Document And Entity Information
Document And Entity Information - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Oct. 24, 2019 | Mar. 30, 2019 | |
Document Information [Line Items] | |||
Entity Registrant Name | INSTEEL INDUSTRIES INC | ||
Entity Central Index Key | 0000764401 | ||
Trading Symbol | iiin | ||
Current Fiscal Year End Date | --09-28 | ||
Entity Filer Category | Accelerated Filer | ||
Entity Current Reporting Status | Yes | ||
Entity Voluntary Filers | No | ||
Entity Well-known Seasoned Issuer | No | ||
Entity Emerging Growth Company | false | ||
Entity Small Business | false | ||
Entity Common Stock, Shares Outstanding (in shares) | 19,260,725 | ||
Entity Public Float | $ 289,144,525 | ||
Entity Shell Company | false | ||
Document Type | 10-K | ||
Document Period End Date | Sep. 28, 2019 | ||
Document Fiscal Year Focus | 2019 | ||
Document Fiscal Period Focus | FY | ||
Amendment Flag | false | ||
Title of 12(b) Security | Common Stock |
Consolidated Statements of Oper
Consolidated Statements of Operations - USD ($) shares in Thousands, $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Net sales | $ 455,713 | $ 453,217 | $ 388,871 |
Cost of sales | 425,652 | 382,410 | 329,090 |
Gross profit | 30,061 | 70,807 | 59,781 |
Selling, general and administrative expense | 24,504 | 28,304 | 25,508 |
Restructuring charges, net | 164 | ||
Other expense (income), net | (1,773) | 274 | 53 |
Interest expense | 168 | 114 | 136 |
Interest income | (293) | (515) | (248) |
Earnings before income taxes | 7,455 | 42,630 | 34,168 |
Income taxes | 1,857 | 6,364 | 11,620 |
Net earnings | $ 5,598 | $ 36,266 | $ 22,548 |
Net earnings per share: | |||
Basic (in dollars per share) | $ 0.29 | $ 1.90 | $ 1.19 |
Diluted (in dollars per share) | 0.29 | 1.88 | 1.17 |
Cash dividends declared (in dollars per share) | $ 0.12 | $ 1.12 | $ 1.37 |
Weighted average shares outstanding: | |||
Basic (in shares) | 19,243 | 19,079 | 19,011 |
Diluted (in shares) | 19,340 | 19,277 | 19,217 |
Consolidated Statements of Comp
Consolidated Statements of Comprehensive Income - USD ($) $ in Thousands | 12 Months Ended | |||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | ||
Net earnings | $ 5,598 | $ 36,266 | $ 22,548 | |
Adjustment to defined benefit plan liability, net of income taxes of $239, ($44) and ($127) | (754) | 139 | 208 | |
Other comprehensive (loss) income | [1] | (754) | 139 | 208 |
Comprehensive income | $ 4,844 | $ 36,405 | $ 22,756 | |
[1] | Activity within accumulated other comprehensive income (loss) is reported net of related income taxes: 2017 ($127), 2018 ($44) and 2019 $239. |
Consolidated Statements of Co_2
Consolidated Statements of Comprehensive Income (Parentheticals) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Adjustment to defined benefit plan liabilitiy, income taxes | $ 239 | $ (44) | $ (127) |
Consolidated Balance Sheets
Consolidated Balance Sheets - USD ($) $ in Thousands | Sep. 28, 2019 | Sep. 29, 2018 |
Assets: | ||
Cash and cash equivalents | $ 38,181 | $ 43,941 |
Accounts receivable, net | 44,182 | 51,484 |
Inventories | 70,851 | 94,157 |
Other current assets | 7,370 | 5,895 |
Total current assets | 160,584 | 195,477 |
Property, plant and equipment, net | 104,960 | 106,148 |
Intangibles, net | 8,610 | 9,703 |
Goodwill | 8,293 | 8,293 |
Other assets | 10,562 | 9,913 |
Total assets | 293,009 | 329,534 |
Liabilities and shareholders’ equity: | ||
Accounts payable | 21,595 | 60,059 |
Accrued expenses | 6,818 | 11,929 |
Total current liabilities | 28,413 | 71,988 |
Other liabilities | 18,579 | 15,881 |
Commitments and contingencies | ||
Shareholders’ equity: | ||
Preferred stock, no par value Authorized shares: 1,000 None issued | ||
Common stock, $1 stated value Authorized shares: 50,000 Issued and outstanding shares: 2019, 19,261; 2018, 19,223 | 19,261 | 19,223 |
Additional paid-in capital | 74,632 | 72,852 |
Retained earnings | 154,372 | 151,084 |
Accumulated other comprehensive loss | (2,248) | (1,494) |
Total shareholders’ equity | 246,017 | 241,665 |
Total liabilities and shareholders’ equity | $ 293,009 | $ 329,534 |
Consolidated Balance Sheets (Pa
Consolidated Balance Sheets (Parentheticals) - $ / shares shares in Thousands | Sep. 28, 2019 | Sep. 29, 2018 |
Preferred stock, no par value (in dollars per share) | $ 0 | $ 0 |
Preferred stock, shares authorized (in shares) | 1,000 | 1,000 |
Preferred stock, shares issued (in shares) | 0 | 0 |
Common stock, par value (in dollars per share) | $ 1 | $ 1 |
Common stock, shares authorized (in shares) | 50,000 | 50,000 |
Common stock, shares issued (in shares) | 19,261 | 19,223 |
Common stock, shares outstanding (in shares) | 19,261 | 19,223 |
Consolidated Statements of Shar
Consolidated Statements of Shareholders' Equity - USD ($) shares in Thousands, $ in Thousands | Common Stock [Member] | Additional Paid-in Capital [Member] | Retained Earnings [Member] | AOCI Attributable to Parent [Member] | Total | |
Balance (in shares) at Oct. 01, 2016 | 18,976 | |||||
Balance at Oct. 01, 2016 | $ 18,976 | $ 67,817 | $ 139,314 | $ (1,541) | $ 224,566 | |
Net earnings | 22,548 | 22,548 | ||||
Other comprehensive income | [1] | 208 | 208 | |||
Stock options exercised (in shares) | 26 | |||||
Stock options exercised | $ 26 | 81 | 107 | |||
Vesting of restricted stock units (in shares) | 39 | |||||
Vesting of restricted stock units | $ 39 | (39) | ||||
Compensation expense associated with stock-based plans | 2,245 | 2,245 | ||||
Excess tax benefits from stock-based compensation | 537 | 537 | ||||
Restricted stock units and stock options surrendered for withholding taxes payable | (824) | (824) | ||||
Cash dividends declared | (26,011) | (26,011) | ||||
Balance (in shares) at Sep. 30, 2017 | 19,041 | |||||
Balance at Sep. 30, 2017 | $ 19,041 | 69,817 | 135,851 | (1,333) | 223,376 | |
Net earnings | 36,266 | 36,266 | ||||
Other comprehensive income | [1] | 139 | 139 | |||
Stock options exercised (in shares) | 143 | |||||
Stock options exercised | $ 143 | 1,938 | 2,081 | |||
Vesting of restricted stock units (in shares) | 39 | |||||
Vesting of restricted stock units | $ 39 | (39) | ||||
Compensation expense associated with stock-based plans | 2,078 | 2,078 | ||||
Restricted stock units and stock options surrendered for withholding taxes payable | (942) | (942) | ||||
Cash dividends declared | (21,333) | (21,333) | ||||
Reclassification of stranded tax effects | 300 | (300) | ||||
Balance (in shares) at Sep. 29, 2018 | 19,223 | |||||
Balance at Sep. 29, 2018 | $ 19,223 | 72,852 | 151,084 | (1,494) | 241,665 | |
Net earnings | 5,598 | 5,598 | ||||
Other comprehensive income | [1] | (754) | (754) | |||
Stock options exercised | ||||||
Vesting of restricted stock units (in shares) | 38 | |||||
Vesting of restricted stock units | $ 38 | (38) | ||||
Compensation expense associated with stock-based plans | 2,057 | 2,057 | ||||
Restricted stock units and stock options surrendered for withholding taxes payable | (239) | (239) | ||||
Cash dividends declared | (2,310) | (2,310) | ||||
Balance (in shares) at Sep. 28, 2019 | 19,261 | |||||
Balance at Sep. 28, 2019 | $ 19,261 | $ 74,632 | $ 154,372 | $ (2,248) | $ 246,017 | |
[1] | Activity within accumulated other comprehensive income (loss) is reported net of related income taxes: 2017 ($127), 2018 ($44) and 2019 $239. |
Consolidated Statements of Sh_2
Consolidated Statements of Shareholders' Equity (Parentheticals) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Other comprehensive loss, related income taxes | $ 239 | $ (44) | $ (127) |
Consolidated Statements of Cash
Consolidated Statements of Cash Flows - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Cash Flows From Operating Activities: | |||
Net earnings | $ 5,598,000 | $ 36,266,000 | $ 22,548,000 |
Adjustments to reconcile net earnings to net cash provided by operating activities: | |||
Depreciation and amortization | 13,553,000 | 12,818,000 | 11,649,000 |
Amortization of capitalized financing costs | 65,000 | 65,000 | 65,000 |
Stock-based compensation expense | 2,057,000 | 2,078,000 | 2,245,000 |
Deferred income taxes | 1,798,000 | (2,807,000) | 2,503,000 |
Loss (gain) on sale and disposition of property, plant and equipment | (1,688,000) | 381,000 | 64,000 |
Increase in cash surrender value of life insurance policies over premiums paid | (187,000) | (553,000) | (812,000) |
Net changes in assets and liabilities: | |||
Accounts receivable, net | 7,302,000 | (11,200,000) | 7,105,000 |
Inventories | 23,306,000 | (12,304,000) | (10,667,000) |
Accounts payable and accrued expenses | (42,592,000) | 28,234,000 | (11,930,000) |
Other changes | (2,604,000) | 991,000 | (1,930,000) |
Total adjustments | 1,010,000 | 17,703,000 | (1,708,000) |
Net cash provided by operating activities | 6,608,000 | 53,969,000 | 20,840,000 |
Cash Flows From Investing Activities: | |||
Capital expenditures | (10,512,000) | (18,449,000) | (20,575,000) |
Proceeds from property insurance | 1,192,000 | ||
Proceeds from sale of property, plant and equipment | 19,000 | ||
Proceeds from surrender of life insurance policies | 67,000 | 165,000 | 100,000 |
Increase in cash surrender value of life insurance policies | (322,000) | (355,000) | (405,000) |
Acquisition of business | (3,300,000) | ||
