UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 6-K
REPORT OF FOREIGN PRIVATE ISSUER
PURSUANT TO RULE 13a-16 OR 15d-16
UNDER THE SECURITIES EXCHANGE ACT OF 1934
July 23, 2014
BHP BILLITON LIMITED (ABN 49 004 028 077) (Exact name of Registrant as specified in its charter) | BHP BILLITON PLC (REG. NO. 3196209) (Exact name of Registrant as specified in its charter) |
VICTORIA, AUSTRALIA | ENGLAND AND WALES | |
(Jurisdiction of incorporation or organisation) | (Jurisdiction of incorporation or organisation) | |
171 COLLINS STREET, MELBOURNE, VICTORIA 3000 AUSTRALIA | NEATHOUSE PLACE, VICTORIA, LONDON, UNITED KINGDOM | |
(Address of principal executive offices) | (Address of principal executive offices) |
Indicate by check mark whether the registrant files or will file annual reports under cover of Form 20-F orForm 40-F: x Form 20-F ¨ Form 40-F
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NEWS RELEASE
Release Time
Date
Number
IMMEDIATE
23 July 2014
11/14
bhbbilliton
resourcing the future
BHP BILLITON OPERATIONAL REVIEW FOR THE YEAR ENDED 30 JUNE 2014
Strong operating performance delivered a 9% increase in Group production with annual records achieved across 12 operations and four commodities.
Western Australia Iron Ore achieved a fourteenth consecutive annual production record as volumes increased to 225 Mt (100% basis), significantly exceeding initial full-year guidance. We now expect production of 245 Mt (100% basis) from the Pilbara in the 2015 financial year.
Metallurgical coal production of 45 Mt exceeded full-year guidance as Queensland Coal achieved record production and sales volumes.
Copper production increased to 1.7 Mt as an improvement in mill throughput and concentrator utilisation offset grade decline at a number of operations.
Petroleum production increased by 4% to a record 246 MMboe with an 18% increase in liquids volumes underpinned by significant growth at Onshore US and Atlantis.
Six major projects were completed and another two projects achieved first production, including the Caval Ridge coal mine which was completed ahead of schedule and under budget in the June 2014 quarter.
BHP Billiton Chief Executive Officer, Andrew Mackenzie, said: “Our focus on productivity has resulted in a significant improvement in operating performance at each of our major businesses this year, with a nine per cent1 increase in Group production and record output at 12 operations. Western Australia Iron Ore and Queensland Coal annual production exceeded guidance, with both rising by more than 20 per cent as we delivered more tonnes from existing infrastructure and growth projects ahead of schedule. At Escondida, an increase in mill throughput and concentrator utilisation offset copper grade decline, while our Onshore US business delivered a 73 per cent increase in petroleum liquids production.
“We expect to maintain strong momentum and remain on track to generate Group production growth of 16 per cent1 over the two years to the end of the 2015 financial year. In Petroleum, we are investing in our highest-return acreage while a broader improvement in productivity is expected to underpin stronger iron ore, copper and metallurgical coal volumes. We will remain focused on value over volume as we prioritise our brownfield development options and consider the next phase of portfolio simplification.”
Note: Unless specified otherwise: variance analysis relates to the relative performance of BHP Billiton and/or its operations during the 2014 financial year compared with the 2013 financial year or the June 2014 quarter compared with the March 2014 quarter; production volumes, sales volumes and capital and exploration expenditure from subsidiaries (which include Escondida, Jimblebar, BHP Billiton Mitsui Coal and our manganese operations) are reported on a 100 per cent basis; production volumes, sales volumes and capital and exploration expenditure from equity accounted investments (which include Antamina, Samarco and Cerrejón) and other operations are reported on a proportionate consolidation basis. Abbreviations referenced in this report are explained on page 14.
Summary
Operational performance
Production summary
Total petroleum production (MMboe)
Copper (kt)
Iron ore (kt)
Metallurgical coal (kt)
Energy coal (kt)
Alumina (kt)
Aluminium (kt)
Manganese ores (kt)
Manganese alloys (kt)
Nickel (kt)
JUN 2014 YTD
246.0 1,727.1 203,564 45,078 73,492 5,178 1,174 8,302 646 143.2
JUN 2014 QTR
64.7 470.0 56,643 11,886 18,363 1,325 276 2,255 181 30.9
JUN YTD14 vs JUN YTD13
4% 2% 20% 20% 1% 6% (0%) (3%) 6% (7%)
JUN Q14 vs JUN Q13
9% 2% 19% 9% (1%) 5% (11%) 0% (1%) (23%)
JUN Q14 vs MAR Q14
6% 14% 15% 4% 4% 6% (3%) 25% 12% (9%)
Strong operating performance in the 2014 financial year delivered a nine per cent1 increase in Group production as records were achieved across 12 operations and four commodities. Group production growth of 16 per cent1 is expected over the two years to the end of the 2015 financial year.
Western Australia Iron Ore (WAIO) significantly exceeded initial full-year production guidance as the early commissioning of Jimblebar and our productivity agenda raised the capacity of our integrated supply chain. The ramp-up of Jimblebar to 35 Mtpa (100 per cent basis) is now expected before the end of the 2014 calendar year and will support a further 20 Mt increase in WAIO production to approximately 245 Mt (100 per cent basis) in the 2015 financial year. A low-cost option to expand Jimblebar to 55 Mtpa (100 per cent basis) and broader debottlenecking of the supply chain are expected to underpin further growth in capacity towards 270 Mtpa (100 per cent basis).
Metallurgical coal production exceeded full-year guidance as Queensland Coal achieved record production and sales volumes. This included first production from Caval Ridge, the successful ramp-up of Daunia and record production at Peak Downs, Saraji, South Walker Creek and Poitrel. Metallurgical coal production is forecast to increase by four per cent in the 2015 financial year to 47 Mt as the ramp-up of Caval Ridge is completed.
Escondida copper production increased by two per cent as an improvement in mill throughput and concentrator utilisation offset declining ore grades. With further improvements in productivity anticipated, Escondida is on track to produce approximately 1.27 Mt of copper in the 2015 financial year, while Group copper production is forecast to increase by five per cent2 to 1.8 Mt.
Energy coal volumes were broadly unchanged in the 2014 financial year as a fifth consecutive production record at New South Wales Energy Coal and record volumes at Cerrejón were offset by lower production at South Africa Energy Coal and Navajo Coal. Energy coal production for the 2015 financial year is expected to remain broadly unchanged at 73 Mt.
Petroleum production of 246 MMboe marginally exceeded revised full-year guidance as liquids volumes in our Onshore US business increased by 23 per cent in the June 2014 quarter. Petroleum production is forecast to increase by five per cent2 in the 2015 financial year to 255 MMboe with high-margin liquids volumes expected to increase by 16 MMboe. We remain confident that Onshore US will be strongly EBIT positive in the 2015 financial year as the liquids contribution is forecast to rise to approximately 40 per cent of total shale production.
BHP Billiton operational review for the year ended 30 June 2014 2
Production guidance for the 2015 financial year is summarised in the table below.
Production guidance
Petroleum (MMboe)
Copper (Mt)
Iron ore (Mt)
Metallurgical coal (Mt)
Energy coal (Mt)
FY142
243 1.7 204 45 73
FY15e
255 1.8 225 47 73
% change
5% 5% 11% 4% -
Major development projects
At the end of the 2014 financial year, BHP Billiton had eight low-risk, largely brownfield major projects under development with a combined budget of US$14.1 billion.
During the 2014 financial year we successfully completed six projects, namely: Macedon; North West Shelf North Rankin B Gas Compression; WAIO Jimblebar Mine Expansion; WAIO Port Blending and Rail Yard Facilities; Samarco Fourth Pellet Plant; and Caval Ridge. Caval Ridge was completed in the June 2014 quarter, ahead of schedule and under budget, and will not be reported in future Operational Reviews. Another two projects, Newcastle Third Port Stage 3 and Cerrejón P40, delivered first coal during the year.
A US$212 million increase in the budget of the Escondida Oxide Leach Area project to US$933 million has been approved. The project is now expected to be completed in the second half of the 2014 calendar year with no associated impact to production.
Corporate update
BHP Billiton expects Underlying EBIT in the June 2014 half year to include additional charges in a range of approximately US$0.9 billion to US$1.3 billion related to: (1) impairments and mine site rehabilitation; and (2) redundancies and the closure of operations associated with our productivity agenda. Items include impairments (related to the Port of Vancouver and small Gulf of Mexico petroleum assets) and mine site rehabilitation costs in Petroleum and Potash, and the impairment of assets at South Africa Energy Coal. Redundancy costs will be recognised in our Coal, Iron Ore and Aluminium, Manganese and Nickel Businesses, while additional costs will be recognised following the closure of aluminium smelting activities at Bayside. This guidance will be updated should material information or events arise as the Company finalises its financial statements.
Additional charges to be recognised in the June 2014 half year (US$ million)
Impairments and mine site rehabilitation
Redundancy and closure
Total charges
EBITDA
200 to 400
200 to 400
400 to 800
EBIT
700 to 900
200 to 400
900 to 1,300
We continued to simplify our portfolio during the 2014 financial year with the successful completion of numerous transactions, including Jimblebar and Pinto Valley. In the last two years alone, the Group has completed transactions exceeding US$6.7 billion in Australia, the United States, Canada, South Africa and the United Kingdom, including petroleum, copper, iron ore, coal, mineral sands, uranium and diamonds assets. We continue to actively study the next phase of simplification, including structural options, but we will only pursue options that maximise value for BHP Billiton shareholders.
BHP Billiton operational review for the year ended 30 June 2014 3
Marketing update
The average realised prices achieved for our major commodities are summarised in the table below. Iron ore shipments, on average, were linked to the index price for the month of shipment, with price differentials reflecting product quality. The majority of metallurgical coal and energy coal exports were linked to the index price for the month of shipment or sold on the spot market, with price differentials reflecting product quality.
Average realised prices3
Oil (crude and condensate) (US$/bbl)
Natural gas (US$/Mscf)
US natural gas (US$/Mscf)
LNG (US$/Mscf)
Copper (US$/lb)4
Iron ore (US$/wmt, FOB)
Hard coking coal (US$/t)
Weak coking coal (US$/t)
Thermal coal (US$/t)5
Alumina (US$/t)6
Aluminium (US$/t)
Manganese ore (US$/dmtu)6
Manganese alloy (US$/t)
Nickel metal (US$/t)
H1 FY14
103 3.81 3.44 14.63 3.36 112 142 116 74 291 1,996 4.90 952 13,615
H2 FY14
102 4.89 4.75 14.71 3.09 96 121 104 67 320 2,049 4.41 1,001 16,391
FY1
102 4.35 4.10 14.67 3.22 103 131 111 70 307 2,022 4.64 980 14,925
FY13
106 3.76 3.29 14.82 3.40 110 163 129 81 302 2,160 4.83 1,042 16,037
FY14 vs FY13
(4%) 16% 25% (1%) (5%) (6%) (20%) (14%) (14%) 2% (6%) (4%) (6%) (7%)
H2 FY14 vs H2 FY13
(4%) 26% 35% 0% (4%) (18%) (22%) (19%) (15%) 2% (4%) (14%) 0% 4%
H2 FY14 vs H1 FY14
(1%) 28% 38% 1% (8%) (14%) (15%) (10%) (9%) 10% 3% (10%) 5% 20%
At 30 June 2014, the Group had 350 kt of outstanding copper sales that were revalued at a weighted average price of US$3.19 per pound. The final price of these sales will be determined in the 2015 financial year. In addition, 386 kt of copper sales from the 2013 financial year were subject to a finalisation adjustment in 2014. The provisional pricing and finalisation adjustments will increase earnings before interest and tax by US$73 million in the 2014 financial year (2013 financial year: US$303 million decrease; December 2013 half year: US$196 million increase).
BHP Billiton operational review for the year ended 30 June 2014 4
Petroleum and Potash
Production
Crude oil, condensate and natural gas liquids (MMboe)
Natural gas (bcf)
Total petroleum production (MMboe)
JUN 2014 YTD
106.1 839.3 246.0
JUN 2014 QTR
28.9 215.0 64.7
JUN YTD14 vs JUN YTD13
18% (4%) 4%
JUN Q14 vs JUN Q13
23% 0% 9%
JUN Q14 vs MAR Q14
6% 6% 6%
Total petroleum production – Petroleum production increased by four per cent in the 2014 financial year to 246 MMboe and included strong performance from Onshore US, which delivered a 73 per cent increase in liquids volumes. Petroleum production is forecast to increase by five per cent2 in the 2015 financial year to 255 MMboe as continued growth at Onshore US contributes to a 16 MMboe increase in total liquids production. Conventional volumes for the 2015 financial year are forecast to remain broadly unchanged, consistent with prior guidance.
Total petroleum production (MMboe)
2014 financial year
Less: divested assets
Adjusted 2014 financial year
Forecast change in liquids volumes
Forecast change in gas volumes
2015 financial year
(3) 16 (4)
Total
246 243 255
Crude oil, condensate and natural gas liquids – Crude oil, condensate and natural gas liquids production increased by 18 per cent in the 2014 financial year to 106 MMboe. Onshore US liquids production increased by 23 per cent in the June 2014 quarter and we expect to carry strong momentum into the 2015 financial year as shale liquids volumes are forecast to increase by over 17 MMboe in the period. We remain confident that Onshore US will be strongly EBIT positive in the 2015 financial year as the liquids contribution is forecast to rise to approximately 40 per cent of total shale production.
