DOREL INDUSTRIES INC.
CONSOLIDATED BALANCE SHEET
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars)
| | |
ASSETS | | |
| 2006 | 2005 |
CURRENT ASSETS | | |
| | |
Cash and cash equivalents (Note 26) | $ 25,925 | $ 12,345 |
Accounts receivable (Note 5) | 294,731 | 287,225 |
Income taxes receivable | 8,264 | 14,817 |
Inventories (Note 6) | 326,540 | 279,265 |
Prepaid expenses | 9,652 | 10,288 |
Funds held by ceding insurer | - | 3,647 |
Future income taxes (Note 24) | 29,046 | 26,060 |
| | |
| 694,158 | 633,647 |
| | |
PROPERTY, PLANT AND EQUIPMENT (Note 7) | 142,002 | 144,248 |
| | |
INTANGIBLE ASSETS (Note 8) | 261,966 | 253,245 |
| | |
GOODWILL (Note 27) | 501,356 | 481,518 |
| | |
OTHER ASSETS (Note 9) | 27,924 | 30,057 |
| | |
| $ 1,627,406 | $ 1,542,715 |
ON BEHALF OF THE BOARD
![[exhibit2financials30dec06004.gif]](https://capedge.com/proxy/40-F/0001134821-07-000026/exhibit2financials30dec06004.gif)
___________________________________ DIRECTOR
![[exhibit2financials30dec06006.gif]](https://capedge.com/proxy/40-F/0001134821-07-000026/exhibit2financials30dec06006.gif)
___________________________________ DIRECTOR
See accompanying notes.
| | |
LIABILITIES | | |
| 2006 | 2005 |
CURRENT LIABILITIES | | |
| | |
Bank indebtedness (Note 10) | $ 3,733 | $ 4,828 |
Accounts payable and accrued liabilities (Note 11) | 326,915 | 305,922 |
Income taxes payable | 10,742 | 18,483 |
Balance of sale payable (Note 4) | 605 | 4,946 |
Current portion of long-term debt (Note 12) | 7,832 | 8,025 |
| | |
| 349,827 | 342,204 |
| | |
LONG-TERM DEBT (Note 12) | 375,135 | 439,634 |
| | |
PENSION & POST-RETIREMENT BENEFIT OBLIGATIONS (Note 15) | 20,370 | 19,042 |
| | |
FUTURE INCOME TAXES (Note 24) | 74,833 | 63,033 |
| | |
OTHER LONG-TERM LIABILITIES (Note 13) | 7,719 | 6,360 |
| | |
| | |
SHAREHOLDERS' EQUITY | | |
| | |
CAPITAL STOCK (Note 16) | 162,555 | 162,503 |
| | |
CONTRIBUTED SURPLUS (Note 17) | 6,061 | 3,639 |
| | |
RETAINED EARNINGS | 567,020 | 478,155 |
| | |
CUMULATIVE TRANSLATION ADJUSTMENT (Note 19) | 63,886 | 28,145 |
| | |
| 799,522 | 672,442 |
| | |
| $ 1,627,406 | $ 1,542,715 |
| | |
COMMITMENTS AND GUARANTEES (Note 20) | | |
| | |
CONTINGENCIES (Note 21) | | |
See accompanying notes.
DOREL INDUSTRIES INC.
CONSOLIDATED STATEMENT OF RETAINED EARNINGS
FOR THE YEARS ENDED DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars)
| | |
| 2006 | 2005 |
| | |
Balance, beginning of year | $ 478,155 | $ 386,833 |
| | |
Net income | 88,865 | 91,322 |
| | |
BALANCE, END OF YEAR | $ 567,020 | $ 478,155 |
See accompanying notes.
DOREL INDUSTRIES INC.
CONSOLIDATED STATEMENT OF INCOME
FOR THE YEARS ENDED DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
| | |
| 2006 | 2005 |
| | |
Sales | $ 1,748,032 | $ 1,740,693 |
| | |
Licensing and commission income | 23,136 | 20,172 |
| | |
TOTAL REVENUE | 1,771,168 | 1,760,865 |
| | |
EXPENSES | | |
Cost of sales (Note 23) | 1,363,421 | 1,367,217 |
Selling, general and administrative expenses | 228,765 | 200,159 |
Depreciation and amortization | 36,969 | 38,999 |
Research and development costs | 8,169 | 7,945 |
Restructuring costs (Note 3) | 3,671 | 6,982 |
Interest on long-term debt | 29,594 | 31,240 |
Other interest | 305 | 1,410 |
| | |
| 1,670,894 | 1,653,952 |
| | |
INCOME BEFORE INCOME TAXES | 100,274 | 106,913 |
| | |
Income taxes (Note 24) | | |
Current | 7,878 | 15,548 |
Future | 3,531 | 43 |
| | |
| 11,409 | 15,591 |
| | |
NET INCOME | $ 88,865 | $ �� 91,322 |
| | |
EARNINGS PER SHARE (Note 25) | | |
Basic | $ 2.70 | $ 2.78 |
Diluted | $ 2.70 | $ 2.77 |
See accompanying notes.
DOREL INDUSTRIES INC.
CONSOLIDATED STATEMENT OF CASH FLOWS
FOR THE YEARS ENDED DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars)
| | |
| 2006 | 2005 |
| | |
CASH PROVIDED BY (USED IN): | | |
OPERATING ACTIVITIES | | |
| | |
Net income | $ 88,865 | $ 91,322 |
| | |
Items not involving cash: | | |
Depreciation and amortization | 36,969 | 38,999 |
Amortization of deferred financing costs | 512 | 1,592 |
Future income taxes | 3,531 | 43 |
Stock-based compensation (Note 18) | 2,422 | 2,602 |
Pension and post-retirement defined benefit plan (Note 15) | 1,368 | 298 |
Restructuring activities (Note 3) | 3,840 | 9,335 |
Exchange gain from reduction of net investments in foreign operations (Note 19) |
(1,985) |
- |
Loss (gain) on disposal of property, plant and equipment | 601 | (680) |
| 136,123 | 143,511 |
| | |
Net changes in non-cash balances related to operations (Note 26) | (29,402) | (44,643) |
| | |
CASH PROVIDED BY OPERATING ACTIVITIES | 106,721 | 98,868 |
| | |
FINANCING ACTIVITIES | | |
Bank indebtedness | (1,136) | 3,061 |
Long-term debt | (64,787) | (65,713) |
Issuance of capital stock | 42 | 1,417 |
| | |
CASH USED IN FINANCING ACTIVITIES | (65,881) | (61,235) |
| | |
INVESTING ACTIVITIES | | |
Acquisition of subsidiary companies (Note 26) | (4,946) | (7,440) |
Additions to property, plant and equipment - net | (14,334) | (19,895) |
Deferred charges | (10,628) | (7,909) |
Funds held by ceding insurer | 3,647 | 4,273 |
Intangible assets | (2,034) | (4,213) |
| | |
CASH USED IN INVESTING ACTIVITIES | (28,295) | (35,184) |
| | |
Effect of exchange rate changes on cash | 1,035 | (1,392) |
| | |
INCREASE IN CASH AND CASH EQUIVALENTS | 13,580 | 1,057 |
| | |
Cash and cash equivalents, beginning of year | 12,345 | 11,288 |
| | |
CASH AND CASH EQUIVALENTS, END OF YEAR (Note 26) | $ 25,925 | $ 12,345 |
See accompanying notes.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 1 - NATURE OF OPERATIONS
Dorel Industries Inc. (the “Company”) is a global consumer products company which designs, manufactures or sources, markets and distributes a diverse portfolio of powerful product brands, marketed through its juvenile, home furnishings, and recreational/leisure segments. The principal markets for the Company’s products are the United States, Canada and Europe.
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES
Basis of Presentation
The financial statements have been prepared in accordance with Canadian Generally Accepted Accounting Principles (GAAP) using the U.S. dollar as the reporting currency. The U.S. dollar is the functional currency of the Canadian parent company. The material differences between Canadian GAAP and United States GAAP (U.S. GAAP) are described and reconciled in Note 28. Certain comparative figures have been reclassified to conform to the 2006 financial statement presentation.
Basis of Consolidation
The consolidated financial statements include the accounts of the Company and its wholly-owned subsidiaries from the date of their acquisition. All significant inter-company balances and transactions have been eliminated.
Use of Estimates
The preparation of consolidated financial statements in conformity with generally accepted accounting principles requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities, related amounts of revenues and expenses, and disclosure of contingent assets and liabilities. Significant estimates and assumptions are used to evaluate the carrying values of long-lived assets, assets held for sale and goodwill, valuation allowances for accounts receivable and inventories, restructuring reserves, liabilities for potential litigation claims and settlements including product liability, assets and obligations related to employee pension and post-retirement benefits, the recovery and establishment of worldwide provision for income taxes including future income tax liabilities and the determination of the realizable value of future income tax assets, and the allocation of the purchase price of acquired assets an d businesses. Estimates and assumptions are reviewed periodically and the effects of revisions are reflected in the consolidated financial statements in the period they are determined to be necessary. Actual results could differ from those estimates.
Revenue Recognition
Sales and licensing and commission income are recognized upon shipment of product and transfer of ownership to the customer. The Company records estimated reductions to revenue for customer programs and incentive offerings, including special pricing agreements, promotions, advertising allowances and other volume-based incentives. Provisions for customer incentives and provisions for sales and return allowances are made at the time of product shipment.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Cash and Cash Equivalents
Cash and cash equivalents include all highly liquid instruments with original maturities of three months or less. The carrying amounts of cash and cash equivalents are stated at cost, which approximates their fair values.
Inventories
Inventories of raw material are valued at the lower of cost and replacement cost. Inventories of work in process and finished goods are valued at the lower of cost and net realizable value. Cost is determined on a first-in, first-out basis.
Property, Plant and Equipment
Property, plant and equipment are depreciated as follows:
| | |
| Method | Rate |
| | |
Buildings and improvements | Straight-line | 40 years |
Machinery and equipment | Declining balance | 15% |
Moulds | Straight-line | 3 to 5 years |
Furniture and fixtures | Declining balance | 20% |
Vehicles | Declining balance | 30% |
Computer equipment | Declining balance | 30% |
Leasehold improvements | Straight-line | Over the lesser of the useful life and the term of the lease |
The capitalized value of depreciable assets under capital leases is amortized over the period of expected use, on a basis that is consistent with the above depreciation method and rates, if the lease contains terms that allow ownership to pass to the Company or contains a bargain purchase option. Otherwise, the asset is amortized over the lease term.
