Segment Information | Segment Information The Company’s reportable segments as of December 31, 2017 were Performance Materials, Technical Nonwovens, Thermal/Acoustical Metals, and Thermal/Acoustical Fibers. Other Products and Services (“OPS”) included Life Sciences Vital Fluids, which was sold on January 30, 2015. On December 31, 2016, the Company completed an acquisition of the nonwoven needle punch materials businesses, which include MGF Gutsche & Co GmbH KG, FRG and Gutsche Environmental Technology (Yixing) Co. Ltd., China, operating under Gutsche (“Gutsche”), a German based corporation. The Gutsche operations manufacture nonwoven needle punch materials and predominantly serve the industrial filtration and high performance nonwoven markets. The acquired businesses are included in the Company's Technical Nonwovens reporting segment. On July 7, 2016, the Company completed an acquisition of the nonwoven and coating materials businesses primarily operating under the Texel brand (“Texel”) from ADS, Inc. (“ADS”), a Canadian based corporation. The Texel operations manufacture nonwoven needle punch materials and predominantly serve the geosynthetic, liquid filtration, and other industrial markets. The acquired businesses are included in the Company's Technical Nonwovens reporting segment. During the third quarter of 2017, the Company announced its plan to combine the Thermal/Acoustical Metals and Thermal/Acoustical Fibers operating segments into a single operating segment named Thermal Acoustical Solutions ("TAS"). Combining these automotive segments into one segment is expected to allow for better customer alignment, leverage operating disciplines and realize efficiencies across the global automotive operations. Through December 31, 2017 these two segments continued to be managed separately as the Company defined the future global structure and strategies of the combined businesses and effective January 1, 2018 has commenced the reporting of the two businesses as a single consolidated operating segment. Performance Materials Segment The Performance Materials segment includes filtration media solutions primarily for air, fluid power, and industrial applications (“Filtration”), thermal insulation solutions for building products, appliances, and energy and industrial markets (“Thermal Insulation”) and air and liquid life science applications (“Life Sciences Filtration”). Filtration products include LydAir® MG (Micro-Glass) Air Filtration Media, LydAir® MB (Melt Blown) Air Filtration Media, LydAir® SC (Synthetic Composite) Air Filtration Media, and Arioso™ Membrane Composite Media. These products constitute the critical media component of clean-air systems for applications in clean-space, commercial, industrial and residential HVAC, power generation, and industrial processes. Lydall has leveraged its extensive technical expertise and applications knowledge into a suite of media products covering the vast liquid filtration landscape across the engine and industrial fields. The LyPore® Liquid Filtration Media series address a variety of application needs in fluid power including hydraulic filters, air-water and air-oil coalescing, industrial fluid processes and diesel fuel filtration. Thermal Insulation products are high performance nonwoven veils, papers, mats and specialty composites for the building products, appliance, and energy and industrial markets. The Manniglas® Thermal Insulation brand is diverse in its product application ranging from high temperature seals and gaskets in ovens and ranges to specialty veils for HVAC and cavity wall insulation. The appLY® Mat Needled Glass Mats have been developed to expand Lydall’s high temperature technology portfolio for broad application into the appliance market and supplements the Lytherm® Insulation Media product brand, traditionally utilized in the industrial market for kilns and furnaces used in metal processing. Lydall’s Cryotherm® Super-Insulating Media, CRS-Wrap® Super-Insulating Media and Cryo-Lite™ Cryogenic Insulation products are industry standards for state-of-the-art cryogenic insulation designs used by manufacturers of cryogenic equipment for liquid gas storage, piping, and transportation. Life Sciences is comprised of products which have been designed to meet the stringent requirements of critical applications