UNITED STATES SECURITIES AND EXCHANGE COMMISSION Washington, D.C. 20549 FORM 11-K FOR ANNUAL REPORTS OF EMPLOYEE STOCK PURCHASE, SAVINGS AND SIMILAR PLANS PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 (Mark One) [X] ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the fiscal year ended June 30, 2001 ------------------------------------------------- [ ] TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from ____________________ to Commission file number 1-12541 ------- A. Full title of the plan and the address of the plan, if different from that of the issuer named below: QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES B. Name of the issuer of the securities held pursuant to the plan and the address of its principal executive office: ATCHISON CASTING CORPORATION 400 South Fourth Street Atchison, Kansas 66002
Quaker Alloy, Inc. 401(k) Profit Sharing Plan for Union Employees Financial Statements as of and for the Years Ended June 30, 2001 and 2000, and Supplemental Schedules as of and for the Year Ended June 30, 2001, and Independent Auditors' Report
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES TABLE OF CONTENTS - ------------------------------------------------------------------------------------------------------------------- Page INDEPENDENT AUDITORS' REPORT 1 FINANCIAL STATEMENTS AS OF AND FOR THE YEARS ENDED JUNE 30, 2001 AND 2000: Statements of Net Assets Available for Benefits 2 Statements of Changes in Net Assets Available for Benefits 3 Notes to Financial Statements 4-8 SUPPLEMENTAL SCHEDULES AS OF AND FOR THE YEAR ENDED JUNE 30, 2001: Form 5500, Schedule G, Part III - Schedule of Nonexempt Transactions 9 Form 5500, Schedule H, Part IV, Line 4i - Schedule of Assets Held for Investment Purposes 10 at the End of Year Note: Certain supplemental schedules required by rules and regulations of the Department of Labor are omitted because of the absence of conditions under which they are required.
INDEPENDENT AUDITORS' REPORT To the Trustees and Participants of Quaker Alloy, Inc. 401(k) Profit Sharing Plan for Union Employees Myerstown, Pennsylvania We have audited the accompanying statements of net assets available for benefits of the Quaker Alloy, Inc. 401(k) Profit Sharing Plan for Union Employees (the "Plan") as of June 30, 2001 and 2000, and the related statements of changes in net assets available for benefits for the years then ended. These financial statements are the responsibility of the Plan's management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits in accordance with auditing standards generally accepted in the United States of America. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion. In our opinion, such financial statements present fairly, in all material respects, the net assets available for benefits of the Plan as of June 30, 2001 and 2000, and the changes in net assets available for benefits for the years then ended in conformity with accounting principles generally accepted in the United States of America. Our audits were conducted for the purpose of forming an opinion on the basic financial statements taken as a whole. The supplemental schedules listed in the Table of Contents are presented for the purpose of additional analysis and are not a required part of the basic financial statements, but are supplementary information required by the Department of Labor's Rules and Regulations for Reporting and Disclosure under the Employee Retirement Income Security Act of 1974. These schedules are the responsibility of the Plan's management. Such schedules have been subjected to the auditing procedures applied in our audit of the basic financial statements for the year ended June 30, 2001, and, in our opinion, are fairly stated in all material respects when considered in relation to the basic financial statements taken as a whole. /s/ Deloitte & Touche LLP Kansas City, Missouri December 27, 2001
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES STATEMENTS OF NET ASSETS AVAILABLE FOR BENEFITS JUNE 30, 2001 AND 2000 - -------------------------------------------------------------------------------- 2001 2000 ASSETS INVESTMENTS: Mutual funds $ 815,499 $ 783,287 Guaranteed interest account 633,242 702,228 ---------- ---------- Total investments 1,448,741 1,485,515 CONTRIBUTIONS RECEIVABLE: Employer 69,031 62,973 Participant 9,180 3,965 ---------- ---------- Total contributions receivable 78,211 66,938 ---------- ---------- NET ASSETS AVAILABLE FOR BENEFITS $1,526,952 $1,552,453 ========== ========== See notes to financial statements. -2-
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES STATEMENTS OF CHANGES IN NET ASSETS AVAILABLE FOR BENEFITS YEARS ENDED JUNE 30, 2001 AND 2000 - ---------------------------------------------------------------------------------------------------------------------------------- 2001 2000 ADDITIONS TO NET ASSETS ATTRIBUTED TO: Investment income: Interest and dividend income $ 47,882 $ 42,705 Net (depreciation) appreciation in fair value of investments (89,860) 70,757 ----------- ----------- Net investment (loss) income (41,978) 113,462 Contributions: Employer, net of forfeitures 112,822 109,432 Participant 117,306 112,944 ----------- ----------- Total contributions 230,128 222,376 ----------- ----------- Total additions 188,150 335,838 ----------- ----------- DEDUCTIONS FROM NET ASSETS ATTRIBUTED TO - Distributions to participants 175,012 102,151 ----------- ----------- NET INCREASE PRIOR TO TRANSFERS 13,138 233,687 TRANSFER TO ATCHISON CASTING CORPORATION 401(k) PLAN (38,639) -- ----------- ----------- NET (DECREASE) INCREASE (25,501) 233,687 NET ASSETS AVAILABLE FOR BENEFITS: Beginning of year 1,552,453 1,318,766 ----------- ----------- End of year $ 1,526,952 $ 1,552,453 =========== =========== See notes to financial statements. -3-