Intangible Assets
Intangible assets are recorded at cost:
Trademarks
Trademarks acquired as part of business acquisitions and registered trademarks are considered to have an indefinite life and are therefore not subject to amortization. They are tested annually for impairment or more frequently when events or changes in circumstances indicate that the trademarks might be impaired. The impairment test compares the carrying amount of the trademarks with its fair value.
Customer Relationships
Customer relationships acquired as part of business acquisitions are amortized on a straight-line basis over a period of 20 to 25 years.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Patents
Patents are amortized on a straight-line basis over their expected useful lives ranging from 4 years to 15 years.
Goodwill
Goodwill represents the excess of the purchase price over the fair values assigned to identifiable net assets acquired of subsidiary companies. Goodwill, which is not amortized, is tested for impairment annually or more frequently when an event or circumstance occurs that more likely than not reduces the fair value of a reporting unit below its carrying amount.
A two-step impairment test is used to identify potential goodwill impairment and measure the amount of a goodwill impairment loss to be recognized, if any. The fair value of a reporting unit is first compared with its carrying amount, including goodwill, in order to identify a potential impairment. When the fair value of a reporting unit exceeds its carrying amount, goodwill of the reporting unit is considered not to be impaired and the second step of the impairment test is unnecessary. When the carrying amount of a reporting unit exceeds its fair value, the implied fair value of the reporting unit's goodwill is then compared with its carrying amount to measure the amount of the impairment loss, if any. The fair value of a reporting unit is calculated based on discounted cash flows or valuations based on a market approach. When the carrying amount of a reporting unit goodwill exceeds the implied fair value of the goodwill, an impairment loss is recognize d in an amount equal to the excess.
Impairment or Disposal of Long-Lived Assets
The Company reviews its long-lived assets and amortizable intangible assets for impairment whenever events or changes in the circumstances indicate that the carrying amount of a long-lived asset may not be recoverable. An impairment loss is recognized when the carrying amount of the assets exceeds the fair value. Such evaluations for impairment are significantly affected by estimates of future prices for the Company’s product, economic trends in the market and other factors. Quoted market values are used whenever available to estimate fair value. When quoted market values are unavailable, the fair value of the long-lived asset is generally based on estimates of discounted expected net cash flows. Assets held for sale are reflected at the lower of their carrying amount or fair values less cost to sell and are not depreciated while classified as held for sale. Assets held for sale are included in other assets on the balance sheet.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Deferred Charges
Deferred charges are recorded at cost less accumulated amortization. They are included in other assets on the balance sheet.
Research and Development Costs:
The Company incurs costs on activities which relate to research and development of new products. Research costs are expensed as they are incurred. Development costs are also expensed as incurred unless they meet specific criteria related to technical, market and financial feasibility. Deferred development costs are amortized on a straight-line basis over a period of two years.
Financing Costs:
The Company incurred certain costs related to the issuance of long-term debt. These amounts are amortized as interest expense on a straight-line basis over the term or life of the related long-term debt.
Foreign Currency
The assets and liabilities of self-sustaining foreign operations, whose functional currency is other than the U.S. dollar (located principally in Europe), are translated into U.S. dollars at the exchange rates in effect at the balance sheet date. Revenues and expenses are translated at average exchange rates for the period. Differences arising from the exchange rate changes are included in the cumulative translation adjustment (CTA) component of shareholders’ equity. If there is a reduction in the Company’s permanent investment in a self-sustaining foreign operation, the relevant portion of CTA is recognized in Selling, general and administrative expenses. All other operations, including the Canadian parent company, have the U.S. dollar as the functional currency. For these operations, monetary items denominated in currencies other than the U.S. dollar are translated at the exchange rates prevailing at the balance sheet date and translation gai ns and losses are included in income. Non-monetary items are translated at historical rates. Income and expenses are translated at the average exchange rates for the period. Foreign exchange gains and losses are reflected in net income.
Derivative Financial Instruments
Derivative financial instruments are utilized by the Company in the management of its foreign currency exposures. These derivative financial instruments are used as a method for meeting the risk reduction objectives of the Company by generating offsetting cash flows related to the underlying position in respect of amount and timing of forecasted foreign currency cash flows. The Company's policy is not to utilize derivative financial instruments for trading or speculative purposes. To meet its objective, the Company uses foreign exchange contracts, including futures, forwards and options.
The Company does not apply hedge accounting to foreign exchange contracts. Foreign exchange contracts are marked to market. Unrealized and realized gains and losses associated with derivative instruments are recorded in cost of sales.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Pension Plans and Post-Retirement Benefits
Pension Plans:
The Company's subsidiaries maintain defined benefit plans and defined contribution plans for their employees. Pension benefit obligations under the defined benefit plans are determined annually by independent actuaries using management's assumptions and the accumulated benefit method for plans where future salary levels do not affect the amount of employee future benefits and the projected benefit method for plans where future salaries or cost escalation affect the amount of employee future benefits. The plans provide benefits based on a defined benefit amount and length of service.
Plan assets are measured using the fair value method. Actuarial gains or losses arise from the differences between the actual and expected long-term rate of return on plan assets for a period or from changes in actuarial assumptions used to determine the accrued benefit obligation. The excess of the net accumulated actuarial gain or loss over 10 percent of the greater of the benefit obligation and the fair value of plan assets is amortized over the expected average remaining service period. The weighted average remaining service period of active employees covered by all pension plans is 10 years. Prior service costs arising from plan amendments are deferred and amortized on a straight-line basis over the average remaining service period of employees active at the date of amendment. When the restructuring of a benefit plan gives rise to both a curtailment and a settlement of obligations, the curtailment is accounted for prior to the settlement.
Pension expense consists of the following:
·
the cost of pension benefits provided in exchange for employees' services rendered in the period;
·
interest on the actuarial present value of accrued pension benefits less earnings on pension fund assets;
·
amounts which represent the amortization of the unrecognized net pension assets that arose when accounting policies were first applied and subsequent gains or losses arising from changes in actuarial assumptions, and experience gains or losses related to return on assets, amortized on a straight-line basis over the expected average remaining service life of the employee group.
Post-Retirement Benefits Other Than Pensions:
Post-retirement benefits other than pensions include health care and life insurance benefits for retired employees. The costs of providing these benefits are accrued over the working lives of employees in a manner similar to pension costs. Actuarial gains or losses are treated in a similar manner to those relating to pension plans. The average remaining service period of employees covered by the post-retirement benefit plan is 11 years.
Significant elements in determining the assets or liabilities and related income or expense for these plans are the expected return on plan assets, the discount rate used to value future payment streams, expected trends in health care costs, and other actuarial assumptions. Annually, the Company evaluates the significant assumptions to be used to value its pension and post-retirement plan assets and liabilities based on current market conditions and expectations of future costs.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Future Income Taxes
Future income taxes relate to the expected future tax consequences of differences between the carrying amount of balance sheet items and their corresponding tax values using the substantively enacted income tax rate in effect at the balance sheet date. Future income tax assets are recognized only to the extent that, in the opinion of management, it is more likely than not that the future income tax assets will be realized. The ultimate realization of future tax assets is dependent upon the generation of future taxable income and tax planning strategies. Future income tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of substantive enactment.
Stock-Based Compensation
The Company recognizes as an expense, all stock options granted, modified or settled using the fair value based method. As the Company has elected prospective treatment of this method for the 2004 fiscal year beginning on December 31, 2003, only options granted in fiscal 2004 or later have an impact on operating results. In addition, pro forma disclosure is presented for all options granted between January 1, 2002, the Company’s original adoption date of the Canadian Institute of Chartered Accountants (CICA) Handbook Section 3870, and the year ended December 30, 2003.
Stock options awards to employees are measured based on the fair value of the options at the grant date and a compensation expense is recognized over the vesting period of the options, with a corresponding increase to contributed surplus. When the stock options are exercised, capital stock is credited by the sum of the consideration paid, together with the related portion previously recorded to contributed surplus. The Company’s stock option plan and other disclosures are outlined in Note 18.
Guarantees
In the normal course of business, the Company enters into various agreements that may contain features that meet the definition of a guarantee. A guarantee is defined to be a contract that contingently requires the Company to make payments to a third party based on (i) changes in an underlying interest rate, foreign currency exchange rate, index of prices or rates, or other variable, including the occurrence or non-occurrence of a specified event (such as a scheduled payment under a contract), that is related to an asset, a liability or an equity security of the guaranteed party, (ii) failure of another party to perform under an obligating agreement, or (iii) failure of another party to pay its indebtedness when due. A liability is recorded when the Company considers it probable that a payment relating to a guarantee has to be made to the other party of the contract or agreement.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 2 - SIGNIFICANT ACCOUNTING POLICIES (Cont’d)
Future Accounting Changes
In January 2005, the CICA issued Handbook Section 1530, ‘‘Comprehensive Income’’, Section 3251, ‘‘Equity’’, Section 3855, ‘‘Financial Instruments – Recognition and Measurement’’ and Section 3865, ‘‘Hedges’’. The new standards increase harmonization with U.S. GAAP and will require the following:
·
Financial assets will be classified as either held-to-maturity, held-for-trading, loans and receivables or available-for-sale. Held-to-maturity classification will be restricted to fixed maturity instruments that the Company intends and is able to hold to maturity and will be accounted for at amortized cost. Held-for-trading instruments will be recorded at fair value each period with realized and unrealized gains and losses reported in net income. Loans and receivables will be accounted for at amortized costs. The remaining financial assets will be classified as available-for-sale. These will be recorded at fair value each period with unrealized gains and losses reported in a new category of the Consolidated Balance Sheet under shareholders’ equity called other comprehensive income (‘‘OCI’’);
·
Financial liabilities will be classified as either held-for-trading or other liabilities. Held-for-trading instruments will be recorded at fair value each period with realized and unrealized gains and losses reported in net income. Other instruments will be accounted for at amortized cost with gains and losses reported in net income in the period that the liability is derecognized;
·
Derivatives will be classified as held-for-trading unless designated as hedging instruments. All derivatives, including embedded derivatives that must be separately accounted for, will be recorded at fair value each period on the Consolidated Balance Sheet; and
·
A new financial statement, Consolidated Statement of Comprehensive Income, has been introduced. Comprehensive income is defined as all changes in equity other than those resulting from investments by owners and distributions to owners. Comprehensive income is comprised of two components, net income and OCI. OCI refers to amounts that are recorded as an element of shareholders’ equity but are excluded from net income because these transactions or events were attributed to changes from non-owner sources.