Net cash used for investing activities | (9,556,000) | (21,939,000) | (20,880,000) |
Cash Flows From Financing Activities: | |||
Proceeds from long-term debt | 44,333,000 | 372,000 | 404,000 |
Principal payments on long-term debt | (44,333,000) | (372,000) | (404,000) |
Cash dividends paid | (2,310,000) | (21,333,000) | (26,011,000) |
Cash received from exercise of stock options | 2,081,000 | 107,000 | |
Payment of employee tax withholdings related to net share transactions | (239,000) | (942,000) | (824,000) |
Financing costs | (263,000) | ||
Net cash used for financing activities | (2,812,000) | (20,194,000) | (26,728,000) |
Net increase (decrease) in cash and cash equivalents | (5,760,000) | 11,836,000 | (26,768,000) |
Cash and cash equivalents at beginning of period | 43,941,000 | 32,105,000 | 58,873,000 |
Cash and cash equivalents at end of period | 38,181,000 | 43,941,000 | 32,105,000 |
Supplemental Disclosures of Cash Flow Information: | |||
Interest | 49,000 | ||
Income taxes, net | 1,743,000 | 7,777,000 | 9,300,000 |
Non-cash investing and financing activities: | |||
Purchases of property, plant and equipment in accounts payable | 377,000 | 967,000 | 465,000 |
Restricted stock units and stock options surrendered for withholding taxes payable | $ 239,000 | $ 942,000 | $ 824,000 |
Note 1 - Description of Busines
Note 1 - Description of Business | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Business Description and Basis of Presentation [Text Block] | ( 1 Insteel Industries, Inc. (“we,” “us,” “our,” “Insteel” or “the Company”) is the nation’s largest manufacturer of steel wire reinforcing products for concrete construction applications. Insteel is the parent holding company for two We have evaluated all subsequent events that occurred after the balance sheet date through 10 no |
Note 2 - Summary of Significant
Note 2 - Summary of Significant Accounting Policies | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Significant Accounting Policies [Text Block] | ( 2 Fiscal year. 52 53 September 30. 2019, 2018 2017 52 Principles of consolidation . Use of estimates. no not Cash equivalents . three Concentration of c redit r isk . one The majority of our accounts receivable are due from customers that are located in the U.S. and are generally not no Stock- b ased c ompensation . 718, Revenue recognition . Inventories . first first Property, plant and equipment. 3 15 10 30 5 15 $12.5 2019, $11.6 2018 $10.5 2017 5 No 2019, 2018 2017. Goodwill . not not may first fourth not may five may no 2019. no Other assets. Long-lived assets . 7 may not may not no 2019, 2018 2017. Fair value of financial instruments . Income taxes. no not Earnings per share. not |
Note 3 - Recent Accounting Pron
Note 3 - Recent Accounting Pronouncements | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
New Accounting Pronouncements and Changes in Accounting Principles [Text Block] | ( 3 ) Recent Accounting Pronouncements Current Adoptions In August 2016, No. 2016 15 230: No. 2016 15 No. 2016 15 first not In May 2014, No. 2014 09 No. 2014 09 2014 09 first not 4 Future Adoptions In May 2017, No. 2017 09 718 No. 2017 09 No. 2017 09 first 2020. not In January 2017, No. 2017 04 350 2 No. 2017 04 first 2021 In February 2016, No. 2016 02 840. No. 2016 02 12 No. 2016 02 first 2020. July 2018, No. 2018 11, 842 No. 2016 02. $1.9 $1.9 no 842 |
Note 4 - Revenue Recognition
Note 4 - Revenue Recognition | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Revenue from Contract with Customer [Text Block] | ( 4 ) Revenue Recognition We recognize revenues when performance obligations under the terms of a contract with our customers are satisfied, which generally occurs when products are shipped and control is transferred. We enter into contracts that pertain to products, which are accounted for as separate performance obligations and typically one not No. 2014 09 not one Variable consideration that may not Contract assets primarily relate to our rights to consideration for products that are delivered but not not not September 28, 2019. Accounts receivable includes amounts billed and currently due from customers stated at their net estimated realizable value. Customer payment terms are generally 30 not See Note 14 |
Note 5 - Restructuring Charges
Note 5 - Restructuring Charges | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Restructuring and Related Activities Disclosure [Text Block] | ( 5 ) Restructuring Charges In 2014 2014, February 2015, March 2015. Following is a summary of the restructuring activities and associated costs that were incurred during 2017: Severance and (In thousands) Equipment Other Employee Relocation Costs Separation Costs Total Liability as of October 1, 2016 $ 31 $ 239 $ 270 Restructuring charges 164 - 164 Cash payments (195 ) (239 ) (434 ) Non-cash charges - - - Liability as of September 30, 2017 $ - $ - $ - |
Note 6 - Fair Value Measurement
Note 6 - Fair Value Measurements | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Fair Value Disclosures [Text Block] | ( 6 ) Fair Value Measurements Fair value is defined as the price that would be received to sell an asset or paid to transfer a liability in an orderly transaction between market participants at the measurement date. The authoritative guidance for fair value measurements establishes a three three Level 1 Level 2 1, Level 3 no As of September 28, 2019 September 29, 2018, (In thousands) Total Quoted Prices in Active Markets (Level 1) Observable Inputs (Level 2) As of September 28, 2019: Current assets: Cash equivalents $ 37,826 $ 37,826 $ - Other assets: Cash surrender value of life insurance policies 10,211 - 10,211 Total $ 48,037 $ 37,826 $ 10,211 As of September 29, 2018: Current assets: Cash equivalents $ 44,257 $ 44,257 $ - Other assets: Cash surrender value of life insurance policies 9,769 - 9,769 Total $ 54,026 $ 44,257 $ 9,769 Cash equivalents, which include all highly liquid investments with original maturities of three 1 2. As of September 28, 2019 September 29, 2018, no |
Note 7 - Intangible Assets
Note 7 - Intangible Assets | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Intangible Assets Disclosure [Text Block] | ( 7 ) Intangible Assets The primary components of our intangible assets and the related accumulated amortization are as follows: (In thousands) Weighted- Average Useful Life (Years) Gross Accumulated Amortization Net Book Value As of September 28, 2019: Customer relationships 16.9 $ 9,070 $ (2,207 ) $ 6,863 Developed technology and know-how 20.0 1,800 (461 ) 1,339 Non-competition agreements 5.0 1,800 (1,466 ) 334 Trade name 4.0 140 (66 ) 74 $ 12,810 $ (4,200 ) $ 8,610 As of September 29, 2018: Customer relationships 16.9 $ 9,070 $ (1,598 ) $ 7,472 Developed technology and know-how 20.0 1,800 (371 ) 1,429 Non-competition agreements 5.0 3,687 (2,994 ) 693 Trade name 4.0 140 (31 ) 109 $ 14,697 $ (4,994 ) $ 9,703 Amortization expense for intangibles was $1.1 2019, $1.3 2018 $1.2 2017. five no $924,000 2020, $809,000 2021, $770,000 2022, $705,000 2023 $699,000 2024. 2018, not |
Note 8 - Long-term Debt
Note 8 - Long-term Debt | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Long-term Debt [Text Block] | ( 8 ) Long-Term Debt Revolving Credit Facility. $100.0 May 2019, June 2010. May 13, 2020 May 15, 2024 may $50.0 $100.0 September 28, 2019, no $82.9 $1.6 September 29, 2018, no Interest rates on the Credit Facility are based upon ( 1 0.50% 2 0.25% 0.50% 1.25% 1.50% 2.00% September 28, 2019, 0.25% 1.25% Our ability to borrow available amounts under the Credit Facility will be restricted or eliminated in the event of certain covenant breaches, events of default or if we are unable to make certain representations and warranties provided for under the terms of the Credit Facility. We are required to maintain a fixed charge coverage ratio of not 1.0 twelve $10.0 third not September 28, 2019, not Amortization of capitalized financing costs associated with the Credit Facility was $65,000 2019, 2018 2017. five Fiscal year In thousands 2020 $ 67 2021 65 2022 65 2023 65 2024 41 |
Note 9 - Stock-based Compensati