In our conventional business, a near doubling of production at Atlantis was achieved ahead of prior guidance as the early completion of two production wells brought forward volumes into the 2014 financial year. While production at Pyrenees declined by 12 per cent as a result of major maintenance, volumes recovered strongly in the second half of the financial year following the completion of five new production wells.
Natural gas – Natural gas production declined by four per cent in the 2014 financial year to 839 bcf. The delivery of first gas from Macedon partially offset lower demand at Bass Strait and natural field decline at Haynesville.
BHP Billiton operational review for the year ended 30 June 2014 5
Projects and Onshore US capital expenditure
Project and ownership
North West Shelf
Greater Western
Flank-A
(Australia)
16.67%
(non-operator)
Bass Strait Longford
Gas Conditioning
Plant
(Australia)
50% (non-operator)
Capital expenditure (US$m)
400 520
Initial production target date
CY16 CY16
Capacity
To maintain LNG plant throughput from the North West Shelf operations.
Designed to process approximately 400 MMcf/d of high-CO2 gas.
Progress
On schedule and budget. The overall project is 80% complete.
On schedule and budget. The overall project is 33% complete.
In the 2014 financial year, approximately 75 per cent of Onshore US drilling and development expenditure of US$4.2 billion was invested in the Eagle Ford, with the majority focused on our Black Hawk acreage.
Onshore US 2014 financial year (2013 financial year)
Capital expenditure
Production
Production mix
Natural gas liquids
Crude and condensate
US$ billion
MMboe
Natural gas
Liquids focused areas (Eagle Ford and Permian)
3.6 (3.9) 51.9 (33.4) 36% (42%) 22% (23%) 42% (35%)
Gas focused areas (Haynesville and Fayetteville)
0.6 (0.9) 56.2 (65.8) 100% (100%) -(-) -(-)
Total
4.2 (4.8) 108.1 (99.2) 69% (80%) 11%(8%) 20% (12%)
Petroleum exploration
There were no exploration or appraisal wells drilled during the June 2014 quarter. Petroleum exploration expenditure for the 2014 financial year was US$600 million, of which US$369 million was expensed. Activity for the period was largely focused on the Gulf of Mexico and Western Australia.
Potash
Project and ownership
Jansen Potash
(Canada)
100%
Investment (US$m)
2,600
Scope
Investment to finish the excavation and lining of the production and service shafts, and to continue the installation of essential surface infrastructure and utilities.
Progress
The overall project is 30% complete and on budget.
During the June 2014 quarter, BHP Billiton allowed the exclusivity agreement for Terminal 5 at the Port of Vancouver (US) to lapse. Our development schedule at Jansen provides us with the flexibility to consider a broad range of port and rail options.
BHP Billiton operational review for the year ended 30 June 2014 6
Copper
Production
Copper (kt)
Lead (t)
Zinc (t)
Silver (koz)
Uranium oxide concentrate (t)
JUN 2014 YTD
1,727.1 188,026 109,935 34,804 3,988
JUN 2014 QTR
470.0 46,165 29,116 8,509 1,044
FY14 vs FY13
2% (12%) (14%) (11%) (2%)
JUN Q14 vs JUN Q13
2% (31%) (37%) (27%) (6%)
JUN Q14 vs MAR Q14
14% (3%) 50% (3%) 8%
Copper – Total copper production increased by two per cent in the 2014 financial year to 1.7 Mt as planned. Total copper production is forecast to increase by five per cent2 in the 2015 financial year to 1.8 Mt.
Escondida copper production increased by two per cent in the 2014 financial year to 1.2 Mt as an improvement in mill throughput and concentrator utilisation offset declining ore grades. With further improvements in productivity anticipated, Escondida is on track to produce approximately 1.27 Mt of copper in the 2015 financial year. A power outage throughout Northern Chile in July 2014 and a six-day maintenance shutdown at the Laguna Seca concentrator will impact production in the September 2014 quarter. Commissioning of Organic Growth Project 1 is scheduled for the June 2015 quarter.
Pampa Norte copper production of 233 kt for the 2014 financial year was unchanged from the prior period. Production is forecast to remain at a similar level in the 2015 financial year as higher grades and recoveries at Spence offset declining grades and recoveries at Cerro Colorado. A 12-day maintenance shutdown at Cerro Colorado and tertiary crusher maintenance at Spence is expected to impact production in the September 2014 quarter.
Record mining rates at Olympic Dam underpinned an 11 per cent increase in copper production in the 2014 financial year to 184 kt. While an annualised production rate of 219 kt in the June 2014 quarter indicates the degree of improvement achieved in the existing underground operation, volumes in the 2015 financial year are expected to remain broadly unchanged as a result of the current smelter maintenance program which is expected to be completed early in the September 2014 quarter. A major smelter maintenance campaign is scheduled to commence in the June 2015 quarter.
Antamina achieved records for mill throughput and copper production in the 2014 financial year. Average copper grades at Antamina in the 2015 financial year are expected to remain at a similar level to the June 2014 quarter, leading to lower copper production, consistent with the mine plan.
Lead/silver – Lead and silver production decreased by 12 per cent and 11 per cent, respectively, in the 2014 financial year as lower average ore grades at Cannington were partially offset by a record mining rate. Zinc – Total zinc production decreased by 14 per cent in the 2014 financial year and reflected lower grades at Antamina, consistent with the mine plan.
Uranium – The production of uranium oxide concentrate was broadly unchanged in the 2014 financial year.
BHP Billiton operational review for the year ended 30 June 2014 7
Projects
Project and ownership
Escondida Oxide Leach Area Project (Chile) 57.5%
Escondida Organic Growth Project 1 (Chile) 57.5%
Escondida Water Supply (Chile) 57.5%
Capital expenditure (US$m)
933
3,838
3,430
Initial production target date
H2 CY14
H1 CY15
CY17
Capacity
New dynamic leaching pad and mineral handling system. Maintains oxide leaching capacity.
Replaces the Los Colorados concentrator with a new 152 ktpd plant.
New desalination facility to ensure continued water supply to Escondida.
Progress
Budget and schedule revised. Challenges associated with civil engineering works have been resolved. The overall project is 93% complete.
On schedule and budget. The overall project is 79% complete.
On schedule and budget. The overall project is 12% complete.
BHP Billiton operational review for the year ended 30 June 2014 8
Iron Ore
Production
Iron ore (kt)
JUN 2014 YTD
203,564
JUN 2014 QTR
56,643
JUN FY14 vs JUN FY13
20%
JUN Q14 vs JUN Q13
19%
JUN Q14 vs MAR Q14
15%
Iron ore – Iron ore production increased by 20 per cent in the 2014 financial year to a record 204 Mt, exceeding initial full-year guidance by more than eight per cent. Total iron ore production is forecast to increase by 11 per cent in the 2015 financial year to 225 Mt.
Western Australia Iron Ore production of 225 Mt (100 per cent basis) represents a fourteenth consecutive annual record and was underpinned by the early commissioning of Jimblebar and our productivity agenda, which raised the capacity of our integrated supply chain. Production from the Wheelarra Joint Venture, which was previously processed through Newman, was permanently connected to the Jimblebar processing hub during the period. The spare capacity created at Newman is now being utilised by existing operations. The ramp-up of Jimblebar to
35 Mtpa (100 per cent basis) is now expected before the end of the 2014 calendar year.
In the 2015 financial year WAIO production is expected to increase by a further 20 Mt to approximately 245 Mt (100 per cent basis). Yet another year of record performance will be supported by additional productivity gains despite the tie-in of shiploaders 1 and 2 during the period. A low-cost option to expand Jimblebar to 55 Mtpa (100 per cent basis) and broader debottlenecking of the supply chain are expected to underpin further growth in capacity towards 270 Mtpa (100 per cent basis).
Samarco production of 22 Mt (100 per cent basis) was broadly unchanged in the 2014 financial year. The fourth pellet plant was commissioned in the March 2014 quarter and the ramp-up to 30.5 Mtpa (100 per cent basis) is expected before the end of the 2015 financial year.
Major increase in Mineral Resource at Western Australia Iron Ore
BHP Billiton also confirms a 13 per cent increase in the Mineral Resource at WAIO compared to the previous
30 June 2013 estimate (Table 2). The increase reflects the inclusion of 500 km of infill drilling and revised resource estimates that have continued to delineate orebodies primarily with Brockman (67 per cent of the increase) and Marra Mamba (33 per cent of the increase) ore types, with changes after consideration of mining depletion in the 2014 financial year. BHP Billiton ownership averages 88 per cent but varies between 85 per cent and 100 per cent. Information pertaining to the orebodies that contribute to the increase in Mineral Resource is contained in Appendix 1.
WAIO is located within the Pilbara region of Western Australia. The geology of the region, comprising the Hamersley and North East Pilbara Provinces, has been extensively studied and is well documented based on extensive mapping, exploratory drilling and mining. The Hamersley Group forms the central part of the Mt Bruce Supergroup and contains two iron bearing stratigraphic sequences, with major bedded ores hosted by the Brockman Iron Formation and Marra Mamba Iron Formation. The Nimingarra Iron Formation in the North East Pilbara, hosts the Yarrie-Nimingarra iron ore deposits. Another important iron bearing sequence is the Marillana Formation which is a detrital derived Channel Iron Deposit currently mined at Yandi.
WAIO Mineral Resources contain the ore types: BKM – Brockman, CID – Channel Iron Deposits, MM – Marra Mamba and NIM – Nimingarra.
Mineral Resource estimates are largely based upon three metre samples obtained from 140 millimetre Reverse Circulation (RC) drill holes and to a lesser extent 0.3 metre to three metre samples obtained from HQ3 and PQ3 type Diamond Drill holes and three metre samples obtained from 140 millimetre open Percussion holes.
BHP Billiton operational review for the year ended 30 June 2014 9
RC and Percussion samples are either riffle or static cone split whereas diamond core is typically sampled as a whole. Samples are crushed to 90 per cent minus 2.8 millimetres and then pulverised to 95 per cent minus
0.16 millimetres. Pulp (200 grams) is then used for chemical analysis by X-Ray Fluorescence (XRF) for Fe, SiO2, Al2O3, P, MnO, CaO, K2O, MgO, S and TiO2 and Robotic Thermo-Gravimetric Analysis (ROBTGA) for Loss on Ignition (LOI).
Resource estimation is typically performed by Ordinary Kriging (OK) interpolation which uses search criteria consistent with geostatistical models separately developed for both Fe and associated deleterious elements such as SiO2, Al2O3 and P according to the appropriate geological controls. To a lesser extent some deposits contributing Inferred Resources have been estimated using Inverse Distance Weighted (IDW) interpolation or Cross Sectional Area of Influence techniques reflecting data density.
Mineral resources have been classified considering data density, data quality, geological continuity and/or complexity, estimation quality, weathering zones and proximity to the water table (Table 1).
Table 1. Nominal drill grid spacing for WAIO Mineral Resource category
Classification
Measured (average)
Indicated (average)
Inferred (maximum)
BKM
50x50 metres
150x50 metres
1200x100 metres
CID
50x50 metres
150x50 metres
1200x100 metres
MM
50x50 metres
150x50 metres
1200x100 metres
NIM
30x30 metres
120x60 metres
1200x120 metres
Typically a 54 per cent Fe cut-off is used for resource reporting of Marra Mamba and Brockman Iron Formations, a 52 per cent Fe cut-off is used for Channel Iron Deposits and a 50 per cent Fe cut-off for operational areas within the Nimingarra Formation. These cut-offs employed for the Pilbara Mineral Resources estimates are based on break-even economic analysis and assumed open pit extraction and processing by crushing and screening. It is reasonable to consider that all material above the Mineral Resource cut-off grade would be eligible for sale, either now or in the future as indicated by WAIO strategic mine planning.
BHP Billiton operational review for the year ended 30 June 2014 10
Table 2. Mineral Resources (inclusive of Ore Reserves) (100%)7
As at 30 June 2014 As at 30 June 2013
BHP
Billiton
Measured Resources Indicated Resources Inferred Resources Total Resources Total Resources interest
Commodity Ore % % % % % % % % % % % % % % % % % % % % % % % % % % % % % %
Deposit type Mt Fe P SiO2 Al2O3 LOI Mt Fe P SiO2 Al2O3 LOI Mt Fe P SiO2 Al2O3 LOI Mt Fe P SiO2 Al2O3 LOI Mt Fe P SiO2 Al2O3 LOI
Iron Ore
WAIO BKM 1,300 62.2 0.12 3.9 2.4 4.1 4,200 59.9 0.14 4.9 2.5 6.2 9,200 59.0 0.14 5.4 2.8 6.6 15,000 59.5 0.14 5.1 2.7 6.3 13,000 59.6 0.14 5.2 2.7 6.1 88
CID 960 56.1 0.05 6.4 2.0 10.9 430 56.7 0.06 6.1 2.1 10.3 790 54.9 0.06 6.6 3.0 11.0 2,200 55.8 0.05 6.4 2.3 10.8 2,400 55.7 0.05 6.4 2.4 10.9
MM 360 61.9 0.07 3.2 1.8 6.0 870 60.7 0.07 3.8 2.1 6.7 5,100 59.6 0.07 4.5 2.3 7.2 6,400 59.9 0.07 4.3 2.2 7.0 5,400 59.9 0.07 4.4 2.2 6.9
NIM 10 59.0 0.08 10.1 1.2 3.8 120 61.6 0.06 8.0 1.1 1.7 70 60.5 0.05 9.9 1.2 1.7 200 61.1 0.06 8.8 1.2 1.8 190 61.0 0.06 8.9 1.2 1.9
Additional information is contained in Appendix 1.
