In conjunction with our equity-for-debt exchange consummated in 2004, Foster Wheeler LLC issued new 2011 senior notes in exchange for a portion of our 2005 senior notes and for new cash proceeds. We had $115,315 and $271,643 of 2011 senior notes outstanding (including unamortized premium of $3,847 and $10,172, respectively) as of December 30, 2005 and December 31, 2004, respectively.
The 2011 senior notes are fully and unconditionally guaranteed by us and the following companies: Continental Finance Company Ltd., Equipment Consultants, Inc., Financial Services S.a.r.l., Foster Wheeler Canada Ltd., Foster Wheeler Holdings, Ltd., Foster Wheeler Asia Limited, Foster Wheeler Asia Pacific Pte. Ltd., Foster Wheeler Caribe Corporation, C.A., Foster Wheeler Constructors, Inc., Foster Wheeler Continental B.V., Foster Wheeler Development Corporation, FW Energie B.V., Foster Wheeler Energy Corporation, Foster Wheeler Energy Manufacturing, Inc., Foster Wheeler Energy Services, Inc., Foster Wheeler Environmental Corporation, Foster Wheeler Europe B.V., Foster Wheeler Europe Limited, Foster Wheeler Facilities Management, Inc., Foster Wheeler Inc., Foster Wheeler Intercontinental Corporation, Foster Wheeler International Corporation, Foster Wheeler International Holdings, Inc., Foster Wheeler (Malaysia) Sdn. Bhd., Foster Wheeler Middle East Corporation, Foster Wheeler North America Corp., Foster Wheeler Petroleum Services S.A.E., Foster Wheeler Power Company Ltd. — La Societe D’Energie Foster Wheeler Ltee., Foster Wheeler Power Corporation, Foster Wheeler Power Systems, Inc., Foster Wheeler Pyropower, Inc., Foster Wheeler Real Estate Development Corp., Foster Wheeler Realty Services, Inc., Foster Wheeler USA Corporation, Foster Wheeler Virgin Islands, Inc., Foster Wheeler Zack, Inc., F.W. — Gestao E Servicos S.A., FW Hungary Licensing Limited Liability Company, FW Management Operations, Ltd., FW Overseas Operations Limited, Manops Limited, P.E. Consultants, Inc., Perryville Service Company Ltd., Process Consultants, Inc., Pyropower Operating Services Company, Inc., Perryville III Trust and Singleton Process Systems GmbH. Each of the guarantees is full and unconditional and joint and several. Foster Wheeler LLC and each of the subsidiary guarantors are 100% owned, directly or indirectly, by us. The summarized condensed consolidating financial information is presented in lieu of separate financial statements and other related disclosures of the guarantors because we do not believe that such separate financial statements and related disclosures would be material to investors.
Under the terms of the 2011 senior notes indenture, we had the option to add certain specified 100% owned subsidiaries as guarantors by December 31, 2004, to avoid a 1% increase in the interest rate. We added all but one of the additional guarantors by December 31, 2004, with the final guarantor being added in January 2005. Accordingly, the interest rate on the 2011 senior notes was 1% higher for that period of time during January 2005 that we had not provided the additional guarantor subsidiary.
Back to Contents
FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
December 30, 2005
| | Foster Wheeler | | Foster Wheeler | | Guarantor | | Non-Guarantor | | | | | | | |
| | Ltd. | | LLC | | Subsidiaries | | Subsidiaries | | Eliminations | | Consolidated | |
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ASSETS | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | — | | $ | — | | $ | 58,261 | | $ | 292,408 | | $ | — | | $ | 350,669 | |
Accounts and notes receivable, net | | | 743,014 | | | 126,854 | | | 214,962 | | | 550,312 | | | (1,314,542 | ) | | 320,600 | |
Contracts in process | | | — | | | — | | | 65,449 | | | 73,879 | | | — | | | 139,328 | |
Investment and advances | | | — | | | — | | | — | | | — | | | — | | | — | |
Other current assets | | | — | | | — | | | 6,633 | | | 34,293 | | | — | | | 40,926 | |
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Total current assets | | | 743,014 | | | 126,854 | | | 345,305 | | | 950,892 | | | (1,314,542 | ) | | 851,523 | |
Investments in subsidiaries and others | | | (1,295,119 | ) | | (811,440 | ) | | (186,325 | ) | | 250,051 | | | 2,211,026 | | | 168,193 | |
Land, buildings & equipment, net | | | — | | | — | | | 43,584 | | | 215,088 | | | — | | | 258,672 | |
Notes and accounts receivable — long-term | | | 210,000 | | | 487,108 | | | 48,277 | | | 16,583 | | | (756,892 | ) | | 5,076 | |
Intangible assets, net | | | — | | | — | | | 96,294 | | | 18,754 | | | — | | | 115,048 | |
Asbestos-related insurance recovery receivable | | | — | | | 295,845 | | | — | | | 25,163 | | | — | | | 321,008 | |
Other assets | | | — | | | 12,359 | | | 68,381 | | | 94,446 | | | — | | | 175,186 | |
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TOTAL ASSETS | | $ | (342,105 | ) | $ | 110,726 | | $ | 415,516 | | $ | 1,570,977 | | $ | 139,592 | | $ | 1,894,706 | |
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LIABILITIES & SHAREHOLDERS’ (DEFICIT)/EQUITY | | | | | | | | | | | | | | | | | | | |
Accounts payable and accrued expenses | | $ | (4,017 | ) | $ | 826,356 | | $ | 571,451 | | $ | 455,024 | | $ | (1,314,542 | ) | $ | 534,272 | |
Billings in excess of costs and estimated earnings on uncompleted contracts | | | — | | | — | | | 107,554 | | | 303,122 | | | — | | | 410,676 | |
Other current liabilities | | | — | | | — | | | 718 | | | 51,898 | | | — | | | 52,616 | |
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Total current liabilities | | | (4,017 | ) | | 826,356 | | | 679,723 | | | 810,044 | | | (1,314,542 | ) | | 997,564 | |
Long-term debt | | | 3,070 | | | 121,278 | | | 66,464 | | | 103,141 | | | — | | | 293,953 | |
Pension, postretirement and other employee benefits | | | — | | | — | | | 200,725 | | | 68,422 | | | — | | | 269,147 | |
Asbestos-related liability | | | — | | | 441,000 | | | — | | | 25,163 | | | �� | | | 466,163 | |
Other long-term liabilities and minority interest | | | — | | | 17,042 | | | 763,723 | | | 198,604 | | | (770,332 | ) | | 209,037 | |
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TOTAL LIABILITIES | | | (947 | ) | | 1,405,676 | | | 1,710,635 | | | 1,205,374 | | | (2,084,874 | ) | | 2,235,864 | |
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Common stock and paid-in capital | | | 1,188,093 | | | 242,613 | | | 242,613 | | | 301,323 | | | (786,549 | ) | | 1,188,093 | |
Accumulated (deficit)/retained earnings | | | (1,206,097 | ) | | (1,222,767 | ) | | (1,222,936 | ) | | 212,369 | | | 2,233,334 | | | (1,206,097 | ) |
Accumulated other comprehensive loss | | | (314,796 | ) | | (314,796 | ) | | (314,796 | ) | | (148,089 | ) | | 777,681 | | | (314,796 | ) |
Unearned compensation | | | (8,358 | ) | | — | | | — | | | — | | | — | | | (8,358 | ) |
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TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY | | | (341,158 | ) | | (1,294,950 | ) | | (1,295,119 | ) | | 365,603 | | | 2,224,466 | | | (341,158 | ) |
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TOTAL LIABILITIES AND SHAREHOLDERS’ (DEFICIT)/EQUITY | | $ | (342,105 | ) | $ | 110,726 | | $ | 415,516 | | $ | 1,570,977 | | $ | 139,592 | | $ | 1,894,706 | |
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139
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING BALANCE SHEET
December 31, 2004
| | Foster Wheeler | | Foster Wheeler | | Guarantor | | Non-Guarantor | | | | | | | |
| | Ltd. | | LLC | | Subsidiaries | | Subsidiaries | | Eliminations | | Consolidated | |
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ASSETS | | | | | | | | | | | | | | | | | | | |
Cash and cash equivalents | | $ | — | | $ | — | | $ | 67,278 | | $ | 224,289 | | $ | — | | $ | 291,567 | |
Accounts and notes receivable, net | | | 416,260 | | | 184,449 | | | 193,154 | | | 519,422 | | | (890,772 | ) | | 422,513 | |
Contracts in process | | | — | | | — | | | 58,609 | | | 182,528 | | | 3 | | | 241,140 | |
Investment and advances | | | — | | | — | | | 1,247 | | | — | | | (1,247 | ) | | — | |
Other current assets | | | — | | | — | | | 6,329 | | | 77,909 | | | — | | | 84,238 | |
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Total current assets | | | 416,260 | | | 184,449 | | | 326,617 | | | 1,004,148 | | | (892,016 | ) | | 1,039,458 | |
Investments in subsidiaries and others | | | (1,153,046 | ) | | (723,487 | ) | | (219,426 | ) | | 245,635 | | | 2,008,648 | | | 158,324 | |
Land, buildings & equipment, net | | | — | | | — | | | 46,866 | | | 233,439 | | | — | | | 280,305 | |
Notes and accounts receivable — long-term | | | 210,000 | | | 487,108 | | | 94,322 | | | 16,426 | | | (800,803 | ) | | 7,053 | |
Intangible assets, net | | | — | | | — | | | 99,011 | | | 22,491 | | | — | | | 121,502 | |
Asbestos-related insurance recovery receivable | | | — | | | 290,494 | | | — | | | 42,400 | | | — | | | 332,894 | |
Other assets | | | — | | | 5,330 | | | 82,674 | | | 150,159 | | | — | | | 238,163 | |
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TOTAL ASSETS | | $ | (526,786 | ) | $ | 243,894 | | $ | 430,064 | | $ | 1,714,698 | | $ | 315,829 | | $ | 2,177,699 | |
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LIABILITIES & SHAREHOLDERS’ (DEFICIT)/EQUITY | | | | | | | | | | | | | | | | | | | |
Accounts payable and accrued expenses | | $ | (4,239 | ) | $ | 498,673 | | $ | 522,076 | | $ | 477,685 | | $ | (890,767 | ) | $ | 603,428 | |
Billings in excess of costs and estimated earnings on uncompleted contracts | | | — | | | — | | | 116,393 | | | 443,488 | | | — | | | 559,881 | |
Other current liabilities | | | (52 | ) | | 11,372 | | | 19,947 | | | 57,005 | | | — | | | 88,272 | |
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|
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Total current liabilities | | | (4,291 | ) | | 510,045 | | | 658,416 | | | 978,178 | | | (890,767 | ) | | 1,251,581 | |
Long-term debt | | | 3,070 | | | 342,820 | | | 66,073 | | | 122,896 | | | — | | | 534,859 | |
Pension, postretirement and other employee benefits | | | — | | | — | | | 210,536 | | | 61,315 | | | — | | | 271,851 | |
Asbestos-related liability | | | — | | | 405,000 | | | — | | | 42,400 | | | — | | | 447,400 | |
Other long-term liabilities and minority interest | | | — | | | 138,954 | | | 648,085 | | | 224,804 | | | (814,270 | ) | | 197,573 | |
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TOTAL LIABILITIES | | | (1,221 | ) | | 1,396,819 | | | 1,583,110 | | | 1,429,593 | | | (1,705,037 | ) | | 2,703,264 | |
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|
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Common stock and paid-in capital | | | 883,573 | | | 242,613 | | | 242,613 | | | 300,565 | | | (785,791 | ) | | 883,573 | |
Accumulated (deficit)/retained earnings | | | (1,096,348 | ) | | (1,098,795 | ) | | (1,098,916 | ) | | 117,841 | | | 2,079,870 | | | (1,096,348 | ) |
Accumulated other comprehensive loss | | | (296,743 | ) | | (296,743 | ) | | (296,743 | ) | | (133,301 | ) | | 726,787 | | | (296,743 | ) |
Unearned compensation | | | (16,047 | ) | | — | | | — | | | — | | | — | | | (16,047 | ) |
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TOTAL SHAREHOLDERS’ (DEFICIT)/EQUITY | | | (525,565 | ) | | (1,152,925 | ) | | (1,153,046 | ) | | 285,105 | | | 2,020,866 | | | (525,565 | ) |
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TOTAL LIABILITIES AND SHAREHOLDERS’ (DEFICIT)/EQUITY | | $ | (526,786 | ) | $ | 243,894 | | $ | 430,064 | | $ | 1,714,698 | | $ | 315,829 | | $ | 2,177,699 | |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
For the Year Ended December 30, 2005
| | Foster Wheeler Ltd. | | Foster Wheeler LLC | | Guarantor Subsidiaries | | Non-Guarantor Subsidiaries | | Eliminations | | Consolidated | |
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Operating revenues | | $ | — | | $ | — | | $ | 526,929 | | $ | 1,773,861 | | $ | (100,835 | ) | $ | 2,199,955 | |
Cost of operating revenues | | | — | | | — | | | (428,514 | ) | | (1,510,248 | ) | | 100,835 | | | (1,837,927 | ) |
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Contract profit | | | — | | | — | | | 98,415 | | | 263,613 | | | — | | | 362,028 | |