Note 9 - Stock-based Compensation | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Share-based Payment Arrangement [Text Block] | ( 9 ) Stock-Based Compensation Under our equity incentive plan, employees and directors may February 17, 2015, 2015 “2015 900,000 2015 February 17, 2025, 2005 February 15, 2015. September 28, 2019, 143,000 2015 Stock option awards . may three ten $889,000 2019, $906,000 2018 $1.0 2017. September 28, 2019, $282,000 1.64 The fair value of each option award granted is estimated on the date of grant using a Monte Carlo valuation model. The weighted-average estimated fair values of stock options granted during 2019, 2018 2017 $7.15, $12.06 $11.08 Year Ended Septem ber 28 , Septem ber 29 , Septem ber 30 , 201 9 201 8 201 7 Expected term (in years) 4.59 4.79 5.14 Risk-free interest rate 2.03 % 2.71 % 1.98 % Expected volatility 42.79 % 37.32 % 38.32 % Expected dividend yield 0.56 % 0.37 % 0.37 % The assumptions utilized in the Monte Carlo valuation model are evaluated and revised, as necessary, to reflect market conditions and actual historical experience. The expected term for options was based on the results of a Monte Carlo simulation model, using the model’s estimated fair value as an input to the Black-Scholes-Merton model, and then solving for the expected term. The risk-free interest rate for periods within the contractual life of the option was based on the U.S. Treasury yield curve in effect at the time of the grant. The expected volatility was derived using a term structure based on historical volatility and the volatility implied by exchange-traded options on our common stock. The dividend yield was calculated based on our annual dividend as of the option grant date. The following table summarizes stock option activity: Contractual Exercise Price Term - Aggregate Per Share Weighted Intrinsic Options Weighted Average Value (Share amounts in thousands) Outstanding Range Average (in years) (in thousands) Outstanding at October 1, 2016 371 $9.16 - $34.49 $ 20.81 Granted 88 26.75 - 37.06 30.93 Exercised (67 ) 9.16 - 23.95 19.05 $ 1,212 Outstanding at September 30, 2017 392 9.16 - 37.06 23.40 Granted 77 29.69 - 41.85 34.84 Exercised (196 ) 9.16 - 37.06 19.68 3,866 Forfeited (9 ) 23.95 - 37.06 29.88 Outstanding at September 29, 2018 264 10.23 - 41.85 29.25 Granted 129 18.25 - 21.57 19.74 Exercised (5 ) 18.05 - 26.75 23.95 21 Outstanding at September 28, 2019 388 10.23 - 41.85 26.16 7.81 370 Vested and anticipated to vest in the future at September 28, 2019 384 26.17 7.79 366 Exercisable at September 28, 2019 184 27.62 6.31 195 Stock option exercises include “net exercises” for which the optionee received shares of common stock equal to the intrinsic value of the options (fair market value of common stock on the date of exercise less exercise price) reduced by any applicable withholding taxes. Restricted stock uni t s. one three not Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Restricted stock unit grants: Units 61 35 37 Market value $ 1,225 $ 1,175 $ 1,180 Compensation expense 1,168 1,172 1,238 As of September 28, 2019, $482,000 1.74 The following table summarizes RSU activity: Weighted Restricted Average Stock Units Grant Date (Unit amounts in thousands) Outstanding Fair Value Balance, October 1, 2016 145 $ 22.35 Granted 37 31.95 Released (54 ) 20.43 Balance, September 30, 2017 128 25.92 Granted 35 33.52 Forfeited (3 ) 29.60 Released (57 ) 22.26 Balance, September 29, 2018 103 30.40 Granted 61 20.18 Released (49 ) 27.64 Balance, September 28, 2019 115 26.16 |
Note 10 - Income Taxes
Note 10 - Income Taxes | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Income Tax Disclosure [Text Block] | ( 10 ) Income Taxes The components of the provision for income taxes are as follows: Year Ended September 28, September 29, September 30, (Dollars in thousands) 2019 2018 2017 Current: Federal $ (126 ) $ 8,265 $ 8,269 State 185 906 848 59 9,171 9,117 Deferred: Federal 1,649 (2,862 ) 2,455 State 149 55 48 1,798 (2,807 ) 2,503 Income taxes $ 1,857 $ 6,364 $ 11,620 Effective income tax rate 24.9 % 14.9 % 34.0 % The reconciliation between income taxes computed at the federal statutory rate and the provision for income taxes is as follows: Year Ended (Dollars in thousands) September 28, 2019 September 29, 2018 September 30, 2017 Provision for income taxes at federal statutory rate $ 1,566 21.0 % $ 10,444 24.5 % $ 11,959 35.0 % State income taxes, net of federal tax benefit 297 4.0 739 1.7 598 1.8 Stock-based compensation 90 1.2 (634 ) (1.5 ) - - Valuation allowance 24 0.3 (18 ) (0.0 ) (29 ) (0.1 ) Federal tax return true-up (142 ) (1.9 ) (147 ) (0.3 ) - - Change in federal tax rate - Tax Cuts and Jobs Act - - (3,307 ) (7.8 ) - - Qualified production activities deduction - - (832 ) (2.0 ) (768 ) (2.2 ) Other, net 22 0.3 119 0.3 (140 ) (0.5 ) Provision for income taxes $ 1,857 24.9 % $ 6,364 14.9 % $ 11,620 34.0 % The components of deferred tax assets and liabilities are as follows: September 28, September 29, (In thousands) 2019 2018 Deferred tax assets: Defined benefit plans $ 2,661 $ 2,302 Stock-based compensation 1,259 1,120 Accrued expenses and asset reserves 1,207 1,939 Federal net operating loss carryforward 363 - State net operating loss carryforwards and tax credits 120 233 Valuation allowance (257 ) (233 ) Deferred tax assets 5,353 5,361 Deferred tax liabilities: Plant and equipment (10,625 ) (9,490 ) Prepaid insurance (1,311 ) (1,041 ) Goodwill (317 ) (170 ) Deferred tax liabilities (12,253 ) (10,701 ) Net deferred tax liability $ (6,900 ) $ (5,340 ) On December 22, 2017, 35% 21% January 1, 2018. September 30 24.5% 2018 21% 2019 first 2018, $3.3 2018. As of September 28, 2019 September 29, 2018, $6.9 $5.3 $1.7 $2.2 2022, 2022 2034. $8,000 2020. The realization of our deferred tax assets is entirely dependent upon our ability to generate future taxable income in applicable jurisdictions. GAAP requires that we periodically assess the need to establish a reserve against our deferred tax assets to the extent we no not September 28, 2019, $257,000 not not. $24,000 2019 not As of September 28, 2019, no We classify interest and penalties related to unrecognized tax benefits as part of income tax expense. There were no 2019, 2018 2017. We file U.S. federal income tax returns as well as state and local income tax returns in various jurisdictions. Federal and various state tax returns filed subsequent to 2014 |
Note 11 - Employee Benefit Plan
Note 11 - Employee Benefit Plans | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Pension and Other Postretirement Benefits Disclosure [Text Block] | ( 1 1 ) Employee Benefit Plans Supplemental employee retirement plan. 30 15 50% five 10 65 30 10 1/360th 30 The reconciliation of the projected benefit obligation, plan assets, funded status and amounts recognized for the SERPs in our consolidated balance sheets is as follows: Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Change in benefit obligation: Benefit obligation at beginning of year $ 9,749 $ 9,389 $ 9,159 Service cost 297 310 344 Interest cost 384 345 338 Actuarial loss (gain) 1,133 (33 ) (162 ) Distributions (285 ) (262 ) (290 ) Benefit obligation at end of year $ 11,278 $ 9,749 $ 9,389 Change in plan assets: Actual employer contributions $ 285 $ 262 $ 290 Actual distributions (285 ) (262 ) (290 ) Plan assets at fair value at end of year $ - $ - $ - Reconciliation of funded status to net amount recognized: Funded status $ (11,278 ) $ (9,749 ) $ (9,389 ) Net amount recognized $ (11,278 ) $ (9,749 ) $ (9,389 ) Amounts recognized in accumulated other comprehensive loss: Unrecognized net loss $ 2,958 $ 1,966 $ 2,149 Net amount recognized $ 2,958 $ 1,966 $ 2,149 Other changes in plan assets and benefit obligations recognized in other comprehensive income (loss): Net loss (gain) $ 1,133 $ (33 ) $ (162 ) Amortization of net loss (140 ) (150 ) (174 ) Total recognized in other comprehensive income (loss) $ 993 $ (183 ) $ (336 ) Net periodic pension cost for the SERPs includes the following components: Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Service cost $ 297 $ 310 $ 344 Interest cost 384 345 338 Amortization of net loss 140 150 174 Net periodic pension cost $ 821 $ 805 $ 856 The estimated net loss that will be amortized from accumulated other comprehensive loss into net periodic pension cost during 2020 $293,000. The assumptions used in the valuation of the SERPs are as follows: Measurement Date September 28, September 29, September 30, 2019 2018 2017 Assumptions at year-end: Discount rate 3.00 % 4.00 % 3.75 % Rate of increase in compensation levels 3.00 % 3.00 % 3.00 % The assumed discount rate is established as of our fiscal year-end measurement date. In establishing the discount rate, we review published market indices of high-quality debt securities, adjusted as appropriate for duration, and high-quality bond yield curves applicable to the expected benefit payments of the SERPs. The SERPs expected rate of increase in compensation levels is based on the anticipated increases in annual compensation. The projected benefit payments under the SERPs are as follows: Fiscal year(s) In thousands 2020 $ 283 2021 250 2022 562 2023 562 2024 524 2025 - 2029 4,476 Retirement savings plan. 1996, 401 401 The Plan allows for discretionary contributions to be made by us as determined by the Board of Directors, which are allocated among eligible participants based on their compensation relative to the total compensation of all participants . 75% 100% first 1% 50% 5% $1.2 2019 $1.1 2018 2017. Voluntary Employee Beneficiary Associations (“ VEBA ” ) $5.8 2019, $5.1 2018 $5.6 2017. $175,000 not |
Note 12 - Commitments and Conti
Note 12 - Commitments and Contingencies | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Commitments and Contingencies Disclosure [Text Block] | ( 1 2 ) Commitments and Contingencies Insurance recoveries. In August 2018, first third 2019, $2.2 $462,000 $1.1 $645,000 $48,000 2018, $183,000 $462,000 In August 2017, first 2019. 2019, $150,000 $98,000 2018, $439,000 $52,000 $439,000 $26,000 $26,000 The insurance proceeds attributable to the property and equipment damaged are reported in cash flows from investing activities and all other insurance proceeds received are reported in cash flows from operating activities on the consolidated statements of cash flows. Leases and p urchase c ommitments . 2024. September 30, 2017 $4.9 October 2017. $1.6 2019, $1.5 2018 $1.8 2017. September 28, 2019, one 2020 $1.0 2021, $666,000; 2022, $256,000; 2023, $61,000 2024 $47,000. As of September 28, 2019, $23.8 100 $2.8 not not Legal proceedings not Seve rance and change of control a greements. two one one one eighteen We have also entered into change in control agreements with key members of management, including our executive officers, which specify the terms of separation in the event that termination of their employment followed a change in control. The initial term of each agreement is two one not one two two two three two two two one one three one two |