BHP Billiton operational review for the year ended 30 June 2014 11
Coal
Production
JUN 2014 YTD JUN 2014 QTR JUN FY14 vs JUN FY13 JUN Q14 vs JUN Q13 JUN Q14 vs MAR Q14
Metallurgical coal (kt) 45,078 11,886 20% 9% 4%
Energy coal (kt) 73,492 18,363 1% (1%) 4%
Metallurgical coal – Metallurgical coal production increased by 20 per cent in the 2014 financial year to a record
45 Mt, exceeding full-year guidance. Metallurgical coal production is forecast to increase by four per cent in the 2015 financial year to 47 Mt as the ramp-up of Caval Ridge is completed.
Queensland Coal achieved record production and sales volumes in the 2014 financial year, supported by strong performance across all operations. This included first production from Caval Ridge, the successful ramp-up of Daunia and record production at Peak Downs, Saraji, South Walker Creek and Poitrel. A sustainable increase in truck and wash-plant utilisation rates underpinned a further improvement in productivity across the business. Illawarra Coal production declined by five per cent in the 2014 financial year to 7.5 Mt. An extended outage at the Dendrobium mine impacted performance, primarily in the September 2013 quarter.
As a result of continued weakness in coal prices, persistent strength of the Australian dollar and the recognition of redundancy and restructuring charges, Queensland Coal was marginally EBIT positive during the second half of the 2014 financial year.
Energy coal – Energy coal production of 73 Mt in the 2014 financial year was broadly unchanged from the prior period as planned. Another year of robust performance was underpinned by a fifth consecutive annual production record at New South Wales Energy Coal and record volumes at Cerrejón. Extended outages at both a local utility and the Richards Bay Coal Terminal led to lower production at South Africa Energy Coal, while Navajo Coal production declined following the permanent closure of three of the five power units at the Four Corners Power Plant.
Energy coal production for the 2015 financial year is expected to remain broadly unchanged at 73 Mt. A drought in the La Guajira region of Colombia is expected to constrain Cerrejón production for the remainder of the 2014 calendar year given the requirement to manage dust emissions. The port expansion associated with the Cerrejón P40 project is currently being commissioned, although operational issues are expected to constrain capacity at approximately 35 Mtpa (100 per cent basis) in the medium term.
Projects
Project and ownership
Capital expenditure (US$m)
Initial production target date
Capacity
Progress
Caval Ridge (Australia) 50%
1,8708
CY14
Greenfield mine development to produce an initial 5.5 Mtpa of export metallurgical coal.
First coal achieved in Q2 CY14, ahead of schedule and under budget. The overall project is 100% complete.
Hay Point Stage Three Expansion (Australia) 50%
1,5058
CY15
Increases port capacity from 44 Mtpa to 55 Mtpa and reduces storm vulnerability.
On revised schedule and budget. The overall project is 87% complete.
Appin Area 9 (Australia) 100%
845
CY16
Maintains Illawarra Coal’s production capacity with a replacement mining domain and capacity to produce 3.5 Mtpa of metallurgical coal.
On schedule and budget. The overall project is 67% complete.
BHP Billiton operational review for the year ended 30 June 2014 12
Aluminium, Manganese and Nickel
Production
JUN 2014 YTD JUN 2014 QTR JUN YTD14 vs JUN YTD13 JUN Q14 vs JUN Q13 JUN Q14 vs MAR Q14
Alumina (kt) 5,178 1,325 6% 5% 6%
Aluminium (kt) 1,174 276 0% (11%) (3%)
Manganese ores (kt) 8,302 2,255 (3%) 0% 25%
Manganese alloys (kt) 646 181 6% (1%) 12%
Nickel (kt) 143.2 30.9 (7%) (23%) (9%)
Alumina – Alumina production increased by six per cent in the 2014 financial year to a record 5.2 Mt. The Efficiency and Growth project at Worsley reached nameplate capacity during the year and annual production records were achieved at both the Worsley and Alumar refineries.
Aluminium – Aluminium production in the 2014 financial year was unchanged at 1.2 Mt. Production records at both Hillside and Mozal were offset by lower volumes at Alumar following the phased suspension of 103 kt (BHP Billiton share) of annualised capacity during the 2014 financial year. The final potline at Bayside was closed in June 2014, although the cast house will be supplied by our Hillside smelter as we continue to assess its future. Manganese ores – Despite achieving record production in the June 2014 quarter, manganese ore volumes declined by three per cent in the 2014 financial year as GEMCO was affected by higher than usual rainfall during the wet season.
Manganese alloys – Manganese alloy production increased by six per cent from the 2013 financial year which was affected by the temporary suspension of operations at TEMCO.
Nickel – Nickel production declined by seven per cent in the 2014 financial year to 143 kt as production at Cerro Matoso was affected by kiln and furnace outages, and lower nickel grades. Nickel West production declined by four per cent following the closure of the Perseverance underground mine in November 2013.
Saleable nickel production at Nickel West is expected to decline by four per cent in the 2015 financial year to 95 kt. Ferro-nickel production at Cerro Matoso is expected to decline by three per cent to 43 kt as a result of lower grades and recoveries.
On 14 May 2014, BHP Billiton announced a review of the Nickel West business, comprising the Mt Keith, Cliffs and Leinster mines, its concentrators, the Kalgoorlie smelter and the Kwinana refinery. The review is considering all options for the long-term future of Nickel West, including the potential sale of all or part of the business.
BHP Billiton operational review for the year ended 30 June 2014 13
Minerals exploration
Minerals exploration expenditure in the 2014 financial year was US$410 million, of which US$347 million was expensed. Greenfield minerals exploration is predominantly focused on advancing copper targets within Chile and Peru.
1. Refers to copper equivalent production based on average realised prices for the 2013 financial year.
2. Excludes operations which were sold during the year (Liverpool Bay and Pinto Valley).
3. Based on provisional, unaudited estimates. Prices exclude third party product and represent the weighted average of various sales terms (for example, FOB, CIF and CFR), unless otherwise noted.
4. Includes third party product.
5. Export sales only, excludes Cerrejón. Includes thermal coal sales from metallurgical coal mines.
6. Excludes internal sales.
7. Competent Persons – P. Whitehouse (MAusIMM), M. Lowry (MAusIMM), M. Smith (MAusIMM), D. Stephens (MAIG).
The statement of Mineral Resources is presented on a 100 per cent basis, represents an estimate as at 30 June 2014, and is based on information compiled by the above named Competent Persons. Mr. Whitehouse, Mr. Lowry, Mr. Smith and Mr. Stephens are full time employees of BHP Billiton Iron Ore Ltd, are members of either The Australasian Institute of Mining and Metallurgy or The Australian Institute of Geoscientists, and have sufficient experience relevant to the style of mineralisation and type of deposit under consideration and to the activity they are undertaking to qualify as Competent Persons as defined in the 2012 Edition of the ‘Australasian Code for Reporting of Exploration Results, Mineral Resources and Ore Reserves’. Mr. Whitehouse, Mr. Lowry, Mr. Smith and Mr. Stephens consent to the inclusion in the report of the matters based on their information in the form and context in which it appears.
8. Excludes announced pre-commitment funding.
The following abbreviations have been used throughout this report: barrels (bbl) billion cubic feet (bcf); cost and freight (CFR); cost, insurance and freight (CIF), dry metric tonne unit (dmtu); free on board (FOB); grams per tonne (g/t); kilograms per tonne (kg/t); kilometre (km); metre (m); million barrels of oil equivalent (MMboe); million cubic feet per day (MMcf/d); million tonnes (Mt); million tonnes per annum (Mtpa); ounces (oz); pounds (lb) thousand barrels of oil equivalent (Mboe); thousand ounces (koz); thousand standard cubic feet (Mscf); thousand tonnes (kt); thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t); and wet metric tonnes (wmt).
BHP Billiton operational review for the year ended 30 June 2014 14
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BHP Billiton Limited ABN 49 004 028 077
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BHP Billiton operational review for the year ended 30 June 2014 15
BHP BILLITON PRODUCTION SUMMARY
QUARTER ENDED YEAR TO DATE % CHANGE
JUN YTD14 JUN Q14 JUN Q14
JUN MAR JUN JUN JUN vs vs vs
2013 2014 2014 2014 2013 JUN YTD13 JUN Q13 MAR Q14
Petroleum
Crude oil, condensate and NGL (Mboe) 23,441 27,244 28,877 106,147 90,051 18% 23% 6%
Natural gas (bcf) 214.5 202.0 215.0 839.3 874.3 (4%) 0% 6%
Total petroleum production (MMboe) 59.2 60.9 64.7 246.0 235.8 4% 9% 6%
Copper
Copper (kt) 461.7 413.9 470.0 1,727.1 1,689.4 2% 2% 14%
Lead (t) 67,034 47,577 46,165 188,026 214,432 (12%) (31%) (3%)
Zinc (t) 45,881 19,409 29,116 109,935 128,205 (14%) (37%) 50%
Gold (oz) 56,070 43,883 59,705 194,288 184,769 5% 6% 36%
Silver (koz) 11,602 8,757 8,509 34,804 38,913 (11%) (27%) (3%)
Uranium (t) 1,105 966 1,044 3,988 4,066 (2%) (6%) 8%
Molybdenum (t) 376 281 83 1,201 1,561 (23%) (78%) (70%)
Iron ore
Iron ore (kt) 47,689 49,280 56,643 203,564 169,856 20% 19% 15%
Coal
Metallurgical coal (kt) 10,858 11,467 11,886 45,078 37,650 20% 9% 4%
Energy coal (kt) 18,561 17,723 18,363 73,492 72,445 1% (1%) 4%
Aluminium, Manganese and Nickel
Alumina (kt) 1,265 1,250 1,325 5,178 4,880 6% 5% 6%
Aluminium (kt) 310 286 276 1,174 1,179 (0%) (11%) (3%)
Manganese ores (kt) 2,246 1,801 2,255 8,302 8,517 (3%) 0% 25%
Manganese alloys (kt) 182 162 181 646 608 6% (1%) 12%
Nickel (kt) 40.3 34.1 30.9 143.2 154.1 (7%) (23%) (9%)
Throughout this report figures in italics indicate that this figure has been adjusted since it was previously reported.
BHP Billiton operational review for the year ended 30 June 2014 16
BHP BILLITON PRODUCTION
QUARTER ENDED
YEAR TO DATE
BHP Billiton
JUN SEP DEC MAR JUN JUN JUN
interest 2013 2013 2013 2014 2014 2014 2013
Petroleum
Production
Crude oil, condensate and NGL (Mboe) (1)
23,441 26,053 23,973 27,244 28,877 106,147 90,051
Natural gas (bcf) 214.5 219.7 202.6 202.0 215.0 839.3 874.3
Total petroleum production (MMboe) 59.2 62.7 57.7 60.9 64.7 246.0 235.8
Copper (2) Copper
Payable metal in concentrate (kt)
Escondida (3)
57.5% 223.0 205.1 208.0 190.6 241.0 844.7 831.5
Antamina 33.8% 34.7 41.9 42.4 33.0 26.2 143.5 139.7
Pinto Valley 100% 10.8 10.9 1.6 - - 12.5 16.6
Total 268.5 257.9 252.0 223.6 267.2 1,000.7 987.8
Cathode (kt)
Escondida (3) 57.5% 79.3 73.2 77.5 75.8 81.5 308.0 297.9
Pampa Norte (4) 100% 64.7 43.5 59.4 63.4 66.8 233.1 232.6
Pinto Valley 100% 1.3 0.8 0.1 - - 0.9 4.9
Olympic Dam 100% 47.9 27.9 50.9 51.1 54.5 184.4 166.2 Total 193.2 145.4 187.9 190.3 202.8 726.4 701.6
Total Copper 461.7 403.3 439.9 413.9 470.0 1,727.1 1,689.4
Lead
Payable metal in concentrate (t)
Cannington 100% 66,666 46,287 47,259 47,214 45,768 186,528 213,425
Antamina 33.8% 368 158 580 363 397 1,498 1,007 Total 67,034 46,445 47,839 47,577 46,165 188,026 214,432
Zinc
Payable metal in concentrate (t)
Cannington 100% 20,206 16,033 16,123 10,074 15,666 57,896 56,281
Antamina 33.8% 25,675 12,522 16,732 9,335 13,450 52,039 71,924 Total 45,881 28,555 32,855 19,409 29,116 109,935 128,205
Gold
Payable metal in concentrate (oz)
Escondida (3) 57.5% 17,593 17,347 19,384 15,253 20,920 72,904 71,529
Olympic Dam (refined gold) 100% 38,477 27,649 26,271 28,630 38,785 121,335 113,240
Pinto Valley 100% - 49 - - - 49 - Total 56,070 45,045 45,655 43,883 59,705 194,288 184,769
Silver
Payable metal in concentrate (koz)
Escondida (3) 57.5% 890 891 982 1,078 1,320 4,271 2,960
Antamina 33.8% 1,297 1,205 1,350 961 843 4,359 3,952
Cannington 100% 9,101 6,361 6,306 6,465 6,029 25,161 31,062
Olympic Dam (refined silver) 100% 266 190 212 253 317 972 880
Pinto Valley 100% 48 41 - - - 41 59 Total 11,602 8,688 8,850 8,757 8,509 34,804 38,913
Uranium
Payable metal in concentrate (t)
Olympic Dam 100% 1,105 970 1,008 966 1,044 3,988 4,066 Total 1,105 970 1,008 966 1,044 3,988 4,066
Molybdenum
Payable metal in concentrate (t) Antamina 33.8% 376 458 379
281 83 1,201 1,561 Total 376 458 379 281 83 1,201 1,561
Refer footnotes on page 19.