Selling, general and administrative expenses | | | (2,986 | ) | | — | | | (86,493 | ) | | (142,898 | ) | | — | | | (232,377 | ) |
Other income | | | 200 | | | 46,307 | | | 18,379 | | | 74,175 | | | (75,338 | ) | | 63,723 | |
Other deductions and minority interest | | | (334 | ) | | (3,386 | ) | | (26,972 | ) | | (13,314 | ) | | 3,095 | | | (40,911 | ) |
Interest expense | | | (218 | ) | | (31,214 | ) | | (73,566 | ) | | (17,863 | ) | | 72,243 | | | (50,618 | ) |
Asbestos provision | | | — | | | — | | | (113,680 | ) | | | | | | | | (113,680 | ) |
Loss on equity-for debt exchange | | | — | | | (58,346 | ) | | — | | | — | | | — | | | (58,346 | ) |
Equity in net (loss)/income of subsidiaries | | | (105,713 | ) | | (59,027 | ) | | 88,075 | | | — | | | 76,665 | | | — | |
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(Loss)/income before income taxes | | | (109,051 | ) | | (105,666 | ) | | (95,842 | ) | | 163,713 | | | 76,665 | | | (70,181 | ) |
Provision for income taxes | | | (698 | ) | | — | | | (9,871 | ) | | (28,999 | ) | | — | | | (39,568 | ) |
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Net (loss)/income | | | (109,749 | ) | | (105,666 | ) | | (105,713 | ) | | 134,714 | | | 76,665 | | | (109,749 | ) |
Other comprehensive (loss)/income: | | | | | | | | | | | | | | | | | | | |
Foreign currency translation adjustment | | | (22,928 | ) | | (22,928 | ) | | (22,928 | ) | | (18,341 | ) | | 64,197 | | | (22,928 | ) |
Minimum pension liability adjustment, net of tax of $8,456 | | | 4,875 | | | 4,875 | | | 4,875 | | | 18,301 | | | (28,051 | ) | | 4,875 | |
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Net comprehensive (loss)/income | | $ | (127,802 | ) | $ | (123,719 | ) | $ | (123,766 | ) | $ | 134,674 | | $ | 112,811 | | $ | (127,802 | ) |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
For the Year Ended December 31, 2004
| | Foster Wheeler Ltd. | | Foster Wheeler LLC | | Guarantor Subsidiaries | | Non-Guarantor Subsidiaries | | Eliminations | | Consolidated | |
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Operating revenues | | $ | — | | $ | — | | $ | 659,989 | | $ | 2,078,945 | | $ | (77,610 | ) | $ | 2,661,324 | |
Cost of operating revenues | | | — | | | — | | | (549,283 | ) | | (1,913,946 | ) | | 77,610 | | | (2,385,619 | ) |
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Contract profit | | | — | | | — | | | 110,706 | | | 164,999 | | | — | | | 275,705 | |
Selling, general and administrative expenses | | | 2,986 | | | — | | | (61,489 | ) | | (170,459 | ) | | — | | | (228,962 | ) |
Other income | | | 10,063 | | | 53,558 | | | 27,778 | | | 90,946 | | | (93,962 | ) | | 88,383 | |
Other deductions and minority interest | | | (25 | ) | | (391 | ) | | (31,394 | ) | | (11,893 | ) | | 6,707 | | | (36,996 | ) |
Interest expense | | | (10,096 | ) | | (65,453 | ) | | (89,129 | ) | | (17,199 | ) | | 87,255 | | | (94,622 | ) |
Asbestos provision | | | — | | | — | | | (60,626 | ) | | — | | | — | | | (60,626 | ) |
Loss on equity-for debt exchange | | | — | | | (164,974 | ) | | (10,080 | ) | | — | | | — | | | (175,054 | ) |
Equity in net loss of subsidiaries | | | (288,222 | ) | | (110,913 | ) | | (165,207 | ) | | — | | | 564,342 | | | — | |
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(Loss)/income before income taxes | | | (285,294 | ) | | (288,173 | ) | | (279,441 | ) | | 56,394 | | | 564,342 | | | (232,172 | ) |
Provision for income taxes | | | — | | | — | | | (8,781 | ) | | (44,341 | ) | | — | | | (53,122 | ) |
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Net (loss)/income | | | (285,294 | ) | | (288,173 | ) | | (288,222 | ) | | 12,053 | | | 564,342 | | | (285,294 | ) |
Other comprehensive income/(loss): | | | | | | | | | | | | | | | | | | | |
Foreign currency translation adjustment | | | 27,155 | | | 27,155 | | | 27,155 | | | 40,155 | | | (94,465 | ) | | 27,155 | |
Minimum pension liability adjustment,net of $986 tax benefit | | | (19,899 | ) | | (19,899 | ) | | (19,899 | ) | | (421 | ) | | 40,219 | | | (19,899 | ) |
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Net comprehensive (loss)/income | | $ | (278,038 | ) | $ | (280,917 | ) | $ | (280,966 | ) | $ | 51,787 | | $ | 510,096 | | $ | (278,038 | ) |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF OPERATIONS
AND COMPREHENSIVE INCOME/(LOSS)
For the Year Ended December 26, 2003
| | Foster Wheeler Ltd. | | Foster Wheeler LLC | | Guarantor Subsidiaries | | Non-Guarantor Subsidiaries | | Eliminations | | Consolidated | |
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Operating revenues | | $ | — | | $ | — | | $ | 1,067,186 | | $ | 2,742,313 | | $ | (85,684 | ) | $ | 3,723,815 | |
Cost of operating revenues | | | — | | | — | | | (996,795 | ) | | (2,533,790 | ) | | 91,184 | | | (3,439,401 | ) |
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Contract profit | | | — | | | — | | | 70,391 | | | 208,523 | | | 5,500 | | | 284,414 | |
Selling, general and administrative expenses | | | — | | | — | | | (93,340 | ) | | (112,115 | ) | | (110 | ) | | (205,565 | ) |
Other income | | | 13,650 | | | 54,037 | | | 56,247 | | | 87,076 | | | (133,517 | ) | | 77,493 | |
Other deductions and minority interest | | | (24 | ) | | (198 | ) | | (64,008 | ) | | (63,177 | ) | | 24,993 | | | (102,414 | ) |
Interest expense | | | (13,719 | ) | | (63,256 | ) | | (79,310 | ) | | (42,333 | ) | | 103,134 | | | (95,484 | ) |
Asbestos provision | | | — | | | — | | | (68,081 | ) | | — | | | — | | | (68,081 | ) |
Equity in net (loss)/income of subsidiaries | | | (156,970 | ) | | (147,536 | ) | | 41,371 | | | — | | | 263,135 | | | — | |
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| |
(Loss)/income before income taxes | | | (157,063 | ) | | (156,953 | ) | | (136,730 | ) | | 77,974 | | | 263,135 | | | (109,637 | ) |
Provision for income taxes | | | — | | | — | | | (20,240 | ) | | (27,186 | ) | | — | | | (47,426 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net (loss)/income | | | (157,063 | ) | | (156,953 | ) | | (156,970 | ) | | 50,788 | | | 263,135 | | | (157,063 | ) |
Other comprehensive income: | | | | | | | | | | | | | | | | | | | |
Foreign currency translation adjustments | | | 6,762 | | | 6,762 | | | 6,762 | | | 6,043 | | | (19,567 | ) | | 6,762 | |
Minimum pension liability adjustment, net of tax of $18,886 | | | 58,677 | | | 58,677 | | | 58,677 | | | 44,058 | | | (161,412 | ) | | 58,677 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net comprehensive (loss)/income | | $ | (91,624 | ) | $ | (91,514 | ) | $ | (91,531 | ) | $ | 100,889 | | $ | 82,156 | | $ | (91,624 | ) |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Year Ended December 30, 2005
| | Foster | | Foster | | Guarantor | | Non-Guarantor | | | | | | | |
| | Wheeler Ltd. | | Wheeler LLC | | Subsidiaries | | Subsidiaries | | Eliminations | | Consolidated | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Operating Activities | | | | | | | | | | |
Net cash (used in)/provided by operating activities | | $ | (140 | ) | $ | 25,819 | | $ | (99,643 | ) | $ | 151,840 | | $ | (27,063 | ) | $ | 50,813 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Investing Activities | | | | | | | | | | |
Change in restricted cash | | | — | | | — | | | (922 | ) | | 47,108 | | | — | | | 46,186 | |
Capital expenditures | | | — | | | — | | | (1,248 | ) | | (9,561 | ) | | — | | | (10,809 | ) |
Proceeds from sale of assets | | | — | | | — | | | 151 | | | 4,702 | | | — | | | 4,853 | |
Increase in investment and advances | | | — | | | (300 | ) | | (58 | ) | | (709 | ) | | — | | | (1,067 | ) |
Decrease in short-term investments | | | — | | | — | | | — | | | 24,424 | | | — | | | 24,424 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash (used in)/provided by investing activities | | | — | | | (300 | ) | | (2,077 | ) | | 65,964 | | | — | | | 63,587 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Financing Activities | | | | | | | | | | |
Dividends to shareholders | | | — | | | — | | | — | | | (27,063 | ) | | 27,063 | | | — | |
Payment of deferred financing costs | | | — | | | (13,724 | ) | | — | | | — | | | — | | | (13,724 | ) |
Proceeds from issuance of long-term debt | | | — | | | — | | | — | | | 371 | | | — | | | 371 | |
Repayment of long-term debt and capital lease obligations | | | — | | | (11,372 | ) | | (15 | ) | | (20,129 | ) | | — | | | (31,516 | ) |
Other | | | 140 | | | (423 | ) | | 93,526 | | | (89,825 | ) | | — | | | 3,418 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) financing activities | | | 140 | | | (25,519 | ) | | 93,511 | | | (136,646 | ) | | 27,063 | | | (41,451 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Effect of exchange rate changes on cash and cash equivalents | | | — | | | — | | | (808 | ) | | (13,039 | ) | | — | | | (13,847 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Decrease)/increase in cash and cash equivalents | | | — | | | — | | | (9,017 | ) | | 68,119 | | | — | | | 59,102 | |
Cash and cash equivalents, beginning of year | | | — | | | — | | | 67,278 | | | 224,289 | | | — | | | 291,567 | |
| |
|
| |
|
| |
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| |
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| |
|
| |
|
| |
Cash and cash equivalents, end of year | | $ | — | | $ | — | | $ | 58,261 | | $ | 292,408 | | $ | — | | $ | 350,669 | |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Year Endeed December 31, 2004
| | Foster | | Foster | | Guarantor | | Non-Guarantor | | | | | | | |
| | Wheeler Ltd. | | Wheeler LLC | | Subsidiaries | | Subsidiaries | | Eliminations | | Consolidated | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Operating Activities | | | | | | | | | | |
Net cash (used in)/provided by operating activities | | $ | (58 | ) | $ | (14,675 | ) | $ | (111,326 | ) | $ | 164,513 | | $ | (69,317 | ) | $ | (30,863 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Investing Activities | | | | | | | |
Change in restricted cash | | | — | | | — | | | (530 | ) | | (17,411 | ) | | — | | | (17,941 | ) |
Capital expenditures | | | — | | | — | | | (183 | ) | | (9,430 | ) | | — | | | (9,613 | ) |
Proceeds from sale of assets | | | — | | | — | | | 16,709 | | | 786 | | | — | | | 17,495 | |
Decrease/(increase) in investment | | | | | | | | | | | | | | | | | | | |
and advances | | | — | | | — | | | 164,701 | | | (164,715 | ) | | — | | | (14 | ) |
Increase in short-term investments | | | — | | | — | | | — | | | (9,426 | ) | | — | | | (9,426 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) | | | | | | | | | | | | | | | | | | | |
investing activities | | | — | | | — | | | 180,697 | | | (200,196 | ) | | — | | | (19,499 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Financing Activities | | | | | | | | | | |
Dividends to shareholders | | | — | | | — | | | (12,419 | ) | | (56,898 | ) | | 69,317 | | | — | |
Decrease in short-term debt | | | — | | | — | | | — | | | (121 | ) | | — | | | (121 | ) |
Proceeds from issuance of long-term debt | | | — | | | 120,000 | | | — | | | — | | | — | | | 120,000 | |
Repayment of long-term debt and capital lease obligations | | | — | | | (128,163 | ) | | (14 | ) | | (19,545 | ) | | — | | | (147,722 | ) |
Other | | | 58 | | | 22,838 | | | (35,249 | ) | | 9,690 | | | — | | | (2,663 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) financing activities | | | 58 | | | 14,675 | | | (47,682 | ) | | (66,874 | ) | | 69,317 | | | (30,506 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Effect of exchange rate changes on cash and cash equivalents | | | — | | | — | | | 247 | | | 8,093 | | | — | | | 8,340 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Increase/(decrease) in cash and cash equivalents | | | — | | | — | | | 21,936 | | | (94,464 | ) | | — | | | (72,528 | ) |
Cash and cash equivalents, beginning of year | | | — | | | — | | | 45,342 | | | 318,753 | | | — | | | 364,095 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash and cash equivalents, end of year | | $ | — | | $ | — | | $ | 67,278 | | $ | 224,289 | | $ | — | | $ | 291,567 | |
| |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
22. Consolidating Financial Information — (Continued)
C. 2011 Senior Notes — (Continued)
FOSTER WHEELER LTD.