The guidance will apply for interim and annual financial statements relating to fiscal years beginning on or after December 31, 2006. Although Dorel is in the process of evaluating the impact of these standards, the Company does not expect the Financial Instruments and Hedges standards to have a material impact on its consolidated financial statements as Dorel currently uses mark-to-market accounting for derivative instruments.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 3 – RESTRUCTURING ACTIVITIES
In 2006, the Company recorded total expenses of $4,740 (2005 – $9,460) with respect to restructuring activities, of which $1,069 (2005 – $2,478) were recorded as cost of sales and $3,671 (2005 – $6,982) were recorded as restructuring costs. Expenses of $740 (2005 – $9,460) relate to the overall plan to improve the earnings of the Home Furnishings Segment and $4,000 (2005 – nil) relate to the restructuring activities initiated in the fourth quarter of 2006 in the Juvenile Segment (see below for details).
Home Furnishings Segment
In the third quarter of 2005, the Company announced a plan for the consolidation of its four North American ready-to-assemble (RTA) furniture manufacturing plants with the closure of its Wright City, Missouri facilities. The closure was necessitated by excess capacity caused by a strategic shift away from exclusive domestic production to a combination of North American production and imported items. The related restructuring actions were completed in the fourth quarter of 2006, with $39 remaining to be paid at year-end. The Company has recorded a cumulative charge of $10,200 under the plan, including $8,651 non-cash charges related to write-downs of assets held for sale and inventory markdowns.Charges recorded consisted of the following:
| | |
| 2006 | 2005 |
| | |
Buildings held-for-sale write-downs | $ - | $ 4,359 |
Equipment held-for-sale write-downs | - | 2,030 |
Employee severance and termination benefits | - | 374 |
Contractual obligations and legal fees | - | 219 |
Recorded as restructuring costs | - | 6,982 |
Inventory markdowns (in Cost of sales) | (91) | 2,353 |
Move of inventory, equipment and other expenses (in Cost of sales) |
831 | 125 |
Total | $ 740 | $ 9,460 |
A summary of the related restructuring plan provision is as follows:
| | | | |
| Balance | | | Balance |
| Dec. 30, 2005 | 2006 Provision | Cash Paid | Dec. 30, 2006 |
Employee severance and termination benefits |
$ 313 |
$ (22) |
$ (291) |
$ - |
Contractual obligations and legal fees |
219 |
9 |
(228) |
- |
Move of inventory, equipment and other related expenses |
62 |
844 |
(867) |
39 |
Total | $ 594 | $ 831 | $ (1,386) | $ 39 |
| | | | |
| | | | Balance |
| | 2005 Provision | Cash Paid | Dec. 30, 2005 |
Employee severance and termination benefits | | $ 374 | $ (61) | $ 313 |
Contractual obligations and legal fees | | 219 | - | 219 |
Move of inventory, equipment and other related expenses | |
125 |
(63) |
62 |
Total | | $ 718 | $ (124) | $ 594 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 3 – RESTRUCTURING ACTIVITIES (Cont’d)
Juvenile Segment
In the fourth quarter of 2006, Dorel Europe initiated restructuring activities which will affect the Juvenile Segment. Significant operational changes related to the production facility in Telgate, Italy will be implemented. A similar initiative is in progress regarding the facilities located in Cholet, France. The plan’s objective is to reduce operational costs through strategic sourcing and manufacturing. These restructuring initiatives are expected to be completed by 2008 and result in cumulative restructuring charges totaling between $11,500 and $14,500. The Company has recorded $4,000 in non-cash charges for 2006, consisting of the following:
| |
| 2006 |
| |
Machinery and equipment write-downs | $ 836 |
Building write-down | 450 |
Employee contractual termination benefits | 2,871 |
Net curtailment gains on defined benefit pension plans (Note 15) | (486) |
Recorded as restructuring costs | 3,671 |
Inventory markdowns (in Cost of sales) | 329 |
Total | $ 4,000 |
As at December 30, 2006, the related restructuring plan provision totaling $2,935 consists of employee contractual termination benefits. Of this amount, $1,303 is included in accrued liabilities and $1,632 is included in other long-term liabilities.
NOTE 4 - BUSINESS ACQUISITION
On February 3, 2004, the Company acquired all the outstanding shares of Pacific Cycle, LLC, a designer and supplier of bicycles and other recreational products. As part of the acquisition agreement, certain members of Pacific Cycle's management group were party to a deferred purchase price payment plan. Under the terms of this plan, additional consideration was contingent upon achieving specified earnings objectives over a period of three years following the date of acquisition. As at December 30, 2006, this contingency was resolved and an amount of $128 was recorded as an additional element of purchase price which increased goodwill by this amount. A balance of sale of $794 remains outstanding, with $605 payable in 2007 and $189 payable in 2009.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 5 - ACCOUNTS RECEIVABLE
Accounts receivable consists of the following:
| | |
| 2006 | 2005 |
| | |
Accounts receivable | $ 343,812 | $ 334,312 |
Allowance for anticipated credits | (43,254) | (41,320) |
Allowance for doubtful accounts | (5,827) | (5,767) |
| | |
| $ 294,731 | $ 287,225 |
NOTE 6 - INVENTORIES
Inventories consist of the following:
| | |
| 2006 | 2005 |
| | |
Raw materials | $ 64,926 | $ 63,114 |
Work in process | 6,119 | 8,094 |
Finished goods | 255,495 | 208,057 |
| | |
| $ 326,540 | $ 279,265 |
NOTE 7 - PROPERTY, PLANT AND EQUIPMENT
| | | |
| 2006 |
| | Accumulated | |
| Cost | Depreciation | Net |
| | | |
Land | $ 10,892 | $ - | $ 10,892 |
Buildings and improvements | 54,810 | 11,464 | 43,346 |
Machinery and equipment | 82,917 | 52,081 | 30,836 |
Moulds | 104,034 | 83,597 | 20,437 |
Furniture and fixtures | 4,932 | 2,782 | 2,150 |
Computer equipment | 26,606 | 13,094 | 13,512 |
Leasehold improvements | 7,350 | 5,007 | 2,343 |
Construction in progress | 15,664 | - | 15,664 |
Assets under capital leases | 3,525 | 1,359 | 2,166 |
Vehicles | 1,483 | 827 | 656 |
| | | |
| $ 312,213 | $ 170,211 | $ 142,002 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 7 - PROPERTY, PLANT AND EQUIPMENT (Cond’t)
| | | |
| 2005 |
| | Accumulated | |
| Cost | Depreciation | Net |
| | | |
Land | $ 9,931 | $ - | $ 9,931 |
Buildings and improvements | 54,306 | 9,877 | 44,429 |
Machinery and equipment | 81,205 | 47,540 | 33,665 |
Moulds | 97,132 | 71,733 | 25,399 |
Furniture and fixtures | 4,652 | 2,588 | 2,064 |
Computer equipment | 20,000 | 10,262 | 9,738 |
Leasehold improvements | 5,748 | 3,448 | 2,300 |
Construction in progress | 13,783 | - | 13,783 |
Assets under capital lease | 2,985 | 801 | 2,184 |
Vehicles | 1,528 | 773 | 755 |
| | | |
| $ 291,270 | $ 147,022 | $ 144,248 |
Construction in progress consists of the following major categories:
| | |
| 2006 | 2005 |
| | |
Buildings and improvements | $ 1,997 | $ 415 |
Machinery and equipment | 1,442 | 1,221 |
Moulds | 11,920 | 8,528 |
Computer equipment | 305 | 3,619 |
| | |
| $ 15,664 | $ 13,783 |
Depreciation of property, plant and equipment amounted to $22,587 (2005 - $23,818).
NOTE 8 - INTANGIBLE ASSETS
| | | |
| 2006 |
| | Accumulated | |
| Cost | Amortization | Net |
| | | |
Trademarks | $ 208,127 | $ - | $ 208,127 |
Customer relationships | 52,989 | 7,837 | 45,152 |
Patents | 17,736 | 9,049 | 8,687 |
| | | |
| $ 278,852 | $ 16,886 | $ 261,966 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 8 - INTANGIBLE ASSETS (Cond’t)
| | | |
| | 2005 | |
| | Accumulated | |
| Cost | Amortization | Net |
| | | |
Trademarks | $ 199,666 | $ – | $ 199,666 |
Customer relationships | 49,203 | 5,114 | 44,089 |
Patents | 16,116 | 6,960 | 9,156 |
Licences | 1,000 | 666 | 334 |
| | | |
| $ 265,985 | $ 12,740 | $ 253,245 |
In 2006, the aggregate amount of amortizable intangible assets acquired amounted to $1,703 of which $49 is unpaid at year-end. In 2005, the aggregate amount of amortizable intangible assets acquired amounted to $6,968 of which $2,755 was unpaid at December 30, 2005 and $1,375 is still unpaid at December 30, 2006. The aggregate amortization expense of intangible assets amounted to $4,710 (2005 – $4,668).
NOTE 9 – OTHER ASSETS
Other assets consist of the following:
| | |
| 2006 | 2005 |
| | |
Deferred development costs (1) | $ 16,174 | $ 14,402 |
Accrued benefit asset (Note 15) | 10,134 | 10,750 |
Long-term future income tax assets (Note 24) | 817 | 47 |
Deferred financing costs (2) | 331 | 843 |
Assets held for sale (3) | 152 | 3,699 |
Other | 316 | 316 |
| $ 27,924 | $ 30,057 |
(1)
The Company incurred $18,797 (2005 – $16,086) of research and development costs of which $8,169 (2005 – $7,945) were expensed and $10,628 (2005 – $8,141) were deferred. Amortization of deferred development costs amounted to $9,672 (2005 – $10,513).
(2)
The amortization of financing costs included in interest on long-term debt is $512 (2005 – $1,592).