including biopharmaceutical pre-filtration and clarification, lateral flow diagnostic and analytical testing, respiratory protection, potable water filtration and high purity process filtration such as that found in food and beverage and medical applications. Lydall also offers ultra-high molecular weight polyethylene membranes under the Solupor® trade name. These specialty microporous membranes are utilized in various markets and applications including air and liquid filtration and transdermal drug delivery. Solupor® membranes incorporate a unique combination of high mechanical strength, chemical inertness, gamma stability and very high porosity making them ideal for many applications. Technical Nonwovens Segment The Technical Nonwovens segment primarily produces needle punch nonwoven solutions for myriad industries and applications. Products are manufactured and sold globally under the leading brands of Lydall Industrial Filtration, Southern Felt, Gutsche, and Texel. Industrial Filtration products include nonwoven rolled-good felt media and filter bags used primarily in industrial air and liquid filtration applications. Nonwoven filter media is an effective solution to satisfy increasing emission control regulations in a wide range of industries, including power, cement, steel, asphalt, incineration, mining, food, and pharmaceutical. Advanced Materials products include nonwoven rolled-good media used in commercial applications and predominantly serves the geosynthetics, automotive, industrial, medical, and safety apparel markets. Automotive media is provided to Tier I/II suppliers and as well as the Company's Thermal/Acoustical Fibers segment. Technical Nonwovens segment products include air and liquid filtration media sold under the brand names Fiberlox® high performance filtration felts, Checkstatic™ conductive filtration felts, Microfelt® high efficiency filtration felts, Pleatlox® pleatable filtration felts, Ultratech™ PTFE filtration felts, Powertech® and Powerlox® power generation filtration felts, Microcap® high efficiency liquid filtration felts, Duotech membrane composite filtration felts, along with our porotex® family of high temperature filtration felts including microvel® and optivel® products. Technical Nonwovens Advanced Materials products are sold under the brand names Thermofit® thermo-formable products, Ecoduo® recycled content materials, Duotex® floor protection products, and Versaflex® composite molding materials. Technical Nonwovens also offers extensive finishing and coating capabilities which provide custom engineered properties tailored to meet the most demanding applications. The business leverages a wide range of fiber types and extensive technical capabilities to provide products that meet our customers’ needs across a variety of applications providing both high performance and durability. Thermal/Acoustical Metals Segment The Thermal/Acoustical Metals segment offers a full range of innovative engineered products tailored for the transportation sector to thermally shield sensitive components from high heat, improve exhaust gas treatment and lower harmful emissions as well as assist in the reduction of powertrain and road noise. Lydall products are found in the underbody (tunnel, fuel tank, rear muffler, spare tire) and underhood (outer dash, powertrain, catalytic converter, turbo charger, manifolds) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles. Thermal/Acoustical Metals segment products are formed on production lines capable of efficiently combining multiple layers of metal and thermal - acoustical insulation media to provide an engineered thermal and acoustical shielding solution for an array of application areas in the global automotive and truck markets. The flux® product family in Thermal/Acoustical Metals includes several patented or IP-rich products that address applications which include: Direct Exhaust Mount heat shields, which are assembled to high temperature components like catalytic converters, turbochargers or exhaust manifolds using aluminized and stainless steel and high performance and high temperature heat insulating materials; Powertrain heat shields that absorb noise at the source and do not contribute to the engine's noise budget; and durable, thermally robust solutions for temperature sensitive plastic