CONDENSED CONSOLIDATING STATEMENT OF CASH FLOWS
For the Year Ended December 26, 2003
| | Foster Wheeler | | Foster Wheeler | | Guarantor | | Non-Guarantor | | | | | | | |
| | Ltd. | | LLC | | Subsidiaries | | Subsidiaries | | Eliminations | | Consolidated | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Operating Activities | | | | | | | | | | |
Net cash (used in)/provided by operating activities | | $ | (93 | ) | $ | 18,811 | | $ | (251,967 | ) | $ | 207,481 | | $ | (36,330 | ) | $ | (62,098 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Investing Activities | | | | | | | | | | |
Change in restricted cash | | | — | | | — | | | 15,348 | | | 23,066 | | | — | | | 38,414 | |
Capital expenditures | | | — | | | — | | | (989 | ) | | (11,881 | ) | | — | | | (12,870 | ) |
Proceeds from sale of assets | | | — | | | — | | | 79,701 | | | 7,458 | | | — | | | 87,159 | |
Decrease/(increase) in investment and advances | | | — | | | — | | | 200,993 | | | (200,993 | ) | | — | | | — | |
Increase in short-term investments | | | — | | | — | | | — | | | (6,808 | ) | | — | | | (6,808 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) investing activities | | | — | | | — | | | 295,053 | | | (189,158 | ) | | — | | | 105,895 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Cash Flows from Financing Activities | | | | | | | | | | |
Dividends to shareholders | | | — | | | — | | | — | | | (36,330 | ) | | 36,330 | | | — | |
Increase/(decrease) in short-term debt | | | — | | | — | | | 1 | | | (14,827 | ) | | — | | | (14,826 | ) |
Repayment of long-term debt and capital lease obligations | | | — | | | (11,837 | ) | | (1,580 | ) | | (20,683 | ) | | — | | | (34,100 | ) |
Other | | | 93 | | | (6,974 | ) | | (47,413 | ) | | 51,415 | | | — | | | (2,879 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) financing activities | | | 93 | | | (18,811 | ) | | (48,992 | ) | | (20,425 | ) | | 36,330 | | | (51,805 | ) |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Effect of exchange rate changes on cash and cash equivalents | | | — | | | — | | | 1,169 | | | 26,629 | | | — | | | 27,798 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Decrease)/increase in cash and cash equivalents | | | — | | | — | | | (4,737 | ) | | 24,527 | | | — | | | 19,790 | |
Cash and cash equivalents, beginning of year | | | — | | | — | | | 50,079 | | | 294,226 | | | — | | | 344,305 | |
| |
|
| |
|
| |
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| |
|
| |
|
| |
|
| |
Cash and cash equivalents, end of year | | $ | — | | $ | — | | $ | 45,342 | | $ | 318,753 | | $ | — | | $ | 364,095 | |
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FOSTER WHEELER LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars, except share data and per share amounts)
23. Related Party Transactions
Mr. Victor A. Hebert is an attorney with the law firm of Heller Ehrman White & McAuliffe LLP and served as a director of Foster Wheeler during 2003 until his resignation in November 2003. The law firm of Heller Ehrman White & McAuliffe was appointed to serve as our general counsel in connection with the retirement of our previous general counsel, Thomas R. O’Brien. Mr. Hebert on behalf of Heller Ehrman was selected to lead our legal team and was the assistant secretary until February 10, 2005 when Heller Ehrman ceased to serve as the general counsel and assistant secretary. We made payments to Heller Ehrman in the amount of $418 and $1,317 during 2005 and 2004, respectively.
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Foster Wheeler Ltd.
Schedule II: Valuation and Qualifying Accounts
(amounts in thousands)
| | 2005
| |
| | Balance at Beginning of Year | | Additions Charged to Costs and Expenses | | Additions Charged to Other Accounts | | Deductions | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 94,286 | | $ | 113,680 | | $ | 352 | | $ | (12,363 | ) | $ | 195,955 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 23,199 | | $ | 3,006 | | $ | 157 | | $ | (15,983 | ) | $ | 10,379 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 234,432 | | $ | 71,838 | | $ | 11,474 | | $ | (57,643 | ) | $ | 260,101 | |
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|
| |
|
| |
|
| |
|
| |
|
| |
| | | | | | | | | | | | | | | | |
| | | 2004
|
| | | | | | | | | | | | | | | | |
| | | Balance at Beginning of Year | | | Additions Charged to Costs and Expenses | | | Additions Charged to Other Accounts | | | Deductions | | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 96,969 | | $ | 57,791 | | $ | — | | $ | (60,474 | ) | $ | 94,286 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 37,406 | | $ | 14,713 | | $ | 3,053 | | $ | (31,973 | ) | $ | 23,199 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 534,790 | | $ | 31,540 | | $ | — | | $ | (331,898 | ) | $ | 234,432 | |
| |
|
| |
|
| |
|
| |
|
| �� |
|
| |
| | | | | | | | | | | | | | | | |
| | | 2003
|
| | | | | | | | | | | | | | | | |
| | | Balance at Beginning of Year | | | Additions Charged to Costs and Expenses | | | Additions Charged to Other Accounts | | | Deductions | | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 37,877 | | $ | 68,081 | | $ | — | | $ | (8,989 | ) | $ | 96,969 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 73,048 | | $ | 26,261 | | $ | 1,457 | | $ | (63,360 | ) | $ | 37,406 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 444,427 | | $ | 64,074 | | $ | — | | $ | 26,289 | | $ | 534,790 | |
| |
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Included on the following pages are the financial statements for certain of our indirectly wholly owned subsidiary companies. We are required to provide these financial statements under Regulation S-X Rule 3-16, “Financial Statements of Affiliates Whose Securities Collateralize an Issue Registered or Being Registered.” The stock and/or debt of these subsidiaries collateralize our 2011 senior notes as described in Note 7 of our consolidated financial statements appearing in this Item 8.