(3)
In December 2006, all buildings previously held for sale as part of the restructuring activities of the home furnishing segment, along with other buildings of the Wright City, Missouri facilities were sold. The Company is leasing back a portion of the property and as such, the $9 gain on disposal was deferred and is amortized over the lease term. Remaining assets held for sale consist of equipment of $152.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 10- BANK INDEBTEDNESS
The average interest rates on the outstanding borrowings for 2006 and 2005 were 3.85% and 2.14% respectively. As at December 30, 2006, the Company had available bank lines of credit amounting to approximately $24,385 (2005 – $20,119) which are renegotiated annually.
NOTE 11 - ACCOUNTS PAYABLE AND ACCRUED LIABILITIES
| | |
| 2006 | 2005 |
| | |
Trade creditors and accruals | $ 238,891 | $ 223,586 |
Salaries payable | 23,797 | 21,211 |
Product liability (Note 22) | 32,593 | 37,216 |
Other accrued liabilities | 31,634 | 23,909 |
| | |
| $ 326,915 | $ 305,922 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 12 – LONG-TERM DEBT
| | |
| 2006 | 2005 |
| | |
Series “A” Senior Guaranteed Notes | | |
| | |
Bearing interest at 6.80 % per annum with principal repayments as follows: | | |
· 2 annual instalments of $1,000 ending in July 2008 | | |
· 1 instalment of $8,500 in July 2009 | | |
· 2 annual instalments of $10,000 ending in July 2011 | | |
· 1 final instalment of $16,500 in July 2012 | $ 47,000 | $ 48,000 |
| | |
Bearing interest at 5.09% per annum repayable in February 2008 |
55,000 |
55,000 |
| | |
Series “B” Senior Guaranteed Notes | | |
| | |
Bearing interest at 5.63% per annum repayable in February 2010 |
55,000 |
55,000 |
| | |
Term Notes | | |
| | |
Bearing interest at 7.00% per annum with principal repayments in 2 annual instalments of $4,800 ending in April 2008 |
9,600 |
14,400 |
| | |
Bearing interest at 7.13% per annum with principal repayments in 2 annual instalments of $1,600 ending in June 2008 |
3,200 |
4,800 |
| | |
Revolving Bank Loans | | |
| | |
Bearing interest at various rates per annum, averaging 7.14% based on LIBOR or U.S. bank rates, total availability of $425,000 (2005 - $425,000) |
212,296 |
269,136 |
| | |
Obligations under capital leases | 593 | 880 |
| | |
Other | 278 | 443 |
| | |
| 382,967 | 447,659 |
| | |
Current portion | (7,832) | (8,025) |
| | |
| $ 375,135 | $ 439,634 |
(1)
Subsequent to year-end, the revolving bank loans initially due to mature in April 2007 were extended to July 2010 as part of the renegotiation of their terms. Please refer to Note 29 of these financial statements.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 12 – LONG-TERM DEBT (Cond’t)
The aggregate repayments in subsequent years of existing long-term debt will be:
| |
Fiscal Year Ending | Amount |
| |
2007 | $ 7,832 |
2008 | 62,703 |
2009 | 8,636 |
2010 | 277,296 |
2011 | 10,000 |
Thereafter | 16,500 |
| |
| $ 382,967 |
Under the unsecured long-term debt agreements, the Company is subject to certain covenants, including maintaining certain financial ratios. As at December 30, 2006, the Company is in compliance with these covenants.
NOTE 13 – OTHER LONG-TERM LIABILITIES
| | |
| 2006 | 2005 |
| | |
Employee compensation | $ 4,641 | $ 3,078 |
Restructuring provision (Note 3) | 1,632 | - |
Balance of sale payable (Note 4) | 189 | 665 |
Other | 1,257 | 2,617 |
| | |
| $ 7,719 | $ 6,360 |
Employee compensation consists of bonuses based on length of service and profit sharing offered by one of the Company’s subsidiaries.
NOTE 14 – FINANCIAL INSTRUMENTS
In the normal course of business, the Company uses various financial instruments including derivative financial instruments. As outlined in Note 2, the Company uses derivative financial instruments to reduce exposure to fluctuations in foreign exchange rates. The derivative financial instruments consist of foreign exchange contracts, including futures, forwards and options. The Company does not enter into foreign exchange contracts for speculative or trading purposes. The non-derivative financial instruments include those as outlined below. By their nature, all such instruments involve risk, including market risk and the credit risk of non performance by counterparties. These financial instruments are subject to normal credit standards, financial controls, risk management as well as monitoring procedures.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 14 – FINANCIAL INSTRUMENTS (Cond’t)
Foreign Exchange Risk Management
The Company enters into various types of foreign exchange contracts to manage its exposure to foreign currency risk. The Company's market risk with respect to foreign exchange contracts is limited to the exchange rate differential. The fair values of foreign exchange contracts are estimated using year-end market rates and reflect the amount the Company would receive or pay if the instruments were closed out at these dates. The term of the currency derivatives ranges from three to twelve months.
The amounts of outstanding contracts at year-end, presented by currency, are included in the table below:
| | | | | | | | |
| | 2006 | | 2005 |
Foreign exchange contracts Currencies (sold/bought) | | Average rate (1) | Notional amount (2) | Fair value | | Average rate (1) | Notional amount (2) | Fair value |
Futures $/CDN$ | | 0.8901 | $ 25,742 | $ (849) | | – | $ – | $ – |
Forwards EUR/$ | | 0.7676 | $ 24,650 | $ (390) | | 0.8110 | $ 24,500 | $ 905 |
GBP/$ | | 0.5243 | $ 2,600 | $ (73) | | 0.5710 | $ 1,250 | $ 22 |
GBP/EUR | | 0.6750 | $ 3,165 | $ (7) | | 0.6795 | $ 1,183 | $ 13 |
Options EUR/$ | | 0.7602 | $ 26,500 | $ (333) | | 0.8076 | $ 19,550 | $ 291 |
GBP/$ | | 0.5172 | $ 4,250 | $ (70) | | – | $ – | $ – |
GBP/EUR | | 0.6725 | $ 3,099 | $ (4) | | – | $ – | $ – |
(1)
Rates are expressed as the number of units of the currency sold for one unit of currency bought.
(2)
Exchange rates as at December 30, 2006 and 2005 were used to translate amounts in foreign currencies.
During the year, the Company recorded net foreign exchange gains in the amount of $472 (2005 – $4,516).
Fair Value Disclosure
Fair value estimates are made as of a specific point in time using available information about the financial instrument. These estimates are subjective in nature and often cannot be determined with precision.
The Company has determined that the carrying amount of its short-term financial assets and liabilities approximates fair values as at the balance sheet dates because of the short-term nature of those financial instruments.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 14 – FINANCIAL INSTRUMENTS (Cond’t)
The fair value of long-term debt is $380,244 (2005 – $446,839) compared to a carrying amount of $382,967 (2005 – $447,659) as at December 30, 2006. The fair value of long-term debt is estimated based on discounting expected future cash flows at the discount rates which represent borrowing rates presently available to the Company for loans with similar terms and maturity. For long-term debt bearing interest at variable rates, the fair value is considered to approximate the carrying amount.
As at December 30, 2006 and 2005, the fair value of other long-term liabilities is comparable to their carrying value.
As described in Note 20, the Company has certain outstanding letters of credit and guarantees. Management does not expect any material losses to result from these instruments.
Concentrations of Credit Risk
The Company is exposed to credit losses resulting from defaults by counterparties. The Company enters into financial instruments with a diversity of creditworthy parties. When entering into foreign exchange contracts, the counterparties are large Canadian and international banks. Therefore, the Company does not expect to incur material credit losses on its risk management or other financial instruments.
Substantially all accounts receivable arise from sales to the retail industry. The Company performs ongoing credit evaluations of its customers’ financial condition and limits the amount of credit extended when deemed necessary. In addition, a portion of the total accounts receivable is insured against possible losses. In 2006, sales to two major customers represented 47.3% of total revenue. Accounts receivable from these customers comprised 36.8% of the Company’s total accounts receivable balance as at December 30, 2006. In 2005, there were three major customers representing 59.1% of total revenue. Accounts receivable from these three customers comprised 51.5% of the total accounts receivable balance as at December 30, 2005. The Company establishes an allowance for doubtful accounts based on the specific credit risk of its customers and historical trends.
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS
Pension Benefits
The Company's subsidiaries maintain defined benefit plans and defined contribution plans for their employees. Pension benefit obligations under the defined benefit plans are determined annually by independent actuaries using management's assumptions and the accumulated benefit method for the plan where future salary levels do not affect the amount of employee future benefits and the projected benefit method for plans where future salaries or cost escalation affect the amount of employee future benefits.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS (Cond’t)
Information regarding the Company’s defined benefit pension plans is as follows:
| | |
| 2006 | 2005 |
Accrued benefit obligations: | | |
Balance, beginning of year | $ 32,644 | $ 32,644 |
Current service cost | 1,549 | 1,421 |
Interest cost | 1,813 | 1,716 |
Amendments | 842 | - |
Participant contributions | 178 | 127 |
Benefits paid | (1,688) | (1,590) |
Effect of exchange rates | 1,183 | (1,495) |
Actuarial (gain) / loss | 489 | (179) |
Restructuring giving rise to curtailments | (882) | - |
Balance, end of year | 36,128 | 32,644 |
| | |
Plan assets: | | |
Fair value, beginning of year | 25,660 | 25,032 |
Actual return on plan assets | 2,802 | 1,293 |
Employer contributions | 1,449 | 1,372 |
Participant contributions | 178 | 127 |
Benefits paid | (1,688) | (1,590) |
Effect of exchange rates | 378 | (433) |
Additional charges | (126) | (141) |
Fair value, end of year | 28,653 | 25,660 |
| | |
Funded status - plan deficit | (7,475) | (6,984) |
Unamortized actuarial loss | 10,284 | 11,742 |
Unamortized transitional obligation | 113 | 110 |
Unamortized past service cost | 1,517 | 934 |
Net amount recognized | $ 4,439 | $ 5,802 |
| | |
The net amount recognized consists of the following: | | |
| | |
Accrued benefit asset | $ 10,134 | $ 10,750 |
Accrued benefit liability | (5,695) | (4,948) |
Net amount recognized | $ 4,439 | $ 5,802 |
The accrued benefit asset relating to pension benefits is included in other assets and the accrued benefit liability is included in pension & post-retirement benefit obligations on the Company’s Consolidated Balance Sheet.