BHP Billiton operational review for the year ended 30 June 2014 17
BHP BILLITON PRODUCTION
QUARTER ENDED YEAR TO DATE
BHP Billiton JUN SEP DEC MAR JUN JUN JUN
interest 2013 2013 2013 2014 2014 2014 2013
Iron Ore
Production (kt) (5)
Newman 85% 14,391 12,196 12,483 15,470 16,766 56,915 44,620
Yarrie 85% - 202 428 206 - 836 1,106
Area C Joint Venture 85% 12,552 11,814 11,383 11,282 12,481 46,960 44,717
Yandi Joint Venture 85% 17,027 18,146 17,135 15,622 17,615 68,518 60,054
Jimblebar (6) 85% - 700 1,702 2,721 3,740 8,863 -
Wheelarra (7) 85% 1,017 3,166 2,716 1,698 2,973 10,553 8,377
Samarco 50% 2,702 2,729 2,841 2,281 3,068 10,919 10,982
Total 47,689 48,953 48,688 49,280 56,643 203,564 169,856
Coal
Metallurgical coal
Production (kt) (8)
BMA 50% 6,696 6,705 7,494 7,461 7,596 29,256 22,645
BHP Mitsui Coal (9) 80% 1,846 2,057 2,114 1,995 2,143 8,309 7,063
Illawarra 100% 2,316 1,423 1,932 2,011 2,147 7,513 7,942
Total 10,858 10,185 11,540 11,467 11,886 45,078 37,650
Energy coal
Production (kt)
South Africa (10) 90% 7,902 7,937 7,036 7,398 8,013 30,384 31,627
USA 100% 2,752 3,145 2,896 2,359 2,412 10,812 12,791
Australia 100% 4,893 5,372 4,544 5,018 5,030 19,964 18,010
Colombia 33.3% 3,014 3,185 3,291 2,948 2,908 12,332 10,017
Total 18,561 19,639 17,767 17,723 18,363 73,492 72,445
Aluminium, Manganese and Nickel
Alumina
Saleable production (kt)
Worsley 86% 961 946 1,024 936 1,010 3,916 3,675
Alumar 36% 304 305 328 314 315 1,262 1,205
Total 1,265 1,251 1,352 1,250 1,325 5,178 4,880
Aluminium
Production (kt)
Hillside 100% 181 184 183 172 176 715 665
Bayside (11) 100% 24 24 24 23 18 89 96
Alumar 40% 39 35 28 26 15 104 154
Mozal 47.1% 66 67 67 65 67 266 264
Total 310 310 302 286 276 1,174 1,179
Manganese ores
Saleable production (kt)
South Africa (12) 44.4% 939 864 944 782 936 3,526 3,490
Australia (12) 60% 1,307 1,182 1,256 1,019 1,319 4,776 5,027
Total 2,246 2,046 2,200 1,801 2,255 8,302 8,517
Manganese alloys
Saleable production (kt)
South Africa (12) (13) 60% 104 86 94 91 106 377 374
Australia (12) 60% 78 51 72 71 75 269 234
Total 182 137 166 162 181 646 608
Nickel
Saleable production (kt)
Cerro Matoso 99.9% 12.8 12.0 12.3 9.8 10.2 44.3 50.8
Nickel West 100% 27.5 28.4 25.5 24.3 20.7 98.9 103.3
Total 40.3 40.4 37.8 34.1 30.9 143.2 154.1
Refer footnotes on page 19.
BHP Billiton operational review for the year ended 30 June 2014 18
BHP BILLITON PRODUCTION
(1) LPG and ethane are reported as natural gas liquids (NGL). Product-specific conversions are made and NGL is reported in barrels of oil equivalent (boe). Total boe conversions are based on 6,000 scf of natural gas equals 1 boe.
(2) Metal production is reported on the basis of payable metal.
(3) Shown on 100% basis following the application of IFRS 10 which came into effect from 1 July 2013. BHP Billiton interest in saleable production is 57.5%.
(4) Includes Cerro Colorado and Spence.
(5) Iron ore production is reported on a wet tonnes basis.
(6) Shown on 100% basis. BHP Billiton interest in saleable production is 85%.
(7) All production from Wheelarra is now processed via the Jimblebar processing hub.
(8) Metallurgical coal production is reported on the basis of saleable product. Production figures include some thermal coal.
(9) Shown on 100% basis. BHP Billiton interest in saleable production is 80%.
(10) Shown on 100% basis. BHP Billiton interest in saleable production is 90%.
(11) Aluminium smelting at Bayside ceased with the closure of the final potline in June 2014.
(12) Shown on 100% basis. BHP Billiton interest in saleable production is 60%, except Hotazel Manganese Mines which is 44.4%.
(13) Production includes Medium Carbon Ferro Manganese.
BHP Billiton operational review for the year ended 30 June 2014 19
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN SEP DEC MAR JUN JUN JUN
2013 2013 2013 2014 2014 2014 2013
Petroleum
Crude oil, condensate and NGL (Mboe)
Crude oil and condensate
Bass Strait 2,229 2,247 1,958 2,095 2,355 8,655 8,813
North West Shelf 1,646 1,865 1,497 1,504 1,408 6,274 6,868
Stybarrow 401 348 317 282 255 1,202 1,722
Pyrenees 1,817 1,707 1,295 2,386 2,075 7,463 8,460
Other Australia (1) 12 14 12 11 14 51 59
Atlantis (2) 2,594 2,953 3,988 3,734 4,114 14,789 7,995
Mad Dog (2) 649 732 496 704 187 2,119 2,715
Shenzi (2) 3,378 3,467 3,201 3,467 3,530 13,665 14,749
Onshore US (3) 3,614 5,044 4,238 5,589 7,069 21,940 11,701
Trinidad/Tobago 259 320 314 279 248 1,161 1,328
Other Americas (2) (4) 403 378 373 329 371 1,451 1,564
UK (5) 282 142 305 254 27 728 1,223
Algeria 1,210 1,142 1,156 1,069 996 4,363 5,042
Pakistan 65 62 52 49 37 200 273
Total 18,559 20,421 19,202 21,752 22,686 84,061 72,512
NGL
Bass Strait 1,753 2,001 1,603 1,621 2,026 7,251 6,553
North West Shelf 312 399 234 276 288 1,197 1,374
Atlantis (2) 200 255 348 288 111 1,002 559
Mad Dog (2) - 38 24 36 39 137 143
Shenzi (2) 224 266 252 280 252 1,050 1,187
Onshore US (3) 2,375 2,656 2,295 2,986 3,471 11,408 7,631
Other Americas (2) (4) 9 11 10 2 - 23 55
UK (5) 9 6 5 3 4 18 37
Total 4,882 5,632 4,771 5,492 6,191 22,086 17,539
Total crude oil, condensate and NGL 23,441 26,053 23,973 27,244 28,877 106,147 90,051
Natural gas (bcf)
Bass Strait 33.6 34.2 22.7 21.2 30.5 108.6 123.7
North West Shelf 30.3 34.2 30.3 31.4 31.8 127.7 131.0
Other Australia (1) 4.5 9.3 15.1 13.2 13.6 51.2 21.4
Atlantis (2) 0.8 1.3 1.8 1.8 1.9 6.8 2.9
Mad Dog (2) 0.1 0.1 0.1 0.1 0.1 0.4 0.4
Shenzi (2) 0.8 0.8 0.8 0.8 0.8 3.2 4.6
Onshore US (3) 118.1 114.9 105.3 109.7 118.9 448.8 479.4
Trinidad/Tobago 9.1 9.9 9.7 9.3 9.1 38.0 36.3
Other Americas (2) (4) 0.3 0.3 0.3 0.2 0.2 1.0 1.7
UK (5) 4.1 3.5 6.2 5.4 0.8 15.9 19.1
Pakistan 12.8 11.2 10.3 8.9 7.3 37.7 53.8
Total 214.5 219.7 202.6 202.0 215.0 839.3 874.3
Total petroleum production (MMboe) (6) 59.2 62.7 57.7 60.9 64.7 246.0 235.8
(1) Other Australia includes Minerva and Macedon. Macedon achieved first production in August 2013.
(2) Gulf of Mexico volumes are net of royalties.
(3) Onshore US volumes are net of mineral holder royalties.
(4) Other Americas includes Neptune, Genesis and Overriding Royalty Interest.
(5) UK includes Bruce/Keith and Liverpool Bay. BHP Billiton completed the sale of its 46.1% operated interest in Liverpool Bay on 31 March 2014.
(6) Total boe conversions are based on 6,000 scf of natural gas equals 1 boe.
BHP Billiton operational review for the year ended 30 June 2014 20
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Copper
Metals production is payable metal unless otherwise stated.
Escondida, Chile (1)
Material mined (kt) 98,665 93,744 93,814 96,420 94,673 378,651 392,669
Sulphide ore milled (kt) 19,295 18,276 19,584 21,051 21,438 80,349 73,905
Average copper grade (%) 1.42% 1.37% 1.30% 1.12% 1.33% 1.28% 1.40%
Production ex mill (kt) 231.9 210.6 214.4 195.5 235.6 856.1 863.0
Production
Payable copper (2) (kt) 223.0 205.1 208.0 190.6 241.0 844.7 831.5
Payable gold concentrate (fine oz) 17,593 17,347 19,384 15,253 20,920 72,904 71,529
Copper cathode (EW) (kt) 79.3 73.2 77.5 75.8 81.5 308.0 297.9
Payable silver concentrate (koz) 890 891 982 1,078 1,320 4,271 2,960
Sales
Payable copper (kt) 228.2 192.3 228.1 173.2 239.1 832.7 836.2
Payable gold concentrate (fine oz) 15,831 12,490 18,602 20,889 20,920 72,901 69,041
Copper cathode (EW) (kt) 95.0 63.0 86.7 76.4 83.3 309.4 303.0
Payable silver concentrate (koz) 908 836 1,076 1,046 1,320 4,278 2,963
(1) Shown on 100% basis following the application of IFRS 10 which came into effect from 1 July 2013. BHP Billiton interest in saleable production is 57.5%.
(2) June 2014 quarter includes 4.3 kt of copper contained in ore sold to third parties.
Pampa Norte, Chile
Cerro Colorado
Material mined (kt) 16,303 15,771 17,487 15,939 17,087 66,284 63,056
Ore milled (kt) 4,351 4,161 4,501 4,508 4,016 17,186 17,412
Average copper grade (%) 0.82% 0.78% 0.76% 0.75% 0.76% 0.76% 0.67%
Production
Copper cathode (EW) (kt) 21.2 17.6 19.4 22.0 21.3 80.3 71.5
Sales
Copper cathode (EW) (kt) 21.7 17.3 17.6 12.4 28.7 76.0 70.3
Spence
Material mined (kt) 28,646 24,331 27,911 25,037 25,962 103,241 111,047
Ore milled (kt) 4,146 4,860 4,788 4,735 3,775 18,158 16,100
Average copper grade (%) 1.16% 1.11% 1.25% 1.23% 1.30% 1.22% 1.25%
Production
Copper cathode (EW) (kt) 43.5 25.9 40.0 41.4 45.5 152.8 161.1
Sales
Copper cathode (EW) (kt) 57.9 25.9 35.9 40.0 49.6 151.4 161.4
BHP Billiton operational review for the year ended 30 June 2014
21
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Copper
Metals production is payable metal unless otherwise stated.
Antamina, Peru
Material mined (100%) (kt) 56,254 56,428 50,872 45,837 49,797 202,934 208,014
Sulphide ore milled (100%) (kt) 12,424 11,765 12,521 11,729 12,756 48,771 46,780
Average head grades
- Copper(%) 1.03% 1.21% 1.15% 1.00% 0.77% 1.03% 1.06%
- Zinc(%) 1.02% 0.56% 0.72% 0.54% 0.58% 0.60% 0.81%
Production
Payable copper (kt) 34.7 41.9 42.4 33.0 26.2 143.5 139.7
Payable zinc (t) 25,675 12,522 16,732 9,335 13,450 52,039 71,924
Payable silver (koz) 1,297 1,205 1,350 961 843 4,359 3,952
Payable lead (t) 368 158 580 363 397 1,498 1,007
Payable molybdenum (t) 376 458 379 281 83 1,201 1,561
Sales
Payable copper (kt) 31.9 41.3 44.5 30.2 26.5 142.5 138.4
Payable zinc (t) 22,560 16,123 18,397 10,158 14,527 59,205 72,015
Payable silver (koz) 1,165 1,503 1,367 910 893 4,673 3,887
Payable lead (t) 262 297 368 405 521 1,591 983
Payable molybdenum (t) 283 411 442 347 142 1,342 1,571
Cannington, Australia
Material mined (kt) 802 893 974 773 806 3,446 3,146
Ore milled (kt) 866 750 852 779 821 3,202 3,145
Average head grades
- Silver(g/t) 401 315 274 311 286 296 360
- Lead(%) 9.1% 7.4% 6.7% 7.3% 6.9% 7.1% 7.9%
- Zinc(%) 3.8% 3.3% 3.1% 2.4% 3.1% 3.0% 3.0%
Production
Payable silver (koz) 9,101 6,361 6,306 6,465 6,029 25,161 31,062
Payable lead (t) 66,666 46,287 47,259 47,214 45,768 186,528 213,425
Payable zinc (t) 20,206 16,033 16,123 10,074 15,666 57,896 56,281
Sales
Payable silver (koz) 7,793 7,844 6,548 6,127 5,641 26,160 30,258
Payable lead (t) 64,633 56,500 47,185 43,649 41,607 188,941 218,655
Payable zinc (t) 21,056 17,286 18,241 11,020 15,708 62,255 57,195
BHP Billiton operational review for the year ended 30 June 2014
22
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Copper
Metals production is payable metal unless otherwise stated.
