UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
ý | | Quarterly Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. |
| | |
o | | Transition Report Pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. |
For Quarter Ended June 30, 2005
Commission File Number 1-3439
SMURFIT-STONE CONTAINER ENTERPRISES, INC.
(Exact name of registrant as specified in its charter)
Delaware | | 36-2041256 |
(State or other jurisdiction of | | (IRS Employer Identification No.) |
incorporation or organization) | | |
| | |
150 North Michigan Avenue, Chicago, Illinois 60601 |
(Address of principal executive offices) (Zip Code) |
| | |
(312) 346-6600 |
(Registrant’s telephone number, including area code) |
| | |
| | |
(Former name, former address and former fiscal year, if |
changed since last report) |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days. Yes ý No o
Indicate by check mark if the registrant is an accelerated filer (as defined in Rule 12b-2 of the Act). Yes o No ý
APPLICABLE ONLY TO CORPORATE ISSUERS:
As of August 4, 2005, the registrant had outstanding 770 shares of common stock, $.01 par value per share, all of which are owned by Smurfit-Stone Container Corporation.
The registrant meets the conditions set forth in General Instruction (H) (1) (a) and (b) of Form 10-Q and is therefore filing this form with the reduced disclosure format permitted thereby.
PART - FINANCIAL INFORMATION
Item 1. Financial Statements
SMURFIT-STONE CONTAINER ENTERPRISES, INC.
CONSOLIDATED STATEMENTS OF OPERATIONS
(Unaudited)
| | Three Months Ended | | Six Months Ended | |
| | June 30, | | June 30, | |
(In millions) | | 2005 | | 2004 | | 2005 | | 2004 | |
Net sales | | $ | 2,153 | | $ | 2,038 | | $ | 4,246 | | $ | 3,980 | |
Costs and expenses | | | | | | | | | |
Cost of goods sold | | 1,864 | | 1,782 | | 3,699 | | 3,532 | |
Selling and administrative expenses | | 193 | | 191 | | 389 | | 391 | |
Restructuring charges | | 3 | | 2 | | 4 | | 17 | |
Income from operations | | 93 | | 63 | | 154 | | 40 | |
Other income (expense) | | | | | | | | | |
Interest expense, net | | (87 | ) | (85 | ) | (173 | ) | (171 | ) |
Interest income from SSCC | | | | 21 | | | | 41 | |
Other, net | | 1 | | 7 | | (2 | ) | 12 | |
Income (loss) before income taxes | | 7 | | 6 | | (21 | ) | (78 | ) |
Benefit from (provision for) income taxes | | (3 | ) | | | 9 | | 33 | |
Net income (loss) | | $ | 4 | | $ | 6 | | $ | (12 | ) | $ | (45 | ) |
See notes to consolidated financial statements.
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SMURFIT-STONE CONTAINER ENTERPRISES, INC.
CONSOLIDATED BALANCE SHEETS
| | June 30, | | December 31, | |
(In millions, except share data) | | 2005 | | 2004 | |
| | (Unaudited) | | | |
Assets | | | | | |
| | | | | |
Current assets | | | | | |
Cash and cash equivalents | | $ | 7 | | $ | 6 | |
Receivables, less allowances of $10 in 2005 and $12 in 2004 | | 313 | | 254 | |
Retained interest in receivables sold | | 140 | | 158 | |
Inventories, including amounts valued under LIFO method | | | | | |
Work-in-process and finished goods | | 270 | | 265 | |
Materials and supplies | | 513 | | 521 | |
| | 783 | | 786 | |
Deferred income taxes | | 148 | | 142 | |
Prepaid expenses and other current assets | | 68 | | 60 | |
Total current assets | | 1,459 | | 1,406 | |
Net property, plant and equipment | | 4,567 | | 4,638 | |
Timberland, less timber depletion | | 44 | | 44 | |
Goodwill | | 3,309 | | 3,301 | |
Other assets | | 322 | | 336 | |
| | $ | 9,701 | | $ | 9,725 | |
Liabilities and Stockholder’s Equity | | | | | |
| | | | | |
Current liabilities | | | | | |
Current maturities of long-term debt | | $ | 25 | | $ | 19 | |
Accounts payable | | 606 | | 604 | |
Accrued compensation and payroll taxes | | 188 | | 191 | |
Interest payable | | 95 | | 95 | |
Other current liabilities | | 164 | | 207 | |
Total current liabilities | | 1,078 | | 1,116 | |
Long-term debt, less current maturities | | 4,554 | | 4,479 | |
Other long-term liabilities. | | 1,015 | | 1,048 | |
Deferred income taxes | | 942 | | 966 | |
Stockholder’s equity | | | | | |
Common stock, par value $.01 per share; 1,000 shares authorized, 770 issued and outstanding in 2005 and 2004, respectively. | | | | | |
Additional paid-in capital | | 3,596 | | 3,587 | |
Retained earnings (deficit) | | (1,173 | ) | (1,157 | ) |
Accumulated other comprehensive income (loss) | | (311 | ) | (314 | ) |
Total stockholder’s equity | | 2,112 | | 2,116 | |
| | $ | 9,701 | | $ | 9,725 | |
See notes to consolidated financial statements.
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SMURFIT-STONE CONTAINER ENTERPRISES, INC.
