725 5,723 10,448 $ 21,516 $ 900 $ 22,416 $ 5,723 $ 28,139 Total Realignment Charges COS $ 28,270 $ 3,323 $ 31,593 $ — $ 31,593 SG&A 4,695 1,292 5,987 5,760 11,747 Total $ 32,965 $ 4,615 $ 37,580 $ 5,760 $ 43,340 Transformation Charges SG&A — — — 27,352 27,352 $ — $ — $ — $ 27,352 $ 27,352 Total Realignment and Transformation Charges COS $ 28,270 $ 3,323 $ 31,593 $ — $ 31,593 SG&A 4,695 1,292 5,987 33,112 39,099 Total $ 32,965 $ 4,615 $ 37,580 $ 33,112 $ 70,692 The following is a summary of total inception to date charges, net of adjustments, related to the Realignment Programs: Inception to Date (Amounts in thousands) FPD FCD Subtotal–Reportable Segments Eliminations and All Other Consolidated Total Realignment Charges Restructuring Charges COS $ 110,934 $ 28,316 $ 139,250 $ — $ 139,250 SG&A 19,838 9,868 29,706 317 30,023 Income tax expense(1) 18,700 1,800 20,500 — 20,500 $ 149,472 $ 39,984 $ 189,456 $ 317 $ 189,773 Non-Restructuring Charges COS $ 78,015 $ 13,790 $ 91,805 $ 8 $ 91,813 SG&A 40,074 7,546 47,620 17,739 65,359 $ 118,089 $ 21,336 $ 139,425 $ 17,747 $ 157,172 Total Realignment Charges COS $ 188,949 $ 42,106 $ 231,055 $ 8 $ 231,063 SG&A 59,912 17,414 77,326 18,056 95,382 Income tax expense(1) 18,700 1,800 20,500 — 20,500 Total $ 267,561 $ 61,320 $ 328,881 $ 18,064 $ 346,945 ____________________________ (1) Income tax expense includes exit taxes as well as non-deductible costs. Restructuring charges represent costs associated with the relocation or reorganization of certain business activities and facility closures and include costs related to employee severance at closed facilities, contract termination costs, asset write-downs and other costs. Severance costs primarily include costs associated with involuntary termination benefits. Contract termination costs include costs related to termination of operating leases or other contract termination costs. Asset write-downs include accelerated depreciation of fixed assets, accelerated amortization of intangible assets, divestiture of certain non-strategic assets and inventory write-downs. Other costs generally include costs related to employee relocation, asset relocation, vacant facility costs (i.e., taxes and insurance) and other charges. The following is a summary of restructuring charges, net of adjustments, for the Realignment Programs: Three Months Ended September 30, 2019 (Amounts in thousands) Severance Contract Termination Asset Write-Downs/ (Gains) Other Total COS $ (729 ) $ 3 $ 19 $ 1,715 $ 1,008 SG&A (9 ) — 5 41 37 Total $ (738 ) $ 3 $ 24 $ 1,756 $ 1,045 Three Months Ended September 30, 2018 (Amounts in thousands) Severance Contract Termination Asset Write-Downs Other Total COS $ (590 ) $ 3 $ 449 $ 4,543 $ 4,405 SG&A (46 ) — 10 (159 ) (195 ) Total $ (636 ) $ 3 $ 459 $ 4,384 $ 4,210 Nine Months Ended September 30, 2019 (Amounts in thousands) Severance Contract Termination Asset Write-Downs/ (Gains) Other Total COS $ 1,099 $ 51 $ (799 ) $ 2,832 $ 3,183 SG&A(1) 1,609 — (18,496 ) 228 (16,659 ) Total $ 2,708 $ 51 $ (19,295 ) $ 3,060 $ (13,476 ) _______________________________ (1) Primarily consists of gains from the sales of non-strategic manufacturing facilities that are included in our Realignment Programs. Nine Months Ended September 30, 2018 (Amounts in thousands) Severance Contract Termination Asset Write-Downs Other Total COS $ 2,764 $ 3 $ 3,898 $ 7,237 $ 13,902 SG&A 1,246 — 10 43 1,299 Total $ 4,010 $ 3 $ 3,908 $ 7,280 $ 15,201 The following is a summary of total inception to date restructuring charges, net of adjustments, related to the Realignment Programs: Inception to Date (Amounts in thousands) Severance Contract Termination Asset Write-Downs Other Total COS $ 86,259 $ 958 $ 23,536 $ 28,497 $ 139,250 SG&A 33,354 43 (16,807 ) 13,433 30,023 Income tax expense(1) — — — 20,500 20,500 Total $ 119,613 $ 1,001 $ 6,729 $ 62,430 $ 189,773 _______________________________ (1) Income tax expense includes exit taxes as well as non-deductible costs. The following represents the activity, primarily severance, related to the restructuring reserve for the Realignment Programs for the nine months ended September 30, 2019 and 2018 : (Amounts in thousands) 2019 2018 Balance at December 31 $ 11,927 $ 39,230 Charges, net of adjustments 5,817 11,314 Cash expenditures (8,196 ) (15,935 ) Other non-cash adjustments, including currency (461 ) (15,196 ) Balance at September 30 $ 9,087 $ 19,413 |