Olympic Dam, Australia
Material mined (1) (kt) 2,750 2,897 2,717 2,495 2,405 10,514 9,547
Ore milled (kt) 2,641 2,404 2,641 2,421 2,654 10,120 9,900
Average copper grade (%) 1.86% 1.85% 1.86% 1.90% 1.91% 1.88% 1.80%
Average uranium grade (kg/t) 0.56 0.53 0.52 0.54 0.51 0.52 0.53
Production
Copper cathode (ER) (kt) 45.1 25.9 47.6 48.4 51.3 173.2 154.2
Copper cathode (EW) (kt) 2.8 2.0 3.3 2.7 3.2 11.2 12.0
Uranium oxide concentrate (t) 1,105 970 1,008 966 1,044 3,988 4,066
Refined gold (fine oz) 38,477 27,649 26,271 28,630 38,785 121,335 113,240
Refined silver (koz) 266 190 212 253 317 972 880
Sales
Copper cathode (ER) (kt) 46.4 26.8 43.3 47.5 54.2 171.8 154.8
Copper cathode (EW) (kt) 3.5 2.1 2.8 2.5 3.0 10.4 12.7
Uranium oxide concentrate (t) 1,374 930 1,037 732 1,426 4,125 4,148
Refined gold (fine oz) 38,394 21,675 32,226 31,129 38,500 123,530 109,248
Refined silver (koz) 275 176 177 262 367 982 920
(1) Material mined refers to run of mine ore mined and hoisted.
Pinto Valley, US (1)
Production
Payable copper (kt) 10.8 10.9 1.6 - - 12.5 16.6
Copper cathode (EW) (kt) 1.3 0.8 0.1 - - 0.9 4.9
Payable silver (koz) 48 41 - - - 41 59
Payable gold (oz) - 49 - - - 49 -
Sales
Payable copper (kt) 9.9 10.0 - - - 10.0 12.5
Copper cathode (EW) (kt) 1.4 1.1 0.2 - - 1.3 4.9
Payable silver (koz) 48 41 - - - 41 59
Payable gold (oz) - 49 - - - 49 -
(1) On 11 October 2013 BHP Billiton completed the sale of its Pinto Valley operations.
BHP Billiton operational review for the year ended 30 June 2014
23
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Iron Ore (kt) Iron ore Pilbara, Australia Production (1)
Newman 14,391 12,196 12,483 15,470 16,766 56,915 44,620 Yarrie (2) — 202 428 206 — 836 1,106
Area C Joint Venture 12,552 11,814 11,383 11,282 12,481 46,960 44,717
Yandi Joint Venture 17,027 18,146 17,135 15,622 17,615 68,518 60,054
Jimblebar (3) — 700 1,702 2,721 3,740 8,863 —
Wheelarra (4) 1,017 3,166 2,716 1,698 2,973 10,553 8,377
Total 44,987 46,224 45,847 46,999 53,575 192,645 158,874
Total production (100%) 52,926 54,258 53,638 54,812 62,369 225,077 186,911
Sales
Lump 11,284 10,292 9,996 11,230 11,572 43,090 38,767
Fines 34,621 35,283 35,756 35,880 40,834 147,753 122,188
Total 45,905 45,575 45,752 47,110 52,406 190,843 160,955
Total sales (100%) 54,006 53,561 53,808 55,018 61,015 223,402 189,357
(1) Iron ore production and sales are reported on a wet tonnes basis.
(2) Yarrie ceased production on 25 February 2014.
(3) Shown on 100% basis. BHP Billiton interest in saleable production is 85%.
(4) All production from Wheelarra is now processed via the Jimblebar processing hub.
Samarco, Brazil
Production (1) 2,702 2,729 2,841 2,281 3,068 10,919 10,982
Sales 2,651 2,676 3,025 2,036 3,077 10,814 11,015
(1) Iron ore production and sales are reported on a wet tonnes basis.
BHP Billiton operational review for the year ended 30 June 2014
24
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Coal (kt) Metallurgical coal Queensland Coal Production (1) BMA
Blackwater 1,539 1,691 1,655 1,759 1,625 6,730 5,432
Goonyella 1,816 1,737 1,999 2,041 1,553 7,330 6,221
Peak Downs 1,140 1,112 1,201 1,314 1,282 4,909 4,545
Saraji 971 1,197 1,195 1,108 1,058 4,558 3,449
Gregory Joint Venture 854 464 850 654 997 2,965 2,523
Daunia 376 504 594 585 518 2,201 475
Caval Ridge (2) — — — — 563 563 —
Total BMA 6,696 6,705 7,494 7,461 7,596 29,256 22,645
BHP Mitsui Coal (3) South Walker Creek 1,215 1,298 1,313 1,312 1,323 5,246 4,351
Poitrel 631 759 801 683 820 3,063 2,712
Total BHP Mitsui Coal 1,846 2,057 2,114 1,995 2,143 8,309 7,063
Total Queensland Coal 8,542 8,762 9,608 9,456 9,739 37,565 29,708
Sales Coking coal 6,316 6,123 6,517 7,030 7,250 26,920 20,868
Weak coking coal 2,417 2,397 2,505 2,594 2,358 9,854 7,811
Thermal coal 30 160 271 122 134 687 581 Total 8,763 8,680 9,293 9,746 9,742 37,461 29,260
(1) Metallurgical coal production is reported on the basis of saleable product. Production figures include some thermal coal.
(2) Caval Ridge achieved first production in the June 2014 quarter.
(3) Shown on 100% basis. BHP Billiton interest in saleable production is 80%. Illawarra, Australia
Production (1) 2,316 1,423 1,932 2,011 2,147 7,513 7,942
Sales Coking coal 1,877 1,084 1,495 1,581 1,761 5,921 7,032
Thermal coal 436 359 318 460 486 1,623 1,410
Total 2,313 1,443 1,813 2,041 2,247 7,544 8,442
(1) Metallurgical coal production is reported on the basis of saleable product. Production figures include some thermal coal.
BHP Billiton operational review for the year ended 30 June 2014
25
PRODUCTION AND SALES REPORT
QUARTER ENDED
YEAR TO DATE JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Coal (kt) Energy coal South Africa (1)
Production 7,902 7,937 7,036 7,398 8,013 30,384 31,627 Sales
Export 3,363 2,504 4,087 3,179 3,528 13,298 13,935
Local utility 4,353 4,543 3,811 3,478 4,498 16,330 18,008 Inland 24 — — — — — 122
Total 7,740 7,047 7,898 6,657 8,026 29,628 32,065
(1) Shown on 100% basis. BHP Billiton interest in saleable production is 90%.
New Mexico, USA Production
Navajo Coal (1) 1,569 1,670 1,400 975 1,082 5,127 7,468
San Juan Coal 1,183 1,475 1,496 1,384 1,330 5,685 5,323
Total 2,752 3,145 2,896 2,359 2,412 10,812 12,791
Sales - local utility 2,815 3,129 2,950 2,360 2,382 10,821 12,775
(1) BHP Billiton completed the sale of Navajo Mine on 30 December 2013. As BHP Billiton will retain control of the mine until full consideration is received, production will continue to be reported by the Group.
NSW Energy Coal, Australia
Production 4,893 5,372 4,544 5,018 5,030 19,964 18,010
Sales Export 4,289 4,037 4,887 4,346 4,548 17,818 17,469
Inland 478 446 332 270 333 1,381 1,167
Total 4,767 4,483 5,219 4,616 4,881 19,199 18,636
Cerrejón, Colombia
Production 3,014 3,185 3,291 2,948 2,908 12,332 10,017
Sales - export 3,157 3,155 3,067 2,647 2,858 11,727 10,263
BHP Billiton operational review for the year ended 30 June 2014
26
PRODUCTION AND SALES REPORT
QUARTER ENDED YEAR TO DATE
JUN 2013 SEP 2013 DEC 2013 MAR 2014 JUN 2014 JUN 2014 JUN 2013
Aluminium, Manganese and Nickel (kt)
Alumina Saleable production
Worsley, Australia 961 946 1,024 936 1,010 3,916 3,675
Alumar, Brazil 304 305 328 314 315 1,262 1,205 Total 1,265 1,251 1,352 1,250 1,325 5,178 4,880
Sales Worsley, Australia 1,031 897 961 986 1,020 3,864 3,677
Alumar, Brazil 329 278 320 262 388 1,248 1,275 Total 1,360 1,175 1,281 1,248 1,408 5,112 4,952
Aluminium Production
Hillside, South Africa 181 184 183 172 176 715 665
Bayside, South Africa (1) 24 24 24 23 18 89 96
Alumar, Brazil 39 35 28 26 15 104 154
Mozal, Mozambique 66 67 67 65 67 266 264
Total 310 310 302 286 276 1,174 1,179
Sales Hillside, South Africa 191 180 173 187 168 708 667 Bayside, South Africa (1) 26 24 24 24 24 96 105
Alumar, Brazil 38 34 28 25 17 104 164
Mozal, Mozambique 65 68 74 72 62 276 264 Total 320 306 299 308 271 1,184 1,200
(1) Aluminium smelting at Bayside ceased with the closure of the final potline in June 2014.
Manganese ores Saleable production South Africa (1) Australia (1) Total Sales South Africa (1) Australia (1) Total Manganese alloys Saleable production South Africa (1) (2) Australia (1) Total Sales South Africa (1) (2) Australia (1) Total
939 1,307 2,246 970 1,102 2,072 104 78 182 110 61 171
864 1,182 2,046 920 1,078 1,998 86 51 137 88 54 142
944 1,256 2,200 714 1,445 2,159 94 72 166 87 63 150
782 1,019 1,801 915 1,252 2,167 91 71 162 113 85 198
936 1,319 2,255 931 1,288 2,219 106 75 181 112 74 186
3,526 4,776 8,302 3,480 5,063 8,543 377 269 646 400 276 676
3,490 5,027 8,517 3,491 4,578 8,069 374 234 608 385 227 612
(1) Shown on 100% basis. BHP Billiton interest in saleable production is 60%, except Hotazel Manganese Mines which is 44.4%.
(2) Production includes Medium Carbon Ferro Manganese.
BHP Billiton operational review for the year ended 30 June 2014
27
PRODUCTION AND SALES REPORT
Aluminium, Manganese and Nickel (kt) Nickel Cerro Matoso, Colombia Production Sales Nickel West, Australia Saleable production Nickel contained in concentrate Nickel contained in finished matte Nickel metal Nickel production Sales Nickel contained in concentrate Nickel contained in finished matte Nickel metal Nickel sales
QUARTER ENDED JUN 2013 12.8 13.1 3.0 8.6 15.9 27.5 3.0 9.7 17.7 30.4
SEP 2013 12.0 12.6 3.4 8.8 16.2 28.4 2.7 7.8 15.3 25.8
DEC 2013 12.3 12.3 2.4 6.1 17.0 25.5 2.8 7.4 17.2 27.4
MAR 2014 9.8 10.0 2.5 6.1 15.7 24.3 2.3 5.3 16.7 24.3
JUN 2014 10.2 10.2 1.6 4.4 14.7 20.7 1.6 6.2 14.4 22.2
YEAR TO DATE JUN 2014 44.3 45.1 9.9 25.4 63.6 98.9 9.4 26.7 63.6 99.7
JUN 2013 50.8 52.1 11.5 31.7 60.1 103.3 10.6 32.4 64.2 107.2
BHP Billiton operational review for the year ended 30 June 2014
28
Appendix 1
Supporting document to the BHP Billiton Operational Review for the year ended 30 June 2014.