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Foster Wheeler Holdings Ltd. and Subsidiaries
Consolidated Financial Statements
December 30, 2005
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Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of Foster Wheeler Ltd.:
In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of operations and comprehensive loss, of cash flows and of changes in shareholder’s deficit present fairly, in all material respects, the financial position of Foster Wheeler Holdings Ltd. and Subsidiaries (the “Company”), a direct, wholly-owned subsidiary of Foster Wheeler Ltd. (the “Parent”), at December 30, 2005 and December 31, 2004, and the results of their operations and their cash flows for each of the three years in the period ended December 30, 2005 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
PricewaterhouseCoopers LLP
Florham Park, New Jersey
March 3, 2006
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
Consolidated Statement of Operations and Comprehensive Loss
(in thousands of dollars)
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Operating revenues | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
Cost of operating revenues | | | (1,837,927 | ) | | (2,385,619 | ) | | (3,439,401 | ) |
| |
|
| |
|
| |
|
| |
Contract profit | | | 362,028 | | | 275,705 | | | 284,414 | |
| | | | | | | | | | |
Selling, general and administrative expenses | | | (229,391 | ) | | (231,948 | ) | | (205,565 | ) |
Other income (including interest: | | | | | | | | | | |
2005 - $8,876; 2004 - $8,832; 2003 - $10,130) | | | 63,742 | | | 88,350 | | | 77,493 | |
Other deductions | | | (36,195 | ) | | (32,071 | ) | | (96,676 | ) |
Interest expense | | | (50,619 | ) | | (94,556 | ) | | (95,415 | ) |
Minority interest | | | (4,382 | ) | | (4,900 | ) | | (5,715 | ) |
Asbestos provision | | | (113,680 | ) | | (60,626 | ) | | (68,081 | ) |
Loss on equity-for-debt exchange | | | (58,346 | ) | | (175,054 | ) | | — | |
| |
|
| |
|
| |
|
| |
Loss before income taxes | | | (66,843 | ) | | (235,100 | ) | | (109,545 | ) |
Provision for income taxes | | | (39,516 | ) | | (53,122 | ) | | (47,426 | ) |
| |
|
| |
|
| |
|
| |
Net loss | | | (106,359 | ) | | (288,222 | ) | | (156,971 | ) |
Other comprehensive income/(loss): | | | | | | | | | | |
Foreign currency translation adjustment | | | (22,928 | ) | | 27,155 | | | 6,762 | |
Minimum pension liability adjustment (net of tax benefit/ (provision): 2005- $(8,547); 2004 - $986; 2003 - $(18,886)) | | | 4,875 | | | (19,899 | ) | | 58,677 | |
| |
|
| |
|
| |
|
| |
Net comprehensive loss | | $ | (123,766 | ) | $ | (280,966 | ) | $ | (91,532 | ) |
| |
|
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
Consolidated Balance Sheet
(in thousands of dollars, except share data and per share amounts)
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
ASSETS | | | | | | | |
Current Assets: | | | | | | | |
Cash and cash equivalents | | $ | 350,669 | | $ | 291,567 | |
Short-term investments | | | — | | | 25,775 | |
Accounts and notes receivable, net: | | | | | | | |
Trade | | | 263,782 | | | 304,217 | |
Other | | | 56,757 | | | 118,766 | |
Contracts in process | | | 139,328 | | | 241,140 | |
Prepaid, deferred and refundable income taxes | | | 20,999 | | | 26,144 | |
Other current assets | | | 19,927 | | | 32,319 | |
| |
|
| |
|
| |
Total current assets | | | 851,462 | | | 1,039,928 | |
| |
|
| |
|
| |
Land, buildings and equipment, net | | | 258,672 | | | 280,305 | |
Restricted cash | | | 21,994 | | | 72,844 | |
Notes and accounts receivable – long-term | | | 5,076 | | | 7,053 | |
Investment and advances | | | 168,193 | | | 158,324 | |
Goodwill, net | | | 50,982 | | | 51,812 | |
Other intangible assets, net | | | 64,066 | | | 69,690 | |
Asbestos-related insurance recovery receivable | | | 321,008 | | | 332,894 | |
Other assets | | | 98,621 | | | 114,605 | |
Deferred income taxes | | | 54,571 | | | 50,714 | |
| |
|
| |
|
| |
TOTAL ASSETS | | $ | 1,894,645 | | $ | 2,178,169 | |
| |
|
| |
|
| |
LIABILITIES AND SHAREHOLDER’S DEFICIT | | | | | | | |
Current Liabilities: | | | | | | | |
Current installments on long-term debt | | $ | 21,459 | | $ | 35,214 | |
Accounts payable | | | 233,815 | | | 288,899 | |
Accrued expenses | | | 304,474 | | | 319,238 | |
Billings in excess of costs and estimated earnings on uncompleted contracts | | | 410,676 | | | 559,881 | |
Income taxes | | | 31,157 | | | 53,110 | |
Note payable to affiliate | | | 5,041 | | | — | |
| |
|
| |
|
| |
Total current liabilities | | | 1,006,622 | | | 1,256,342 | |
| |
|
| |
|
| |
Accounts payable to affiliate | | | 737,912 | | | 416,260 | |
Long-term debt | | | 290,883 | | | 531,789 | |
Notes payable to affiliate | | | 210,000 | | | 210,000 | |
Deferred income taxes | | | 37,406 | | | 7,948 | |
Pension, postretirement and other employee benefits | | | 269,147 | | | 271,851 | |
Asbestos-related liability | | | 466,163 | | | 447,400 | |
Other long-term liabilities | | | 141,107 | | | 139,113 | |
Deferred accrued interest on subordinated deferrable interest debentures | | | 2,697 | | | 23,460 | |
Minority interest | | | 27,827 | | | 27,052 | |
Commitments and contingencies | | | | | | | |
| |
|
| |
|
| |
TOTAL LIABILITIES | | | 3,189,764 | | | 3,331,215 | |
| |
|
| |
|
| |
Shareholder’s Deficit: | | | | | | | |
Preferred Shares: | | | | | | | |
Authorized 10,000,000 shares, $0.0001 par value — none outstanding | | | — | | | — | |
Common shares: | | | | | | | |
$1.00 par value: authorized 12,000 shares; issued: 2005 — 12,000 and 2004 — 12,000 | | | 12 | | | 12 | |
Paid-in capital | | | 243,247 | | | 242,601 | |
Accumulated deficit | | | (1,223,582 | ) | | (1,098,916 | ) |
Accumulated other comprehensive loss | | | (314,796 | ) | | (296,743 | ) |
| |
|
| |
|
| |
TOTAL SHAREHOLDER’S DEFICIT | | | (1,295,119 | ) | | (1,153,046 | ) |
| |
|
| |
|
| |
TOTAL LIABILITIES AND SHAREHOLDER’S DEFICIT | | $ | 1,894,645 | | $ | 2,178,169 | |
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
Consolidated Statement of Changes in Shareholder’s Deficit
(in thousands of dollars)
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Common Stock | | | | | | | | | | |
Balance at beginning of year | | $ | 12 | | $ | 12 | | $ | 12 | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | 12 | | $ | 12 | | $ | 12 | |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
Paid-in Capital | | | | | | | | | | |
Balance at beginning of year | | $ | 242,601 | | $ | 242,601 | | $ | 242,478 | |
Tax benefit related to equity-based incentive program | | | 646 | | | — | | | — | |
Other | | | — | | | — | | | 123 | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | 243,247 | | $ | 242,601 | | $ | 242,601 | |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
Accumulated Deficit | | | | | | | | | | |
Balance at beginning of year | | $ | (1,098,916 | ) | $ | (810,694 | ) | $ | (653,723 | ) |
Net loss for the year | | | (105,713 | ) | | (288,222 | ) | | (156,971 | ) |
Cash dividends paid | | | (18,307 | ) | | — | | | — | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | (1,222,936 | ) | $ | (1,098,916 | ) | $ | (810,694 | ) |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
Accumulated Other Comprehensive Loss | | | | | | | | | | |
Balance at beginning of year | | $ | (296,743 | ) | $ | (303,999 | ) | $ | (369,438 | ) |
Change in accumulated translation adjustment during the year | | | (22,928 | ) | | 27,155 | | | 6,762 | |
Minimum pension liability (net of tax benefit/(provision): | | | | | | | | | | |
2005 - $(8,547); 2004 - $986; 2003 - $(18,886)) | | | 4,875 | | | (19,899 | ) | | 58,677 | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | (314,796 | ) | $ | (296,743 | ) | $ | (303,999 | ) |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
Total Shareholder’s Deficit | | $ | (1,295,119 | ) | $ | (1,153,046 | ) | $ | (872,080 | ) |
| |
|
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
Consolidated Statement of Cash Flows
(in thousands of dollars)
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
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|
| |
|
| |
|
| |
CASH FLOWS FROM OPERATING ACTIVITIES | | | | | | | | | | |
Net loss | | $ | (106,359 | ) | $ | (288,222 | ) | $ | (156,971 | ) |
Adjustments to reconcile net loss to | | | | | | | | | | |
cash flows from operating activities: | | | | | | | | | | |
Depreciation and amortization | | | 28,215 | | | 32,755 | | | 35,574 | |
Deferred tax | | | 10,527 | | | 32,351 | | | 19,774 | |
Provision for asbestos claims, net of settlements | | | 113,680 | | | 60,600 | | | 68,081 | |
Loss on equity-for-debt exchanges | | | 51,491 | | | 163,857 | | | — | |
Provision for impairment loss | | | — | | | — | | | 15,100 | |
Mandatorily redeemable preferred security distributions of subsidiary trust | | | — | | | — | | | 18,130 | |
Interest expense on subordinated deferrable interest debentures | | | 5,288 | | | 16,567 | | | — | |
Gain on sale of assets | | | (1,582 | ) | | (15,834 | ) | | (22,270 | ) |
Earnings on equity interests, net of dividends | | | (9,303 | ) | | (16,389 | ) | | (12,457 | ) |
Other noncash items | | | 16,940 | | | 8,959 | | | (4,384 | ) |
Changes in assets and liabilities: | | | | | | | | | | |
(Increase)/decrease in receivables | | | (10,953 | ) | | 92,818 | | | 68,181 | |
Decrease in contracts in process | | | 95,924 | | | 23,215 | | | 81,351 | |
(Decrease)/increase in accounts payable and accrued expenses | | | (28,904 | ) | | (93,117 | ) | | 6,265 | |
Decrease in billings in excess of costs and estimated earnings on uncompleted contracts | | | (111,054 | ) | | (74,847 | ) | | (171,121 | ) |
(Decrease)/increase in income taxes | | | (14,756 | ) | | (2,215 | ) | | 2,499 | |
Net change in other assets and liabilities | | | 11,659 | | | 28,639 | | | (9,850 | ) |
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) operating activities | | | 50,813 | | | (30,863 | ) | | (62,098 | ) |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
CASH FLOWS FROM INVESTING ACTIVITIES | | | | | | | | | | |
Change in restricted cash | | | 46,186 | | | (17,941 | ) | | 38,414 | |
Capital expenditures | | | (10,809 | ) | | (9,613 | ) | | (12,870 | ) |
Proceeds from sale of assets | | | 4,853 | | | 17,495 | | | 87,159 | |
Increase in investments and advances | | | (1,067 | ) | | (14 | ) | | — | |
Decrease/(increase) in short-term investments | | | 24,424 | | | (9,426 | ) | | (6,808 | ) |
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) investing activities | | | 63,587 | | | (19,499 | ) | | 105,895 | |
| |
|
| |
|
| |
|
| |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
Consolidated Statement of Cash Flows
(in thousands of dollars)
(Continued)
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
CASH FLOWS FROM FINANCING ACTIVITIES | | | | | | | | | | |
Partnership distributions to minority partners | | | (2,233 | ) | | (2,663 | ) | | (2,879 | ) |
Proceeds from common share purchase warrant exercises | | | 4,451 | | | — | | | — | |
Proceeds from stock option exercises | | | 1,200 | | | — | | | — | |
Payment of deferred financing costs | | | (13,724 | ) | | — | | | — | |
Decrease in short-term debt | | | — | | | (121 | ) | | (14,826 | ) |
Proceeds from issuance of long-term debt | | | 371 | | | 120,000 | | | — | |
Repayment of long-term debt and capital lease obligations | | | (31,516 | ) | | (147,722 | ) | | (34,100 | ) |
| |
|
| |
|
| |
|
| |
Net cash used in financing activities | | | (41,451 | ) | | (30,506 | ) | | (51,805 | ) |
| |
|
| |
|
| |
|
| |
Effect of exchange rate changes on cash and cash equivalents | | | (13,847 | ) | | 8,340 | | | 27,798 | |
| |
|
| |
|
| |
|
| |
INCREASE/(DECREASE) IN CASH AND CASH EQUIVALENTS | | | 59,102 | | | (72,528 | ) | | 19,790 | |
Cash and cash equivalents at beginning of year | | | 291,567 | | | 364,095 | | | 344,305 | |
| |
|
| |
|
| |
|
| |
CASH AND CASH EQUIVALENTS AT END OF YEAR | | $ | 350,669 | | $ | 291,567 | | $ | 364,095 | |
| |
|
| |
|
| |
|
| |
Cash paid during the year for: | | | | | | | | | | |
Interest (net of amount capitalized) | | $ | 47,295 | | $ | 53,952 | | $ | 63,194 | |
| |
|
| |
|
| |
|
| |
Income taxes | | $ | 22,361 | | $ | 23,446 | | $ | 17,588 | |
| |
|
| |
|
| |
|
| |
|
NON-CASH FINANCING ACTIVITIES |
In August 2005, 5,634,464 common shares of Foster Wheeler Ltd. were exchanged for $65,214 of the Company’s trust preferred securities. See Note 7 for information regarding this equity-for-debt exchange.
In November 2005, 6,026,981 common shares of Foster Wheeler Ltd. were exchanged for $150,003 of the Company’s 2011 senior notes. See Note 7 for information regarding the equity-for-debt exchange.
In 2004, the Company exchanged $623,190 of notes and accounts payable to Foster Wheeler Ltd. and $147,130 of long-term debt for $593,102 of existing debt and trust securities. See Note 7 for information regarding this debt exchange.