CONSOLIDATED STATEMENTS OF CASH FLOWS
(Unaudited)
Six Months Ended June 30, (In millions) | | 2005 | | 2004 | |
Cash flows from operating activities | | | | | |
Net loss | | $ | (12 | ) | $ | (45 | ) |
Adjustments to reconcile net loss to net cash provided by (used for) operating activities | | | | | |
Depreciation, depletion and amortization | | 207 | | 209 | |
Amortization of deferred debt issuance costs | | 4 | | 6 | |
Deferred income taxes | | (27 | ) | (40 | ) |
Pension and postretirement benefits | | (20 | ) | (18 | ) |
Non-cash restructuring charges | | 2 | | 7 | |
Non-cash foreign currency gains | | (4 | ) | (10 | ) |
Non-cash interest income from SSCC | | | | (41 | ) |
Change in current assets and liabilities, net of effects from acquisitions and dispositions | | | | | |
Receivables and retained interest in receivables sold | | (44 | ) | (99 | ) |
Inventories | | (1 | ) | (16 | ) |
Prepaid expenses and other current assets | | 1 | | (14 | ) |
Accounts payable and accrued liabilities | | (45 | ) | 23 | |
Interest payable | | 1 | | 1 | |
Other, net | | 3 | | 6 | |
Net cash provided by (used for) operating activities | | 65 | | (31 | ) |
Cash flows from investing activities | | | | | |
Expenditures for property, plant and equipment | | (139 | ) | (81 | ) |
Proceeds from property and timberland disposals and sale of businesses | | 6 | | 12 | |
Payments on acquisitions | | (5 | ) | | |
Notes receivable from SSCC | | | | 6 | |
Net cash used for investing activities | | (138 | ) | (63 | ) |
Cash flows from financing activities | | | | | |
Proceeds from long-term debt | | 72 | | | |
Net borrowings of debt | | 7 | | 11 | |
Net borrowings under accounts receivable securitization programs | | | | 46 | |
Dividends paid | | (4 | ) | (4 | ) |
Capital contribution from SSCC | | 1 | | 45 | |
Deferred debt issuance costs | | (2 | ) | (2 | ) |
Net cash provided by financing activities | | 74 | | 96 | |
Increase in cash and cash equivalents | | 1 | | 2 | |
Cash and cash equivalents | | | | | |
Beginning of period | | 6 | | 12 | |
End of period | | $ | 7 | | $ | 14 | |
See notes to consolidated financial statements.
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SMURFIT-STONE CONTAINER ENTERPRISES, INC.
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(Tabular amounts in millions)
1. Significant Accounting Policies
The accompanying consolidated financial statements and notes thereto of Smurfit-Stone Container Enterprises, Inc. (“SSCE” or the “Company”) have been prepared in accordance with the instructions to Form 10-Q and reflect all adjustments which management believes necessary (which include only normal recurring accruals) to present fairly the Company’s financial position, results of operations and cash flows. These statements, however, do not include all information and footnotes necessary for a complete presentation of financial position, results of operations and cash flows in conformity with U.S. generally accepted accounting principles. Interim results may not necessarily be indicative of results that may be expected for any other interim period or for the year as a whole. These financial statements should be read in conjunction with the audited consolidated financial statements and footnotes included in the SSCE Annual Report on Form 10-K for the year ended December 31, 2004 (“10-K”) filed March 8, 2005 with the Securities and Exchange Commission (“SEC”).
SSCE is a wholly-owned subsidiary of Smurfit-Stone Container Corporation (“SSCC”). SSCE has domestic and international operations.
Prior to November 1, 2004, SSCC owned 100% of the equity interest in JSCE, Inc. (“JSCE”) and Stone Container Corporation (“Stone”). JSCE owned 100% of the equity interest in Jefferson Smurfit Corporation (U.S.) (“JSC(U.S.)”) and was the guarantor of the senior unsecured indebtedness of JSC(U.S.). JSCE had no operations other than its investment in JSC(U.S.). On November 1, 2004, JSCE merged with and into JSC(U.S.), with JSC(U.S.) as the surviving company, and then JSC(U.S.) merged with and into Stone, with Stone as the surviving company (the “Merger”), principally to consolidate debt financing activities of the Company and its subsidiaries. Stone was simultaneously renamed SSCE.
Stone and JSC(U.S.) were wholly-owned subsidiaries of SSCC and, therefore, the historical cost basis of the acquired entity, JSC(U.S.) carried over into SSCE. As a result of the Merger, the financial statements of the Company for periods presented prior to the merger have been restated to include the combined results of Stone and JSC(U.S.). In addition, notes receivable due from SSCC were settled in November, 2004. The Merger did not impact the operating activities of the merged companies, which continue to do business as SSCC.
Reconciliations of net sales and net income (loss) previously reported by Stone and JSCE to amounts reported in the SSCE consolidated statements of operations are as follows:
| | Three months ended | | Six months ended | |
| | June 30, 2004 | | June 30, 2004 | |
| | Net Sales | | Net Income (Loss) | | Net Sales | | Net Income (Loss) | |
| | | | | | | | | |
Stone | | $ | 1,351 | | $ | (7 | ) | $ | 2,626 | | $ | (52 | ) |
JSCE | | 958 | | 13 | | 1,865 | | 7 | |
Eliminations | | (271 | ) | | | (511 | ) | | |
SSCE | | $ | 2,038 | | $ | 6 | | $ | 3,980 | | $ | (45 | ) |
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2. Reclassifications
Certain prior year amounts have been reclassified to conform to the current year presentation.
3. Stock-Based Compensation
The Company adopted the fair value recognition provisions of Statement of Financial Accounting Standards (“SFAS”) No. 123, “Accounting for Stock-Based Compensation,” effective as of January 1, 2003. The Company selected the prospective transition method as allowed in SFAS No. 148, “Accounting for Stock-Based Compensation-Transition and Disclosure,” which requires expensing new option grants prospectively, beginning in the year of adoption. Because the prospective transition method was used and awards vest over three to eight years, the 2004 and 2005 expense is less than what would have been recognized if the fair value-based method had been applied to all awards since the original effective date of SFAS No. 123.