Note 13 - Earnings Per Share
Note 13 - Earnings Per Share | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Earnings Per Share [Text Block] | ( 1 3 ) Earnings Per Share The computation of basic and diluted earnings per share attributable to common shareholders is as follows: Year Ended September 28, September 29, September 30, (In thousands, except per share amounts) 2019 2018 2017 Net earnings $ 5,598 $ 36,266 $ 22,548 Basic weighted average shares outstanding 19,243 19,079 19,011 Dilutive effect of stock-based compensation 97 198 206 Diluted weighted average shares outstanding 19,340 19,277 19,217 Net earnings per share: Basic $ 0.29 $ 1.90 $ 1.19 Diluted 0.29 1.88 1.17 Options and RSUs that were antidilutive and not 240,000 2019, 83,000 2018 76,000 2017. |
Note 14 - Business Segment Info
Note 14 - Business Segment Information | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Segment Reporting Disclosure [Text Block] | ( 1 4 ) Business Segment Information Our operations are entirely focused on the manufacture and marketing of steel wire reinforcing products for concrete construction applications. Our concrete reinforcing products consist of two 280, Segment Reporting one Our net sales and long-lived assets (consisting of net property, plant and equipment, the cash surrender value of life insurance policies, goodwill and intangible assets) by geographic region are as follows: Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Net sales: United States $ 454,373 $ 451,418 $ 387,199 Foreign 1,340 1,799 1,672 Total $ 455,713 $ 453,217 $ 388,871 Long-lived assets: United States $ 132,074 $ 133,913 $ 122,574 Foreign - - - Total $ 132,074 $ 133,913 $ 122,574 Our net sales by product line are as follows: Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Net sales: Welded wire reinforcement $ 290,423 $ 273,658 $ 239,522 Prestressed concrete strand 165,290 179,559 149,349 Total $ 455,713 $ 453,217 $ 388,871 There were no 10% 2019, 2018 2017. |
Note 15 - Related Party Transac
Note 15 - Related Party Transactions | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Related Party Transactions Disclosure [Text Block] | ( 1 5 ) Related Party Transactions Sales to a company affiliated with one $716,000 2019, $699,000 2018 $622,000 2017. |
Note 16 - Other Financial Data
Note 16 - Other Financial Data | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Other Financial Data [Text Block] | ( 1 6 ) Other Financial Data Balance sheet information: September 28, September 29, (In thousands) 2019 2018 Accounts receivable, net: Accounts receivable $ 44,436 $ 51,779 Less allowance for doubtful accounts (254 ) (295 ) Total $ 44,182 $ 51,484 Inventories: Raw materials $ 27,667 $ 61,008 Work in process 4,885 4,779 Finished goods 38,299 28,370 Total $ 70,851 $ 94,157 Other current assets: Prepaid insurance $ 4,545 $ 3,845 Income taxes receivable 1,215 - Other 1,610 2,050 Total $ 7,370 $ 5,895 Other assets: Cash surrender value of life insurance policies $ 10,211 $ 9,769 Capitalized financing costs, net 237 40 Other 114 104 Total $ 10,562 $ 9,913 Property, plant and equipment, net: Land and land improvements $ 14,548 $ 14,438 Buildings 56,404 54,684 Machinery and equipment 165,609 160,068 Construction in progress 5,285 9,672 241,846 238,862 Less accumulated depreciation (136,886 ) (132,714 ) Total $ 104,960 $ 106,148 Accrued expenses: Salaries, wages and related expenses $ 2,463 $ 6,775 Property taxes 1,820 1,585 Customer rebates 1,381 1,531 Sales allowance reserves 544 804 Workers' compensation 112 113 Income taxes - 469 Other 498 652 Total $ 6,818 $ 11,929 Other liabilities: Deferred compensation $ 11,679 $ 10,541 Deferred income taxes 6,900 5,340 Total $ 18,579 $ 15,881 |
Note 17 - Product Warranties
Note 17 - Product Warranties | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Product Warranty Disclosure [Text Block] | ( 1 7 ) Product Warranties Our products are used in applications which are subject to inherent risks including performance deficiencies, personal injury, property damage, environmental contamination or loss of production. We warrant our products to meet certain specifications, and actual or claimed deficiencies from these specifications may not |
Note 18 - Share Repurchases
Note 18 - Share Repurchases | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
Stockholders' Equity Note Disclosure [Text Block] | ( 1 8 ) Share Repurchases On November 18, 2008, $25.0 may not may September 28, 2019, $24.8 no 2019, 2018 2017. |
Schedule II - Valuation and Qua
Schedule II - Valuation and Qualifying Accounts | 12 Months Ended |
Sep. 28, 2019 | |
Notes to Financial Statements | |
SEC Schedule, 12-09, Schedule of Valuation and Qualifying Accounts Disclosure [Text Block] | SCHEDULE II - VALUATION AND QUALIFYING ACCOUNTS YEARS ENDED SEPTEMBER 2 8 , 201 9 , SEPTEMBER 29 , 201 8 AND SEPTEM B ER 30 , 201 7 ALLOWANCE FOR DOUBTFUL ACCOUNTS (In thousands) Year Ended September 28, September 29, September 30, 2019 2018 2017 Balance, beginning of year $ 295 $ 201 $ 291 Amounts charged to earnings (41 ) 100 (57 ) Write-offs, net of recoveries - (6 ) (33 ) Balance, end of year $ 254 $ 295 $ 201 |
Significant Accounting Policies
Significant Accounting Policies (Policies) | 12 Months Ended |
Sep. 28, 2019 | |
Accounting Policies [Abstract] | |
Fiscal Period, Policy [Policy Text Block] | Fiscal year. 52 53 September 30. 2019, 2018 2017 52 |
Consolidation, Policy [Policy Text Block] | Principles of consolidation . |
Use of Estimates, Policy [Policy Text Block] | Use of estimates. no not |
Cash and Cash Equivalents, Policy [Policy Text Block] | Cash equivalents . three |
Concentration Risk, Credit Risk, Policy [Policy Text Block] | Concentration of c redit r isk . one The majority of our accounts receivable are due from customers that are located in the U.S. and are generally not no |
Share-based Payment Arrangement [Policy Text Block] | Stock- b ased c ompensation . 718, |
Revenue [Policy Text Block] | Revenue recognition . |
Inventory, Policy [Policy Text Block] | Inventories . first first |
Property, Plant and Equipment, Impairment [Policy Text Block] | Property, plant and equipment. 3 15 10 30 5 15 $12.5 2019, $11.6 2018 $10.5 2017 5 No 2019, 2018 2017. |
Goodwill and Intangible Assets, Goodwill, Policy [Policy Text Block] | Goodwill . not not may first fourth not may five may no 2019. no |
Other Assets [Policy Text Block] | Other assets. |
Impairment or Disposal of Long-Lived Assets, Policy [Policy Text Block] | Long-lived assets . 7 may not may not no 2019, 2018 2017. |
Fair Value Measurement, Policy [Policy Text Block] | Fair value of financial instruments . |
Income Tax, Policy [Policy Text Block] | Income taxes. no not |
Earnings Per Share, Policy [Policy Text Block] | Earnings per share. not |
Note 5 - Restructuring Charges
Note 5 - Restructuring Charges (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Restructuring and Related Costs [Table Text Block] | Severance and (In thousands) Equipment Other Employee Relocation Costs Separation Costs Total Liability as of October 1, 2016 $ 31 $ 239 $ 270 Restructuring charges 164 - 164 Cash payments (195 ) (239 ) (434 ) Non-cash charges - - - Liability as of September 30, 2017 $ - $ - $ - |
Note 6 - Fair Value Measureme_2
Note 6 - Fair Value Measurements (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Fair Value, Assets Measured on Recurring Basis [Table Text Block] | (In thousands) Total Quoted Prices in Active Markets (Level 1) Observable Inputs (Level 2) As of September 28, 2019: Current assets: Cash equivalents $ 37,826 $ 37,826 $ - Other assets: Cash surrender value of life insurance policies 10,211 - 10,211 Total $ 48,037 $ 37,826 $ 10,211 As of September 29, 2018: Current assets: Cash equivalents $ 44,257 $ 44,257 $ - Other assets: Cash surrender value of life insurance policies 9,769 - 9,769 Total $ 54,026 $ 44,257 $ 9,769 |
Note 7 - Intangible Assets (Tab
Note 7 - Intangible Assets (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Finite-Lived Intangible Assets [Table Text Block] | (In thousands) Weighted- Average Useful Life (Years) Gross Accumulated Amortization Net Book Value As of September 28, 2019: Customer relationships 16.9 $ 9,070 $ (2,207 ) $ 6,863 Developed technology and know-how 20.0 1,800 (461 ) 1,339 Non-competition agreements 5.0 1,800 (1,466 ) 334 Trade name 4.0 140 (66 ) 74 $ 12,810 $ (4,200 ) $ 8,610 As of September 29, 2018: Customer relationships 16.9 $ 9,070 $ (1,598 ) $ 7,472 Developed technology and know-how 20.0 1,800 (371 ) 1,429 Non-competition agreements 5.0 3,687 (2,994 ) 693 Trade name 4.0 140 (31 ) 109 $ 14,697 $ (4,994 ) $ 9,703 |
Note 8 - Long-term Debt (Tables