See notes to consolidated financial statements.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
1. Nature of Operations and Relationship to Foster Wheeler Ltd. and Subsidiaries
Foster Wheeler Holdings Ltd. (the “Company” or “Foster Wheeler”) was incorporated on December 18, 2000 under the laws of Bermuda. The Company is a wholly owned subsidiary of Foster Wheeler Ltd. (the “Parent”). Foster Wheeler Holdings Ltd. is a holding company which owns the stock of Foster Wheeler LLC. Pursuant to a reorganization, which occurred on May 25, 2001, Foster Wheeler Corporation was merged into Foster Wheeler LLC and the assets (primarily investments in subsidiaries which design, engineer and construct petroleum, chemical, petrochemical and alternative fuel facilities and related infrastructures and design, manufacture and erect steam generating and auxiliary equipment for power stations and industrial markets worldwide) and liabilities of Foster Wheeler Corporation were recorded by Foster Wheeler LLC at historical cost.
We operate through two business groups, which also constitute separate reportable segments: the Global Engineering and Construction Group (the “E&C Group”) and the Global Power Group (the “Global Power Group”). Our E&C Group designs, engineers, and constructs upstream oil and gas processing facilities, oil refining, chemical and petrochemical, pharmaceutical, natural gas liquefaction (“LNG”) facilities and receiving terminals, and related infrastructure, including power generation and distribution facilities. Our E&C Group provides engineering, project management and construction management services, and purchases equipment, materials and services from third-party suppliers and subcontractors. Our E&C Group owns industry leading technology in delayed coking, solvent de-asphalting, and hydrogen production processes used in oil refineries and has access to numerous technologies owned by others. It also designs and supplies direct-fired furnaces for all types of refining, petrochemical, chemical and oil and gas processes. Our E&C Group also provides international environmental remediation services, together with related technical, engineering, design and regulatory services. Our E&C Group generates revenues from engineering and construction activities pursuant to long-term contracts spanning up to four years in duration.
Our Global Power Group designs, manufactures, and erects steam generating and auxiliary equipment for electric power generating stations and industrial markets worldwide. Steam generating equipment includes a full range of fluidized bed and conventional boilers firing coal, oil, gas, biomass and municipal solid waste, waste wood, and low-Btu gases. Auxiliary equipment includes feedwater heaters, steam condensers, heat-recovery equipment, selective non-catalytic recovery units, selective catalytic recovery units and low-NOx burners. We provide a broad range of site services relating to these products, including full plant construction, maintenance engineering, plant upgrading and life extension, and plant repowering. Our Global Power Group also provides research analysis and experimental work in fluid dynamics, heat transfer, combustion and fuel technology, materials engineering and solids mechanics. In addition, our Global Power Group builds, owns and operates cogeneration, independent power production and waste-to-energy facilities, as well as facilities for the process and petrochemical industries. Our Global Power Group generates revenues from long-term engineering activities, supply of equipment and construction contracts, and from operating activities pursuant to the long-term sale of project outputs (i.e., electricity, steam, etc.), operating and maintenance agreements, and from returns on our equity investments in certain production facilities. The corporate center, restructuring expenses and certain legacy liabilities (e.g. corporate debt) are included in the Corporate and Finance Group (“C&F”).
2. Summary of Significant Accounting Policies
Liquidity — Our liquidity outlook has significantly improved from 2003 to 2005. We completed three equity-for-debt exchange offers, which reduced both our outstanding principal and interest obligations and improved our short and long-term liquidity. Refer to Note 7 for more information regarding these transactions. We closely monitor domestic and global liquidity and update our liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash repatriations from non-U.S. subsidiaries, proceeds from asset sales, working capital needs, unused credit line
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
availability and claims recoveries, if any. Our liquidity forecasts extend over a twelve-month period and continue to indicate that sufficient liquidity will be available to fund our working capital needs through such period.
Our domestic operating entities do not generate sufficient cash flow to cover the costs related to our indebtedness, obligations to fund U.S. pension plans, asbestos-related liabilities and corporate overhead expenses. Consequently, we require cash repatriations from our non-U.S. subsidiaries in the normal course of our operations to meet our domestic cash needs and have successfully repatriated cash for many years. Our current 2006 forecast assumes total cash repatriation from our non-U.S. subsidiaries at amounts consistent with prior years from royalties, management fees, intercompany loans, debt service on intercompany loans and/or dividends. We repatriated $134,900 and $77,000 from our non-U.S. subsidiaries in 2005 and 2004, respectively.
Our non-U.S. subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities and for other general corporate purposes. In addition, certain of our non-U.S. subsidiaries are subject to statutory and financing requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute. These factors may limit our ability to repatriate funds held by certain of our non-U.S. subsidiaries. However, we believe we could repatriate additional cash from certain other of our foreign subsidiaries should we desire and also have access to the domestic revolving credit facility described in Note 8.
Principles of Consolidation — The consolidated financial statements include the accounts of Foster Wheeler Holdings Ltd. and all significant domestic and foreign subsidiary companies. Intercompany transactions and balances have been eliminated.
Our fiscal year is the 52- or 53-week annual accounting period ending the last Friday in December for domestic operations and December 31 for foreign operations. For domestic operations, 2005 and 2003 included 52 weeks and 2004 included 53 weeks.
Revisions — Our prior period consolidated statement of operations and comprehensive loss has been revised to classify the amortization of intangible assets within cost of operating revenues rather than within other deductions and the asbestos provision in a separate line item rather than within other deductions. There was no impact on the consolidated balance sheet or the consolidated statement of cash flows. A summary of the financial statement line items affected by the revision is presented below.
| | For the Year Ended | |
| |
| |
| | December 31, 2004, As Previously Reported | | December 31, 2004, As Revised | | December 26, 2003, As Previously Reported | | December 26, 2003, As Revised | |
| |
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| |
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|
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|
| |
Cost of operating revenues | | $ | (2,381,969 | ) | $ | (2,385,619 | ) | $ | (3,435,726 | ) | $ | (3,439,401 | ) |
Contract profit | | | 279,355 | | | 275,705 | | | 288,089 | | | 284,414 | |
Other deductions | | | (96,347 | ) | | (32,071 | ) | | (168,432 | ) | | (96,676 | ) |
Asbestos provision | | | — | | | (60,626 | ) | | — | | | (68,081 | ) |
Net loss | | | (288,222 | ) | | (288,222 | ) | | (156,971 | ) | | (156,971 | ) |
Reclassifications — Certain prior period financial statement amounts have been reclassified to conform to the current year presentation.
Use of Estimates — The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions that affect the reported amounts of assets and liabilities at the date of the financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Changes in
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
estimates are reflected in the periods in which they become known. Significant estimates are used when accounting for long-term contracts including customer and vendor claims, depreciation, employee benefit plans, taxes, asbestos litigation and expected recoveries and contingencies, among others.
Revenue Recognition on Long-term Contracts — Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater. Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.
Revenues and profits on cost-reimbursable contracts are recorded as the costs are incurred. We include flow-through costs consisting of materials, equipment and subcontractor costs as revenue on cost-reimbursable contracts when we are responsible for the engineering specifications and procurement for such costs.
Contracts in process are stated at cost, increased for profits recorded on the completed effort or decreased for estimated losses, less billings to the customer and progress payments on uncompleted contracts. In 2005, we revised our presentation of contract-related line items on the balance sheet. The financial statement line item billings in excess of costs and estimated earnings on uncompleted contracts replaces the previously used line items of advance payments and estimated costs to complete long-term contracts. In addition, unbilled receivables are now included within contracts in process rather than as a component of trade receivables.
We have numerous contracts that are in various stages of completion. Such contracts require estimates to determine the appropriate cost and revenue recognition. These estimates may be revised from time to time as additional information becomes available. In accordance with the accounting and disclosure requirements of the American Institute of Certified Public Accountants Statement of Position (“SOP”) 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” and Accounting Principles Board (“APB”) Opinion No. 20, “Accounting Changes,” we review our major contracts monthly. As a result of this process in 2005, approximately 45 individual projects each had final estimated profit revisions exceeding $1,000. These revisions, which include both increases and decreases in estimated profit, resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third-party materials and equipment at costs differing from those previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty-related costs. Project incentives are recognized when it is probable they will be earned. Project incentives are frequently tied to cost, schedule and/or safety targets and therefore tend to be earned late in a project’s life cycle. If estimates of costs to complete a long-term contract indicate a loss, provision is made currently for the total loss anticipated. The elapsed time from award of a contract to completion of performance may be up to four years. The changes in final estimated profits resulted in a net increase to accrued profits during 2005 and 2004 of approximately $99,600 and $37,600, respectively.
Claims are amounts in excess of the agreed contract price (or amounts not included in the original contract price) that we seek to collect from customers or others for delays, errors in specifications and designs, contract terminations, change orders in dispute or unapproved as to both scope and price or other causes of unanticipated additional costs. We record claims in accordance with paragraph 65 of SOP 81-1. This statement of position states that recognition of amounts as additional contract revenue related to claims is appropriate only if it is probable that the claims will result in additional contract revenue and if the amount can be reliably estimated. Those two requirements are satisfied by the existence of all of the following conditions: the contract or other evidence provides a legal basis for the claim; additional costs are caused by circumstances that were unforeseen at the contract date and are not the result of deficiencies in the contractor’s performance; costs associated with the claim are identifiable or otherwise determinable and are
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
reasonable in view of the work performed; and the evidence supporting the claim is objective and verifiable. If such requirements are met, revenue from a claim is recorded only to the extent that contract costs relating to the claim have been incurred. Costs attributable to claims are treated as costs of contract performance as incurred. We had recorded commercial claims receivable from customers of approximately $5,700 and $3,900 as of December 30, 2005 and December 31, 2004, respectively.
Additionally, the consolidated financial statements assume recovery of $27,900 in pending and to be submitted requests for equitable adjustment (“REAs”), of which $7,000 was recorded in contracts in process as of December 30, 2005. The REAs, which relate to a project currently being executed for a U.S. government agency, include work performed and to be performed through 2008 over which time we expect to recover the total amount of the REAs. We are continuing to negotiate with the U.S government agency regarding these REAs as well as potentially restructuring the related contract. We account for REAs similar to how we account for claims as described above, recognizing contract revenue on REAs only when the conditions set forth in paragraph 65 of SOP 81-1 are achieved.
In certain circumstances, we may defer pre-contract costs when it is probable that these costs will be recovered under a future contract. Such deferred costs would then be included in contract costs on receipt of the anticipated contract. If it is not probable that pre- contract costs will be recovered under a future contract, then these costs are expensed as incurred. Costs related to anticipated contracts, which are charged to expense because their recovery is not considered probable, are not subsequently reclassified to contract costs on the subsequent receipt of the contract. We had no deferred pre-contract costs as of December 30, 2005 or December 31, 2004.
Certain special-purpose subsidiaries in our global power business group are reimbursed by customers for their costs, including amounts related to principal repayments of non-recourse project debt, for building and operating certain facilities over the lives of the non- cancellable service contracts.
Cash and Cash Equivalents — Cash and cash equivalents include highly liquid short-term investments purchased with original maturities of three months or less. Cash and cash equivalents of $298,839 and $225,861 were maintained by our foreign subsidiaries as of December 30, 2005 and December 31, 2004, respectively. These subsidiaries require a portion of these funds to support their liquidity and working capital needs, as well as to comply with required minimum capitalization and contractual restrictions. Accordingly, these funds may not be readily available for repatriation to U.S. entities.
Short-term Investments — Short-term investments at December 31, 2004 consisted primarily of certificates of deposit and were classified as held to maturity under Financial Accounting Standards Board (“FASB”) Statement of Financial Accounting Standard (“SFAS”) No. 115, “Accounting for Certain Investments in Debt and Equity Securities.”