The following table illustrates the effect on net income (loss) if the fair value-based method had been applied to all outstanding and unvested awards in each period.
| | Three months ended June 30, | | | | Six months ended June 30, | |
| | 2005 | | 2004 | | | | 2005 | | 2004 | |
Net income (loss), as reported | | $ | 4 | | $ | 6 | | | | $ | (12 | ) | $ | (45 | ) |
Add: Stock-based employee compensation expense included in reported net income (loss, net of) related tax effects | | 1 | | 1 | | | | 3 | | 3 | |
Deduct: Total stock-based employee compensation expense determined under fair value-based method for all awards, net of related tax effects | | (3 | ) | (3 | ) | | | (6 | ) | (7 | ) |
| | | | | | | | | | | |
Pro forma net income (loss) | | $ | 2 | | $ | 4 | | | | $ | (15 | ) | $ | (49 | ) |
In April 2005, the SEC announced that it would defer the required implementation of SFAS No. 123(R), “Share-Based Payment,” to January 1, 2006 for companies with fiscal years ending on December 31. The Company plans to adopt SFAS No. 123(R) on January 1, 2006. Had the Company adopted SFAS No. 123(R) in prior periods, the impact of that standard would have approximated the impact of SFAS No. 123 as described in the pro-forma net income (loss) disclosed above.
4. Restructuring and Exit Liabilities
The Company has recorded various restructuring charges related to the rationalization of its containerboard mill and converting operations, including the termination of employees and liabilities for lease commitments at the closed facilities. The Company recorded $3 million and $4 million of restructuring charges during the three and six months ended June 30, 2005, respectively, including a $2 million non-cash write down to adjust assets to estimated net realizable value and severance and benefits for terminated employees. All charges related to the closure of a converting facility, which was announced in the fourth quarter of 2004.
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The Company recorded restructuring charges of $2 million and $17 million for the three and six months ended June 30, 2004, respectively, related to the closure of seven converting facilities and exit from its Indonesian operations.
At December 31, 2004, the Company had $33 million of exit liabilities related to the restructuring of operations. For the three and six months ended June 30, 2005, the Company had $4 million and $9 million, respectively, of cash disbursements related to these exit liabilities.
5. Other, Net
For the three and six months ended June 30, 2005, the Company recorded non-cash foreign currency exchange gains of $5 million and $4 million, respectively, related to its operations in Canada. For the three and six months ended June 30, 2004, the Company recorded non-cash foreign currency exchange gains of $7 million and $10 million, respectively, related to its operations in Canada.
6. Accounts Receivable Securitization Programs
At June 30, 2005 and December 31, 2004, $613 million and $624 million, respectively, of receivables had been sold under two accounts receivable securitization programs, of which the Company retained a subordinated interest. The off-balance sheet Stone Receivables Corporation debt and funding received from the Canadian accounts receivable program totaled $464 million and $451 million, respectively, as of those dates.
7. Long-Term Debt
In the second quarter of 2005, the Company issued environmental improvement revenue refunding bonds in the amount of $72 million. New bonds in the principal amount of $30 million were issued at an interest rate of 5.125% and are due in 2013. New bonds in the principal amount of $42 million were issued at an interest rate of 5.25% and are due in 2015. The proceeds of these bonds were used to repay revenue refunding bonds at interest rates of 7.875% and 8.25%, respectively.
As of June 30, 2005, the Company was in compliance with all of the financial covenants contained in its credit agreement entered into in November 2004. However, if business conditions do not improve, the Company may need to seek an amendment or waiver to avoid violating certain financial covenants contained in its credit agreement. The Company believes that it could obtain such an amendment or waiver, if necessary. However, if there is a violation of any of the financial covenants and if the Company is not successful in obtaining an amendment or waiver, a default would occur under the credit agreement, which could result in a material adverse impact on the Company’s financial condition.
8. Guarantees
The Company has certain wood chip processing contracts, entered into prior to January 1, 2003, extending from 2010 through 2018 with minimum purchase commitments. As part of the agreements, the Company guarantees the third party contractor’s debt outstanding and has a security interest in the chipping equipment. At June 30, 2005, the maximum potential amount of future payments related to these guarantees was approximately $41 million and decreases ratably over the life of the contracts. In the event the guarantees on these contracts were called, proceeds from the liquidation of the chipping
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equipment would be based on current market conditions and the Company may not recover in full the guarantee payments made.
9. Employee Benefit Plans
The Company sponsors noncontributory defined benefit pension plans covering substantially all U.S. employees. The Company also sponsors noncontributory and contributory defined benefit pension plans for its Canadian operations.
The Company’s postretirement plans provide certain health care and life insurance benefits for all salaried as well as certain hourly employees.
The components of net periodic benefit costs for the defined benefit plans and the components of the postretirement benefit costs are as follows:
| | Three months ended June 30, | | | | Six months ended June 30, | |
| | Defined | | Postretirement | | | | Defined Benefit | | Postretirement | |
| | Benefit Plans | | Plans | | | | Plans | | Plans | |
| | 2005 | | 2004 | | 2005 | | 2004 | | | | 2005 | | 2004 | | 2005 | | 2004 | |
Service cost | | $ | 21 | | $ | 17 | | $ | 2 | | $ | 1 | | | | $ | 41 | | $ | 36 | | $ | 4 | | $ | 3 | |
Interest cost | | 47 | | 45 | | 3 | | 3 | | | | 95 | | 91 | | 7 | | 8 | |
Expected return on plan assets | | (54 | ) | (47 | ) | | | | | | | (105 | ) | (96 | ) | | | | |
Amortization of prior service cost (benefit) | | 3 | | 2 | | | | (1 | ) | | | 5 | | 4 | | (1 | ) | (1 | ) |
Amortization of net loss | | 15 | | 12 | | 2 | | 1 | | | | 31 | | 25 | | 3 | | 2 | |
Curtailments | | | | 1 | | | | | | | | | | 2 | | | | | |
Multi-employer plans | | 1 | | 2 | | | | | | | | 3 | | 4 | | | | | |
Net periodic benefit cost | | $ | 33 | | $ | 32 | | $ | 7 | | $ | 4 | | | | $ | 70 | | $ | 66 | | $ | 13 | | $ | 12 | |
The Company’s 2005 expected contributions to its qualified defined benefit plans and benefit payments to its non-qualified defined benefit plans and postretirement plans are not expected to be materially different from the amounts disclosed at December 31, 2004.