Note 8 - Long-term Debt (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Amortization of Financing Costs for Debt [Table Text Block] | Fiscal year In thousands 2020 $ 67 2021 65 2022 65 2023 65 2024 41 |
Note 9 - Stock-based Compensa_2
Note 9 - Stock-based Compensation (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Share-based Payment Award, Stock Options, Valuation Assumptions [Table Text Block] | Year Ended Septem ber 28 , Septem ber 29 , Septem ber 30 , 201 9 201 8 201 7 Expected term (in years) 4.59 4.79 5.14 Risk-free interest rate 2.03 % 2.71 % 1.98 % Expected volatility 42.79 % 37.32 % 38.32 % Expected dividend yield 0.56 % 0.37 % 0.37 % |
Share-based Payment Arrangement, Option, Activity [Table Text Block] | Contractual Exercise Price Term - Aggregate Per Share Weighted Intrinsic Options Weighted Average Value (Share amounts in thousands) Outstanding Range Average (in years) (in thousands) Outstanding at October 1, 2016 371 $9.16 - $34.49 $ 20.81 Granted 88 26.75 - 37.06 30.93 Exercised (67 ) 9.16 - 23.95 19.05 $ 1,212 Outstanding at September 30, 2017 392 9.16 - 37.06 23.40 Granted 77 29.69 - 41.85 34.84 Exercised (196 ) 9.16 - 37.06 19.68 3,866 Forfeited (9 ) 23.95 - 37.06 29.88 Outstanding at September 29, 2018 264 10.23 - 41.85 29.25 Granted 129 18.25 - 21.57 19.74 Exercised (5 ) 18.05 - 26.75 23.95 21 Outstanding at September 28, 2019 388 10.23 - 41.85 26.16 7.81 370 Vested and anticipated to vest in the future at September 28, 2019 384 26.17 7.79 366 Exercisable at September 28, 2019 184 27.62 6.31 195 |
Share-based Payment Arrangement, Restricted Stock and Restricted Stock Unit, Activity [Table Text Block] | Weighted Restricted Average Stock Units Grant Date (Unit amounts in thousands) Outstanding Fair Value Balance, October 1, 2016 145 $ 22.35 Granted 37 31.95 Released (54 ) 20.43 Balance, September 30, 2017 128 25.92 Granted 35 33.52 Forfeited (3 ) 29.60 Released (57 ) 22.26 Balance, September 29, 2018 103 30.40 Granted 61 20.18 Released (49 ) 27.64 Balance, September 28, 2019 115 26.16 |
Restricted Stock Units (RSUs) [Member] | |
Notes Tables | |
Share-based Payment Arrangement, Cost by Plan [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Restricted stock unit grants: Units 61 35 37 Market value $ 1,225 $ 1,175 $ 1,180 Compensation expense 1,168 1,172 1,238 |
Note 10 - Income Taxes (Tables)
Note 10 - Income Taxes (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Components of Income Tax Expense (Benefit) [Table Text Block] | Year Ended September 28, September 29, September 30, (Dollars in thousands) 2019 2018 2017 Current: Federal $ (126 ) $ 8,265 $ 8,269 State 185 906 848 59 9,171 9,117 Deferred: Federal 1,649 (2,862 ) 2,455 State 149 55 48 1,798 (2,807 ) 2,503 Income taxes $ 1,857 $ 6,364 $ 11,620 Effective income tax rate 24.9 % 14.9 % 34.0 % |
Schedule of Effective Income Tax Rate Reconciliation [Table Text Block] | Year Ended (Dollars in thousands) September 28, 2019 September 29, 2018 September 30, 2017 Provision for income taxes at federal statutory rate $ 1,566 21.0 % $ 10,444 24.5 % $ 11,959 35.0 % State income taxes, net of federal tax benefit 297 4.0 739 1.7 598 1.8 Stock-based compensation 90 1.2 (634 ) (1.5 ) - - Valuation allowance 24 0.3 (18 ) (0.0 ) (29 ) (0.1 ) Federal tax return true-up (142 ) (1.9 ) (147 ) (0.3 ) - - Change in federal tax rate - Tax Cuts and Jobs Act - - (3,307 ) (7.8 ) - - Qualified production activities deduction - - (832 ) (2.0 ) (768 ) (2.2 ) Other, net 22 0.3 119 0.3 (140 ) (0.5 ) Provision for income taxes $ 1,857 24.9 % $ 6,364 14.9 % $ 11,620 34.0 % |
Schedule of Deferred Tax Assets and Liabilities [Table Text Block] | September 28, September 29, (In thousands) 2019 2018 Deferred tax assets: Defined benefit plans $ 2,661 $ 2,302 Stock-based compensation 1,259 1,120 Accrued expenses and asset reserves 1,207 1,939 Federal net operating loss carryforward 363 - State net operating loss carryforwards and tax credits 120 233 Valuation allowance (257 ) (233 ) Deferred tax assets 5,353 5,361 Deferred tax liabilities: Plant and equipment (10,625 ) (9,490 ) Prepaid insurance (1,311 ) (1,041 ) Goodwill (317 ) (170 ) Deferred tax liabilities (12,253 ) (10,701 ) Net deferred tax liability $ (6,900 ) $ (5,340 ) |
Note 11 - Employee Benefit Pl_2
Note 11 - Employee Benefit Plans (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Net Benefit Costs [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Service cost $ 297 $ 310 $ 344 Interest cost 384 345 338 Amortization of net loss 140 150 174 Net periodic pension cost $ 821 $ 805 $ 856 |
Defined Benefit Plan, Assumptions [Table Text Block] | Measurement Date September 28, September 29, September 30, 2019 2018 2017 Assumptions at year-end: Discount rate 3.00 % 4.00 % 3.75 % Rate of increase in compensation levels 3.00 % 3.00 % 3.00 % |
Schedule of Expected Benefit Payments [Table Text Block] | Fiscal year(s) In thousands 2020 $ 283 2021 250 2022 562 2023 562 2024 524 2025 - 2029 4,476 |
Supplemental Employee Retirement Plan [Member] | |
Notes Tables | |
Schedule of Defined Benefit Plans Disclosures [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Change in benefit obligation: Benefit obligation at beginning of year $ 9,749 $ 9,389 $ 9,159 Service cost 297 310 344 Interest cost 384 345 338 Actuarial loss (gain) 1,133 (33 ) (162 ) Distributions (285 ) (262 ) (290 ) Benefit obligation at end of year $ 11,278 $ 9,749 $ 9,389 Change in plan assets: Actual employer contributions $ 285 $ 262 $ 290 Actual distributions (285 ) (262 ) (290 ) Plan assets at fair value at end of year $ - $ - $ - Reconciliation of funded status to net amount recognized: Funded status $ (11,278 ) $ (9,749 ) $ (9,389 ) Net amount recognized $ (11,278 ) $ (9,749 ) $ (9,389 ) Amounts recognized in accumulated other comprehensive loss: Unrecognized net loss $ 2,958 $ 1,966 $ 2,149 Net amount recognized $ 2,958 $ 1,966 $ 2,149 Other changes in plan assets and benefit obligations recognized in other comprehensive income (loss): Net loss (gain) $ 1,133 $ (33 ) $ (162 ) Amortization of net loss (140 ) (150 ) (174 ) Total recognized in other comprehensive income (loss) $ 993 $ (183 ) $ (336 ) |
Note 13 - Earnings Per Share (T
Note 13 - Earnings Per Share (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Earnings Per Share, Basic and Diluted [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands, except per share amounts) 2019 2018 2017 Net earnings $ 5,598 $ 36,266 $ 22,548 Basic weighted average shares outstanding 19,243 19,079 19,011 Dilutive effect of stock-based compensation 97 198 206 Diluted weighted average shares outstanding 19,340 19,277 19,217 Net earnings per share: Basic $ 0.29 $ 1.90 $ 1.19 Diluted 0.29 1.88 1.17 |
Note 14 - Business Segment In_2
Note 14 - Business Segment Information (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Schedule of Revenue and Long-lived Assets by Geographic Area [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Net sales: United States $ 454,373 $ 451,418 $ 387,199 Foreign 1,340 1,799 1,672 Total $ 455,713 $ 453,217 $ 388,871 Long-lived assets: United States $ 132,074 $ 133,913 $ 122,574 Foreign - - - Total $ 132,074 $ 133,913 $ 122,574 |
Revenue from External Customers by Products and Services [Table Text Block] | Year Ended September 28, September 29, September 30, (In thousands) 2019 2018 2017 Net sales: Welded wire reinforcement $ 290,423 $ 273,658 $ 239,522 Prestressed concrete strand 165,290 179,559 149,349 Total $ 455,713 $ 453,217 $ 388,871 |
Note 16 - Other Financial Data
Note 16 - Other Financial Data (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Condensed Balance Sheet [Table Text Block] | September 28, September 29, (In thousands) 2019 2018 Accounts receivable, net: Accounts receivable $ 44,436 $ 51,779 Less allowance for doubtful accounts (254 ) (295 ) Total $ 44,182 $ 51,484 Inventories: Raw materials $ 27,667 $ 61,008 Work in process 4,885 4,779 Finished goods 38,299 28,370 Total $ 70,851 $ 94,157 Other current assets: Prepaid insurance $ 4,545 $ 3,845 Income taxes receivable 1,215 - Other 1,610 2,050 Total $ 7,370 $ 5,895 Other assets: Cash surrender value of life insurance policies $ 10,211 $ 9,769 Capitalized financing costs, net 237 40 Other 114 104 Total $ 10,562 $ 9,913 Property, plant and equipment, net: Land and land improvements $ 14,548 $ 14,438 Buildings 56,404 54,684 Machinery and equipment 165,609 160,068 Construction in progress 5,285 9,672 241,846 238,862 Less accumulated depreciation (136,886 ) (132,714 ) Total $ 104,960 $ 106,148 Accrued expenses: Salaries, wages and related expenses $ 2,463 $ 6,775 Property taxes 1,820 1,585 Customer rebates 1,381 1,531 Sales allowance reserves 544 804 Workers' compensation 112 113 Income taxes - 469 Other 498 652 Total $ 6,818 $ 11,929 Other liabilities: Deferred compensation $ 11,679 $ 10,541 Deferred income taxes 6,900 5,340 Total $ 18,579 $ 15,881 |
Schedule II - Valuation and Q_2
Schedule II - Valuation and Qualifying Accounts (Tables) | 12 Months Ended |
Sep. 28, 2019 | |
Notes Tables | |
Valuation Allowances and Reserves [Table Text Block] | Year Ended September 28, September 29, September 30, 2019 2018 2017 Balance, beginning of year $ 295 $ 201 $ 291 Amounts charged to earnings (41 ) 100 (57 ) Write-offs, net of recoveries - (6 ) (33 ) Balance, end of year $ 254 $ 295 $ 201 |