Trade Accounts Receivable — Trade accounts receivable represents amounts billed to customers. In accordance with terms of long-term contracts, our customers withhold certain percentages of such billings until completion and acceptance of the contracts. Final payments of all such amounts withheld might not be received within a one-year period. In conformity with industry practice, however, the full amount of accounts receivable, including such amounts withheld, has been included in current assets.
Trade accounts receivable are continually evaluated in accordance with corporate policy. Provisions are established on a project specific basis when there is an issue associated with the client’s ability to make payments or there are circumstances where the client is not making payment due to contractual issues. Customer payment history, trends within the various markets served and general economic trends are also evaluated when considering the necessity of a provision.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
Contracts in Process and Billings in Excess of Costs and Estimated Earnings on Uncompleted Contracts — In accordance with terms of long-term contracts, amounts recorded in contracts in process and billings in excess of costs and estimated earnings on uncompleted contracts may not be realized or paid, respectively, within a one-year period. In conformity with industry practice, however, the full amount of contracts in process and billings in excess of costs and estimated earnings on uncompleted contracts has been included in current assets and current liabilities, respectively.
Inventories — Inventories, principally materials and supplies, are stated at the lower of cost or market, determined primarily on the average-cost method. We had inventories of $7,921 and $7,080 as of December 30, 2005 and December 31, 2004, respectively. Such amounts are recorded within other current assets on the consolidated balance sheet.
Land, Buildings and Equipment — Depreciation is computed on a straight-line basis using composite estimated lives ranging from 10 to 50 years for buildings and from 3 to 35 years for equipment. Expenditures for maintenance and repairs are charged to operations as incurred. Renewals and betterments are capitalized. Upon retirement or other disposition of fixed assets, the cost and related accumulated depreciation are removed from the accounts and the resulting gains or losses are reflected in earnings.
Restricted Cash — The following table details the restricted cash held:
| | December 30, 2005
| | December 31, 2004
| |
| | Foreign | | Domestic | | Total | | Foreign | | Domestic | | Total | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Held by special purpose entities and restricted for debt service payments | | $ | 223 | | $ | 271 | | $ | 494 | | $ | 245 | | $ | 3,924 | | $ | 4,169 | |
Collateralize letters of credit and bank guarantees | | | 15,571 | | | — | | | 15,571 | | | 57,151 | | | — | | | 57,151 | |
Client escrow funds | | | 5,204 | | | 725 | | | 5,929 | | | 10,580 | | | 944 | | | 11,524 | |
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Total | | $ | 20,998 | | $ | 996 | | $ | 21,994 | | $ | 67,976 | | $ | 4,868 | | $ | 72,844 | |
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Investments and Advances — We use the equity method of accounting for affiliates in which our investment ownership is between 20% and 50% unless significant economic considerations indicate that the cost method is appropriate. The equity method is also used for affiliates in which our investment ownership is greater than 50% when we do not have a controlling financial interest. Affiliates in which our investment ownership is less than 20% are carried at cost. Currently, all of our significant investments in affiliates that are not consolidated are recorded using the equity method.
Intangible Assets — Intangible assets consist principally of the excess of cost over the fair value of net assets acquired (or goodwill), trademarks and patents. Goodwill was allocated to our reporting units based on the original purchase price allocation. Patents and trademarks are being amortized on a straight-line basis over periods of 12 to 40 years.
We test for impairment at the reporting unit level as defined in SFAS No. 142, “Goodwill and Other Intangible Assets.” This test is a two-step process. The first step of the goodwill impairment test, used to identify potential impairment, compares the fair value of the reporting unit with its carrying amount, including goodwill. If the fair value, which is based on future cash flows, exceeds the carrying amount, goodwill is not considered impaired. If the carrying amount exceeds the fair value, the second step must be performed to measure the amount of the impairment loss, if any. The second step compares the implied fair value of the reporting unit’s goodwill with the carrying amount of that goodwill. In the fourth quarter of each year, we evaluate goodwill on a separate reporting unit basis to assess recoverability, and impairments, if any, are recognized in earnings. An impairment loss would be recognized in an amount equal to the excess of the carrying amount of the goodwill over the implied fair value of the goodwill. SFAS No. 142 also requires that
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
intangible assets with determinable useful lives be amortized over their respective estimated useful lives and reviewed annually for impairment in accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.”
As of December 30, 2005 and December 31, 2004, we had unamortized goodwill of $50,982 and $51,812, respectively. The decrease in goodwill of $830 resulted from changes in foreign currency translation rates. All of the goodwill is related to our global power business group. In accordance with SFAS No. 142, effective as of December 29, 2001, we no longer amortize goodwill, and in 2004 and 2005, the fair value of the reporting units exceeded the carrying amounts.
As of December 30, 2005 and December 31, 2004, we had unamortized identifiable intangible assets of $64,066 and $69,690, respectively. The following table details amounts relating to those assets.
| | December 30, 2005
| | December 31, 2004
| |
| | Gross Carrying Amount | | Accumulated Amortization | | Gross Carrying Amount | | Accumulated Amortization | |
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Patents | | $ | 36,594 | | $ | (17,412 | ) | $ | 37,392 | | $ | (15,622 | ) |
Trademarks | | | 61,771 | | | (16,887 | ) | | 63,026 | | | (15,106 | ) |
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Total | | $ | 98,365 | | $ | (34,299 | ) | $ | 100,418 | | $ | (30,728 | ) |
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Amortization expense related to patents and trademarks, which is recorded within cost of operating revenues on the consolidated statement of operations and comprehensive loss, totaled $3,570, $3,650 and $3,675 for fiscal years 2005, 2004 and 2003, respectively. Amortization expense is expected to approximate $3,600 each year in the next five years.
Income Taxes — Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.
Provision is made for federal income taxes which may be payable on foreign subsidiary earnings to the extent that we anticipate that such earnings will be remitted. Based on strategic initiatives, management has modified its foreign earnings repatriation policy to address its domestic liquidity plans. Foreign earnings that are not considered necessary to meet these plans are considered permanently reinvested. Unremitted earnings of foreign subsidiaries, which have been, or are intended to be, permanently reinvested (and for which no federal income tax has been provided) aggregated $77,614 as of December 30, 2005. It is not practicable to estimate the additional tax that would be incurred, if any, if these amounts were repatriated.
We have reviewed the foreign earnings repatriation provision of the American Jobs Creation Act of 2004 (the “AJCA”) and concluded that, given the effective foreign tax rates applicable to our unrepatriated earnings as well as certain restrictions in the AJCA concerning the definitions of extraordinary dividends and U.S. investment, the foreign earnings repatriation provision of the AJCA does not provide any financial benefit to Foster Wheeler. Accordingly, we did not change our existing repatriation practices as a result of the AJCA.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
Foreign Currency — Assets and liabilities of our foreign subsidiaries are translated into U.S. dollars at year-end exchange rates and income and expenses and cash flows at monthly weighted-average exchange rates.
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
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Cumulative translation adjustment at beginning of year | | $ | (51,240 | ) | $ | (78,395 | ) | $ | (85,157 | ) |
Current year foreign currency adjustment | | | (22,928 | ) | | 27,155 | | | 6,762 | |
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Cumulative translation adjustment at end of year | | $ | (74,168 | ) | $ | (51,240 | ) | $ | (78,395 | ) |
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Foreign currency transaction (loss)/gains | | $ | (2,705 | ) | $ | (83 | ) | $ | 1,700 | |
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Foreign currency transaction (loss)/gains, net of tax | | $ | (1,758 | ) | $ | (54 | ) | $ | 1,100 | |
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Stock Option Plans — Foster Wheeler Ltd. has three stock option plans that reserve shares of common stock for issuance to key employees and directors. Employees of the Company participate in these plans. Foster Wheeler Ltd. and the Company follow the disclosure- only provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” as amended by SFAS No. 148, “Accounting for Stock-Based Compensation — Transition and Disclosure.” Foster Wheeler Ltd. and the Company continue to account for stock options granted to employees and directors using the intrinsic value method under APB Opinion No. 25, “Accounting for Stock Issued to Employees.” Had compensation costs for our stock-based compensation plans been accounted for using the fair value method of accounting described by SFAS No. 123, our net loss would have been as follows:
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
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Net loss — as reported | | $ | (106,359 | ) | $ | (288,173 | ) | $ | (156,953 | ) |
Deduct: Total stock-based employee compensation expense determined under fair value based method for awards, net of taxes of $186 in 2005, $39 in 2004 and $127 in 2003 | | | (6,645 | ) | | (2,693 | ) | | (2,081 | ) |
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Net loss — pro forma | | $ | (113,004 | ) | $ | (290,866 | ) | $ | (159,034 | ) |
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The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model with the following weighted-average assumptions:
| | For the Year Ended
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
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Dividend yield | | | 0.00 | % | | 0.00 | % | | 0.00 | % |
Expected volatility | | | 50.00 | % | | 50.00 | % | | 88.23 | % |
Risk free interest rate | | | 4.23 | % | | 2.99 | % | | 3.22 | % |
Expected life (years) | | | 3.06 | | | 3.00 | | | 5.00 | |
Recent Accounting Developments — In December 2004, the FASB issued SFAS No. 123 (revised 2004), “Share-Based Payment.” SFAS No. 123R replaces SFAS No. 123, “Accounting for Stock-Based Compensation,” and supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.” SFAS No. 123R requires that all share-based payments to employees, including grants of employee stock options and restricted stock, be recognized in the consolidated statement of operations and comprehensive loss based on their fair values. Prior to SFAS No. 123R, we adopted the disclosure-only provisions of SFAS No. 123
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
and therefore only certain pro forma disclosures of the fair value of share-based payments were required in the notes to the consolidated financial statements. We will use the modified prospective transition method. Accordingly, share-based employee compensation cost will be recognized from the beginning of the 2006 fiscal period as if the fair-value-based accounting method had been used to account for all employee awards granted, modified, or settled after December 30, 2005 and to any awards that were not fully vested as of December 30, 2005. Our 2006 operating results are expected to include approximately $6,500 of additional compensation expense as a result of the adoption of SFAS No. 123R. Future compensation expense will be impacted by various factors, including the number of awards granted and their relative fair value at the date of grant.
In May 2005, the FASB issued SFAS No. 154, “Accounting Changes and Error Corrections.” SFAS No. 154 is a replacement of APB No. 20 and SFAS No. 3. SFAS No. 154 provides guidance on the accounting for and reporting of accounting changes and error corrections. It establishes retrospective application as the required method for reporting a change in accounting principle. SFAS No. 154 provides guidance for determining whether retrospective application of a change in accounting principle is impracticable and for reporting a change when retrospective application is impracticable. SFAS No. 154 also addresses the reporting of a correction of an error by restating previously issued financial statements. SFAS No. 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. The adoption of SFAS No. 154 is not expected to have an impact on our consolidated financial statements.