10. Derivative Instruments and Hedging Activities
The Company’s derivative instruments used for its hedging activities are designated as cash flow hedges and relate to minimizing exposures to fluctuations in the price of commodities used in its operations, the movement in foreign currency exchange rates and the fluctuations in the interest rate on debt.
Commodity Derivative Instruments
The Company uses derivative instruments, including fixed price swaps and options, to manage fluctuations in cash flows resulting from commodity price risk in the procurement of natural gas. The objective is to fix the price of a portion of the Company’s purchases of natural gas used in the manufacturing process. The changes in the market value of such derivative instruments have historically been, and are expected to continue to be, highly effective at offsetting changes in price of the hedged item. As of June 30, 2005, the maximum length of time over which the Company was hedging its exposure to the variability in future cash flows associated with natural gas forecasted transactions was 18 months. For the three and six months ended June 30, 2005, the Company reclassified an immaterial amount and a $1 million loss (net of tax), respectively, from other comprehensive income (“OCI”) to cost of goods sold when the hedged items were
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recognized. For the three and six months ended June 30, 2004, the Company reclassified an immaterial amount from OCI to cost of goods sold when the hedged items were recognized. The fair value of the Company’s commodity derivative instruments at June 30, 2005 was $17 million and was included in other current assets.
For the three and six months ended June 30, 2005, the Company recorded a $3 million loss (net of tax) and a $3 million gain (net of tax), respectively, in cost of goods sold on commodity derivative instruments related to the ineffective portion of the change in fair value of certain derivative instruments not qualifying for hedge accounting. For the three and six months ended June 30, 2004, the Company recorded a $1 million loss (net of tax) and an immaterial amount, respectively, in cost of goods sold on commodity derivative instruments related to the ineffective portion of the change in fair value of certain derivative instruments not qualifying for hedge accounting.
For the three and six months ended June 30, 2005, the Company recorded an immaterial amount and a $1 million loss (net of tax), respectively, in cost of goods sold on settled commodity derivative instruments related to the ineffective portion of hedges and derivative instruments not qualifying for hedge accounting. For the three and six months ended June 30, 2004, the Company recorded an immaterial amount in cost of goods sold on settled commodity derivative instruments related to the ineffective portion of hedges and derivative instruments not qualifying for hedge accounting.
Foreign Currency Derivative Instruments
The Company’s principal foreign exchange exposure is the Canadian dollar. The Company uses foreign currency derivative instruments, including forward contracts and options, primarily to protect against Canadian currency exchange risk associated with expected future cash flows. As of June 30, 2005, the maximum length of time over which the Company was hedging its exposure to the variability in future cash flows associated with foreign currency was 18 months. For the three and six months ended June 30, 2005, the Company reclassified an immaterial amount and a $2 million gain (net of tax), respectively, from OCI to cost of goods sold related to the recognition of the foreign currency derivative instruments. For the three and six months ended June 30, 2004, the Company reclassified an immaterial amount from OCI to cost of goods sold related to the recognition of the foreign currency derivative instruments. The fair value of the Company’s foreign currency derivative instruments at June 30, 2005 was $4 million and was included in other current assets. The change in fair value of these derivative instruments is recorded in OCI until the underlying transaction is recorded.
Interest Rate Swap Contracts
The Company uses interest rate swap contracts to manage interest rate exposure on $300 million of the current Tranche B and Tranche C floating rate bank term debt, effectively fixing the interest rate at 4.3%. These contracts extend until 2011, consistent with the maturity of the Company’s Tranche B and Tranche C term loans. Additionally, the Company entered into forward starting interest rate swaps of $225 million during the second quarter of 2005 at a fixed rate of 4.75% to eliminate the variability of future interest payments for a ten year period from February 2006 through February 2016. Changes in the fair value of the interest rate swap contracts are expected to be highly effective in offsetting the fluctuations in the floating interest rate and are recorded in OCI until the underlying transaction is recorded. The accounting for the cash flow impact of the swap contracts is recorded as an adjustment to interest expense each period. For the three and six months ended June 30, 2005, the Company reclassified a $1 million loss (net of tax) and a $2 million loss (net of tax), respectively, from OCI to interest expense when the hedged items were recognized. The fair value of the Company’s interest rate swap contracts at June 30, 2005 was $8 million and was included in other current liabilities.
The cumulative deferred hedge loss on all derivative instruments was $4 million (net of tax) at June 30, 2005, including a $2 million gain (net of tax) on commodity instruments, $1 million loss (net of tax) on foreign currency derivative instruments and $5 million loss (net of tax) on interest rate swap contracts. The Company expects to reclassify a $1 million loss (net of tax) into cost of goods sold within the next 12 months, related to the commodity and foreign currency derivative instruments.
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11. Comprehensive Income (Loss)
Comprehensive income (loss) is as follows:
| | Three months ended June 30, | | Six months ended June 30, | |
| | 2005 | | 2004 | | 2005 | | 2004 | |
Net income (loss) | | $ | 4 | | $ | 6 | | $ | (12 | ) | $ | (45 | ) |
Other comprehensive income (loss), net of tax: | | | | | | | | | |
Net changes in fair value of hedging instruments | | (11 | ) | | | 1 | | | |
Net hedging loss reclassified into earnings | | 1 | | | | 1 | | | |
Foreign currency translation adjustment | | | | (1 | ) | 1 | | (1 | ) |
Comprehensive income (loss) | | $ | (6 | ) | $ | 5 | | $ | (9 | ) | $ | (46 | ) |
12. Goodwill and Other Intangible Assets
In December 2004, the Company acquired 15% of Innovative Packaging Corp. (“IPC”), a corrugated container facility in Milwaukee, Wisconsin for $13 million. Previously, the Company owned 85% of IPC and, as a result of the acquisition, now owns 100%. The cost to acquire the remaining 15% of IPC eliminated the Company’s minority interest liability of $1 million with the remaining balance of $12 million preliminarily allocated to intangible assets. In June 2005, the Company completed it’s allocation of the purchase price resulting in the reclassification of $8 million from intangible assets to goodwill. The remaining $4 million of intangible assets primarily represent customer relationships with lives of 12 years. The $8 million of goodwill is reflected in the Containerboard and Corrugated Containers segment.