Note 2 - Summary of Significa_2
Note 2 - Summary of Significant Accounting Policies (Details Textual) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Depreciation, Total | $ 12,500 | $ 11,600 | $ 10,500 |
Interest Costs Capitalized | 0 | 0 | 0 |
Goodwill, Impairment Loss | 0 | ||
Asset Impairment Charges, Total | $ 0 | $ 0 | $ 0 |
Computer Software, Intangible Asset [Member] | |||
Finite-Lived Intangible Asset, Useful Life | 5 years | ||
Machinery and Equipment [Member] | Minimum [Member] | |||
Property, Plant and Equipment, Useful Life | 3 years | ||
Machinery and Equipment [Member] | Maximum [Member] | |||
Property, Plant and Equipment, Useful Life | 15 years | ||
Building [Member] | Minimum [Member] | |||
Property, Plant and Equipment, Useful Life | 10 years | ||
Building [Member] | Maximum [Member] | |||
Property, Plant and Equipment, Useful Life | 30 years | ||
Land Improvements [Member] | Minimum [Member] | |||
Property, Plant and Equipment, Useful Life | 5 years | ||
Land Improvements [Member] | Maximum [Member] | |||
Property, Plant and Equipment, Useful Life | 15 years |
Note 3 - Recent Accounting Pr_2
Note 3 - Recent Accounting Pronouncements (Details Textual) - Subsequent Event [Member] - Accounting Standards Update 2016-02 [Member] $ in Millions | Sep. 29, 2019USD ($) |
Operating Lease, Liability, Total | $ 1.9 |
Operating Lease, Right-of-Use Asset | $ 1.9 |
Note 5 - Restructuring Charge_2
Note 5 - Restructuring Charges - Summary of Restructuring Activities and Associated Costs (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Restructuring charges, net | $ 164 | ||
Asset Impairment Charges [Member] | |||
Liability, beginning of period | 31 | ||
Restructuring charges, net | 164 | ||
Cash payments | (195) | ||
Non-cash charges | |||
Liability, end of period | |||
Equipment Relocation Costs [Member] | |||
Liability, beginning of period | 239 | ||
Restructuring charges, net | |||
Cash payments | (239) | ||
Non-cash charges | |||
Liability, end of period | |||
Employee Severance [Member] | |||
Liability, beginning of period | 270 | ||
Restructuring charges, net | 164 | ||
Cash payments | (434) | ||
Non-cash charges | |||
Liability, end of period |
Note 6 - Fair Value Measureme_3
Note 6 - Fair Value Measurements (Details Textual) - USD ($) $ in Thousands | Sep. 28, 2019 | Sep. 29, 2018 |
Non Financial [Member] | Fair Value, Nonrecurring [Member] | ||
Assets, Fair Value Disclosure | $ 0 | $ 0 |
Note 6 - Fair Value Measureme_4
Note 6 - Fair Value Measurements - Fair Value of Financial Assets (Details) - Fair Value, Recurring [Member] - USD ($) $ in Thousands | Sep. 28, 2019 | Sep. 29, 2018 |
Cash equivalents | $ 37,826 | $ 44,257 |
Cash surrender value of life insurance policies | 10,211 | 9,769 |
Total | 48,037 | 54,026 |
Fair Value, Inputs, Level 1 [Member] | ||
Cash equivalents | 37,826 | 44,257 |
Cash surrender value of life insurance policies | ||
Total | 37,826 | 44,257 |
Fair Value, Inputs, Level 2 [Member] | ||
Cash equivalents | ||
Cash surrender value of life insurance policies | 10,211 | 9,769 |
Total | $ 10,211 | $ 9,769 |
Note 7 - Intangible Assets (Det
Note 7 - Intangible Assets (Details Textual) - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Amortization of Intangible Assets, Total | $ 1,100,000 | $ 1,300,000 | $ 1,200,000 |
Finite-Lived Intangible Assets, Amortization Expense, Next Twelve Months | 924,000 | ||
Finite-Lived Intangible Assets, Amortization Expense, Year Two | 809,000 | ||
Finite-Lived Intangible Assets, Amortization Expense, Year Three | 770,000 | ||
Finite-Lived Intangible Assets, Amortization Expense, Year Four | 705,000 | ||
Finite-Lived Intangible Assets, Amortization Expense, Year Five | $ 699,000 |
Note 7 - Intangible Assets - Su
Note 7 - Intangible Assets - Summary of Intangible Assets (Details) - USD ($) $ in Thousands | 12 Months Ended | |
Sep. 28, 2019 | Sep. 29, 2018 | |
Gross | $ 12,810 | $ 14,697 |
Accumulated Amortization | (4,200) | (4,994) |
Net Book Value | $ 8,610 | $ 9,703 |
Customer Relationships [Member] | ||
Weighted-Average Useful Life (Year) | 16 years 328 days | 16 years 328 days |
Gross | $ 9,070 | $ 9,070 |
Accumulated Amortization | (2,207) | (1,598) |
Net Book Value | $ 6,863 | $ 7,472 |
Technology-Based Intangible Assets [Member] | ||
Weighted-Average Useful Life (Year) | 20 years | 20 years |
Gross | $ 1,800 | $ 1,800 |
Accumulated Amortization | (461) | (371) |
Net Book Value | $ 1,339 | $ 1,429 |
Noncompete Agreements [Member] | ||
Weighted-Average Useful Life (Year) | 5 years | 5 years |
Gross | $ 1,800 | $ 3,687 |
Accumulated Amortization | (1,466) | (2,994) |
Net Book Value | $ 334 | $ 693 |
Trade Names [Member] | ||
Weighted-Average Useful Life (Year) | 4 years | 4 years |
Gross | $ 140 | $ 140 |
Accumulated Amortization | (66) | (31) |
Net Book Value | $ 74 | $ 109 |
Note 8 - Long-term Debt (Detail
Note 8 - Long-term Debt (Details Textual) | 1 Months Ended | 12 Months Ended | ||||
May 31, 2019USD ($) | Sep. 28, 2019USD ($) | Sep. 29, 2018USD ($) | Sep. 30, 2017USD ($) | Jun. 29, 2019USD ($) | Mar. 30, 2019USD ($) | |
Amortization of Debt Issuance Costs | $ 65,000 | $ 65,000 | $ 65,000 | |||
Revolving Credit Facility [Member] | ||||||
Line of Credit Facility, Maximum Borrowing Capacity | $ 100,000,000 | |||||
Line Of Credit Facility, Additional Borrowing Capacity | $ 50,000,000 | |||||
Line of Credit Facility, Remaining Borrowing Capacity | 82,900,000 | $ 100,000,000 | ||||
Long-term Line of Credit, Total | 0 | $ 0 | ||||
Letters of Credit Outstanding, Amount | $ 1,600,000 | |||||
Debt Instrument, Interest Rate, Increase (Decrease) | 2.00% | |||||
Fixed Charge Coverage Ratio | 1 | |||||
Credit Facility, Liquidity Amount | $ 10,000,000 | |||||
Revolving Credit Facility [Member] | Fed Funds Effective Rate Overnight Index Swap Rate [Member] | ||||||
Debt Instrument, Basis Spread on Variable Rate | 0.50% | |||||
Revolving Credit Facility [Member] | Base Rate [Member] | ||||||
Line of Credit Facility, Interest Rate at Period End | 0.25% | |||||
Revolving Credit Facility [Member] | Base Rate [Member] | Minimum [Member] | ||||||
Debt Instrument, Basis Spread on Variable Rate | 0.25% | |||||
Revolving Credit Facility [Member] | Base Rate [Member] | Maximum [Member] | ||||||
Debt Instrument, Basis Spread on Variable Rate | 0.50% | |||||
Revolving Credit Facility [Member] | London Interbank Offered Rate (LIBOR) [Member] | ||||||
Line of Credit Facility, Interest Rate at Period End | 1.25% | |||||
Revolving Credit Facility [Member] | London Interbank Offered Rate (LIBOR) [Member] | Minimum [Member] | ||||||
Debt Instrument, Basis Spread on Variable Rate | 1.25% | |||||
Revolving Credit Facility [Member] | London Interbank Offered Rate (LIBOR) [Member] | Maximum [Member] | ||||||
Debt Instrument, Basis Spread on Variable Rate | 1.50% |
Note 8 - Long-term Debt - Amort
Note 8 - Long-term Debt - Amortization of Financing Costs (Details) $ in Thousands | Sep. 28, 2019USD ($) |
2019 | $ 67 |
2020 | 65 |
2021 | 65 |
2022 | 65 |
2023 | $ 41 |
Note 9 - Stock-based Compensa_3
Note 9 - Stock-based Compensation (Details Textual) - USD ($) | 12 Months Ended | |||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | Feb. 17, 2015 | |
Share-based Payment Arrangement, Nonvested Award, Option, Cost Not yet Recognized, Amount | $ 282,000 | |||
Share-based Payment Arrangement, Nonvested Award, Cost Not yet Recognized, Period for Recognition | 1 year 233 days | |||
Share-based Compensation Arrangement by Share-based Payment Award, Options, Grants in Period, Weighted Average Grant Date Fair Value | $ 7.15 | $ 12.06 | $ 11.08 | |
Share-based Payment Arrangement, Option [Member] | ||||
Share-based Compensation Arrangement by Share-based Payment Award, Award Vesting Period | 3 years | |||
Share-based Compensation Arrangement by Share-based Payment Award, Expiration Period | 10 years | |||
Share-based Payment Arrangement, Expense | $ 889,000 | $ 906,000 | $ 1,000,000 | |
Restricted Stock Units (RSUs) [Member] | ||||
Share-based Payment Arrangement, Expense | $ 1,168,000 | $ 1,172,000 | $ 1,238,000 | |
Share-based Payment Arrangement, Nonvested Award, Cost Not yet Recognized, Period for Recognition | 1 year 270 days | |||
Share-based Payment Arrangement, Nonvested Award, Excluding Option, Cost Not yet Recognized, Amount | $ 482,000 | |||
Restricted Stock Units (RSUs) [Member] | Director [Member] | ||||
Share-based Compensation Arrangement by Share-based Payment Award, Award Vesting Period | 1 year | |||
Restricted Stock Units (RSUs) [Member] | Employees [Member] | ||||
Share-based Compensation Arrangement by Share-based Payment Award, Award Vesting Period | 3 years | |||
The 2015 Equity Incentive Plan [Member] | ||||
Share-based Compensation Arrangement by Share-based Payment Award, Number of Shares Authorized | 900,000 | |||
Share-based Compensation Arrangement by Share-based Payment Award, Number of Shares Available for Grant | 143,000 |
Note 9 - Stock-based Compensa_4
Note 9 - Stock-based Compensation - Stock Option Valuation Assumptions (Details) - Share-based Payment Arrangement, Option [Member] | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Expected term (Year) | 4 years 215 days | 4 years 288 days | 5 years 51 days |