3. Accounts and Notes Receivable
The following table shows the components of trade accounts and notes receivable:
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
From long-term contracts: | | | | | | | |
Amounts billed due within one year | | $ | 262,735 | | $ | 287,902 | |
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|
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|
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Billed retention: | | | | | | | |
Estimated to be due in: | | | | | | | |
2005 | | | — | | | 18,098 | |
2006 | | | 10,257 | | | 6,282 | |
2007 | | | 3 | | | 1,654 | |
2008 | | | — | | | — | |
2009 | | | — | | | 3,417 | |
2010 | | | 10 | | | — | |
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Total billed retention | | | 10,270 | | | 29,451 | |
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Total receivables from long-term contracts | | | 273,005 | | | 317,353 | |
Other trade accounts and notes receivable | | | 1,156 | | | 10,063 | |
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|
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| |
Trade accounts and notes receivable, gross | | | 274,161 | | | 327,416 | |
Less: allowance for doubtful accounts | | | (10,379 | ) | | (23,199 | ) |
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Trade accounts and notes receivable, net | | $ | 263,782 | | $ | 304,217 | |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
3. Accounts and Notes Receivable — (Continued)
The following table shows the components of non-trade accounts and notes receivable:
| | December 30, 2005 | | December 31, 2004 | |
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| |
Asbestos insurance claims receivable | | $ | 25,200 | | $ | 96,900 | |
Foreign refundable value-added tax | | | 16,334 | | | 3,061 | |
Other | | | 15,350 | | | 18,910 | |
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Non-trade accounts and notes receivable | | $ | 56,884 | | $ | 118,871 | |
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4. Contracts in Process
The following table shows the elements included in contracts in process as related to long-term contracts:
| | December 30, 2005 | | December 31, 2004 | |
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|
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Costs plus accrued profits less earned revenues on contracts currently in process | | $ | 226,621 | | $ | 281,764 | |
Less: progress payments | | | (87,293 | ) | | (40,624 | ) |
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|
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|
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Total | | $ | 139,328 | | $ | 241,140 | |
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|
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|
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5. Land, Buildings and Equipment
Land, buildings and equipment are stated at cost and are set forth below:
| | December 30, 2005 | | December 31, 2004 | |
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|
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|
| |
Land and land improvements | | $ | 23,869 | | $ | 24,052 | |
Buildings | | | 130,052 | | | 137,346 | |
Equipment | | | 447,251 | | | 458,356 | |
Construction in progress | | | 1,410 | | | 1,192 | |
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Land, buildings and equipment | | | 602,582 | | | 620,946 | |
Less: accumulated depreciation | | | (343,910 | ) | | (340,641 | ) |
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| |
Net book value | | $ | 258,672 | | $ | 280,305 | |
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Depreciation expense for 2005, 2004 and 2003 was $23,982, $28,447 and $31,214, respectively.
We own certain office and manufacturing facilities in Finland that contain asbestos. We are required to remove the asbestos from such facilities if such facilities are significantly renovated or demolished. At present, there are no plans to undertake a major renovation that would require the removal of the asbestos or the demolition of the facilities. We do not have sufficient information to estimate the fair value of the asset retirement obligation because the settlement date or the range of potential settlement dates has not been specified and information is not currently available to apply an expected present value technique. We will recognize a liability in the period in which sufficient information is available to reasonably estimate the fair value of the asset retirement obligation.
6. Equity Interests
We own a non-controlling equity interest in two electric power generation projects and one waste-to-energy project in Italy as well as a refinery/electric power generation project in Chile. Two of the projects in
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
6. Equity Interests — (Continued)
Italy are each 42% owned while the third project is now 39% owned by us, after reflecting the sale of 10% of our minority equity interest in this project in April 2005. Such sale was intended to facilitate future expansion of the project and such expansion is currently underway. The project in Chile is 85% owned by us; however, we do not have a controlling financial interest in the Chilean project. Following is summarized financial information assuming a 100% ownership interest for the entities in which we have an equity interest:
| | December 30, 2005
| | December 31, 2004
| |
| | Italian Projects | | Chilean Projects | | Italian Projects | | Chilean Projects | |
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Balance Sheet Data: | | | | | | | | | | | | | |
Current assets | | $ | 153,576 | | $ | 25,853 | | $ | 149,346 | | $ | 23,456 | |
Other assets (primarily buildings and equipment) | | | 358,038 | | | 165,991 | | | 414,779 | | | 175,653 | |
Current liabilities | | | 44,299 | | | 21,047 | | | 41,003 | | | 17,179 | |
Other liabilities (primarily long-term debt) | | | 255,757 | | | 101,617 | | | 404,802 | | | 113,567 | |
Net assets | | | 211,558 | | | 69,180 | | | 118,320 | | | 68,363 | |
| | | | | | | | | | | | | |
| | For the Year Ended
| |
| | December 30, 2005
| | December 31, 2004
| | December 26, 2003
| |
| | Italian Projects | | Chilean Projects | | Italian Projects | | Chilean Projects | | Italian Projects | | Chilean Projects | |
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Income Statement Data: | | | | | | | | | | | | | | | | | | | |
Total revenues | | $ | 293,588 | | $ | 39,659 | | $ | 244,225 | | $ | 41,137 | | $ | 219,818 | | $ | 39,114 | |
Gross earnings | | | 65,419 | | | 19,725 | | | 60,108 | | | 20,152 | | | 56,699 | | | 20,739 | |
Income before income taxes | | | 52,646 | | | 10,031 | | | 43,947 | | | 11,229 | | | 38,405 | | | 10,712 | |
Net earnings | | | 46,070 | | | 7,782 | | | 26,664 | | | 8,787 | | | 23,144 | | | 8,891 | |
Our share of the net earnings of equity affiliates, which are recorded within other income on the consolidated statement of operations and comprehensive loss, totaled $24,129, $20,636 and $17,142 for 2005, 2004 and 2003, respectively. Our investment in the equity affiliates, which is recorded within investment and advances on the consolidated balance sheet, totaled $140,723 and $109,106 as of December 30, 2005 and December 31, 2004, respectively. Dividends of $18,272 and $9,221 were received during 2005 and 2004, respectively.
We have guaranteed certain performance obligations for three of these projects. Our contingent obligations under the guarantees are approximately $1,700 in the aggregate. We have an additional contingent obligation for the Chilean project, which is capped at $20,000 over the twenty-year life of the project’s financing. To date, no amounts have been paid under any of these guarantees.
We have also provided a $10,000 debt service reserve letter of credit providing liquidity should the performance of the Chilean project be insufficient to cover the debt service payments. To date, no amounts have been drawn under the letter of credit.
The undistributed retained earnings of our equity investees amounted to $72,407 and $42,087 at December 30, 2005 and December 31, 2004, respectively.
7. Equity-for-Debt Exchanges
In November 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our 2011 senior notes. A total of $150,003 of the aggregate principal amount of 2011 senior notes were tendered as part of the exchange, resulting in the issuance of
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
7. Equity-for-Debt Exchanges — (Continued)
6,026,981 common shares. The exchange reduced the carrying value of our 2011 senior notes by $155,299 representing the aggregate principal amount plus the corresponding premium. The exchange resulted in a $167,909 increase in accounts payable to Foster Wheeler Ltd. which represents the value of the common shares issued by Foster Wheeler Ltd. and a $16,833 charge to income. The pretax charge, which was substantially non-cash, related primarily to the difference between the carrying value of the 2011 senior notes, including unpaid accrued interest, and the market price of the common shares on the closing date of the exchange. Concurrent with the exchange offer, we also solicited consents from holders of the outstanding 2011 senior notes to amend the governing indenture to eliminate substantially all of the restrictive operating and financial covenants and certain events of default contained therein.
In August 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our trust preferred securities. Trust preferred securities of 2,608,548 were tendered as part of the exchange, resulting in the issuance by Foster Wheeler Ltd. of 5,634,464 common shares. The exchange reduced the aggregate liquidation amount of our existing trust preferred securities by $65,214 and reduced the amount of deferred accrued interest by $26,052. The exchange resulted in a $129,084 increase in accounts payable to Foster Wheeler Ltd. which represents the value of the common shares issued by Foster Wheeler Ltd. and a $41,513 charge to income. The pretax charge, which was substantially non-cash, related primarily to the difference between the carrying value of the trust preferred securities, including deferred accrued interest, and the market price of the common shares on the closing date of the exchange.
In September 2004, in conjunction with Foster Wheeler Ltd., we consummated an equity-for-debt exchange in which Foster Wheeler Ltd. issued common shares, preferred shares, warrants to purchase common shares and new senior notes in exchange for certain of our outstanding debt securities and trust preferred securities. The Company recorded $623,190 in accounts and notes payable to Foster Wheeler Ltd. which represents the value of the common shares, preferred shares and warrants issued by Foster Wheeler Ltd. The exchange offer resulted in a $175,054 charge to income. The pretax charge, which was substantially non-cash, related primarily to the exchange of convertible notes tendered in the exchange offer.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt
The following table shows the components of long-term debt:
| | December 30, 2005 | | December 31, 2004 | |
| |
| |
| |
| | Current | | Long-term | | Total | | Current | | Long-term | | Total | |
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Senior Notes at 10.359% interest, due September 15, 2011 (including unamortized premium of $3,847 and $10,172, respectively) | | $ | — | | $ | 115,315 | | $ | 115,315 | | $ | — | | $ | 271,643 | | $ | 271,643 | |
Senior Notes at 6.75% interest, due November 15, 2005 | | | — | | | — | | | — | | | 11,372 | | | — | | | 11,372 | |
Subordinated Robbins Facility Exit Funding Obligations: | | | | | | | | | | | | | | | | | | | |
1999C Bonds at 7.25% interest, due October 15, 2009 | | | 16 | | | 52 | | | 68 | | | 14 | | | 69 | | | 83 | |
1999C Bonds at 7.25% interest, due October 15, 2024 | | | — | | | 20,491 | | | 20,491 | | | — | | | 20,491 | | | 20,491 | |
1999D Bonds at 7% interest, due October 15, 2009 | | | — | | | 250 | | | 250 | | | — | | | 233 | | | 233 | |
Subordinated Deferrable Interest Debentures | | | — | | | 5,963 | | | 5,963 | | | — | | | 71,177 | | | 71,177 | |
Special-Purpose Project Debt: | | | | | | | | | | | | | | | | | | | |
Martinez Cogen Limited Partnership | | | 7,980 | | | — | | | 7,980 | | | 7,280 | | | 7,980 | | | 15,260 | |
Foster Wheeler Coque Verde, L.P. | | | 3,293 | | | 28,858 | | | 32,151 | | | 2,975 | | | 32,151 | | | 35,126 | |
Camden County Energy Recovery Associates | | | 9,149 | | | 50,787 | | | 59,936 | | | 8,959 | | | 59,936 | | | 68,895 | |
Capital Lease Obligations | | | 1,021 | | | 63,219 | | | 64,240 | | | 990 | | | 66,297 | | | 67,287 | |
Other | | | — | | | 5,948 | | | 5,948 | | | 3,624 | | | 1,812 | | | 5,436 | |
| |
|
| |
|
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|
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|
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Total | | $ | 21,459 | | $ | 290,883 | | $ | 312,342 | | $ | 35,214 | | $ | 531,789 | | $ | 567,003 | |
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Senior Credit Agreement — In March 2005, we entered into a new 5-year $250,000 senior credit agreement. The senior credit agreement includes a $75,000 sub-limit for borrowings at a rate equal to LIBOR plus 5%. Standby letters of credit issued under the senior credit agreement carry a fixed price throughout the life of the facility. The assets and/or the stock of certain of our domestic and foreign subsidiaries collateralize the senior credit agreement. We paid approximately $13,724 in fees and expenses in conjunction with the execution of the senior credit agreement. Such fees will be amortized to expense over the life of the agreement.
The senior credit agreement requires us to maintain certain ratios, including a leverage ratio, a fixed charge coverage ratio and a minimum liquidity level. Compliance with the first two covenants is measured quarterly. We must be in compliance with the minimum liquidity level covenant at all times. Our current forecast indicates that we should be in compliance with the financial covenants contained in the senior credit agreement throughout 2006.
The senior credit agreement also requires us to prepay the facility in certain circumstances from proceeds of asset sales and the issuance of debt.
We had $131,642 of letters of credit outstanding under the senior credit agreement as of December 30, 2005. There were no funded borrowings outstanding as of December 30, 2005.
