• Produce 325-350 kMT/yr of Calcined Coke • Produce 35MW of power recovered from waste heat • Green coke is heated to 2400 deg F in a 270 ft by 13.5 ft diameter refractory lined rotary kiln 2013 MARKED A MAJOR RE-INVESTMENT BACK INTO PLANT: • WHB Radiant and Convection Section Replacement • 140 ft of kiln refractory replaced • Pyroscrubber roof replacement • FGD Controls Upgrade • Lime Slurry piping upgrade • 10-yr major on turbine FUN FACT The kiln rotates at ~2.4 revolutions/min. If it was allowed to roll for a year, it could have covered the distance between LA and San Francisco 30 times! • Calcined coke is used in the production of aluminum • Every ton of aluminum produced requires 0.45 tons of calcined coke • World demand for aluminum is expected to double in the next 15 years • Calcined Coke customers include Rio Tinto, Alcoa, BHP, and Albras FUN FACT CALCINER STAFF 48 Total Employees 28 USW Represented • 20 Operators • 8 Maint/I&E Technicians LOS ANGELES REFINERY CALCINER OPERATIONS In an average year, the amount of aluminum produced by Wilmington Calciner coke is enough to make nearly 67 billion soda cans. If every Californian drank one can of soda per day, it would take over 5 years to finish every can!
¡ ¢ £ ¤ ¥ ¦ ¡ ¦ ¢ ¢ ¡ ¡ ¤ ¢ ¡ ¡ § ¢ ¡ ¡ ¥ ¢ ¡ ¡ ¨ ¢ ¡ ¦ ¡ ¢ ¡ ¦ ¦ ¢ ¡ ¦ ¢ ¢ ¡ ¦ © ¢ ¡ ¦ £ ª ® ¯ ° ± ² ³ ´ µ ¶ ² · ¸ ¹ º » ³ · ¼ ½ ff ¹ WATSON COGEN COMPANY • Charter: provide reliable steam • Commercial Date: April 6, 1988 • Largest thermally matched cogen on West Coast • Supplies 80% of steam used at Carson • 65% of total output used on site • Total power enough for 400,000 homes • Steam output can drive Queen Mary at full speed • 20 acres of land • 65 employees • 12 Patents SAFETY Year 1 2 3 4 5 6 Scope CI CI HGP CI CI Major AVAILABILITY & RELIABILITY fi fl fl ffi fi fl fl  fi fl fl fi fl fl ! fi fl " fl fi fl " " fi fl " fi fi fl " # fi fl " $ % & ' ( ) * + * , - ( ' . / 0 1 2 3 4 5 2 3 6 5 7 8 9 : ; < 2 1 = 3 < ; > 8 = 3 < ; > 8 ? @ A B C 5 D E 3 F E D E < 1 G H I J K G G I L K G G I L K M 4 3 E D 3 F E D E < 1 G N I G K G O I N K G P I J K Q < E D E R 3 < E > 8 S T I O K G O I N K G P I J K
WILMINGTON WHARF 1 WILMINGTON PLANT 2 CARSON WHARF 3 1 2 3 4 CARSON PLANT 4 • the Rockies • Produces >20% of gasoline for CA • 1450 employees • Covers 1000 acres in three cities • 363 KBPD crude input • 90 KB coking • 130 KB FCC • 90 KB hydrocracking • 200 MMSCF H2 SOLOMON QUARTILES • Utilization: 1st • • Maintenance Cost: 4th • Total Cash Cost: 4th RECORDABLE INCIDENT RATE API TIER 1&2 RATE THE LOS ANGELES REFINERY U V W X Y Z [ \ U V W X Y Z [ ] ^ _ ` a ^ _ ` b ^ _ a a ^ _ ` ` ^ _ c d ^ _ ^ ^ ^ _ ^ e ^ _ c ^ ^ _ c e ^ _ ` ^ ^ _ ` e ^ _ a ^ ^ _ a e ^ _ f ^ ^ _ f e ^ _ e ^ ` ^ c ^ ` ^ c c ` ^ c ` ` ^ c a ` ^ c f g h i j k j j j k j l j k m j j k m l j k n j j k n l j k o j j k o l j k p j n j m j n j m m n j m n n j m o n j m p q j l r o m r m p s
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