13. Business Segment Information
The Company has two reportable segments: (1) Containerboard and Corrugated Containers and (2) Consumer Packaging. The Containerboard and Corrugated Containers segment is highly integrated. It includes a system of mills and plants that produces a full line of containerboard that is converted into corrugated containers. Corrugated containers are used to transport such diverse products as home appliances, electric motors, small machinery, grocery products, produce, books, tobacco and furniture. The Consumer Packaging segment is also highly integrated. It includes a system of mills and plants that produces a broad range of coated recycled boxboard that is converted into folding cartons. Folding cartons are used primarily to protect and market products such as food, fast food, detergents, paper products, beverages, health and beauty aids and other consumer products, while providing point of purchase advertising. In addition, the Consumer Packaging segment converts kraft and specialty paper into multiwall bags and consumer bags that are designed to ship and protect a wide range of industrial and consumer products including fertilizers, chemicals, concrete and pet and food products. The Consumer Packaging segment also produces flexible packaging, paper and metalized paper labels and heat transfer labels used in a wide range of consumer applications.
The Company evaluates performance and allocates resources based on profit or loss from operations before income taxes, interest expense and other non-operating gains and losses. The accounting policies of the reportable segments are the same as those described in the summary of significant accounting policies in the Company’s 10-K. Intersegment sales and transfers are recorded at market prices.
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The Company’s reportable segments are strategic business units that offer different products. The reportable segments are each managed separately because they manufacture distinct products. Other includes corporate related items and two non-reportable segments, including Reclamation and Innovation to Implementation (i2iSM). Corporate related items include expenses not allocated to reportable segments, including corporate expenses, restructuring charges, non-cash foreign currency gains or losses and interest expense.
A summary by business segment follows:
| | Containerboard & Corrugated Containers | | Consumer Packaging | | Other | | Total | |
Three months ended June 30, | | | | | | | | | |
2005 | | | | | | | | | |
Revenues from external customers | | $ | 1,626 | | $ | 414 | | $ | 113 | | $ | 2,153 | |
Intersegment revenues | | 39 | | | | 74 | | 113 | |
Segment profit (loss) | | 92 | | 23 | | (108 | ) | 7 | |
| | | | | | | | | |
2004 | | | | | | | | | |
Revenues from external customers | | $ | 1,528 | | $ | 410 | | $ | 100 | | $ | 2,038 | |
Intersegment revenues | | 35 | | | | 79 | | 114 | |
Segment profit (loss) | | 62 | | 23 | | (100 | ) | (15 | ) |
| | | | | | | | | |
Six months ended June 30, | | | | | | | | | |
2005 | | | | | | | | | |
Revenues from external customers | | $ | 3,208 | | $ | 818 | | $ | 220 | | $ | 4,246 | |
Intersegment revenues | | 76 | | | | 146 | | 222 | |
Segment profit (loss) | | 159 | | 38 | | (218 | ) | (21 | ) |
| | | | | | | | | |
2004 | | | | | | | | | |
Revenues from external customers | | $ | 2,969 | | $ | 821 | | $ | 190 | | $ | 3,980 | |
Intersegment revenues | | 69 | | | | 147 | | 216 | |
Segment profit (loss) | | 54 | | 44 | | (217 | ) | (119 | ) |
14. Contingencies
In 2003, the Company settled the antitrust class action cases pending against the Company, which were based on allegations of a conspiracy among containerboard manufacturers from 1993 to 1995. The Company, along with other large linerboard manufacturers, is a defendant in ten lawsuits brought on behalf of numerous companies that opted out of these class actions to seek their own recovery, nine of which have been consolidated for pretrial proceedings in the United States District Court for the Eastern District of Pennsylvania, and one of which has been remanded to Kansas District Court (the “Direct Action Cases”). The Company settled the Direct Action Cases of two of our largest customers during the second quarter of 2005, and made aggregate settlement payments of approximately $11 million, which were charged against existing reserves. The Company is vigorously defending the remaining Direct Action Cases. While the ultimate results of the Direct Action Cases cannot be predicted with certainty, the Company believes the resolution of these cases will not have a material adverse effect on the Company’s consolidated financial condition, results of operations or cash flows.
The Company’s past and present operations include activities which are subject to federal, state and local environmental requirements, particularly relating to air and water quality. The Company faces potential
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environmental liability as a result of violations of permit terms and similar authorizations that have occurred from time to time at its facilities. In addition, the Company faces potential liability for response costs at various sites for which it has received notice as being a potentially responsible party (“PRP”) concerning hazardous substance contamination. In estimating its reserves for environmental remediation and future costs, the Company’s estimated liability reflects only the Company’s expected share after consideration for the number of other PRPs at each site, the identity and financial condition of such parties and experience regarding similar matters. As of June 30, 2005, the Company had approximately $18 million reserved for environmental liabilities included primarily in other long-term liabilities in the consolidated balance sheet. The Company believes the liability recorded for these matters was adequately reserved at June 30, 2005.
If all or most of the other PRPs are unable to satisfy their portion of the cleanup costs at one or more of the significant sites in which the Company is involved or the Company’s expected share increases, the resulting liability could have a material adverse effect on the Company’s consolidated financial condition, results of operations or cash flows.