Executive summary
Western Australia Iron Ore
Table 1: Mineral Resources (inclusive of Ore Reserves) as at June 30 2014 in 100% terms – reported in compliance with the 2012 JORC Code As at 30 June 2014 As at 30 June 2013
Commodity Deposit Iron Ore WAIO CID MM NIM
Ore type BKM
Measured Resources Mt % Fe % P % SiO2 % Al2O3 % LOI 1,300 62.2 0.12 3.9 2.4 4.1 960 56.1 0.05 6.4 2.0 10.9 360 61.9 0.07 3.2 1.8 6.0 10 59.0 0.08 10.1 1.2 3.8
Indicated Resources Mt % Fe % P % SiO2 % Al2O3 % LOI 4,200 59.9 0.14 4.9 2.5 6.2 430 56.7 0.06 6.1 2.1 10.3 870 60.7 0.07 3.8 2.1 6.7 120 61.6 0.06 8.0 1.1 1.7
Inferred Resources Mt % Fe % P % SiO2 % Al2O3 % LOI 9,200 59.0 0.14 5.4 2.8 6.6 790 54.9 0.06 6.6 3.0 11.0 5,100 59.6 0.07 4.5 2.3 7.2 70 60.5 0.05 9.9 1.2 1.7
Total Resources Mt % Fe % P % SiO2 % Al2O3 % LOI 15,000 59.5 0.14 5.1 2.7 6.3 2,200 55.8 0.05 6.4 2.3 10.8 6,400 59.9 0.07 4.3 2.2 7.0 200 61.1 0.06 8.8 1.2 1.8
Total Resources Mt % Fe % P % SiO2 % Al2O3 % LOI 13,000 59.6 0.14 5.2 2.7 6.1 2,400 55.7 0.05 6.4 2.4 10.9 5,400 59.9 0.07 4.4 2.2 6.9 190 61.0 0.06 8.9 1.2 1.9
BHP Billiton interest % 88
Western Australia Iron Ore (WAIO) is located within the Pilbara region of Western Australia. The geology of the region, comprising the Hamersley and North East Pilbara provinces, has been extensively studied and is well documented from over five decades of mapping, exploratory drilling and mining. Notably, the geological information is publicly available from the Geological Survey of Western Australia (GSWA – Department of Mines and Petroleum) in the form of maps, cross-sections, drillhole based information and other publications.
Mineral Resources are divided into the ore types: BKM – Brockman, CID – Channel Iron Deposits, MM – Marra Mamba and NIM – Nimingarra.
The Mineral Resources grades listed refer to in situ mass percentage on a dry weight basis. Wet tonnes are reported for WAIO deposits with moisture contents as: BKM 3%, MM 4%, CID 8% and NIM 3.5%,
For Mineral Resources a single Fe cut-off value was applied per deposit ranging from 50-57% Fe across the WAIO resource inventory.
BHP Billiton ownership varies between 85% and 100%. The WAIO BHP Billiton interest is calculated as a ‘Pilbara Ore Reserves tonnes weighted average’ across all Joint Ventures.
The BKM Mineral Resources increase was due to infill drilling and revised resource models for Mindy; Ministers North; Wheelarra 1-2, 3 and 5-6; Packsaddle 1 and 3; Orebody 25 and Marillana. The MM Mineral Resources increase was due to infill drilling and revised resource models for A Deposit; C Deposit; Southeast Corner; Orebody 32 and Orebody 35, with maiden Mineral Resources Eastern Syncline and Orebody 37.
Tonnes are rounded to two significant figures unless they are less than 100 million wmt, in which case they are rounded to the nearest 10 million wmt.
The following abbreviations have been used throughout this report: centimetre (cm); kilogram (kg); kilometre (km); metre (m); millimetre (mm); micron (um); billion tonnes (Bt); million tonnes (Mt); wet metric tonnes (wmt); thousand tonnes (kt); tonnes (t); parts per million (ppm).
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
1
Competent Person acknowledgement
This Competent Persons Report, which provides supporting documentation for the Mineral Resources for WAIO as at 30 June 2014, was prepared under the direction of the Competent Persons listed below (Table 2).
These Competent Persons verify that:
They have full knowledge of information contained in this report relating to the estimation of the Mineral Resources estimates of the said deposits;
the Mineral Resources are estimated in accordance with the relevant assessment criteria contained in Table 1 of the JORC Code;
they are members of the AusIMM, AIG or approved RPO, and have the relevant experience and competency required by the JORC Code; and
Material issues are transparently disclosed on an ‘if not, why not’ basis.
Table 2: WAIO Mineral Resource Competent Persons Name Professional Membership Title Paul Whitehouse Member of the Australasian Institute of Mining and Metallurgy Superintendent Mineral Inventory Michael Lowry Member of the Australasian Institute of Mining and Metallurgy Superintendent Resource Geology Michael Smith Member of the Australasian Institute of Mining and Metallurgy Manager Exploration Darren Stephens Member of the Australian Institute of Geoscientists Manager Exploration
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
2
1 Introduction
This report covers Mineral Resources for BHP Billiton’s Western Australia Iron Ore asset and is issued in support of the BHP Billiton Operational Review for the year ended 30 June 2014.
BHP was the first company to start iron ore mining in Western Australia in the Kimberley area in 1956 at Yampi Sound’s Cockatoo Island – the adjacent Koolan Island mine followed in 1965. These mines primarily supplied BHP’s domestic steelworks at Newcastle and Port Kembla, although some product was exported. In 1966 BHP developed the Pilbara’s first wholly export mine at Mt Goldsworthy by Goldsworthy Mining Limited (GML) and the Koolyanobbing (by Dampier Mining Company Ltd – DMC) mine in the Yilgarn. The latter mainly provided ore for BHP’s steelworks in Kwinana near Perth with a minor portion exported to the Chinese market.
Major export operations commenced in 1969 with the creation of the Mt Newman Mining Joint Venture (MNM), and subsequent production from the Mt Whaleback deposit. In 1986 BHP acquired majority ownership of MNM, which along with the 100% BHP owned but undeveloped Yandi property (eventually developed in 1991) began a growth phase. Acquisition of Goldsworthy Mining Limited (GML) and Jimblebar (formerly McCamey’s Monster) followed in 1990 and 1992 respectively. In July 2013, the completion of the ITOCHU Corporation (ITOCHU) and Mitsui & Co., Ltd. (Mitsui) transaction reduced our ownership in the Jimblebar Joint Venture to 85%.
BHP Billiton has been expanding the WAIO operations in response to increasing demand for iron ore. Production has increased from 68 Mt (100% basis) in the 2001 financial year to 225 Mt (100% basis) in the 2014 financial year. BHP Billiton’s share of 2014 financial year production was 193 Mt.
2 Tenure
The majority of deposits reported are located over five main lease areas held by WAIO (and its joint venture partners, as appropriate) as shown in Figure 1. The leases, listed in Table 3, are governed by State Agreement Acts.
These State Agreement Acts are:
Iron Ore (Mount Newman) Agreement Act 1964 (WA)
Iron Ore (Mount Goldsworthy) Agreement Act 1964 (WA)
Iron Ore (Goldsworthy-Nimingarra) Agreement Act 1972 (WA)
Iron Ore (McCamey’s Monster) Agreement Authorisation Act 1972 (WA)
Iron Ore (Marillana Creek) Agreement Act 1991 (WA) Table 3: WAIO main lease areas Lease number Joint venture or tenement
name ML 244 SA Mt Newman JV M 266 SA
Jimblebar M 270 SA Yandi JV ML 281 SA Mt Goldsworthy (Area C) JV ML 235 SA, ML 249 SA, ML 263 SA, ML 251 SA Mt Goldsworthy (Northern Areas) JV
There is a well-defined process for operating within the tenements that comprise each of the State Agreement Acts. This process includes various State Agreement approvals required before mining, processing and transport of iron ore products can commence.
In addition, one minor operation (Callawa part of Mt Goldsworthy JV Northern) is conducted upon a mining tenement issued under the Mining Act 1978 (WA).
Proposals approved under State Agreements are a binding commitment between the State and the relevant Joint Venture and provide long-term security to the tenure and thereby the rights to mine. The approvals will remain current whilst operations are actively conducted and the State Agreements, which are ratified by the relevant Act, provide security to the renewal of tenure for the life of the operations.
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
3
Tenure is managed by the Land Tenure Team. The systems in place include a database of all tenure which includes details of the location, ownership, size, grant and expiry dates and records of the rent paid. In October 2013, the 1SAP Tenement Contract Management (TCM) Module was implemented and, since then, all WAIO tenements are captured in TCM with all payments governed through this process.
A minority of deposits for which Mineral Resources have been stated are located on exploration licences. The tenements systems described above manage all mining, exploration and infrastructure tenements.
Exploration titles are applied for under the processes set out in the Mining Act 1978 (WA) and once an exploration licence is granted it entitles the holder to explore for minerals over the tenement area. Retention of these licences is subject to annual rental and reporting obligations and meeting annual expenditure commitments or being granted exemptions.
During FY14, Exploration Licences and Mining Leases under the Mining Act 1978 (WA) held by BHP Coal Pty Ltd and BHP Billiton Minerals Pty Ltd as detailed in the points below were transferred to BHP Iron (Jimblebar) Pty Ltd.
East Jimblebar / Caramulla – Mining Leases 52/865 – 52/869 and 52/874 – 52/885
MAC North – Exploration Licence 47/628 and Mining Lease applications 47/703 – 47/709
Mindy / Coondiner – Mining Leases 47/710 – 47/731
Prairie Downs – Exploration Licences 52/21 – 52/23, Mining Leases 52/886 – 52/893, 52/907 – 52/909 and Mining Lease applications 52/870 – 52/873 and 52/897 – 52/900
Roy Hill – Exploration Licence 45/1073 and 45/1074 and Mining Lease applications 45/1038 – 45/1065
Western Ridge – Exploration Licence 52/170 and Mining Leases 52/901 – 52/906
Western Ridge – Exploration Licence 52/2008
In 2010, amendments were made to the five State Agreements managed by BHP Billiton Iron Ore Pty Ltd to, amongst other matters, permit applications to be made to include the area of exploration and mining tenements granted under the Mining Act 1978 (WA) into mining and mineral leases granted under the State Agreements up to 777 km2. The State Agreement amendments also allow separate applications to be made to increase the total area of these State Agreement mining and mineral leases up to a limit not exceeding 1,000 km2.
BHP Billiton made an application to the Minister for State Development for the inclusion of areas into Mining Lease 266SA pursuant to clause 11B(1) of the McCamey’s Monster State Agreement. The Minister approved the application and in order for the new sections of Mining Lease 266SA to be granted, conditional surrenders for the tenements in Application 1 were required.
The tenements within Application 1 are:
East Jimblebar / Caramulla – Mining Leases 52/865 – 52/869 and 52/874 – 52/885
Mindy / Coondiner – Mining Leases 47/710 – 47/731
Prairie Downs – Mining Leases 52/886 – 52/893, 52/907 – 52/909
West Jimblebar – Mining Lease 52/894 – 52-896
Dongardoo – Exploration Licence 52/1830 and Mining Lease 52/1056
Western Ridge – Exploration Licence 52/170 and Mining Leases 52/901 – 52/906
Western Ridge – Exploration Licence 52/2008
The conditional surrenders have now been registered and these areas are now part of Mining Lease 266SA.
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
4
INDIAN OCEAN
PORT HEDLAND
ORD RIDLEY
North West Coastal Hwy
NIMINGARRA
YARRIE
WICKHAM
Coastal Hwy
Great Northern Hwy
ABYDOS
Marble Bar
Meentheena
Millstream-Chichester National Park
Mungaroona Range Nature Reserve
TOM PRICE
ex Mt Florence
Auski Roadhouse
ROY HILL
FORTESCUE VALLEY
MARILLANA
MINDY
UPPER MARILLANA
MUNJINA
YANDI
AREA C
ROCKLEA
PARABURDOO
TANDAYA
Karijini National Park
JINIDI
COONDINER
MUDLARK WELL
OPHTHALMIA
GURINBIDDY
ex Wanna
MININER
PRAIRIE DOWNS
NEWMAN
WESTERN RIDGE
JIMBLEBAR
CARAMULLA
0 10 20 30 40 50 km
Scale: 12,000,000
LEGEND Pilbara Towns BHP Rail Highway Road: sealed Road: unsealed
Tenements BHP Billiton Minerals (BHPB 100%) Jimblebar A tenements (BHPB 85%) Jimblebar B tenements (BHPB 100%)
Goldsworthy JV - Exploration (BHPB 85%) Goldsworthy JV - Area C (BHPB 85%) Goldsworthy JV - Northern Area (BHPB 85%)
Mt Newman JV (BHPB 85%) Yandi JV (BHPB 85%)
N
bhpbilliton
Planning
BHB Billiton Iron Ore
WAIO Tenure Overview
Prepared: DSP
Date: 03/04/2014
Map Grid & Datum: MGA Zone 50, GDA1994.
File Name: WAIO Tenure Overview Map A4
FIGURE 1
Figure 1: WAIO tenement location plan
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
5 |
3 Deposit geology
The Hamersley Province, Figure 2 (after Harmsworth et al 1990), covers an area of 80,000 km2 and contains late Archaean – Lower Proterozoic age (2,800-2,300 Ma) sediments of the Mount Bruce Supergroup.
The Hamersley Group forms the central part of the Mt Bruce Supergroup and is conformable with both the underlying Fortescue Group and overlying Turee Creek Group. It is a 2.5 km thick sequence of dominantly deep water chemical sediments, with subordinate turbiditic sediments and various intrusive and extrusive rocks. Sediments include (in approximate order of decreasing abundance) banded iron-formation (BIF), shale, dolomite derived from peri-platformal ooze, chert, pyroclastic shale and tuff, turbiditic carbonate and turbiditic volcanic, Figure 3 (after Harmsworth et al 1990).