The accrued benefit obligation at the end of the period and the fair value of plan assets at the end of the period for the aggregate of plans with accrued benefit obligations in excess of plan assets are the following:
| | |
| 2006 | 2005 |
| | |
Accrued benefit obligation, end of year | $ 11,806 | $ 10,062 |
Fair value of plan assets, end of year | $ 4,043 | $ 3,007 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS (Cond’t)
Net pension costs for the defined benefit plans comprise the following:
| | |
| 2006 | 2005 |
| | |
Current service cost | $ 1,549 | $ 1,421 |
Interest cost | 1,813 | 1,716 |
Actual return on plan assets | (2,802) | (1,293) |
Actuarial (gain) / loss | 489 | (179) |
Amendments | 842 | - |
Effects of curtailments (Note 3) | (486) | - |
| | |
Benefit cost before adjustments to recognize the long-term nature of the plans | 1,405 | 1,665 |
Difference between actual and expected return on plan assets | 855 | (716) |
Difference between actuarial loss on accrued benefit obligation and the amount recognized | 568 | 1,158 |
Difference between amortization of past service costs and actual amendments for the year | (601) | 136 |
Amortization of transition obligation | 9 | 9 |
| | |
Pension expense | $ 2,236 | $ 2,252 |
Under the Company’s defined contribution plans, total expense was $1,506 (2005 – $1,653). Total cash payments for employee future benefits for 2006, consisting of cash contributed by the Company to its funded plans, cash contributed to its defined contribution plans and benefits paid directly to beneficiaries for unfunded plans, was $3,532 (2005 – $3,623).
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS (Cond’t)
Post-Retirement Benefits
One of the Company’s subsidiaries maintains a defined benefit post-retirement benefit plan for substantially all its employees.
Information regarding this Company’s post-retirement benefit plan is as follows:
| | |
| 2006 | 2005 |
| | |
Accrued benefit obligation: | | |
Balance, beginning of year | $ 14,998 | $ 12,610 |
Current service cost | 356 | 274 |
Interest cost | 772 | 837 |
Amendments | - | 372 |
Benefits paid | (573) | (584) |
Actuarial (gains)/losses | (1,714) | 1,489 |
| | |
Balance, end of year | 13,839 | 14,998 |
| | |
Plan assets: | | |
Employer contributions | 573 | 584 |
Benefits paid | (573) | (584) |
| | |
Fair value, end of year | - | - |
| | |
Funded status-plan deficit | (13,839) | (14,998) |
Unamortized actuarial (gain)/loss | (1,288) | 478 |
Unamortized past service costs | 452 | 426 |
| | |
Accrued benefit liability | $ (14,675) | $ (14,094) |
Net costs for the post-retirement benefit plan comprise the following:
| | |
| 2006 | 2005 |
| | |
Current service cost | $ 356 | $ 274 |
Interest cost | 772 | 837 |
Plan amendments | - | 372 |
Actuarial (gain)/loss | (1,714) | 1,489 |
| | |
Benefit cost before adjustments to recognize the long-term nature of the plans |
(586) |
2,972 |
Difference between actuarial (gain)/loss on accrued benefit obligation and the amount recognized |
1,714 |
(1,489) |
Difference between amortization of past service costs and actual amendments for the year |
26 |
(1,481) |
| | |
Net benefit plan expense | $ 1,154 | $ 2 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS (Cond’t)
Assumptions
Weighted-average assumptions used to determine benefit obligations as at December 30:
| | | | |
| Pension Benefits | Post-Retirement Benefits |
| 2006 | 2005 | 2006 | 2005 |
| | | | |
Discount rate | 5.40% | 5.29% | 5.55% | 5.75% |
Rate of compensation increase | 2.30% | 2.28% | n/a | n/a |
Weighted-average assumptions used to determine net periodic cost for the years ended December 30:
| | | | |
| Pension Benefits | Post-Retirement Benefits |
| 2006 | 2005 | 2006 | 2005 |
| | | | |
Discount rate | 5.29% | 5.30% | 5.75% | 6.00% |
Expected long-term return on plan assets | 7.97% | 7.94% | n/a | n/a |
Rate of compensation increase | 2.28% | 2.26% | n/a | n/a |
The measurement date used for plan assets and pension benefits and the measurement date used for post-retirement benefits was December 30 for both 2006 and 2005. The most recent actuarial valuations for the pension plans and post-retirement benefit plans are dated January 1, 2006. The most recent actuarial valuation of the pension plans for funding purposes was as of January 1, 2006, and the next required valuation will be as of January 1, 2007.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 15 – PENSION & POST RETIREMENT BENEFIT PLANS (Cond’t)
Plan assets are held in trust and their weighted average allocations were as follows as at the measurement date:
| | |
| 2006 | 2005 |
| | |
Equity securities | 26% | 58% |
Debt securities | 60% | 30% |
Other | 14% | 12% |
| 100% | 100% |
The assumed health care cost trend used for measurement of the accumulated postretirement benefit obligation is 8% in 2007, decreasing gradually to 5% in 2010 and remaining at that level thereafter. Assumed health care cost trends have a significant effect on the amounts reported for health care plans. A one percentage point change in assumed health care cost trend rates would have the following effects:
| | |
| 1 Percentage Point Increase | 1 Percentage Point Decrease |
| | |
Effect on total of service and interest cost | $ 193 | $ (154) |
Effect on post-retirement benefit obligation | $ 2,175 | $ (1,773) |
Other
Certain of the Company’s subsidiaries have elected to act as self-insurer for certain costs related to all active employee health and accident programs. The expense for the year ended December 30, 2006 was $11,871 (2005 – $11,535) under this self-insured benefit program.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 16 – CAPITAL STOCK
The capital stock of the Company is as follows:
Authorized
An unlimited number of preferred shares without nominal or par value, issuable in series.
An unlimited number of Class "A" Multiple Voting Shares without nominal or par value, convertible at any time at the option of the holder into Class "B" Subordinate Voting Shares on a one-for-one basis.
An unlimited number of Class "B" Subordinate Voting Shares without nominal or par value, convertible into Class "A" Multiple Voting Shares, under certain circumstances, if an offer is made to purchase the Class "A" shares.
Details of the issued and outstanding shares are as follows:
| | | | |
| 2006 | 2005 |
| Number | Amount | Number | Amount |
| | | | |
Class “A” Multiple Voting Shares | | | | |
| | | | |
Balance, beginning of year | 4,473,244 | $ 1,939 | 4,706,294 | $ 2,059 |
| | | | |
Converted from Class “A” to Class “B” (1) |
(32,700) |
(18) |
(233,050) |
(120) |
| | | | |
Balance, end of year | 4,440,544 | $ 1,921 | 4,473,244 | $ 1,939 |
| | | | |
Class “B” Subordinate Voting Shares | | | | |
| | | | |
Balance, beginning of year | 28,385,698 | $ 160,564 | 28,093,898 | $ 158,817 |
| | | | |
Converted from Class “A” to Class “B” (1) |
32,700 |
18 |
233,050 |
120 |
| | | | |
Issued under stock option plan (2)(3) | 2,500 | 52 | 58,750 | 1,627 |
| | | | |
Balance, end of year | 28,420,898 | $ 160,634 | 28,385,698 | $ 160,564 |
| | | | |
TOTAL CAPITAL STOCK | | $ 162,555 | | $ 162,503 |
(1)
During the year, the Company converted 32,700 (2005 –233,050) Class “A” Multiple Voting Shares into Class “B” Subordinate Voting Shares at an average rate of $0.56 per share (2005 – $0.51 per share).
(2)
During the year, the Company realized tax benefits amounting to $10 (2005 – $166) as a result of stock option transactions. The benefit has been credited to capital stock and is not reflected in the current income tax provision.
(3)
In 2005, capital stock was credited by the sum of consideration paid following exercise of stock options, together with the related portion previously recorded to contributed surplus amounting to $44 (2006 – nil).
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 17 – CONTRIBUTED SURPLUS
The following table summarizes the contributed surplus activity:
| | |
| 2006 | 2005 |
| | |
Balance, beginning of year | $ 3,639 | $ 1,081 |
Stock-based compensation (Note 18) | 2,422 | 2,602 |
Exercise of stock options (Note 16) | - | (44) |
| | |
Balance, end of year | $ 6,061 | $ 3,639 |
NOTE 18 – STOCK-BASED COMPENSATION AND OTHER STOCK-BASED PAYMENTS
Stock option plans
Under various plans, the Company may grant stock options on the Class "B" Subordinate Voting Shares at the discretion of the board of directors, to senior executives and certain key employees. The exercise price is the market price of the securities at the date the options are granted. Of the 6,000,000 Class “B” Subordinate Voting Shares initially reserved for issuance, 3,078,750 were available for issuance under the share option plans as at December 30, 2006. Options granted vest according to a graded schedule of 25% per year commencing a day after the end of the first year, and expire no later than the year 2010.
The Company’s stock option plan is as follows:
| | | | |
| 2006 | 2005 |
|
Options | Weighted Average Exercise Price |
Options | Weighted Average Exercise Price |
| | | | |
Options outstanding, beginning of year |
1,456,500 |
$30.88 |
1,615,750 |
$26.95 |
Granted | - | - | 262,000 | 34.03 |
Exercised | (2,500) | 16.95 | (58,750) | 24.45 |
Cancelled | (90,000) | 33.35 | (362,500) | 31.93 |
| | | | |
Options outstanding, end of year |
1,364,000 |
$30.73 |
1,456,500 |
$30.88 |
| | | | |
Total exercisable, end of year |
942,000 |
$29.68 |
593,375 |
$29.14 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 18 – STOCK-BASED COMPENSATION AND OTHER STOCK-BASED PAYMENTS (Cond’t)
A summary of options outstanding at December 30, 2006 is as follows:
| | | | | |
Total Outstanding | Total Exercisable |
Range of Exercise Prices |
Options | Weighted Average Exercise Price | Weighted Average Remaining Contractual Life |
Options | Weighted Average Exercise Price |
| | | | | |
$27.26 - $29.51 | 657,250 | $27.65 | 0.68 | 596,000 | $27.46 |
| | | | | |
$31.80 - $34.49 | 706,750 | $33.60 | 2.30 | 346,000 | 33.49 |
| | | | | |
$27.26 - $34.49 | 1,364,000 | $30.73 | 1.52 | 942,000 | $29.68 |
Total compensation cost recognized in income for employee stock options for the year amounts to $2,237 (2005 – $2,433), and was credited to contributed surplus.