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES NOTES TO FINANCIAL STATEMENTS YEARS ENDED JUNE 30, 2001 AND 2000 - ------------------------------------------------------------------------------------------------------------------- 1. DESCRIPTION OF THE PLAN The following description of the Quaker Alloy, Inc. 401(k) Profit Sharing Plan for Union Employees (the "Plan") provides only general information. Participants should refer to the Plan document for a more complete description of the Plan's provision. General - The Plan is a defined contribution plan sponsored by Quaker Alloy, Inc. (the "Company" or the "Plan Sponsor"). The Plan was established on June 1, 1994. Prudential Investments ("Prudential") serves as custodian of the Plan. Individuals employed by the Company serve as trustees (the "Trustees") of the Plan. The Plan is subject to the provisions of the Employee Retirement Income Security Act of 1974 ("ERISA"). On June 11, 2001, assets of $38,639, were transferred to the Atchison Casting Corporation 401(k) Plan. This amount represents two participants who became salaried employees and were no longer eligible to participate in the Plan. Eligibility and Participation - Employees of the Company may begin participation in the Plan the first day of the month following completion of three months of service. Employees must be at least 18 years of age and a member of the United Steelworkers of America, AFL-CIO Local 7274. Contributions - Each year, participants may contribute up to 10% of pre-tax annual compensation, as defined in the Plan document. The Company makes discretionary contributions to the Plan based on annual union contract negotiations. For the years ended June 30, 2001 and 2000, the employer's discretionary profit sharing contribution was 3% of the employee's straight-time earnings. Effective July 1, 1999, the Company will make a matching contribution of 50% of a participant's pre-tax deferrals not to exceed 6% of the participant's eligible compensation. Participant Accounts - Each participant's account is credited with the participant's contributions and withdrawals, as applicable, allocations of the Company's contributions, and Plan earnings. The benefit to which a participant is entitled is the benefit that can be provided from the participant's vested account balance. Vesting - Participants are immediately vested in their contributions plus actual earnings thereon. Vesting in the regular matching and employer contributions of their accounts plus actual earnings thereon is based on years of service. A participant is 100% vested in the Company's contributions after seven years of credited service or upon retirement at age 65. Effective June 26, 2001, a participant is vested after five years of credited service or upon retirement at age 65. Investment Options - Upon enrollment in the Plan, a participant may direct contributions in investment options offered by Prudential. -4-
During 2001 and 2000, investment options were as follows: o The Prudential Insurance Company of America Guaranteed Interest Account o MFS Massachusetts Investors Trust o Oppenheimer Global Fund o Prudential Governmental Securities Trust - Money Market Series o AIM Balanced Fund o Prudential Government Income Fund o Prudential Stock Index Fund o Fidelity Advisor Equity Income Fund o Prudential High Yield Fund o Van Kampen Emerging Growth Fund o Prudential Small Company Value Fund o Franklin Convertible Securities Fund o Prudential Jennison Growth Fund o Fidelity Advisor Equity Growth Fund o MFS Massachusetts Investors Growth Stock Fund o Atchison Casting Corporation Stock o Prudential Value Fund For more information regarding the Plan's investment alternatives and fund performance, participants should refer to the Plan agreement and published information provided by such funds. Participants may change investment elections for future contributions at any time and may transfer any existing balances among the offered funds, subject to exchange limitations imposed by the funds. Participant Loans - The Plan does not permit loans to participants or beneficiaries. Payment of Benefits - Distributions from the Plan are made upon death, retirement, termination, or permanent disability pursuant to the Plan provisions and as permitted by law. If a participant's vested account is less than $5,000, the account balance must be distributed as a lump sum as soon as administratively possible after separation from service. If the account balance is $5,000 or greater, distributions may be made in the form of a lump sum, upon request by the participant, or remain in the Plan. Forfeitures - Forfeitures occur upon termination of employment by a participant who is not fully vested in the Plan. Nonvested portions of a participant's employer contribution account are forfeited and used to reduce employer contributions for the Plan year in which the forfeitures occur. At June 30, 2001 there were no unapplied forfeited nonvested accounts. At June 30, 2000, forfeited unallocated nonvested accounts totaled $3,464. In 2001 and 2000, employer contributions were reduced by $15,530 and $24,950, respectively, from forfeited nonvested accounts. Expenses - Expenses of the Plan are paid by either the Plan or the Plan Sponsor, as provided by the Plan document. All such expenses have been paid by the Plan Sponsor in both 2001 and 2000. -5-
2. SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES Basis of Accounting - The financial statements of the Plan are prepared under the accrual method of accounting. Use of Estimates - The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amount of assets, liabilities, and changes therein, and disclosure of contingent assets and liabilities. Actual results could differ from those estimates. The Plan invests in mutual funds that hold various securities including U.S. Government securities, corporate debt instruments, and corporate stocks. Investment securities, in general, are exposed to various risks, such as interest rate, credit, and overall market volatility. Due to the level of risk associated with certain investment securities, it is reasonably possible that changes in the values of investment securities will occur in the near term and that such changes could materially affect the amounts reported in the statements of net assets available for plan benefits. Investment Valuation and Income Recognition - The Plan's investments, excluding the guaranteed interest account, are stated at fair value as determined by quoted market prices. Purchases and sales of securities are recorded on a trade date basis. Interest is recorded on the accrual basis. Dividend income is recorded on the ex-dividend date. See Note 3 regarding the valuation of the guaranteed interest contract. Payment of Benefits - Benefit payments are recorded when paid. Reclassifications - Certain prior year balances have been reclassified to conform with current year presentation. 3. INVESTMENT CONTRACT WITH INSURANCE COMPANY The Plan follows the provisions of Statement of Position ("SOP") 94-4, "Reporting of Investment Contracts Held by Health and Welfare Benefit Plans and Defined Contribution Pension Plans." SOP 94-4 requires a defined contribution plan to report investment contracts at fair value unless such contract is fully benefit responsive. The contract for this Plan has been deemed to be fully benefit responsive, according to the provisions of SOP 94-4. As such, the contract is presented at contract value, which approximates fair value, on the statement of net assets available for benefits as of June 30, 2001 and 2000. The average yield for the years ended June 30, 2001 and 2000 are 4.85% and 5.98%, respectively. The crediting interest rate as of June 30, 2001 and 2000 is 4.35% and 6.30%, respectively. The crediting interest rate is reset upon the maturity of the contract. -6-
4. INVESTMENTS The following tables present the fair values of those investments that exceeded 5% of the Plan's net assets available for benefits at June 30, 2001 and 2000: 2001 ------------------------------------------------------ Value per Shares Share Fair (rounded) (rounded) Value The Prudential Insurance Company of America Guaranteed Interest Account N/A N/A $ 633,242 MFS Massachusetts Investors Trust 13,798 $ 17.80 245,598 Oppenheimer Global Fund 2,692 48.68 131,056 Prudential Government Securities Trust - Money Market Series 88,504 1.00 88,504 AIM Balanced Fund 2,784 27.67 77,020 2000 ------------------------------------------------------ Value per Shares Share Fair (rounded) (rounded) Value The Prudential Insurance Company of America Guaranteed Interest Account N/A N/A $ 702,228 MFS Massachusetts Investors Trust 13,437 $ 20.94 281,376 Oppenheimer Global Fund 2,149 68.65 147,506 Prudential Government Securities Trust - Money Market Series 91,846 1.00 91,846 AIM Balanced Fund 2,673 32.95 88,074 During the years ended June 30, 2001 and 2000, the Plan's investments in mutual funds (including gains and losses on investments bought and sold, as well as held during the year) (depreciated) appreciated in value by $(89,860) and $70,757, respectively. 5. PARTY-IN-INTEREST Certain Plan investments are shares of mutual funds and a guaranteed interest account managed by Prudential. Prudential is the custodian as defined by the Plan, and, therefore, these transactions qualify as party-in-interest. 6. PLAN TERMINATION Although it has not expressed any intention to do so, the Company has the right under the Plan, to discontinue its contributions at any time and to terminate the Plan subject to the provisions set forth in ERISA. In the event of Plan termination, participants will become 100% vested in their accounts. 