The Hamersley Province overall can be considered as two structurally distinct regions: i. a northern / northwest region of mild deformation typified by shallow, open folds with a west to north-west trend; ii. a southern region displaying more intense deformation where the major iron deposits occur. This latter area can be further subdivided into a south-western area dominated by en echelon type open folds, and a south-eastern area dominated by tight E-W trending folds of shorter wavelength.
Within the banded iron-formations of the Hamersley Group there are two iron bearing stratigraphic sequences where the major bedded ores are formed:
Brockman Iron Formation
Marra Mamba Iron Formation
On the northern margin of the Archaean Pilbara Craton, in the North-East Pilbara (Figure 2) the Nimingarra Iron Formation hosts the Yarrie-Nimingarra iron ore deposits.
Another important iron bearing sequence is the Marillana Formation which is a detrital derived Channel Iron Deposit (CID) of late Eocene – Early Miocene age.
Detrital Iron deposits are colluvial-alluvial fans adjacent to some bedded iron deposits with their chemistry aligned to their source rocks. A schematic structural relationship of the various ore types in the SE Pilbara is represented as Figure 4.
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
6
AUSTRALIA
PERTH
PORT HEDLAND
WESTERN AUSTRALIA
LOCATION MAP
bhpbilliton
Port Hedland
Cape Lambert
Dampier
Karratha
Roebourne
Pannawonnica
PILBARA CRATON
Yarrie
OAKOVER
Marble Bar
Nullagine
SUB - BASIN
FORTESCUE HAMERSLEY
VALLEY Poonda Fault
PROVINCE
Tom Price
Newman
Sylvania Inlier
Paraburdoo
Wyloo Dome
N 100km
GEOLOGY
Mid Proterozoic
Turee Creek Group
Hamersley Group - Shallow Water
Hamersley Group - Deep Water
Fortescue Group
MOUNT BRUCE SUPERGROUP
Archaean granite and greenstone
Hamersley Province - Pilbara Geological Sketch Map
(Modified after Hamsworth et al 1990)
1110-G-204.dgn
File Path h:\Resource Planning\CAD\Exploration\general\ 1110-G-0204.dgn Date 19-Mar-2008
Exploration 1110-G-0204
Figure 2: Hamersley Province – Pilbara geological sketch map
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
7
bhp billiton
LEGEND for enlarged columns
Shale
Interbedded chert & shale
Banded iron - formation
HAMERSLEY AREA
STRATIGRAPHIC COLUMN
Showing standard gamma log reference profiles
(After Hamsworth et al 1990)
Figure 3: WAIO Hamersley Province stratigraphic column
BHP Billiton operational review for the year ended 30 June 2014 – Appendix 1
8
Figure 4: Schematic structural sections of mineralisation types of the South East Pilbara
4 Data acquisition
A consistent method of data acquisition is used by WAIO for exploration and development drilling campaigns. The data acquired includes:
Drillhole collar coordinates, surveyed before and after drilling.
Drillholes are geophysically logged for gamma, gamma-gamma density, calliper and magnetic susceptibility using industry standard tools and calibration methods.
Magnetic susceptibility tool is used for measuring downhole deviation data as well as intermittent use of gyroscopes, chiefly for holes greater than 250 m length.
Chip sampling protocols for Reverse Circulation (RC) holes follow benchmark industry practices, with QA/QC targets established and monitored.
Standard geological logging and automated data capture procedures are followed for the different mineralisation types and different drilling methods.
Geotechnical logging is typically undertaken in accordance with the BHP Billiton WAIO Geotechnical logging manual or under a separate consultants system which records similar features.
Hydrogeological logging, bore construction and aquifer testing are completed in line with Australian Standards.
4.1 Drilling
Spacing of the drillholes is project dependent, but as a guide, the nominal grids have their greatest spacing occurring along the main strike of the mineralisation and closer spacing occurring perpendicular to the main strike of mineralisation. Drilling grids, where present, vary from 1,200 m - 50 m along strike and 200 m - 50 m across strike.
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A range of historical and current drilling methods are used in geological modelling and/or resource estimation:
Conventional Open-hole Percussion drilling (historical): Utilised a 140 mm conventional downhole hammer drill bit to produce chip samples of the rock mass. Compressed air forces the drill spoil up the outside of the drill rods where it is collected in a rig mounted cyclone and then drops down through a drop box into a five tier riffle splitter to produce a final sample split and reject sample.
Open-hole Percussion drilling with a Cross Over Sub (historical): Identical to Conventional Open-Hole Percussion drilling except that compressed air forces drill spoil from the drill bit through a cross over sub and into dual tubed drill rods (outer and inner) and then back to the surface where it is collected in a rig mounted cyclone.
Reverse Circulation (RC) drilling (current): Utilises a 140 mm RC hammer face sampling bit to produce chip samples of the rock mass. Dual tube drill rods (outer and inner) are used to carry air to the hammer and drill spoil to the surface. The volume of air forces the drill spoil up the inner tubes where it is collected in a rig mounted cyclone and then drops down through a drop box into either a static cone splitter or a five tier riffle splitter to produce a final sample split and reject sample.
Diamond drillholes (current and historical): Utilises a diamond impregnated drill bit to advance an attached hollow drill rod string into hard bedrock, producing a cylindrical core sample representing the formation being drilled. BHP Billiton Iron Ore uses various diameter diamond drillholes depending on the intended use of the drillhole samples (e.g. geological drillhole, geotechnical drillhole, hydrological drillhole, geo-metallurgical drillhole). Typically though the drillhole diameters are either 63.5 mm (HQ3) or 85 mm (PQ3).
In FY14, exploration activity was completed over multiple project areas and deposits. Drilling totalled 500,464 m comprising:
426,214 m RC (reverse circulation drilling utilising 140 mm Face Hammer)
52,300 m DD (diamond drilling typically 63.5 mm HQ triple core)
21,950 m Hydrology* drilling.
* Hydrology drilling incorporates a range of methods and diameters including conventional air rotary, dual rotary and flooded reverse.
Table 4 details the historical drilling carried out in the Pilbara since the 1950’s by main drill types. It is interesting to note that 68% of all drilling has occurred since the year 2000.
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Table 4: Historical Drill Metres by Decade or Calendar Year Period
Period Drilled Air Core Conventional Hammer (Percussion) Diamond Percussion Reverse Circulation RC Hammer Face Sampling Bit Other Drill Type Total Per Period
1950’s — — 132 — — — 86,034 86,166
1960’s — — 1,518 5,963 1,898 — 80,602 89,981
1970’s 15 107 37,298 51,560 2,354 205 381,854 473,392
1980’s 3,612 6,722 15,308 54,973 10,599 — 490,444 581,659
1990’s 17,407 8,411 68,450 12,243 70,745 106,937 771,694 1,055,887
2000’s 1,419 46,660 246,593 1,809 237,627 2,054,475 24,731 2,613,309
2010 — 15,774 41,618 — — 409,541 5,482 472,415
2011 — 6,393 75,680 — 1,194 502,693 2,151 588,111
2012 — 28,091 85,655 — — 556,359 5,314 675,420
2013 — 31,914 44,211 — — 459,473 10,780 546,378
Total 22,453 144,072 616,463 126,548 324,417 4,089,683 1,859,086 7,182,712
Note: Other Drill Types comprised of Blade; Conventional Blade; Conventional Hammer - Crossover Sub; Conventional Rock Roller; Dual Rotary; Drag Bit; Reverse Flush / Flooded Reverse; Flushing; Hydro; RC Blade - Crossover Sub; Rotary Mud; Sonic; Vacuum and Unknown Drill Type.
4.2 Survey
Survey practices have improved over time, ground truthing and re-survey of historic data is completed where issues are identified and it is practical to do so.
All surveys are referenced to Geocentric Datum of Australia 1994 (GDA94) and the Australian Height Datum (AHD).
Current practices are based on industry standards and best practice. The typical methodologies utilised and minimum accuracy requirements are; For collar surveys:
Multi Frequency Real Time Kinematic Global Positioning System (RTK GPS).
Positional uncertainty: Horizontal 0.3 m; Vertical 0.1 m.
For QA/QC 5% of each drill program is re-surveyed.
Historical drillhole collars were surveyed using traditional terrestrial based techniques including trigonometric heighting and gridding by theodolite. Current RTK GPS practices were adopted circa 2000.
For mapping and relief modelling:
Aerial Survey.
Positional uncertainty: Horizontal 2.5 m; Vertical 1.0 m.
For downhole surveys:
A Magnetic susceptibility tool is used for measuring downhole deviation data as well as intermittent use of gyroscopes, chiefly for holes greater than 250 m length.
Any holes with greater than 2 degrees deviation over 5 m are investigated.
For QA/QC purposes 5% of each drill program is re-surveyed.
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4.3 Sampling and Analytical Procedures
The standard sample interval employed for the vast majority of drill holes is 3 m in the Bedded Iron Formations, and 2 m in Channel Iron Deposits. There is no specific trigger driving the choice of diamond drilling over RC drilling. In fact there are many varying reasons, these may include but are not limited to; QA/QC of RC techniques, geotechnical requirements, increased sample confidence below water table and detailed structural logging requirements in geologically complex deposits.
For diamond drillholes the entire interval of core is sent for Hylogging (HyLogger: Automated visible to infrared drill core scanning system that provides semi-quantitative colour and mineralogy estimates), Geometallurgy processing (typically studies on lump / fines relationships) and sample preparation.
For Open-hole Percussion and RC drillholes approximately 6 kg sample of drill cuttings is collected using either a static cone splitter or a five tier riffle splitter.
Historical assaying processes were employed by Mt Newman Mining Ltd and Goldsworthy Mining Ltd in the 1960’s and 1970’s where samples were processed in company-owned laboratories. Mt Newman Mining Ltd regularly assayed samples for Fe, P, SiO2, Al2O3 by X-Ray Fluorescence (XRF) and sporadically for other elements such Mn, CaO, K2O, MgO, S and TiO2. Very early scout drill campaigns in the 1960’s at Area C Goldsworthy Mining Ltd assayed Fe using a wet chemical titration method for analysis which only determined soluble Fe. Later drill programs were assayed for Fe, P, SiO2, Al2O3 by X-Ray Fluorescence (XRF).
Post 1980, BHP Billiton Iron Ore has employed third party owned laboratories to process and assay drillhole samples. Samples are first oven dried and then are subsequently crushed to minus 2.8 mm (90% passing) and from each, a 2.5 kg split is robotically pulverised to minus 160um (95% passing). After this process, 200 g of pulp is collected and later used for chemical analysis by X-Ray Fluorescence (XRF) for Fe, P, SiO2, Al2O3, MnO, CaO, K2O, MgO, S and TiO2 and Robotic Thermo-Gravimetric Analysis (ROBTGA) for LOI.
Since FY13, RC drilling requires the injection of water at the bit so as to minimise dust exposure. Early indications are that a 40% reduction in dust exposure to personnel has been achieved. This practice produces wet samples of slurry consistency.
During the FY14 drilling campaign, approximately 90% of the samples collected were from reverse circulation face hammer (RC) (140 mm diameter) and 10% from diamond drilling HQ triple tube core (DDH) (63.5 mm diameter). A total of 181,284 samples were analysed, with 21,462 samples collected by diamond drilling and 159,822 samples by RC drilling.
During FY14, WAIO used external laboratories for the realisation of chemical analysis. UltraTrace (Bureau Veritas) was the main lab, processing 99% of WAIO samples, SGS laboratory was also used for processing project samples, chiefly from Bulk Sampling programs. Both are ISO 17025 certified Labs and work under the same procedures.
Sample preparation protocols (drying temperatures and times, crushing and pulverising sizing requirements, etc) at laboratories meet standards defined in contracts in line with ISO standards, with QA/QC targets established; duplicates, blanks and standards are routinely included in sample batches for monitoring of precision, contamination and accuracy.
Diagrammatic flow chart of the sample preparation process is shown Figure 5.
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Figure 5: Sampling and analytical flow diagram
4.4 Quality of assay data and laboratory tests
Since the year 2000, WAIO have employed a formalised QA/QC program that includes routine controls for approximately 10% of the samples sent for chemical analysis. The WAIO QA/QC controls include certified reference materials (CRM), duplicates samples for RC drillholes, and blanks. They have specific objectives in the process controlling mechanical preparation of sampling and analyses. Certified reference materials were prepared by Ore Research & Exploration Lab (ORE, an independent company specialising in CRM preparation) in 2010. Additionally by contract, WAIO have set third party laboratory QA/QC controls that include sizing checks, crusher duplicates, pulp repeats, blanks and standards.
Acceptance limits have been defined according to BHP Billiton guidelines and global sampling benchmarks. QA/QC controls include routine and ‘without prior notice’ visits to the laboratories, with the aim of ensuring that the laboratories are working according to our procedure and to supervise sample integrity. If issues are detected, they are raised with the laboratory managers and an action plan is developed to improve the process.
QA/QC improvements implemented during FY14, including the quantification of sampling error and the facilitation of QA/QC improvements in the field, saw a reduction of the business risk associated with sampling uncertainty.
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4.5 Verification of sampling and assaying
WAIO drillhole data is managed internally using processes and systems including:
Computerised field logging system that includes controlled input through drop down lists and inbuilt validation checks to trap erroneous data at the earliest possible stage.
Comprehensive SQL Server relational database that is structured such that quality data and relevant meta-data are integrated with the primary geological, geochemical and geophysical data, and
Strict validation rules including confirmation of acceptable QA/QC results for each batch of samples assayed. Data is only loaded to the master database after all data for the hole has been validated and signed off by the field geologist.