The Company is a defendant in a number of lawsuits and claims arising out of the conduct of its business, including those related to environmental matters. While the ultimate results of such suits or other proceedings against the Company cannot be predicted with certainty, management of the Company believes that the resolution of these matters will not have a material adverse effect on its consolidated financial condition, results of operations or cash flows.
15. Subsequent Event
On August 4, 2005, the Company announced plans to permanently close production capacity at three North American containerboard mills as part of the Company's ongoing assessment and restructuring efforts. The Company will permanently close the No. 2 paper machine at its Fernandina Beach, Florida, linerboard mill, its New Richmond, Quebec, linerboard mill and its Bathurst, New Brunswick, medium mill. The rationalization will result in a work force reduction of approximately 565 employees. As a result of these closures, the Company expects to take a pretax charge of approximately $302 million during the third quarter of 2005, approximately $260 million of which are non-cash charges primarily to write down the assets of these mills to estimated net realizable value. The charges are estimates that will be finalized during the third quarter.
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ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
FORWARD-LOOKING STATEMENTS
Some information included in this report may contain forward-looking statements within the meaning of Section 21E of the Securities Exchange Act of 1934, as amended. Although we believe that, in making any such statements, our expectations are based on reasonable assumptions, any such statement may be influenced by factors that could cause actual outcomes and results to be materially different from those projected. When used in this document, the words “anticipates,” “believes,” “expects,” “intends” and similar expressions as they relate to Smurfit-Stone Container Enterprises, Inc. or its management, are intended to identify such forward-looking statements. These forward-looking statements are subject to numerous risks and uncertainties. There are important factors that could cause actual results to differ materially from those in forward-looking statements, certain of which are beyond our control. These factors, risks and uncertainties include the following:
• the impact of general economic conditions in North America and in other locations in which we do business;
• general industry conditions, including competition and product and raw material prices;
• fluctuations in interest rates, exchange rates and currency values;
• unanticipated capital expenditure requirements;
• legislative or regulatory requirements, particularly concerning environmental matters;
• access to capital markets;
• assumptions relating to pension and postretirement costs;
• fluctuations in energy costs;
• fluctuations in wood fiber and reclaimed fiber costs;
• fluctuations in other costs, including freight, chemicals and employee benefits;
• our substantial leverage;
• obtaining required consents or waivers of creditors in the event we are unable to satisfy covenants in our debt instruments; and
• the outcome of negotiations for collective bargaining contracts.
Our actual results, performance or achievements could differ materially from those expressed in, or implied by, these forward-looking statements and, accordingly, we can give no assurances that any of the events anticipated by the forward-looking statements will transpire or occur, or if any of them do, what impact they will have on our results of operations or financial condition. We expressly decline any obligation to publicly revise any forward-looking statements that have been made to reflect the occurrence of events after the date hereof.
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GENERAL
We meet the conditions set forth in General Instruction (H) (1) (a) and (b) of Form 10-Q and are therefore filing this form with the reduced disclosure format permitted thereby. The omitted information is substantially similar to the disclosures contained in Smurfit-Stone Container Corporation’s Quarterly Report on Form 10-Q for the quarter ended June 30, 2005 filed with the Securities and Exchange Commission on the date hereof. In accordance with General Instruction (H) (2) (a), the discussion of our results of operations below includes only a narrative analysis of the most recent fiscal year-to-date period presented and the corresponding year-to-date period in the preceding fiscal year.
We are a wholly-owned subsidiary of Smurfit-Stone Container Corporation (Smurfit-Stone), a holding company with no business operations of its own. Smurfit-Stone conducts its business operations through us. We are the surviving company resulting from the merger (the Merger) of Smurfit-Stone’s primary operating subsidiaries on November 1, 2004. JSCE, Inc. merged with and into Jefferson Smurfit Corporation (U.S.) (JSC(U.S.)), with JSC(U.S.) as the surviving company, and then JSC(U.S.) merged with and into us, with us as the surviving entity. The Merger was effected principally to consolidate debt financing activities of Smurfit-Stone and its subsidiaries. We were simultaneously renamed Smurfit-Stone Container Enterprises, Inc.
We and JSC(U.S.) were wholly-owned subsidiaries of Smurfit-Stone and, therefore, the historical cost basis of the acquired entity, JSC(U.S.), carried over into us. As a result of the Merger, our financial statements for all periods presented have been restated to include the combined results of us and JSC(U.S.). The Merger did not impact the operating activities of the merged companies, which continue to do business as Smurfit-Stone.
RESULTS OF OPERATIONS
Ongoing Assessment and Restructuring Efforts
On August 4, 2004, we announced plans to permanently close production capacity at three North American containerboard mills as part of our ongoing assessment and restructuring efforts. We will permanently close:
• the No. 2 paper machine at our Fernandina Beach, Florida linerboard mill;
• our New Richmond, Quebec linerboard mill; and
• our Bathurst, New Brunswick medium mill.
The No. 2 paper machine at Fernandina Beach, Florida has been idle since April 2001. Our containerboard manufacturing capacity will be reduced by approximately 700,000 tons, or 8.5% as a result of these closures. The rationalization process will result in a workforce reduction of approximately 565 employees.
We expect to take a pretax charge of approximately $302 million during the third quarter of 2005, nearly $260 million of which is non-cash related to the write-down of fixed assets and other costs, as a result of the closure. The cash charges relate primarily to severance and benefits and environmental matters. These charges are estimates and will be finalized in the third quarter of 2005.
Overview
For the six months ended June 30, 2005, we had a net loss of $12 million compared to a net loss of $45 million for the same period in 2004. Net sales for the year-to-date period increased 6.7% compared to last year. For the six months ended June 30, 2005, the Containerboard and Corrugated Containers segment profits improved $105 million on stronger pricing for most products compared to the same period last year. Lower sales volume for containerboard and corrugated containers and higher costs for wood fiber, energy, freight, chemicals and employee benefits unfavorably impacted segment profits for the first six months of 2005 compared to the same period last year.