If the Company had elected to recognize compensation costs based on the fair value at the date of grant for options granted since January 1, 2002, the Company’s net income and earnings per share would have been reduced to the following pro-forma amounts:
| | | |
| 2006 | 2005 |
| | | |
Net income | As reported | $88,865 | $91,322 |
| Pro forma | $88,259 | $89,444 |
| | | |
Basic earnings per share | As reported | $2.70 | $2.78 |
| Pro forma | $2.69 | $2.72 |
| | | |
Fully diluted earnings per share | As reported | $2.70 | $2.77 |
| Pro forma | $2.69 | $2.72 |
| | | |
Weighted-average fair value of options granted during the year | |
- |
$11.05 |
The above pro-forma net income and earnings per share as well as compensation cost recognized in income were computed using the fair value of granted options as at the date of grant as calculated by the Black-Scholes option pricing model. The following weighted average assumptions were used to estimate the fair values of options granted during the year:
| | |
| 2006 | 2005 |
| | |
Risk-free interest rate | N/A | 3.53% |
Dividend yield | N/A | Nil |
Expected volatility | N/A | 32.5% |
Expected life | N/A | 4.37 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 18 – STOCK-BASED COMPENSATION AND OTHER STOCK-BASED PAYMENTS (Cond’t)
Deferred Share Unit Plan
The Company has a Deferred Share Unit Plan (the “DSU Plan”) under which an external director of the Company may elect annually to have his or her director’s fees and fees for attending meetings of the Board of Directors or committees thereof paid in the form of deferred share units (“DSU’s”). The number of DSU’s received by a director is determined by dividing the amount of the remuneration to be paid in the form of DSU’s on that date (the “Award Date”) by the fair market value of the Company’s Class “B” Subordinate Voting Shares on the Award Date. Upon termination of a director’s service, a director may receive, at the discretion of Board of Directors, either:
(a)
cash equal to the number of DSU’s credited to the director’s account multiplied by the fair market value of the Class “B” Subordinate Voting Shares on the date a notice of redemption is filed by the director; or
(b)
the number of Class “B” Subordinate Voting Shares equal to the number of DSU’s in the director’s account.
(c)
a combination of cash and Class “B” Subordinate Voting Shares
Of the 75,000 DSU’s authorized for issuance under the plan, 59,278 were available for issuance under the DSU plan as at December 30, 2006. During the year, 7,242 additional DSU’s were issued (2005 – 6,191) and $185 (2005- $169) was expensed and credited to contributed surplus. At December 30, 2006, 15,722 (2005 – 8,480) DSU’s are outstanding with related contributed surplus amounting to $429 (2005 – $244).
NOTE 19 – CUMULATIVE TRANSLATION ADJUSTMENT
The change in the translation adjustment included in shareholders’ equity is the result of the exchange rates fluctuation on translation of net assets of self-sustaining foreign operations and exchange gains or losses on intercompany account balances that form part of the net investments.
The net change in the cumulative translation adjustment is as follows:
| | |
| 2006 | 2005 |
| | |
Balance, beginning of year | $ 28,145 | $ 79,489 |
| | |
Effect of exchange rate variation on translation of net assets of self-sustaining foreign operations and exchange gains or losses on intercompany account balances that form part of the net investments |
37,726 |
(51,344) |
| | |
Portion included in income as a result of reductions in net investments in self-sustaining foreign operations |
(1,985) |
- |
| | |
Balance, end of year | $ 63,886 | $ 28,145 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
a)
The Company has entered into long-term operating lease agreements for buildings and equipment that expire at various dates through the year 2016. Rent expense was $24,961 and $25,347 in 2006 and 2005, respectively. Future minimum lease payments exclusive of additional charges, are as follows:
Fiscal Year Ending
Amount
2007
$ 20,199
2008
16,036
2009
9,509
2010
6,435
2011
3,869
Thereafter
8,437
$64,485
b)
The Company has entered into various licensing agreements for the exclusive use of certain brand names on its products. Under these agreements, the Company is required to pay royalties as a percentage of sales with minimum royalties of $4,131 due in fiscal 2007 and $800 due in fiscal 2008 and 2009 combined.
c)
In 2006, the Company entered into contracts to purchase raw materials. Under these agreements, the Company must make specified minimum payments if raw material quantities it purchases fall below the minimum levels specified in the contract. As at December 30, 2006, the Company is subject to minimum purchase commitments of approximately $19,098 due in 2007, $14,945 due in 2008 and $4,864 due in 2009.
d)
As at December 30, 2006, the Company has capital expenditure commitments of approximately $2,282 and commercial letters of credit outstanding totalling $110.
e)
In the normal course of business, the Company enters into agreements that may contain features which meet the definition of a guarantee:
§
The Company granted irrevocable standby letters of credit issued by highly rated financial institutions to various third parties to indemnify them in the event the Company does not perform its contractual obligations, such as payment of product liability claims, lease agreements, duties and workers compensation claims. As at December 30, 2006, standby letters of credit outstanding totalled $13,563. As many of these guarantees will not be drawn upon, these amounts are not indicative of future cash requirements. No material loss is anticipated by reason of such agreements and guarantees and no amounts have been accrued in the Company’s consolidated financial statements with respect to these guarantees.
§
The Company has provided a financing provider the right, upon customer default on payment to this financing provider, to sell back certain products to the Company at predetermined prices. The maximum exposure with respect to this guarantee as at December 30, 2006 is $2,973. Should the Company be required to act under such agreement, it is expected that no material loss would result after consideration of possible resell recoveries. Historically, the Company has not made any payments under such vendor financing agreement and no amounts have been accrued in the Company’s consolidated financial statements with respect to this guarantee.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 21 – CONTINGENCIES
The breadth of the Company’s operations and the global complexity of tax regulations require assessments of uncertainties and judgments in estimating the ultimate taxes the Company will pay. The final taxes paid are dependent upon many factors, including negotiations with taxing authorities in various jurisdictions, outcomes of tax litigation and resolution of disputes arising from federal, provincial, state and local tax audits. The resolution of these uncertainties and the associated final taxes may result in adjustments to the Company’s tax assets and tax liabilities.
The Company is currently a party to various claims and legal proceedings. If management believes that a loss arising from these matters is probable and can reasonably be estimated, that amount of the loss is recorded, or the minimum estimated liability when the loss is estimated using a range and no point within the range is more probable than another. When a loss arising from such matters is probable, legal proceedings against third parties or counterclaims are recorded only if management, after consultation with outside legal counsels, believes such recoveries are probable of being realized. As additional information becomes available, any potential liability related to these matters is assessed and the estimates are revised, if necessary. Based on currently available information, management believes that the ultimate outcome of these matters, individually and in aggregate, will not have a material adverse effect on the Company’s financial position or overall trends in results of operations.
The fourth quarter of 2006 includes a charge of $4,472 for anti-dumping duties imposed upon the Company by the United States Department of Commerce (“DOC”). These duties pertain to certain metal furniture imported from China into the United States that was subject to anti-dumping duties during the period between December 3, 2001 through May 31, 2003. The Company originally recorded and estimated this liability to be $2,500. However, in December 2006 the DOC liquidated these transactions at a rate that was substantially higher than previously expected by the Company. As such, the Company recorded an expense of $4,472 related to the duty on such imports. In relation to this charge the Company has a pending claim against a major international law firm. That claim relates to a breach of professional duty by the law firm for its failure to timely file a request for an administrative review by the DOC of the duties imposed.
NOTE 22– PRODUCT LIABILITY
The Company is insured for product liability by the use of both traditional insurance and self-funded insurance programs, which mitigate its product liability exposure.
The estimated product liability exposure was calculated by an independent actuary based on historical sales volumes, past claims history and management and actuarial assumptions. The estimated exposure includes incidents that have occurred, as well as incidents anticipated to occur on units sold prior to December 30, 2006. Significant assumptions used in the actuarial model include management’s estimates for pending claims, product life cycle, discount rates, and the frequency and severity of product incidents.
As at December 30, 2006, the Company’s recorded liability amounts to $32,593 (2005 – $37,216), which represents the Company’s total estimated exposure related to current and future product liability incidents.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 23 – INSURANCE RECOVERY
In 2006, the Company recorded an amount of $5,000 in connection with a business interruption insurance claim made following a major fire at one of the Company’s primary suppliers of particle board in April 2006. The claim was made as a result of incurring increased costs of production, principally paying higher board prices. This insurance recovery was recorded as a reduction of these additional costs, in cost of sales.