components such as fuel tanks that are in proximity to high temperature heat sources. Thermal/Acoustical Fibers Segment The Thermal/Acoustical Fibers segment offers innovative engineered products to assist primarily in noise vibration and harshness (NVH) abatement within the transportation sector. Lydall products are found in the interior (dash insulators, cabin flooring), underbody (wheel well, aerodynamic belly pan, fuel tank, exhaust) and under hood (engine compartment) of cars, trucks, SUVs, heavy duty trucks and recreational vehicles. Thermal/Acoustical Fibers segment products offer thermal and acoustical insulating solutions comprised of organic and inorganic fiber composites for the automotive and truck markets primarily in North America. Lydall’s dBCore® is a lightweight acoustical composite that emphasizes absorption principles over heavy-mass type systems. Lydall’s dBLyte® is a high-performance acoustical barrier with sound absorption and blocking properties and can be used throughout a vehicle’s interior to minimize intrusive noise from an engine compartment and road. Lydall’s ZeroClearance® is an innovative thermal solution that utilizes an adhesive backing for attachment and is used to protect vehicle components from excessive heat. Lydall’s specially engineered products provide a solution that provides weight reduction, superior noise suppression, and increased durability over conventional designs. Thermal/Acoustical Metals segment and Thermal/Acoustical Fibers segment operating results include allocations of certain costs shared between the segments. Other Products and Services The Life Sciences Vital Fluids business offered specialty products for blood filtration devices, blood transfusion single-use containers and the design and manufacture of single-use solutions for cell growth, frozen storage and fluid handling, as well as equipment for bioprocessing applications. On January 30, 2015, the Company sold all of the outstanding shares of common stock of its Life Sciences Vital Fluids business for a cash purchase price of $30.1 million . The disposition was completed pursuant to a Stock Purchase and Sale Agreement, dated January 30, 2015, by and among the Company, and the buyer. The Company recognized an after-tax gain on the sale of this business of approximately $11.8 million in the first quarter of 2015. Net sales by segment and for OPS, as well as reconciling items, to equal consolidated net sales for the years ended December 31, 2017 , 2016 , and 2015 were as follows: Consolidated Net Sales For the Years Ended December 31, In thousands 2017 2016 2015 Performance Materials Segment: Filtration $ 77,254 $ 70,430 $ 62,716 Thermal Insulation 29,496 27,783 28,311 Life Sciences Filtration 9,919 12,915 10,451 Performance Materials Segment net sales 116,669 111,128 101,478 Technical Nonwovens Segment (1),(4) : Industrial Filtration 147,087 90,415 113,044 Advanced Materials (2) 121,990 65,090 26,089 Technical Nonwovens net sales 269,077 155,505 139,133 Thermal/Acoustical Metals Segment: Metal parts 168,995 156,187 141,117 Tooling 19,551 18,787 19,815 Thermal/Acoustical Metals Segment net sales 188,546 174,974 160,932 Thermal/Acoustical Fibers Segment: Fiber parts 153,424 144,345 135,595 Tooling 4,337 5,067 3,152 Thermal/Acoustical Fibers Segment net sales 157,761 149,412 138,747 Other Products and Services: Life Sciences Vital Fluids (3) — — 1,671 Other Products and Services net sales — — 1,671 Eliminations and Other (2) (33,616 ) (24,167 ) (17,456 ) Consolidated Net Sales $ 698,437 $ 566,852 $ 524,505 Operating income by segment and for OPS and Corporate Office Expenses for the years ended December 31, 2017 , 2016 , and 2015 were as follows: Operating Income For the Years Ended December 31, In thousands 2017 2016 2015 Performance Materials Segment $ 12,043 $ 12,339 $ 6,790 Technical Nonwovens Segment (1),(4) 26,047 15,584 13,431 Thermal/Acoustical Metals Segment 10,072 11,562 15,517 Thermal/Acoustical Fibers Segment 42,870 41,452 37,086 Other Products and Services (3) — — 118 Corporate Office Expenses (25,605 ) (26,145 ) (20,465 ) Consolidated Operating Income $ 65,427 $ 54,792 $ 52,477 Operating results in 2017 were negatively impacted by $1.7 million of expenses associated with the planned combination of the T/A Metals and T/A Fibers segments, primarily