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In the third quarter of 2005, we expect seasonally strong demand for containerboard and corrugated containers. However, the published price index for linerboard declined $15 per ton in May 2005 and an additional $30 per ton in July 2005 and as a result, our selling prices for containerboard and corrugated containers will likely weaken.
Six Months 2005 Compared to Six Months 2004
| | Six months ended June 30, | |
| | 2005 | | 2004 | |
(In millions) | | Net Sales | | Profit/ (Loss) | | Net Sales | | Profit/ (Loss) | |
| | | | | | | | | |
Containerboard and corrugated containers | | $ | 3,208 | | $ | 159 | | $ | 2,969 | | $ | 54 | |
Consumer packaging | | 818 | | 38 | | 821 | | 44 | |
Other operations | | 220 | | 10 | | 190 | | 14 | |
Total segment operations | | $ | 4,246 | | 207 | | $ | 3,980 | | 112 | |
| | | | | | | | | |
Restructuring charges | | | | (4 | ) | | | (17 | ) |
Interest expense, net | | | | (173 | ) | | | (171 | ) |
Interest income from Smurfit-Stone | | | | | | | | 41 | |
Non-cash foreign currency exchange gains | | | | 4 | | | | 10 | |
Corporate expenses and other (1) | | | | (55 | ) | | | (53 | ) |
Loss before income taxes | | | | $ | (21 | ) | | | $ | (78 | ) |
(1) Amounts include corporate expenses, corporate charges to segments for working capital interest and other expenses not allocated to segments.
The increase in net sales was due primarily to the improvements in pricing for the Containerboard and Corrugated Containers segment. Average sales prices for folding cartons, multiwall bags, coated recycled boxboard and reclamation products also improved. The change in net sales for each of our segments is summarized in the chart below:
(In millions) | | Containerboard & Corrugated Containers | | Consumer Packaging | | Other Operations | | Total | |
| | | | | | | | | |
Sales price and product mix | | $ | 276 | | $ | 24 | | $ | 7 | | $ | 307 | |
Sales volume | | (37 | ) | (27 | ) | 23 | | (41 | ) |
Total | | $ | 239 | | $ | (3 | ) | $ | 30 | | $ | 266 | |
Cost of goods sold increased from $3,532 million in 2004 to $3,699 million in 2005 due primarily to higher costs for energy ($22 million), fiber ($30 million), freight ($28 million), chemicals ($14 million) and employee benefits ($9 million). Cost of goods sold as a percent of net sales decreased from 88.7% in 2004 to 87.1% in 2005 due primarily to the higher average sales prices.
Selling and administrative expense decreased $2 million compared to last year. Selling and administrative expense as a percent of net sales decreased from 9.8% in 2004 to 9.2% in 2005.
We recorded restructuring charges of $4 million for the six months ended June 30, 2005, including a $2 million non-cash write down to adjust assets to estimated net realizable value and severance and benefits for terminated employees at a converting facility, the closure of which was announced in the fourth quarter of 2004.
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Interest expense, net was $173 million in 2005, an increase of $2 million compared to 2004. The unfavorable impact of higher average interest rates ($11 million) was partially offset by lower average borrowings ($9 million). Our overall average effective interest rate in 2005 was approximately 55 basis points higher than in 2004.
Interest income from Smurfit-Stone in 2005 decreased $41 million compared to 2004 due to the settlement of the notes receivable in November 2004. The notes receivable from Smurfit-Stone of $645 million, including accrued interest, were exchanged for 230 shares of our common stock owned by Smurfit-Stone. The exchange, which was accounted for at historical cost, resulted in a reduction of $645 million to our additional paid-in capital. The fair value of the shares of our stock received, as estimated by a third party valuation, approximated the net book value of the shares at the time of the exchange.
Other, net for 2005 included non-cash foreign currency exchange gains of $4 million compared to gains of $10 million in 2004.
Benefit from income taxes differed from the amount computed by applying the statutory U.S. federal income tax rate to loss before income taxes due primarily to state income taxes and the effect of other permanent differences.
Containerboard and Corrugated Containers Segment
Net sales increased 8.0% in 2005 compared to last year primarily as a result of higher average sales prices. For the year-to-date period, average domestic linerboard prices increased 19.2% compared to the same period last year. Our average North American selling price for corrugated containers was up 8.3% compared to 2004. Shipments of corrugated containers on a per day basis decreased 1.3%, and third party containerboard shipments decreased 12.5% compared to the same period last year. Average sales prices for market pulp, SBS and kraft paper increased 5.3%, 4.7%, and 22.8%, respectively, compared to the same period last year.
Our containerboard mills operated at 90.0% of capacity in the first half of 2005, and production decreased 1.2% compared to last year. Production of market pulp and SBS both increased 2.2% compared to last year. Production of kraft paper declined 30.1% due primarily to the shift of production from kraft paper to containerboard on one of our paper machines.
Profits increased $105 million due primarily to the higher average sales prices. Profits were unfavorably impacted by our lower mill operating rates, the lower sales volumes and higher costs of wood ($19 million), reclaimed fiber ($12 million), energy ($20 million), freight ($28 million), chemicals ($13 million) and employee benefits.
Consumer Packaging Segment
Net sales for 2005 were comparable to last year. Net sales were favorably impacted by higher sales volume for folding cartons and higher average sales prices for folding cartons, coated recycled boxboard and multiwall bags, which improved 3.4%, 9.9% and 2.8%, respectively. Sales volume for folding cartons increased 1.2% despite the closure of a converting facility, while sales volume for multiwall bags decreased 4.0% due primarily to the closure of a converting facility. Third party shipments of coated recycled boxboard were 8.7% lower and laminated product shipments declined due primarily to the sale of a plant. Flexible packaging shipments increased 3.8%. The coated recycled boxboard mills operated at 97.9% of capacity in the first six months of 2005 compared to nearly 100% of capacity in 2004.