Risk-free interest rate | 2.03% | 2.71% | 1.98% |
Expected volatility | 42.79% | 37.32% | 38.32% |
Expected dividend yield | 0.56% | 0.37% | 0.37% |
Note 9 - Stock-based Compensa_5
Note 9 - Stock-based Compensation - Stock Option Activity (Details) - USD ($) $ / shares in Units, shares in Thousands, $ in Thousands | 12 Months Ended | |||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | Oct. 01, 2016 | |
Options outstanding, balance (in shares) | 264 | 392 | 371 | |
Weighted average exercise price per share (in dollars per share) | $ 29.25 | $ 23.40 | $ 20.81 | |
Options outstanding, granted (in shares) | 129 | 77 | 88 | |
Weighted average exercise price per share, granted (in dollars per share) | $ 19.74 | $ 34.84 | $ 30.93 | |
Options outstanding, exercised (in shares) | (5) | (196) | (67) | |
Weighted average exercise price per share, exercised (in dollars per share) | $ 23.95 | $ 19.68 | $ 19.05 | |
Aggregate intrinsic value, exercised | $ 21 | $ 3,866 | $ 1,212 | |
Options outstanding, Forfeited (in shares) | (9) | |||
Weighted average exercise price per share, forfeited (in dollars per share) | $ 29.88 | |||
Options outstanding, balance (in shares) | 388 | 264 | 392 | |
Weighted average exercise price per share (in dollars per share) | $ 26.16 | $ 29.25 | $ 23.40 | |
Contractual term - weighted average, balance (Year) | 7 years 295 days | |||
Aggregate intrinsic value, outstanding | $ 370 | |||
Options outstanding, vested and anticipated to vest in future (in shares) | 384 | |||
Weighted average exercise price per share, vested and anticipated to vest in future (in dollars per share) | $ 26.17 | |||
Contractual term - weighted average, vested and anticipated to vest in future (Year) | 7 years 288 days | |||
Aggregate intrinsic value, vested and anticipated to vest in future | $ 366 | |||
Options outstanding, exercisable (in shares) | 184 | |||
Weighted average exercise price per share, exercisable (in dollars per share) | $ 27.62 | |||
Contractual term - weighted average, exercisable (Year) | 6 years 113 days | |||
Aggregate intrinsic value, exercisable | $ 195 | |||
Minimum [Member] | ||||
Exercise price per share, balance, lower (in dollars per share) | $ 10.23 | 10.23 | 9.16 | 9.16 |
Exercise price per share, granted, lower (in dollars per share) | 18.25 | 29.69 | 26.75 | |
Exercise price per share, exercised, lower (in dollars per share) | 18.05 | 9.16 | 9.16 | |
Exercise price per share, forfeited, lower (in dollars per share) | 23.95 | |||
Maximum [Member] | ||||
Exercise price per share, balance, upper (in dollars per share) | 41.85 | 41.85 | 37.06 | $ 34.49 |
Exercise price per share, granted, upper (in dollars per share) | 21.57 | 41.85 | 37.06 | |
Exercise price per share, exercised, upper (in dollars per share) | $ 26.75 | 37.06 | $ 23.95 | |
Exercise price per share, forfeited, upper (in dollars per share) | $ 37.06 |
Note 9 - Stock-based Compensa_6
Note 9 - Stock-based Compensation - RSU Grants and Compensation Expense (Details) - Restricted Stock Units (RSUs) [Member] - USD ($) shares in Thousands, $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Units (in shares) | 61 | 35 | 37 |
Market value | $ 1,225 | $ 1,175 | $ 1,180 |
Compensation expense | $ 1,168 | $ 1,172 | $ 1,238 |
Note 9 - Stock-based Compensa_7
Note 9 - Stock-based Compensation - RSU Activity (Details) - Restricted Stock Units (RSUs) [Member] - $ / shares shares in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Restricted stock units outstanding, balance (in shares) | 103 | 128 | 145 |
Weighted average grant date fair value, balance (in dollars per share) | $ 30.40 | $ 25.92 | $ 22.35 |
Units (in shares) | 61 | 35 | 37 |
Weighted average grant date fair value, granted (in dollars per share) | $ 20.18 | $ 33.52 | $ 31.95 |
Restricted stock units outstanding, released (in shares) | (49) | (57) | (54) |
Weighted average grant date fair value, released (in dollars per share) | $ 27.64 | $ 22.26 | $ 20.43 |
Restricted stock units outstanding, forfeited (in shares) | (3) | ||
Weighted average grant date fair value, forfeited (in dollars per share) | $ 29.60 | ||
Restricted stock units outstanding, balance (in shares) | 115 | 103 | 128 |
Weighted average grant date fair value, balance (in dollars per share) | $ 26.16 | $ 30.40 | $ 25.92 |
Note 10 - Income Taxes (Details
Note 10 - Income Taxes (Details Textual) - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Effective Income Tax Rate Reconciliation, at Federal Statutory Income Tax Rate, Percent | 21.00% | 24.50% | 35.00% |
Income Tax Expense (Benefit), Continuing Operations, Adjustment of Deferred Tax (Asset) Liability | $ 3,300,000 | ||
Deferred Tax Liabilities, Net, Noncurrent | $ 6,900,000 | 5,340,000 | |
Deferred Tax Assets, Tax Credit Carryforwards, Total | 8,000 | ||
Deferred Tax Assets, Valuation Allowance, Total | 257,000 | 233,000 | |
Valuation Allowance, Deferred Tax Asset, Increase (Decrease), Amount | 24,000 | ||
Unrecognized Tax Benefits, Income Tax Penalties and Interest Expense, Total | 0 | $ 0 | $ 0 |
Domestic Tax Authority [Member] | |||
Operating Loss Carryforwards, Total | 1,700,000 | ||
State and Local Jurisdiction [Member] | |||
Operating Loss Carryforwards, Total | $ 2,200,000 | ||
State and Local Jurisdiction [Member] | Earliest Tax Year [Member] | |||
Operating Loss Carryforwards Expiration Date 1 | 2022 | ||
State and Local Jurisdiction [Member] | Latest Tax Year [Member] | |||
Operating Loss Carryforwards Expiration Date 1 | 2034 | ||
Tax Credit Carryforward, Expiration Date 1 | 2020 |
Note 10 - Income Taxes - Compon
Note 10 - Income Taxes - Components of Provision for Income Taxes (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Federal | $ (126) | $ 8,265 | $ 8,269 |
State | 185 | 906 | 848 |
Total current | 59 | 9,171 | 9,117 |
Federal | 1,649 | (2,862) | 2,455 |
State | 149 | 55 | 48 |
Total deferred | 1,798 | (2,807) | 2,503 |
Income taxes | $ 1,857 | $ 6,364 | $ 11,620 |
Effective income tax rate | 24.90% | 14.90% | 34.00% |
Note 10 - Income Taxes - Income
Note 10 - Income Taxes - Income Tax Reconciliation (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Provision for income taxes at federal statutory rate | $ 1,566 | $ 10,444 | $ 11,959 |
Effective Income Tax Rate Reconciliation, at Federal Statutory Income Tax Rate, Percent | 21.00% | 24.50% | 35.00% |
State income taxes, net of federal tax benefit | $ 297 | $ 739 | $ 598 |
State income taxes, net of federal tax benefit | 4.00% | 1.70% | 1.80% |
Stock-based compensation | $ 90 | $ (634) | |
Stock-based compensation | 1.20% | (1.50%) | |
Valuation allowance | $ 24 | $ (18) | $ (29) |
Valuation allowance | 0.30% | 0.00% | (0.10%) |
Federal tax return true-up | $ (142) | $ (147) | |
Federal tax return true-up | (1.90%) | (0.30%) | |
Change in federal tax rate - Tax Cuts and Jobs Act | $ (3,307) | ||
Change in federal tax rate - Tax Cuts and Jobs Act | (7.80%) | ||
Qualified production activities deduction | $ (832) | $ (768) | |
Qualified production activities deduction | (2.00%) | (2.20%) | |
Other, net | $ 22 | $ 119 | $ (140) |
Other, net | 0.30% | 0.30% | (0.50%) |
Provision for income taxes | $ 1,857 | $ 6,364 | $ 11,620 |
Provision for income taxes | 24.90% | 14.90% | 34.00% |
Note 10 - Income Taxes - Deferr
Note 10 - Income Taxes - Deferred Tax Asset and Liability Components (Details) - USD ($) | Sep. 28, 2019 | Sep. 29, 2018 |
Defined benefit plans | $ 2,661,000 | $ 2,302,000 |
Stock-based compensation | 1,259,000 | 1,120,000 |
Accrued expenses and asset reserves | 1,207,000 | 1,939,000 |
Federal net operating loss carryforward | 363,000 | |
State net operating loss carryforwards and tax credits | 120,000 | 233,000 |
Valuation allowance | (257,000) | (233,000) |
Deferred tax assets | 5,353,000 | 5,361,000 |
Plant and equipment | (10,625,000) | (9,490,000) |
Prepaid insurance | (1,311,000) | (1,041,000) |
Goodwill | (317,000) | (170,000) |
Deferred tax liabilities | (12,253,000) | (10,701,000) |
Net deferred tax liability | $ (6,900,000) | $ (5,340,000) |
Note 11 - Employee Benefit Pl_3
Note 11 - Employee Benefit Plans (Details Textual) - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Defined Benefit Plan, Expected Amortization of Gain (Loss), Next Fiscal Year | $ 293,000 | ||
Supplemental Employee Retirement Plan [Member] | |||
Supplemental Retirement Benefit Period | 15 years | ||
Defined Benefit Plan Percent of Highest Average Salary Base | 50.00% | ||
Defined Benefit Plan Number of Years in Average Annual Base Salary | 5 years | ||
Defined Benefit Plan Number of Years Preceding Retirement for Average Annual Base Salary Calculation | 10 years | ||
Supplemental Employee Retirement Plan [Member] | Minimum [Member] | |||
Defined Benefit Plan Employment Term | 30 years | ||
Reduced SERP [Member] | |||
Defined Benefit Plan Retirement Age | 65 | ||
Defined Benefit Plan, Reduction for Each Month | 0.0028% | ||
Reduced SERP [Member] | Minimum [Member] | |||
Defined Benefit Plan Employment Term | 10 years | ||
Retirement Savings Plan [Member] | |||
Defined Contribution Plan, Maximum Annual Contributions Per Employee, Percent | 75.00% | ||
Defined Contribution Plan, Cost | $ 1,200,000 | $ 1,100,000 | $ 1,100,000 |