in the T/A Metals segment, a $1.1 million purchase accounting adjustment related to inventory step-up in the Technical Nonwovens segment, $0.7 million and $0.3 million related to severance expenses for a reduction in force in the T/A Metals and Technical Nonwovens segments, respectively, $0.8 million of corporate strategic initiatives expenses within Corporate Office Expenses, a $0.8 million non-cash long-lived asset impairment in the Performance Materials segments and $0.7 million of restructuring expenses in the Technical Nonwovens segment. Operating results in 2016 were negatively impacted by $3.7 million of acquisition related expenses within Corporate Office Expenses, $3.5 million related to a settlement with the German Cartel Office in the T/A Metals segment and a $2.0 million purchase accounting adjustment related to inventory step-up in the Technical Nonwovens segment. Operating results in 2015 were negatively impacted by a $1.4 million long-lived asset impairment charge within the Performance Materials segment and unfavorable foreign currency translation of $2.0 million impacting the Performance Materials, T/A Metals and Industrial Filtration segments. Total assets by segment and for OPS and the Corporate Office were as follows at December 31, 2017 , 2016 , and 2015 : Total Assets December 31, In thousands 2017 2016 2015 Performance Materials Segment $ 72,837 $ 66,965 $ 66,706 Technical Nonwovens Segment (1),(4) 271,713 268,104 89,566 Thermal/Acoustical Metals Segment 139,655 119,494 111,195 Thermal/Acoustical Fibers Segment 49,646 47,097 38,881 Other Products and Services (3) — — — Corporate Office 27,020 25,369 51,912 Total Assets $ 560,871 $ 527,029 $ 358,260 Total capital expenditures and depreciation and amortization by segment and for OPS and the Corporate Office for the years ended December 31, 2017 , 2016 , and 2015 were as follows: Capital Expenditures Depreciation and Amortization In thousands 2017 2016 2015 2017 2016 2015 Performance Materials Segment $ 3,610 $ 4,098 $ 3,519 $ 3,999 $ 4,023 $ 4,499 Technical Nonwovens Segment (1),(4) 2,903 1,248 968 12,633 6,778 4,996 Thermal/Acoustical Metals Segment 12,316 15,425 11,494 5,489 5,094 4,233 Thermal/Acoustical Fibers Segment 5,146 6,899 4,807 3,135 2,570 2,400 Other Products and Services (3) — — 22 — — 45 Corporate Office 940 489 745 874 1,094 1,102 Total $ 24,915 $ 28,159 $ 21,555 $ 26,130 $ 19,559 $ 17,275 Net sales by geographic area for the years ended December 31, 2017 , 2016 and 2015 and long-lived asset information by geographic area as of December 31, 2017 , 2016 , and 2015 were as follows: Net Sales Long-Lived Assets In thousands 2017 2016 2015 2017 2016 2015 United States (3) $ 376,086 $ 354,371 $ 344,950 $ 93,583 $ 88,918 $ 76,502 France 56,214 52,042 47,495 14,268 12,692 12,899 Germany (4) 105,828 63,301 68,861 20,872 15,649 10,149 United Kingdom 24,921 23,871 26,598 4,916 4,903 6,399 Canada (1) 84,701 40,871 — 30,739 30,911 — China (4) 47,856 30,361 33,885 11,896 11,996 9,953 Other 2,831 2,035 2,716 1,590 1,301 815 Total $ 698,437 $ 566,852 $ 524,505 $ 177,864 $ 166,370 $ 116,717 (1) Technical Nonwovens segment includes results of Texel for the period following the date of acquisition of July 7, 2016. (2) Included in the Technical Nonwovens segment and Eliminations and Other is $26.5 million , $18.2 million and $13.8 million of intercompany sales to the T/A Fibers segment for the years ended December 31, 2017 , 2016 and 2015 , respectively. (3) Other Products and Services reports results for the period preceding the date of disposition of the Vital Fluids Life Sciences business on January 30, 2015. (4) Technical Nonwovens segment includes results of Gutsche as of the acquisition date of December 31, 2016. Foreign sales are based on the country in which the sales originated (i.e., where the Company’s legal entity is domiciled). Sales to Ford Motor Company in 2017 , 2016 , and 2015 were $120.7 million , $110.9 million , and $95.4 million , respectively, and accounted for 17.3% , 19.6% , and 18.2% of Lydall’s net sales in the years ended December 31, 2017 , 2016 , and 2015 , respectively. These sales were reported in the Thermal/Acoustical Metal and Thermal/Acoustical Fiber segments. No other customers accounted for more than 10.0% of total net sales in 2017 , 2016 , and 2015 . |