Profits decreased $6 million compared to last year primarily as a result of the higher costs of energy ($2 million), chemicals ($1 million) and employee benefits. In addition, profits of our multiwall bag operation were unfavorably impacted by higher kraft paper cost. Profits were favorably impacted by the higher average sales prices.
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Other Operations
Net sales increased due primarily to the impact of our newly formed Innovation to Implementation (i2iSM ) business which began operating in the second half of 2004, higher average sales prices for most of our reclamation products and higher external sales volume for reclaimed fiber. Total tons of fiber reclaimed and brokered increased 2.2% as a result of the higher external sales volume. Profits decreased $4 million dollars compared to last year.
Statistical Data
(In thousands of tons, except as noted) | | Six months ended June 30, | |
| | 2005 | | 2004 | |
Mill production | | | | | |
Containerboard (1) | | 3,603 | | 3,648 | |
Kraft paper | | 102 | | 146 | |
Market pulp | | 280 | | 274 | |
SBS | | 137 | | 134 | |
Coated recycled boxboard | | 274 | | 281 | |
North American corrugated containers Sold (billion sq. ft.) (2) | | 42.8 | | 43.3 | |
Folding cartons sold | | 255 | | 252 | |
Multiwall bags sold (million bags) | | 550 | | 573 | |
Fiber reclaimed and brokered | | 3,297 | | 3,225 | |
(1) For the six months ended June 30, 2005 and 2004, our container plants consumed 2,701,000 and 2,788,000 tons of containerboard, respectively.
(2) For the six months ended June 30, 2005 and 2004, North American corrugated containers sold include intercompany shipments of 2.9 and 2.8 billion square feet, respectively.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Intentionally omitted in accordance with General Instruction (H) (2) (c) of Form 10-Q.
ITEM 4. CONTROLS AND PROCEDURES
Evaluation of Disclosure Controls and Procedures
Our management, with the participation of our principal executive officer and our principal financial officer, evaluated the effectiveness of our disclosure controls and procedures (as defined in Exchange Act Rules 13a-15(e) and 15d-15(e)) as of the end of the period covered by this report and concluded that, as of such date, our disclosure controls and procedures were adequate and effective.
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Changes in Internal Control
There have not been any changes in our internal control over financial reporting during the most recent quarter that have materially affected, or are reasonably likely to materially affect, our internal control over financial reporting.
PART II - OTHER INFORMATION
ITEM 1. LEGAL PROCEEDINGS
In 2003, we settled the antitrust class action cases pending against us, which were based on allegations of a conspiracy among linerboard manufacturers from 1993 to 1995. We, along with other large linerboard manufacturers, are a defendant in ten lawsuits brought on behalf of numerous companies that opted out of these class actions to seek their own recovery, nine of which have been consolidated for pretrial proceedings in the United States District Court for the Eastern District of Pennsylvania, and one of which has been remanded to Kansas District Court (the Direct Action Cases). We settled the Direct Action Cases of two of our largest customers during the second quarter of 2005, and made aggregate settlement payments of approximately $11 million, which were charged against existing reserves. We are vigorously defending the remaining Direct Action Cases. While the ultimate results of the Direct Action Cases cannot be predicted with certainty, we believe the resolution of these cases will not have a material adverse effect on our consolidated financial condition, results of operations or cash flows.
In April 2005, the United States Environmental Protection Agency (EPA) issued a Notice of Violation (NOV) and Finding of Violation (FOV) that alleged that we violated the Prevention of Significant Deterioration regulations and New Source Performance Standards of the Clean Air Act in connection with the replacement of burners in a boiler at our medium mill in Ontonagon, Michigan in 1995. Specifically, the EPA has alleged that the burner replacement project resulted in an increase of the coal burning capacity of the boiler that in turn led to increased emissions of nitrogen oxides and sulfur dioxide. We believe that the burner replacement project was routine maintenance and did not increase the coal burning capacity of the boiler, and that differences in emissions resulted from permissible switching of fuels from natural gas to coal. We have met with the EPA to discuss this matter, and have advised the EPA that we disagree with the allegations and intend to contest the NOV and FOV.
ITEM 2. UNREGISTERED SALES OF EQUITY SECURITIES AND USE OF PROCEEDS
Intentionally omitted in accordance with General Instruction (H) (2) (b) of Form 10-Q.
ITEM 3. DEFAULTS UPON SENIOR SECURITIES
Intentionally omitted in accordance with General Instruction (H) (2) (b) of Form 10-Q.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
Intentionally omitted in accordance with General Instruction (H) (2) (b) of Form 10-Q.
ITEM 5. OTHER INFORMATION
None
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ITEM 6. EXHIBITS
The following exhibits are included in this Form 10-Q:
31.1 | | Certification Pursuant to Rules 13a–14 and 15d–14 under the Securities Exchange Act of 1934, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
| | |
31.2 | | Certification Pursuant to Rules 13a–14 and 15d–14 under the Securities Exchange Act of 1934, as Adopted Pursuant to Section 302 of the Sarbanes-Oxley Act of 2002. |
| | |
32.1 | | Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
| | |
32.2 | | Certification Pursuant to 18 U.S.C. Section 1350, as Adopted Pursuant to Section 906 of the Sarbanes-Oxley Act of 2002. |
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Signature
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| SMURFIT-STONE CONTAINER ENTERPRISES, INC. | |
| (Registrant) | |
| |
| |
Date: August 8, 2005 | /s/ Paul K. Kaufmann | |
| Paul K. Kaufmann | |
| Senior Vice President and Corporate Controller | |
| (Principal Accounting Officer) | |
| | | |
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