The WAIO drillhole database was audited by Golder Associates in July 2008 with no fatal flaws identified and all the key recommendations actioned.
The WAIO database has a security model which requires user access to have supervisor approval. The system is backed up per standard backup procedures nightly. A disaster recovery test was successfully completed in May 2010 which recovered the database from a server image and backup.
Primary data sources for all drillhole data are stored on the database server in a secure archive directory. As part of standard work procedures, 5% of the assay data stored in the drillhole database are physically checked by geologists against hardcopy laboratory certificates. The details of these checks and approvals are stored in the database. Additionally QA/QC requirements require 5% of all drillhole collars to be resurveyed.
Data exported from the drillhole database for modelling contains summary statistics, and on the upload of the exported data into the modelling systems, work procedures require statistical checks to ensure the data loaded is the same as exported.
4.6 Physical parameters
In general, in situ bulk density is measured using gamma-gamma single density tool. A single detector density tool with a cobalt source is used. The density tool is calibrated every fortnight at designated calibration sites against known physical densities. The tool measures electron density and it is then converted to bulk density using the calibration points. The following QA/QC measures are taken to monitor data quality and ensure the credibility of the density data for geological modelling and resource evaluation:
Calibration of log responses to known engineering units (accuracy).
Logging a repeatability borehole (demonstrate accuracy and determine precision / repeatability).
Resurveying of 5-10% of drill holes on a drill program (repeatability / reproducibility check).
Comparison of independent density measures, i.e. downhole gamma-gamma density versus density measurements made on diamond drill core samples (‘volume and weight’ method).
RC drilling techniques cause a rougher sidewall condition in the drillhole internally termed rugosity. This rugosity causes an air gap between the downhole gamma density tool and the wall rock thus resulting in reduced density values. Therefore all RC derived density information is verified on a project by project basis.
4.7 Audits and reviews
The WAIO resource drillhole process was audited by Golder Associates in July 2008. The audit covered drillhole planning; set out, pick up and downhole survey practices; drilling supervision; sample collection and submission; downhole geophysical surveys and calibration; data management processes; chain of custody; procedure documentation; data security and data validation. The audit had no fatal flaws identified and all the key recommendations have been actioned.
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5 Resource estimation
The resource estimation process followed by WAIO is well established and is consistent with standard industry practice. A set of procedures governs geological interpretation, estimation and reporting of Mineral Resources including, peer reviews and independent auditing.
Documentation of the modelling work performed for each resource model used for resource reporting is stored electronically in a secure centralised location. These reports contain information on deposit extents, geometry, detailed geological and geostatistical modelling, data preparation and compositing and classification parameters including discussion of data spacings. Competent Persons visited the sites regularly for project planning and reviews.
5.1 Assumptions
Cut-off parameters
Typically a 54% Fe cut-off is used for resource reporting of Marra Mamba and Brockman Iron Formations, a 52% Fe cut-off is used for Channel Iron Deposits and a 50% Fe cut-off for operational areas within the Nimingarra Formation. A single cut-off value is applied per deposit however cut-offs range from 50-57% Fe across the WAIO inventory.
These cut-offs employed for the Pilbara Mineral Resources estimates are based on operating successes and reserve work as outlined below. It is reasonable to consider that all material above the Mineral Resource cut-off grade would be eligible for sale via blending with higher grade ores or via beneficiation, either now or in the future as indicated by WAIO strategic mine planning.
Mining factors
Reported Mineral Resources assume extraction will continue with open pit bulk mining methods similar to the methods in operation currently with bench heights not decreasing below composite lengths. The current bench heights vary from mine to mine depending on deposit style, ranging from 6-12 m with some mines also mining benches with flitches of 3 and 4 m. Mineralisation volume modelling including internal waste and internal dilution consider continuity of volumes across multiple holes such that there is prospect for bulk mining extraction. Operating data and reconciliation outcomes support that the estimated Mineral Resources can be extracted using current open-pit bulk mining methods.
Metallurgical factors
Mineral Resource reporting is based on head grades with the assumption that lump and fines split products can be blended and marketed.
Environmental factors
Potentially Acid Forming (PAF) waste is coded in resource models based on three criteria:
1. Total sulphur content >0.2%, and
2. Not weathered, i.e. below the base of complete oxidisation, and
3. The waste is from a stratigraphy that has been identified as a potential PAF risk.
All three criteria must apply to confirm PAF. Identification of stratigraphies as presenting a potential PAF risk is based on previous test work. The PAF coding is carried through to the reserve model. At an operational level, blast hole samples are tested for total sulphur content to confirm whether the waste will be managed as PAF material. Environment impacts from potential acid mine drainage are considered in waste management strategies during mine planning and at times lead to modification of the extracted resource; traditionally this impact is small and is not considered as a constraint on the reported Mineral Resources.
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5.2 Estimation and modelling techniques
Geological interpretation and data analysis
The standard geological resource modelling method used by WAIO involves cross sectional interpretation followed by wire-frame modelling to produce a three dimensional interpretation of the geology and mineralised zones of the deposit. Increasingly, WAIO is adopting processes and systems for implicit modelling of geology, relying less on sectional interpretation to focus more directly on the three-dimensional consistency of the resulting geology model. The interpretation relies on downhole wireline logs of natural gamma supported by drill hole logging, geochemistry, downhole televiewer data and surface mapping. Interpretations undergo an internal peer review process to ensure accuracy and consistency. The work performed is documented in the Drilling and Geological Modelling Report for each model.
Data preparation for resource modelling involves flagging the original sample intervals to the geological interpretation, then compositing the data to a uniform composite length (breaking at the geology contacts) for statistical and geostatistical analysis, these are typically 3 m for the Bedded Iron Deposits (BID) and 2 m for CID type deposits. The outputs from the geostatistical analysis are used to verify and determine the appropriateness of the estimation domains.
Mineralisation domains are based on ‘natural’ cut-offs identifying stationary in-situ mineralisation volumes. They incorporate un-mineralised samples and/or low grade mineralised samples depending on the globally assessed mineralisation cut-offs and the degree of local continuity found during interpretation. Depending on grade continuity, dilution of mineralised domains ranges from a few to about 10% of samples within a domain. Any outlier deleterious values can be locally constrained during estimation; however top cutting is not currently part of WAIO estimation practices.
Block modelling
Using Vulcan software, block models are constructed using the wire-framed interpretation with the grade interpolation achieved by ordinary kriging, constraining sample selection within mineralised domains, stratigraphy and weathering horizons as defined during Exploratory Data Analysis. Block models use estimation parent cells with dimensions approximately half drillhole spacing in Easting/Northing. The block sizes vary depending on the density of the drilling or maturity in the understanding of an orebody’s continuity e.g. a wider spaced Inferred Resource may justify parent block cell sizes of 300 m x 150 m x 15 m whereas a closer spaced Measured Resource may adopt a 25 m x 25 m x 3 m cell size. Sub-cells are used to ensure robust representation of geological boundaries and domain volumes.
Resource models used by WAIO to generate Mineral Resource estimates stated in this report are comprised of models generated for the purpose of global resource reporting and medium to long-term mine planning studies. In some cases where the evaluation is at an early stage and drill information is broadly spaced, cross sectional area of influence type estimates have been generated for global resource reporting purposes, these represent 1,800 million wmt or 8% of WAIO’s total Mineral Resources. All Mineral Resources estimated by cross sectional area of influence are classified as Inferred.
Typically, Ordinary Kriging (OK) is used for grade estimation into parent cells for Fe, P, SiO2, Al2O3 and LOI, and Inverse Distance Weighting (IDW) or OK for the remaining trace chemical constituents – CaO, Mn, S, MgO, K2O and TiO2. Thirteen deposits have been interpolated using IDW only, these represent 1,400 million wmt or 6% of WAIO’s total Mineral Resources. The majority of Mineral Resources estimated by IDW are classified as Inferred. For OK, search neighbourhood optimisation is performed to balance the risk of local conditional bias and smoothing of the estimate.
Reconciliation confirms that overall, selectivity represented in the resource models mimics mining practice.
In-situ (wet) bulk density is assigned in the models based on domain averages of filtered density data from geophysical wirelines (gamma-gamma single density tool) or from core measurements. Some models do employ a local estimate based on wireline data; however often data quality is regarded as insufficient for local estimation into cells.
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Validation of the estimates include:
A visual comparison of the drillhole grades and the block estimates in cross section.
A comparison of length weighted domain averages from the composited drillhole database versus the volume weighted domain averages from the block estimate.
A comparison of east-west, north-south and depth ‘swath’ panels on a domain basis throughout the deposit comparing composite versus block estimate grade averages, scatter plots and Q-Q plots.
A review of the estimation performance parameters including number of samples utilised, number of drillholes utilised, average distance to samples, theoretical slopes of regression and kriging efficiency.
A Discrete Gaussian Global Change of Support analysis.
6 Mineral Resources statement
6.1 Resource classification
The classification of Mineral Resource is completed by BHP Billiton Competent Persons in accordance with the Australasian Code for the Reporting of Exploration Results, Mineral Resources and Ore Reserves (JORC, 2012). Factors influencing resource classification include data density, data quality, geological continuity and/or complexity, estimation quality, weathering zones, proximity to the water table.
The possibility of eventual economic extraction is considered as a decision point for whether it is a Mineral Resource or not.
6.2 Discussion of relative accuracy / confidence
The relative accuracy and therefore confidence of the resource estimates are deemed appropriate for their intended purpose of global resource reporting and medium to long-term mine planning studies. The underlying influencing factors effecting the accuracy and confidence as stated in section 6.1 above are taken into consideration during classification of the model and are therefore addressed by the Competent Person in the attributed resource classification.
Reconciliation carried out on a quarterly and annual basis supports the confidence WAIO has in the estimations and related resource classifications.
As a move to communicate the relative accuracy of our estimates we have changed our reporting precision for tonnes to two significant figures unless they are less than 100 Mt, in which case they are rounded to the nearest
10 Mt.
6.3 Mineral Resources declared
Table 1 contains the statement of Mineral Resources for WAIO as at 30 June 2014. Mineral Resources are reported in compliance with the JORC Code (2012).
Figure 6 shows the Mineral Resources changes by the significant contributing deposits, incorporating rounding. As can be seen, Mindy, Southeast Corner and Marillana are driving the total changes with 1.5 billion wmt between them.
Measured Resource classification has seen a slight increase after consideration of mining depletion with increases occurring at or in the near vicinity of our producing mines. An overall increase of Indicated Resource classification is dominated by 1.2 billion wmt at Marillana which will provide improved resource confidence in our Life of Asset work for this deposit. A corresponding decrease of 0.9 billion wmt of Inferred Resource at Marillana is more than offset by an increase of Inferred Resource classification at the early stage Mindy and Southeast Corner deposits, contributing to no overall change in the quantity of WAIO Inferred Resource.
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Total Mineral Resource Changes FY13-FY14
Bt 25 20 15 0.1 0.1 23.0 0.2 0.2 0.3
0.4
0.5
21.0
0.6
0.3
FY13
Mining depletion
Mindy
Southeast Corner
Marillana
Orebody 32
Ministers North
Orebody 37
Eastern Syncline
Others
FY14
Figure 6: Waterfall chart for major Mineral Resources changes
7 Independent review
Selected operations and deposits are targeted for external audit as part of the Planning Department business plan based mainly on the significance of changes and the time from last audit. The last Mineral Resources audit was completed in FY14 by AMC consultants for the Jimblebar deposits Wheelarra 1-2, 3, 5-6; Hashimoto 1 and Mindoona.
Actions closed out in FY14 are:
1. Creation of a centralised Geological Modelling team was completed in July 2013 – procedures are in place for validation and sign-off prior to estimation usage.
2. All current resource modelling projects evaluate the amount and quality of density data available for the project and then utilises the most appropriate method of applying that data to the resource model. Preference is given to estimating in-situ density via linear estimation techniques however, where this is not practicable density is based on domain averages of filtered density data from geophysical wirelines (gamma-gamma single density tool) or from core measurements. Investigations into the use of gamma-gamma dual density tools and further filtering and or correction of single density tools are ongoing.
The remaining action items requiring close out are resource re-estimations for Orebody 29; Capricorn; Hashimoto H2-3-4 and E Deposit all of which are scheduled to be completed in the resource modelling five year plan.
8 Further work
Mineral Resources confidence is reflected in the applied resource classifications as guided by the JORC Code (2012) with factors influencing resource classification including but not limited to data density, data quality, geological continuity and/or complexity, estimation quality and weathering zones. Reconciliation data from operating mines supports our position.
Other estimation improvements being investigated include unfolding techniques and usefulness of recoverable resource estimation techniques such as uniform conditioning.
9 References
Harmsworth R.A., Kneeshaw M., Morris R.C., Robinson C.J., and Shrivastava P.K., 1990. BIF–Derived Iron Ores of the Hamersley Province in Monograph 14, Geology of the Mineral Deposits of Australia and Papua New Guinea, pp 617-642. (AusIMM, Melbourne).
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SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the registrant has duly caused this report to be signed on its behalf by the undersigned, thereunto duly authorized.
BHP Billiton Limited and BHP Billiton Plc | ||||||
Date: July 23, 2014 | By: | /s/ Nicole Duncan | ||||
Name: | Nicole Duncan | |||||
Title: | Company Secretary |