NOTE 24 – INCOME TAXES
Variations of income tax expense from the basic Canadian federal and provincial combined tax rates applicable to income from operations before income taxes are as follows:
| | | | |
| 2006 | 2005 |
| | | | |
PROVISION FOR INCOME TAXES | $ 33,090 | 33.0% | $ 35,281 | 33.0% |
| | | | |
ADD (DEDUCT) EFFECT OF: | | | | |
Difference in effective tax rates of foreign subsidiaries | (22,289) | (22.2) | (17,689) | (16.5) |
Recovery of income taxes arising from the use of unrecorded tax benefits |
(3,940) |
(3.8) |
(3,828) |
(3.6) |
Change in valuation allowance | 2,432 | 2.4 | 698 | 0.6 |
Non-deductible stock options | 606 | 0.6 | 536 | 0.5 |
Other non-deductible items | 632 | 0.6 | 729 | 0.7 |
Change in future income taxes resulting from changes in tax rates | 647 | 0.6 | (249) | (0.2) |
Other – net | 231 | 0.2 | 113 | 0.1 |
| | | | |
ACTUAL PROVISION FOR INCOME TAXES | $ 11,409 | 11.4% | $ 15,591 | 14.6% |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 24 – INCOME TAXES (Cond’t)
The tax effects of significant items comprising the Company’s net future income tax liabilities are as follows:
| | |
| 2006 | 2005 |
| | |
Capital and operating loss carry forwards | $ 8,379 | $ 4,685 |
Employee pensions and post-retirement | 2,725 | 2,143 |
Other long-term liabilities | 1,081 | 304 |
Accounts receivable | 3,613 | 5,451 |
Inventories | 6,887 | 6,047 |
Accrued expenses | 17,570 | 15,233 |
Stock options | 399 | 267 |
Derivatives | 480 | (412) |
Share issue costs | - | 223 |
Property, plant and equipment | (21,482) | (20,416) |
Intangible assets | (44,595) | (37,718) |
Goodwill | (10,135) | (6,545) |
Deferred development costs | (4,212) | (4,059) |
Prepaid expenses | (126) | (1,356) |
Valuation allowance | (3,473) | (1,029) |
Foreign exchange and other | (2,081) | 256 |
| | |
| $ (44,970) | $ (36,926) |
The short-term and long-term future income tax assets and liabilities are as follows:
| | |
| 2006 | 2005 |
| | |
Short-term future income tax assets | $ 29,046 | $ 26,060 |
Long-term future income tax assets (Note 9) | 817 | 47 |
Long-term future income tax liabilities | (74,833) | (63,033) |
| | |
| $ (44,970) | $ (36,926) |
As at December 30, 2006, the Company has $344 of capital losses with no expiry and $58,022 of operating loss carryforwards, of which $22,244 will expire between 2007 and 2011 and $21,190 will expire between 2022 and 2026. The remaining $14,588 have no expiration. The Company also has unclaimed expenses available indefinitely to reduce federal income tax amounting to $1,826. The Company recognized a future income tax asset for all of these unused tax losses and other available income tax reductions but used a valuation allowance to reduce the related future income tax asset to the amount that is more likely than not to be realized. As limitations on the utilization of these tax assets may apply, the Company has provided a valuation allowance in the amount of $3,473 as at December 30, 2006 for the full value of the capital losses and unclaimed expenses and for a portion of the operating loss carryforwards expiring between 2007 and 2011.
The Company has not recognized a future income tax liability for the undistributed earnings of its subsidiaries in the current or prior years since the Company does not expect to sell or repatriate funds from those investments, in which case the undistributed earnings may become taxable. Any such liability cannot reasonably be determined at the present time.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 25 – EARNINGS PER SHARE
The following table provides a reconciliation between the number of basic and fully diluted shares outstanding:
| | |
| 2006 | 2005 |
| | |
Weighted daily average number of Class “A” Multiple and Class “B” Subordinate Voting Shares |
32,860,375 |
32,836,733 |
| | |
Dilutive effect of stock options and deferred share units | 385 | 90,968 |
| | |
Weighted average number of diluted shares | 32,860,760 | 32,927,701 |
| | |
Number of anti-dilutive stock options and deferred share units excluded from fully diluted earnings per share calculation |
1,370,454 |
872,881 |
NOTE 26 – STATEMENT OF CASH FLOWS
Net changes in non-cash balances related to operations are as follows:
| | |
| 2006 | 2005 |
| | |
Accounts receivable | $ 188 | $ (12,220) |
Inventories | (39,752) | 2,112 |
Prepaid expenses | 1,053 | 2,095 |
Accounts payable, accruals and other liabilities | 10,810 | (36,086) |
Income taxes | (1,701) | (544) |
| | |
Total | $ (29,402) | $ (44,643) |
Details of acquisition of subsidiary companies:
Acquisition of subsidiary companies in the statement of cash flows represents payments on the balance of sale payable. For the year ended December 30, 2006, payments were $4,946 (2005- $7,440).
The components of cash and cash equivalents are:
| | |
| 2006 | 2005 |
| | |
Cash | $ 22,725 | $ 12,345 |
Short-term investments | 3,200 | - |
| | |
Cash and cash equivalents | $ 25,925 | $ 12,345 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 26 – STATEMENT OF CASH FLOWS (Cond’t)
| | |
Supplementary disclosure: | | |
| 2006 | 2005 |
| | |
Interest paid | $ (30,689) | $ (29,372) |
Income taxes paid | (20,217) | (19,045) |
Income taxes received | 12,832 | 4,373 |
Acquiring a long-lived asset by incurring a liability does not result in a cash outflow for the Company until the liability is paid. As such, the consolidated statement of cash flows excludes the following non-cash transactions:
| | |
| 2006 | 2005 |
| | |
Acquisition of property, plant and equipment financed by accounts payable and accrued liabilities | $ 1,088 | $ 1,137 |
Acquisition of intangible assets financed by accounts payable and accrued liabilities |
$ 49 |
$ 2,755 |
NOTE 27 – SEGMENTED INFORMATION
The Company’s significant business segments include:
§
Juvenile Products Segment: Engaged in the design, sourcing, manufacturing and distribution of children’s furniture and accessories which include infant car seats, strollers, high chairs, toddler beds, cribs and infant health and safety aids.
§
Home Furnishings Segment: Engaged in the design, sourcing, manufacturing and distribution of ready-to-assemble furniture and home furnishings which include metal folding furniture, futons, step stools, ladders and other imported furniture items.
§
Recreational / Leisure Segment: Engaged in the design, sourcing and distribution of recreational and leisure products and accessories which include bicycles, jogging strollers, scooters and other recreational products.
The accounting policies used to prepare the information by business segment are the same as those used to prepare the consolidated financial statements of the Company as described in Note 2.
The Company evaluates financial performance based on measures of income from segmented operations before interest and income taxes. Inter-segment sales were immaterial for the years ended December 30, 2006 and 2005.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 27 – SEGMENTED INFORMATION (Cond’t)
Geographic Segments – Origin
| | | | | | | | | | |
| | Total Revenue | | Property, plant and equipment and Goodwill |
| | 2006 | | 2005 | | | 2006 | | 2005 | |
Canada | | $ 189,152 | | $ 187,029 | | | $ 41,151 | | $ 40,692 | |
United States | | 1,061,049 | | 1,071,605 | | | 355,500 | | 360,053 | |
Europe | | 385,526 | | 369,649 | | | 246,076 | | 224,735 | |
Other foreign countries | | 135,441 | | 132,582 | | | 631 | | 286 | |
Total | | $1,771,168 | | $1,760,865 | | | $643,358 | | $ 625,766 | |
Industry Segments
| | | | | | |
| | Total |
| | 2006 | 2005 |
Total Revenue | | $ 1,771,168 | $ 1,760,865 |
Cost of sales | | 1,363,421 | 1,367,217 |
Selling, general and administrative expenses | | 209,886 | 181,780 |
Depreciation and amortization | | 36,876 | 38,920 |
Research and development costs | | 8,169 | 7,945 |
Restructuring costs | | 3,671 | 6,982 |
Earnings from Operations | | 149,145 | 158,021 |
Interest | | 29,899 | 32,650 |
Corporate expenses | | 18,972 | 18,458 |
Income taxes | | 11,409 | 15,591 |
Net income | | $ 88,865 | $ 91,322 |
| | | |
Total Assets | | $ 1,594,160 | $ 1,522,055 |
Additions to property, plant and equipment - net | | $ 14,236 | $ 19,434 |
Goodwill
The continuity of goodwill by industry segment is as follows:
| | | | | |
| Total |
| | 2006 | | 2005 | |
| | | | | |
Balance, beginning of year | | $ 481,518 | | $ 512,546 | |
Additional consideration (Note 4) | | 128 | | - | |
Adjustments | | - | | (4,506) | |
Foreign exchange | | 19,710 | | (26,522) | |
| | | | | |
Balance, end of year | | $ 501,356 | | $ 481,518 | |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 27 – SEGMENTED INFORMATION (Cond’t)
| | | | | |
Juvenile | Home Furnishings | Recreational / Leisure |
2006 | 2005 | 2006 | 2005 | 2006 | 2005 |
$ 900,833 | $ 846,856 | $ 541,938 | $ 569,347 | $ 328,397 | $ 344,662 |
635,321 | 598,218 | 461,671 | 495,492 | 266,429 | 273,507 |
133,108 | 112,081 | 40,328 | 34,410 | 36,450 | 35,289 |
29,849 | 31,615 | 5,948 | 6,318 | 1,079 | 987 |
5,331 | 5,542 | 2,838 | 2,403 | - | - |
3,671 | - | - | 6,982 | - | - |
$ 93,553 | $ 99,400 | $ 31,153 | $ 23,742 | $ 24,439 | $ 34,879 |
– | – | – | – | – | – |
– | – | – | – | – | – |
– | – | – | – | – | – |
$ – | $ – | $ – | $ – | $ – | $ – |
| | | | | |
$ 907,693 | $ 892,469 | $ 297,409 | $ 243,683 | $ 389,058 | $ 385,903 |
$ 11,799 | $ 15,449 | $ 1,684 | $ 3,057 | $ 753 | $ 928 |
| | | | | |
Juvenile | Home Furnishings | Recreational / Leisure |
2006 | 2005 | 2006 | 2005 | 2006 | 2005 |
$ 307,259 | $ 333,781 | $ 31,172 | $ 31,172 | $ 143,087 | $ 147,593 |
- | - | - | - | 128 | - |
- | - | - | - | - | (4,506) |
19,710 | (26,522) | - | - | - | - |
$ 326,969 | $ 307,259 | $ 31,172 | $ 31,172 | $ 143,215 | $ 143,087 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 27 – SEGMENTED INFORMATION (Cond’t)
| | |
| Total |
| 2006 | 2005 |
Total Assets | | |
| | |
Total assets for reportable segments | $ 1,594,160 | $ 1,522,055 |
Corporate assets | 33,246 | 20,660 |
| | |
Total assets | $ 1,627,406 | $ 1,542,715 |
Concentration of Credit Risk
Sales to the Company’s major customers as described in Note 14 were concentrated as follows:
| | | | | | |
| Canada | United States | Foreign |
| 2006 | 2005 | 2006 | 2005 | 2006 | 2005 |
| | | | | | |
Juvenile | 2.2% | 2.5% | 12.6% | 19.3% | - | 0.5% |
Home furnishings | 4.8% | 4.7% | 11.5% | 12.8% | 6.9% | 7.1% |
Recreational/Leisure | - | - | 9.3% | 12.2% | - | - |
NOTE 28 – UNITED STATES ACCOUNTING PRINCIPLES
The Company’s consolidated financial statements have been prepared in accordance with accounting principles generally accepted in Canada (Canadian GAAP) which, in the case of the Company, conform in all material respects with those in the United States (U.S. GAAP), except as follows:
(a)Deferred product development costs
Canadian GAAP allows for the deferral and amortization of development costs if specific criteria are met. Under U.S. GAAP all costs classified as development costs are expensed as incurred.