Retirement Savings Plan, First 1% of Employee Contribution [Member] | |||
Defined Contribution Plan, Employer Matching Contribution, Percent of Match | 100.00% | ||
Defined Contribution Plan, Employer Matching Contribution, Percent of Employees' Gross Pay | 1.00% | ||
Retirement Savings Plan, Next 5% of Employee Contribution [Member] | |||
Defined Contribution Plan, Employer Matching Contribution, Percent of Match | 50.00% | ||
Defined Contribution Plan, Employer Matching Contribution, Percent of Employees' Gross Pay | 5.00% | ||
VEBA [Member] | |||
Defined Contribution Plan, Cost | $ 5,800,000 | $ 5,100,000 | $ 5,600,000 |
Healthcare Coverage Claims in Excess of | $ 175,000 |
Note 11 - Employee Benefit Pl_4
Note 11 - Employee Benefit Plans - Projected Benefit Obligation Reconciliation for SERP (Details) - Supplemental Employee Retirement Plan [Member] - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Benefit obligation | $ 9,749 | $ 9,389 | $ 9,159 |
Service cost | 297 | 310 | 344 |
Interest cost | 384 | 345 | 338 |
Actuarial loss (gain) | 1,133 | (33) | (162) |
Distributions | (285) | (262) | (290) |
Benefit obligation | 11,278 | 9,749 | 9,389 |
Actual employer contributions | 285 | 262 | 290 |
Actual distributions | (285) | (262) | (290) |
Fair value of plan assets | |||
Funded status | (11,278) | (9,749) | (9,389) |
Net amount recognized | (11,278) | (9,749) | (9,389) |
Unrecognized net loss | 2,958 | 1,966 | 2,149 |
Net amount recognized | 2,958 | 1,966 | 2,149 |
Net loss (gain) | 1,133 | (33) | (162) |
Amortization of net loss | (140) | (150) | (174) |
Total recognized in other comprehensive income (loss) | $ 993 | $ (183) | $ (336) |
Note 11 - Employee Benefit Pl_5
Note 11 - Employee Benefit Plans - Net Periodic Pension Costs and Related Components (Details) - Supplemental Employee Retirement Plan [Member] - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Service cost | $ 297 | $ 310 | $ 344 |
Interest cost | 384 | 345 | 338 |
Amortization of net loss | 140 | 150 | 174 |
Net periodic pension cost | $ 821 | $ 805 | $ 856 |
Note 11 - Employee Benefit Pl_6
Note 11 - Employee Benefit Plans - Plan Valuation Assumptions (Details) - Pension Plan [Member] | Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 |
Discount rate | 3.00% | 4.00% | 3.75% |
Rate of increase in compensation levels | 3.00% | 3.00% | 3.00% |
Note 11 - Employee Benefit Pl_7
Note 11 - Employee Benefit Plans - Projected Benefit Payments (Details) - Supplemental Employee Retirement Plan [Member] $ in Thousands | Sep. 28, 2019USD ($) |
2020 | $ 283 |
2021 | 250 |
2022 | 562 |
2023 | 562 |
2024 | 524 |
2025-2029 | $ 4,476 |
Note 12 - Commitments and Con_2
Note 12 - Commitments and Contingencies (Details Textual) - USD ($) | 12 Months Ended | |||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | Oct. 02, 2017 | |
Operating Leases, Rent Expense, Total | $ 1,600,000 | $ 1,500,000 | $ 1,800,000 | |
Operating Leases, Future Minimum Payments Due, Next Twelve Months | 1,000,000 | |||
Operating Leases, Future Minimum Payments, Due in Two Years | 666,000 | |||
Operating Leases, Future Minimum Payments, Due in Three Years | 256,000 | |||
Operating Leases, Future Minimum Payments, Due in Four Years | 61,000 | |||
Operating Leases, Future Minimum Payments, Due Thereafter | 47,000 | |||
Non-cancelable Purchase Commitment for Raw Material [Member] | ||||
Purchase Commitment, Remaining Minimum Amount Committed | $ 23,800,000 | |||
Non-cancelable Purchase Commitment Term | 100 days | |||
Purchase Commitment for Equipment [Member] | ||||
Purchase Commitment, Remaining Minimum Amount Committed | $ 2,800,000 | |||
Leased Facility in Houston, Texas [Member] | ||||
Lease Purchase Option Exercised | $ 4,900,000 | |||
Fire [Member] | ||||
Insurance Recoveries | 2,200,000 | 183,000 | ||
Insurance Settlements Receivable | 462,000 | |||
Fire [Member] | Other Income [Member] | ||||
Insurance Recoveries | 1,100,000 | |||
Fire [Member] | Cost of Sales [Member] | ||||
Insurance Recoveries | 645,000 | |||
Fire [Member] | Selling, General and Administrative Expenses [Member] | ||||
Insurance Recoveries | 48,000 | |||
Storm [Member] | ||||
Insurance Recoveries | 150,000 | 439,000 | ||
Insurance Settlements Receivable | 52,000 | |||
Storm [Member] | Other Income [Member] | ||||
Insurance Recoveries | $ 98,000 | 26,000 | ||
Storm [Member] | Cost of Sales [Member] | ||||
Insurance Recoveries | 439,000 | |||
Storm [Member] | Selling, General and Administrative Expenses [Member] | ||||
Insurance Recoveries | $ 26,000 |
Note 13 - Earnings Per Share (D
Note 13 - Earnings Per Share (Details Textual) - shares | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Antidilutive Securities Excluded from Computation of Earnings Per Share, Amount | 240,000 | 83,000 | 76,000 |
Note 13 - Earnings Per Share -
Note 13 - Earnings Per Share - Basic and Diluted Earnings Per Share Attributable to Common Shareholders (Details) - USD ($) $ / shares in Units, shares in Thousands, $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Net earnings | $ 5,598 | $ 36,266 | $ 22,548 |
Basic weighted average shares outstanding (in shares) | 19,243 | 19,079 | 19,011 |
Dilutive effect of stock-based compensation (in shares) | 97 | 198 | 206 |
Diluted weighted average shares outstanding (in shares) | 19,340 | 19,277 | 19,217 |
Net earnings per share: | |||
Basic (in dollars per share) | $ 0.29 | $ 1.90 | $ 1.19 |
Diluted (in dollars per share) | $ 0.29 | $ 1.88 | $ 1.17 |
Note 14 - Business Segment In_3
Note 14 - Business Segment Information (Details Textual) | 12 Months Ended |
Sep. 28, 2019 | |
Number of Reportable Segments | 1 |
Note 14 - Business Segment In_4
Note 14 - Business Segment Information - Net Sales And Long-lived Assets By Geographic Region (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Revenue | $ 455,713 | $ 453,217 | $ 388,871 |
Long-term Assets | 132,074 | 133,913 | 122,574 |
UNITED STATES | |||
Revenue | 454,373 | 451,418 | 387,199 |
Long-term Assets | 132,074 | 133,913 | 122,574 |
Non-US [Member] | |||
Revenue | 1,340 | 1,799 | 1,672 |
Long-term Assets |
Note 14 - Business Segment In_5
Note 14 - Business Segment Information - Net Sales By Product Line (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Revenue | $ 455,713 | $ 453,217 | $ 388,871 |
Welded Wire Reinforcement [Member] | |||
Revenue | 290,423 | 273,658 | 239,522 |
PC Strand [Member] | |||
Revenue | $ 165,290 | $ 179,559 | $ 149,349 |
Note 15 - Related Party Trans_2
Note 15 - Related Party Transactions (Details Textual) - USD ($) | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Revenue from Related Parties | $ 716,000 | $ 699,000 | $ 622,000 |
Note 16 - Other Financial Dat_2
Note 16 - Other Financial Data - Balance Sheet Information (Details) - USD ($) | Sep. 28, 2019 | Sep. 29, 2018 |
Accounts receivable, net: | ||
Accounts receivable | $ 44,436,000 | $ 51,779,000 |
Less allowance for doubtful accounts | (254,000) | (295,000) |
Total | 44,182,000 | 51,484,000 |
Inventories: | ||
Raw materials | 27,667,000 | 61,008,000 |
Work in process | 4,885,000 | 4,779,000 |
Finished goods | 38,299,000 | 28,370,000 |
Total | 70,851,000 | 94,157,000 |
Other current assets: | ||
Prepaid insurance | 4,545,000 | 3,845,000 |
Income taxes receivable | 1,215,000 | |
Other | 1,610,000 | 2,050,000 |
Total | 7,370,000 | 5,895,000 |
Other assets: | ||
Cash surrender value of life insurance policies | 10,211,000 | 9,769,000 |
Capitalized financing costs, net | 237,000 | 40,000 |
Other | 114,000 | 104,000 |
Total | 10,562,000 | 9,913,000 |
Property, plant and equipment, net: | ||
Land and land improvements | 14,548,000 | 14,438,000 |
Buildings | 56,404,000 | 54,684,000 |
Machinery and equipment | 165,609,000 | 160,068,000 |
Construction in progress | 5,285,000 | 9,672,000 |
Property, plant and equipment, gross | 241,846,000 | 238,862,000 |
Less accumulated depreciation | (136,886,000) | (132,714,000) |
Total | 104,960,000 | 106,148,000 |
Accrued expenses: | ||
Salaries, wages and related expenses | 2,463,000 | 6,775,000 |
Property taxes | 1,820,000 | 1,585,000 |
Customer rebates | 1,381,000 | 1,531,000 |
Sales allowance reserves | 544,000 | 804,000 |
Workers' compensation | 112,000 | 113,000 |
Income taxes | 469,000 | |
Other | 498,000 | 652,000 |
Total | 6,818,000 | 11,929,000 |
Other liabilities: | ||
Deferred compensation | 11,679,000 | 10,541,000 |
Deferred Tax Liabilities, Net, Noncurrent | 6,900,000 | 5,340,000 |
Total | $ 18,579,000 | $ 15,881,000 |
Note 18 - Share Repurchases (De
Note 18 - Share Repurchases (Details Textual) - USD ($) shares in Thousands, $ in Millions | 12 Months Ended | |||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | Nov. 18, 2008 | |
Stock Repurchase Program, Authorized Amount | $ 25 | |||
Stock Repurchase Program, Remaining Authorized Repurchase Amount | $ 24.8 | |||
Stock Repurchased During Period, Shares | 0 | 0 | 0 |
Schedule II - Valuation and Q_3
Schedule II - Valuation and Qualifying Accounts - Allowance for Doubtful Accounts (Details) - USD ($) $ in Thousands | 12 Months Ended | ||
Sep. 28, 2019 | Sep. 29, 2018 | Sep. 30, 2017 | |
Balance, beginning of year | $ 295 | $ 201 | $ 291 |
Amounts charged to earnings | (41) | 100 | (57) |
Write-offs, net of recoveries | (6) | (33) | |
Balance, end of year | $ 254 | $ 295 | $ 201 |