7. PLAN TAX STATUS The Internal Revenue Service has determined and informed the Company by a letter dated July 24, 1995 that the Plan and related trust are designed in accordance with applicable sections of the Internal Revenue Code ("IRC"). The Plan has been amended since receipt of this determination letter. However, the Plan Sponsor believes that the Plan is currently designed and being operated in compliance with the applicable provisions of the IRC. 8. NONEXEMPT TRANSACTIONS During the years ended June 30, 2001 and 2000, employee deferrals of $4,572 and $19,849, respectively, were withheld from certain payrolls and not remitted on a timely basis (as defined by the Department of Labor (the "DOL")) by the Plan Sponsor. All such deferrals were subsequently remitted to the trust by the Plan Sponsor. These transactions were prohibited according to the provisions of the DOL. 9. SUBSEQUENT EVENT Subsequent to June 30, 2001, the domestic and international capital markets have experienced significant volatility with respect to certain investments and, as a result, Plan management believes that there has been significant fluctuations in the values of the Plan's investments. -7-
10. MANAGEMENT PLANS The financial statements and supplemental schedules have been prepared assuming that the Plan will continue as a going concern. Atchison Casting Corporation (the "Parent"), the parent company of the Plan Sponsor, has incurred losses in operations, has a deficiency in working capital and is not in compliance with certain terms of its debt agreements. Should the Parent not be able to continue as a going concern, the Plan may not be able to operate as an ongoing plan. Management of the Parent has taken steps in an effort to improve operating performance and continues to pursue new or revised debt arrangements. Management believes, however, that certain of the existing loan arrangements will need to be revised or replaced to provide the Parent with additional borrowing capacity and with financial covenants within such arrangements that are achievable by the Parent. Management has recently extended and modified their credit agreements through June 30, 2002 and continues to pursue a long-term credit facility. ****** -8-
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES FORM 5500, SCHEDULE G, PART III - SCHEDULE OF NONEXEMPT TRANSACTIONS YEAR ENDED JUNE 30, 2001 - ------------------------------------------------------------------------------------------------------------------------------------------------------------------ (a) (b) (c) (d) (e) (f) (g) (h) (i) (j) Description of Transactions Relationship of Plan, Including Maturity Date, Rate Expenses Current Net Gain (Loss) Identity of Employer, or Other of Interest, Collateral, Par or Purchase Selling Lease Incurred With Cost of Value of on Each Party Involved Party-in-Interest Maturity Value Price Price Rental Transaction Asset Asset Transaction Quaker Alloy, Inc. Plan Sponsor Employee contributions not timely remitted to the Trust $4,572* $ 4,572 $ 4,572 * This represents the total amount of contributions that were withheld from employees, but not remitted timely to the trust by the Plan Sponsor. -9-
QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES FORM 5500, SCHEDULE H, PART IV, LINE 4i - SCHEDULE OF ASSETS HELD FOR INVESTMENT PURPOSES AT THE END OF YEAR JUNE 30, 2001 - ----------------------------------------------------------------------------------------------------------------------- (a) (b) (c) (d) Description of Investment Including Maturity Date, Rate of Identity of Issue, Borrower, Lessor Interest, Collateral, Par or Current or Similar Party Maturity Value Value * The Prudential Insurance Company of America Guaranteed Interest Account $ 633,242 MFS Massachusetts Investors Trust Mutual fund (13,798 shares) 245,598 Oppenheimer Global Fund Mutual fund (2,692 shares) 131,056 * Prudential Government Securities Trust - Mutual fund Money Market Series (88,504 shares) 88,504 AIM Balanced Fund Mutual fund (2,784 shares) 77,020 * Prudential Stock Index Fund Mutual fund (2,420 shares) 66,305 Fidelity Advisor Equity Income Fund Mutual fund (2,065 shares) 52,398 * Prudential High Yield Fund Mutual fund (7,199 shares) 42,908 Van Kampen Emerging Growth Fund Mutual fund (673 shares) 32,923 * Prudential Government Income Fund Mutual fund (3,590 shares) 31,482 * Prudential Small Company Value Fund Mutual fund (1,452 shares) 22,371 * Prudential Value Fund Mutual fund (582 shares) 10,599 Franklin Convertible Securities Fund Mutual fund (517 shares) 7,605 * Prudential Jennison Growth Fund Mutual fund (187 shares) 2,914 MFS Massachusetts Investors Growth Stock Fund Mutual fund (173 shares) 2,465 Fidelity Advisor Equity Growth Fund Mutual fund (25 shares) 1,351 ----- Total investments $ 1,448,741 =========== * Represents a party-in-interest to the Plan. -10-
SIGNATURES Pursuant to the requirements of the Securities Exchange Act of 1934, the trustees (or other persons who administer the employee benefit plan) have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized. QUAKER ALLOY, INC. 401(k) PROFIT SHARING PLAN FOR UNION EMPLOYEES Date January 11, 2002 By: Atchison Casting Corporation, the parent of ---------------- Quaker Alloy, Inc., its Administrator By: /s/ Kevin T. McDermed ----------------------------------------- Kevin T. McDermed Vice President, Chief Financial Officer, Treasurer and Secretary
EXHIBIT INDEX Exhibit Number Description - -------------- ----------- 23 Consent of Deloitte & Touche LLP