(b)Pension plans and post retirement benefits other than pensions
Under U.S. GAAP, prior to fiscal 2006, if the accumulated benefit obligation exceeded the market value of plan assets, a minimum liability for the excess was recognized to the extent that the liability recorded in the balance sheet was less than the minimum liability. Any portion of this additional liability that related to unrecognized past service cost was recognized as an intangible asset and the remainder was charged to other comprehensive income, net of the related tax effect. Canadian GAAP had no such requirement to record a minimum liability.
For the benefit obligation in Italy, under U.S. GAAP, the Company applied EITF 88-1 where the benefit obligation represented the actuarial present value of the vested benefits to which the employee was entitled if the employee separated immediately. Considering the ongoing restructuring plan, no more differences exist between Canadian GAAP and U.S. GAAP in this respect in 2006.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 28 – UNITED STATES ACCOUNTING PRINCIPLES (Cond’t)
Effective December 30, 2006, the Company adopted Statement of Financial Accounting Standards (“SFAS”) SFAS No. 158, “Employers' Accounting for Defined Benefit Pension and Other Postretirement Plans, an amendment to FASB Statements No. 87, 88, 106, and 132(R)”, on a prospective basis for U.S. GAAP purposes. The standard requires an employer to recognize the overfunded or underfunded status of a defined benefit pension or postretirement plan as an asset or liability with an offsetting amount in accumulated other comprehensive income and to recognize changes in that funded status in the year in which they occur through comprehensive income. Current Canadian GAAP only requires disclosure of the funded status in the notes to the financial statements. These new rules replace the additional minimum liability GAAP difference that existed previously and resulted in recognition of the unrecognized gains/losses to accumulated other comprehensive income, net of tax.
(c)Reduction of a net investment in a foreign operation
Under Canadian GAAP, a gain or loss equivalent to a proportionate amount of the exchange gain or loss accumulated in the translation adjustment has to be recognized in income when there has been a reduction of a net investment in a foreign operation. Under U.S. GAAP, a gain or loss should only be recognized in income in the case of a sale or substantially complete liquidation of a net investment in a foreign operation.
(d)Stock options
Effective December 31, 2005, the Company adopted SFAS No.123 (revised 2004), "Share-Based Payment" (SFAS 123R), on a modified prospective basis for U.S. GAAP purposes. SFAS 123R requires the use of the fair value method to measure compensation expense for the Company’s stock options issued after December 31, 2005, as well as for the portion of awards for which the requisite service has not been performed and are outstanding as of December 31, 2005. SFAS 123R eliminates the alternative to account for forfeitures as they occur and requires companies to estimate the number of stock options expected to vest. SFAS 123R also requires certain changes to the accounting for income taxes with regards to stock-based compensation expense and to the classification of the cash flow effects of excess tax benefits. As the Company previously applied the fair value based method but adjusted compensation cost at the time forfeitures occurred, the Company rec orded an increase in income as a cumulative change in accounting principle as at December 31, 2005, of $195 (net of taxes of $21) as a result of the adoption of SFAS 123R.
The Company had previously adopted the fair value recognition of the former SFAS No. 123, "Accounting for Stock-Based Compensation" (SFAS 123), effective December 31, 2003, resulting in the recognition of stock-based compensation expense using the fair value method for stock options issued subsequent to that date. The Company accounts for its stock based compensation under Canadian GAAP as described in Note 2 of these financial statements, which was harmonized with its U.S. GAAP treatment until fiscal 2006.
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 28 – UNITED STATES ACCOUNTING PRINCIPLES (Cond’t)
(e)Retained Earnings
Under Canadian GAAP, stock issue costs were shown as an adjustment to retained earnings. Under U.S. GAAP, the carrying amount of capital stock is shown net of issue costs.
(f)Income taxes related to the above adjustments
The income tax adjustment reflects the impact on deferred income taxes of the U.S. GAAP adjustments described above. As at December 30, 2006 and 2005, accounting for income taxes under Canadian and U.S. GAAP is similar, except that income tax rates of enacted or substantially enacted tax law must be used under Canadian GAAP, whereas only income tax rates of enacted tax law can be used under U.S. GAAP.
(g)Reconciliation of net income
The following table reconciles the net income as reported on the Consolidated Statement of Income to the net income that would have been reported had the financial statements been prepared in accordance with U.S. GAAP:
| | |
| 2006 | 2005 |
| | |
Net income in accordance with Canadian GAAP | $ 88,865 | $ 91,322 |
| | |
Adjustments to reconcile financial statements to U.S. GAAP: | | |
| | |
Deferred product development costs (a) | (960) | 2,196 |
Accounting for pensions (b) | - | (15) |
Reduction of a net investment in a foreign operation (c) | (1,985) | - |
Accounting for stock options (d) | (576) | - |
Other | - | (40) |
Income taxes related to the above adjustments (f) | 398 | (719) |
| | |
U.S. GAAP net income before cumulative effect of change in accounting policy |
85,742 |
92,744 |
| | |
Cumulative effect of change in accounting policy, net of tax (d) |
195 |
- |
| | |
Net income in accordance with U.S. GAAP | $ 85,937 | $ 92,744 |
| | |
Earnings per share: | | |
Basic | $ 2.62 | $ 2.82 |
Fully Diluted | $ 2.62 | $ 2.82 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 28 – UNITED STATES ACCOUNTING PRINCIPLES (Cond’t)
(h)Comprehensive Income
The United States Financial Accounting Standards Board has issued, SFAS No. 130, “Reporting Comprehensive Income”. For the Company, the principal differences between net income, as historically reported in the Consolidated Statement of Comprehensive Income, is foreign currency translation recorded in shareholders’ equity and minimum pension liability not yet recognized as a net periodic pension cost. Under Canadian GAAP, the concept of comprehensive income is not applicable to the Company until December 31, 2006. Comprehensive income is as follows:
| | |
| 2006 | 2005 |
| | |
Net income in accordance with U.S. GAAP | $ 85,937 | $ 92,744 |
| | |
Other comprehensive income, net of taxes: | | |
| | |
Foreign currency translation adjustments | 37,049 | (50,669) |
Change in minimum pension liability (b) | 354 | - |
Other | - | 47 |
| | |
Other comprehensive income | 37,403 | (50,622) |
| | |
Comprehensive income | $ 123,340 | $ 42,122 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 28 – UNITED STATES ACCOUNTING PRINCIPLES (Cond’t)
(i)Condensed Balance Sheet in accordance with U.S. GAAP
The following summarizes the Consolidated Balance Sheet amounts in accordance with U.S. GAAP:
| | |
| 2006 | 2005 |
| | |
Current assets (f) | $ 694,895 | $ 633,647 |
Property, plant and equipment | 142,002 | 144,248 |
Intangible assets | 261,966 | 253,245 |
Goodwill | 501,356 | 481,518 |
Other assets (a) (b) | 1,903 | 15,655 |
| | |
TOTAL ASSETS | $ 1,602,122 | $ 1,528,313 |
| | |
| | |
Current liabilities (b) | 351,953 | 342,204 |
Long term debt | 375,135 | 439,634 |
Pension and post-retirement benefit obligations (b) | 19,475 | 20,022 |
Deferred tax liability – long-term (f) | 66,797 | 58,602 |
Other long-term liabilities | 7,719 | 6,360 |
Capital stock (e) | 158,776 | 158,724 |
Additional paid-in capital (d) | 6,420 | 3,639 |
Retained earnings (a)(b)(c)(d)(e)(f) | 557,850 | 471,795 |
Accumulated other comprehensive income (loss): | | |
Foreign currency translation adjustments (a)(c) | 64,914 | 27,865 |
Minimum pension liability adjustment (b) | – | (532) |
Impact of adopting SFAS 158 (b) | | |
Unamortized net actuarial loss | (5,665) | - |
Past service costs | (1,168) | - |
Transitional obligation | (84) | - |
Total accumulated other comprehensive income | 57,997 | 27,333 |
| | |
TOTAL LIABILITIES AND SHAREHOLDERS' EQUITY | $ 1,602,122 | $ 1,528,313 |
Condensed Statement of Cash Flows in accordance with U.S. GAAP
The following summarizes the Statement of Cash Flows in accordance with U.S. GAAP:
| | |
| 2006 | 2005 |
| | |
Operating activities | $ 96,082 | $ 90,555 |
Financing activities | (65,871) | (61,235) |
Investing activities | (17,666) | (26,871) |
Effect of exchange rates on cash | 1,035 | (1,392) |
| | |
Increase in cash and cash equivalents | 13,580 | 1,057 |
Cash and cash equivalents, beginning of year | 12,345 | 11,288 |
| | |
Cash and cash equivalents, end of year | $ 25,925 | $ 12,345 |
DOREL INDUSTRIES INC.
NOTES TO THE CONSOLIDATED FINANCIAL STATEMENTS
AS AT DECEMBER 30, 2006 and 2005
(All figures in thousands of U.S. dollars, except per share amounts)
NOTE 29 – SUBSEQUENT EVENTS
Subsequent to year-end, the Company renegotiated the terms of its unsecured revolving credit facility. This facility was extended to July 1, 2010 and provides for an annual one-year extension. The borrowing availability under this facility decreased to $325,000 from the availability as at December 30, 2006 of $425,000 as was disclosed in Note 12 to these financial statements. The credit agreement was also amended to include an accordion feature allowing the Company to have access to an additional $200,000 on a revolving basis, if required.
On February 28, 2007, the Company signed a purchase agreement to acquire a 55% interest in Australian company IGC (Australia) Pty Ltd. Operating asIn Good Care, IGC is a well established manufacturer and distributor of juvenile products in Australia and New Zealand. The Company has paid cash consideration of $2,500 (AUD$3,200), and has assumed debt in the amount of $7,400 (AUD$9,400) in return for the 55% controlling interest. The Company is presently in the process of allocating the cost of this purchase to the net assets acquired.