Previous Senior Credit Facility — In August of 2002, we entered into a senior credit facility comprising a $71,000 term loan, a $69,000 revolving credit facility, and a $149,900 letter of credit facility having an April 30, 2005 maturity date. As part of the September 2004 equity-for-debt exchange, we repaid in full the term loan and amounts outstanding under the revolving credit facility. Accordingly, there were no borrowings outstanding under the term loan and revolving credit facility as of December 31, 2004. We had letters of credit outstanding of $90,018 as of December 31, 2004. In March 2005, we replaced the previous senior credit facility with a new senior credit agreement.
Senior Notes at 10.359% interest, due September 15, 2011, Series A (“2011 senior notes”) — The 2011 senior notes bear interest at 10.359% per annum, payable semi-annually in arrears on March 15 and
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
September 15, commencing March 15, 2005. In conjunction with the issuance of the 2011 senior notes, we recorded a premium of $5,659 since the fair value of the 2011 senior notes was 104% of principal. As a result of the premium, the effective interest rate on the 2011 senior notes is 9.5602%. Holders of the 2011 senior notes have a security interest in the stock, debt and assets of certain of our subsidiaries. At any time prior to September 15, 2006, we have the option to redeem the 2011 senior notes at 100% of the principal amount plus accrued and unpaid interest plus a premium that is based on US Treasury rates. The redemption price including accrued interest is estimated to be 14.34% as of December 30, 2005. We have the option to redeem the 2011 senior notes at prices decreasing from 107.769% of the face amount plus accrued and unpaid interest if redeemed during the twelve-month period commencing on September 15, 2006 to par if redeemed during the twelve-month period commencing September 15, 2010.
Concurrent with the 2004 equity-for-debt exchange, we completed a $120,000 private offering of Senior Notes at 10.359% due September 2011, Series B (the “series B notes”). The proceeds of the series B notes offering were used to repay the amounts outstanding under the term loan and revolving credit portions of our previous senior credit facility totaling $115,869. We recorded a premium of $4,800 on the offering since the fair value of the series B notes was 104% of principal. As a result of the premium, the effective interest rate on the series B notes is 9.5602%. In December 2004, we exchanged all series B notes for registered 2011 senior notes.
In November 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our 2011 senior notes. The exchange reduced the aggregate carrying value of our 2011 senior notes by $155,299. See Note 6 for further information.
Senior Notes at 6.75% interest, due November 15, 2005 (“2005 senior notes”) — In 1995, we issued $200,000 of 2005 senior notes, bearing interest at a fixed rate of 6.75% per annum, payable semi-annually, and maturing on November 15, 2005. As described in Note 7, Foster Wheeler Ltd. exchanged common shares, preferred shares and $141,471 principal amount of 2011 senior notes for $188,628 of 2005 senior notes as part of the equity-for-debt exchange consummated in 2004. We repaid the remaining 2005 senior notes at the scheduled maturity date in November 2005.
Notes Payable to Affiliate — In May and June 2001, Foster Wheeler Ltd. issued convertible subordinated notes (“convertible notes”) having an aggregate principal amount of $210,000. The convertible notes are due June 1, 2007 and bear interest at 6.50% per annum, payable semi-annually on June 1 and December 1 of each year, commencing December 2001. The proceeds of these securities were loaned to the Company and are included in the caption “Notes payable to affiliate” on the accompanying consolidated financial statements. The convertible notes are convertible into Foster Wheeler Ltd. common shares at an initial conversion rate of 3.10655 common shares per $1,000 principal amount, or approximately $321.90 per common share, subject to adjustment under certain circumstances.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. exchanged common shares and preferred shares for $206,930 of convertible notes. See Note 7 for further information.
Subordinated Robbins Facility Exit Funding Obligations (“Robbins bonds”) — In connection with the restructuring of debt incurred to finance construction of a waste-to-energy facility in the Village of Robbins, Illinois, we entered into certain subordinated obligations. The subordinated obligations include 1999C Bonds due October 15, 2009 (the “1999C bonds due 2009”), 1999C Bonds due October 15, 2024 (the “1999C bonds due 2024”) and 1999D Accretion Bonds due October 15, 2009 (the “1999D bonds”).
The 1999C bonds due 2009 and the 1999C bonds due 2024 bear interest at 7.25% and are subject to mandatory sinking fund reduction prior to maturity at a redemption price equal to 100% of the principal
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
amount thereof, plus accrued interest to the redemption date. The total amount of 1999D bonds due on October 15, 2009 is $325.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. exchanged common shares and preferred shares for $93,721 of Robbins bonds. See Note 7 for further information.
Subordinated Deferrable Interest Debentures — In 1999, FW Preferred Capital Trust I (the “Capital Trust”), a 100% indirectly-owned finance subsidiary of the Company, consummated a $175,000 public offering of 7,000,000 trust preferred securities. The trust preferred securities are fully and unconditionally guaranteed on a joint and several basis by Foster Wheeler Ltd. and Foster Wheeler LLC. The Capital Trust invested the proceeds from the sale of the trust preferred securities in an equal principal amount of 9% junior subordinated deferrable interest debentures of Foster Wheeler LLC due January 15, 2029.
In accordance with the provisions of FASB Interpretation No. 46, “Consolidation of Variable Interest Entities,” the Capital Trust is not consolidated within the financial statements presented herein since we are not the primary beneficiary. However, our consolidated financial statements reflect Foster Wheeler LLC’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures.
These trust preferred securities are entitled to receive cumulative cash distributions at an annual rate of 9.0%. Distributions are to be paid quarterly in arrears on April 15, July 15, October 15, and January 15 of each year. Such distributions may be deferred for periods up to five years during which time additional interest accrues at 9.0%. In accordance with this provision, we have deferred all quarterly distributions beginning with the distribution due on January 15, 2002. We can redeem these trust preferred securities on or after January 15, 2004. The senior credit agreement requires the approval of the lenders to make payments on the trust preferred securities to the extent such payments are not contractually required by the underlying trust preferred securities agreements.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. issued common shares, preferred shares and warrants to purchase common shares in exchange for trust preferred securities. This exchange reduced the aggregate liquidation amount of our trust preferred securities by $103,823 and reduced the amount of deferred accrued interest by $31,128. Subsequently, in August 2005, in conjunction with Foster Wheeler Ltd., we completed another offer to exchange Foster Wheeler Ltd. common shares for trust preferred securities. This exchange reduced the aggregate liquidation amount of our trust preferred securities by $65,214 and reduced the amount of deferred accrued interest by $26,052. See Note 7 for further information. These exchange offers resulted in corresponding reductions in our outstanding subordinated deferrable interest debentures and deferred accrued interest.
Special-Purpose Project Debt — Special-purpose project debt represents debt incurred to finance the construction of cogeneration facilities or waste-to-energy projects, which are majority-owned by Foster Wheeler. Certain assets of each project collateralize the notes and/or bonds. Our obligations with respect to this debt are limited to guaranteeing the operating performance of the projects.
The Martinez Cogen Limited Partnership debt represents a note under a bank credit facility to a limited partnership whose general partner is a special-purpose subsidiary. The interest on the note, which varies based on one of several money market rates, is due semi- annually through July 30, 2006. The note matures on July 30, 2006. The gas-fired electric generation project is located in California.
The Foster Wheeler Coque Verde debt represents senior secured notes. The notes bear interest at 11.443%, due annually April 15, 2004 through 2015, and mature on April 15, 2015. The notes are collateralized by certain revenues and assets of a special-purpose subsidiary, which is the indirect owner of a refinery/electric power generation project in Chile.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
The Camden County Energy Recovery Associates debt represents Solid Waste Disposal and Resource Recovery System Revenue Bonds. The bonds bear interest at rates varying between 7.125% and 7.5%, due annually December 1, 2004 through 2010, and mature on December 1, 2010. The bonds are collateralized by a pledge of certain revenues and assets of the project, but not the plant. The waste-to-energy project is located in New Jersey.
Capital Leases — We entered into a series of capital leases, primarily for office buildings. Assets under capital leases are summarized as follows:
| | December 30, 2005 | | December 31, 2004 | |
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Buildings and improvements | | $ | 42,461 | | $ | 45,306 | |
Less: accumulated amortization | | | (6,855 | ) | | (5,222 | ) |
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Net assets under capital leases | | $ | 35,606 | | $ | 40,084 | |
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The following are the minimum lease payments to be made in each of the years indicated for the capital leases in effect as of December 30, 2005:
Fiscal year: | | | | |
2006 | | $ | 7,840 | |
2007 | | | 7,588 | |
2008 | | | 7,819 | |
2009 | | | 8,153 | |
2010 | | | 8,227 | |
Thereafter | | | 115,189 | |
Less: interest | | | (90,576 | ) |
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Net minimum lease payments under capital leases | | | 64,240 | |
Less: current portion of net minimum lease payments | | | (1,021 | ) |
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Long-term portion of net minimum lease payments | | $ | 63,219 | |
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Interest Costs — Interest costs incurred in 2005, 2004, and 2003 were $50,619, $94,556 and $95,415, respectively, of which $0, $0 and $307, respectively, were capitalized.
Aggregate Maturities — Aggregate principal repayments and sinking fund requirements of long-term debt, excluding payments on capital lease obligations and premium amortization on the 2011 senior notes of $3,847, over the next five years are as follows:
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits
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Senior Notes at 10.359% interest, due September 15, 2011 | | $ | — | | $ | — | | $ | — | | $ | — | | $ | — | | $ | 111,468 | | $ | 111,468 | |
Subordinated Robbins Facility Exit Funding Obligations: | | | | | | | | | | | | | | | | | | | | | | |
1999C Bonds at 7.25% interest, due October 15, 2009 | | | 16 | | | 16 | | | 18 | | | 18 | | | — | | | — | | | 68 | |
1999C Bonds at 7.25% interest, due October 15, 2024 | | | — | | | — | | | — | | | — | | | — | | | 20,491 | | | 20,491 | |
1999D Bonds at 7% interest, due October 15, 2009 | | | — | | | — | | | — | | | 250 | | | — | | | — | | | 250 | |
Subordinated Deferrable Interest Debentures | | | — | | | — | | | — | | | — | | | — | | | 5,963 | | | 5,963 | |
Special-Purpose Project Debt: | | | | | | | | | | | | | | | | | | | | | | |
Martinez Cogen Limited Partnership | | | 7,980 | | | — | | | — | | | — | | | — | | | — | | | 7,980 | |
Foster Wheeler Coque Verde, L.P. | | | 3,293 | | | 3,613 | | | 4,144 | | | 4,674 | | | 3,188 | | | 13,239 | | | 32,151 | |
Camden County Energy Recovery Associates | | | 9,149 | | | 9,360 | | | 9,648 | | | 9,914 | | | 21,865 | | | — | | | 59,936 | |
Other | | | — | | | 1,859 | | | 3,717 | | | 372 | | | — | | | — | | | 5,948 | |
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Total | | $ | 20,438 | | $ | 14,848 | | $ | 17,527 | | $ | 15,228 | | $ | 25,053 | | $ | 151,161 | | $ | 244,255 | |
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Pension Benefits — Our United States and certain foreign subsidiaries have several defined benefit pension plans covering substantially all full-time employees. Under the plans, retirement benefits are primarily a function of both years of service and level of compensation; the U.S. plans are noncontributory. Effective January 1, 1999, a cash balance program was added to the U.S. plan. The pension benefit under the previous formulas remained the same for current employees if so elected, however, new U.S. employees are offered only the cash balance program. Amounts are credited based on age and a percentage of earnings. At termination or retirement, the employee receives the balance in the account in a lump-sum. Under the cash balance program, future increases in employee earnings will not apply to prior service costs. The cash contributions, when made, are intended to provide not only for benefits attributed to service to date, but also those expected to be earned in the future.
We also have a non-qualified, unfunded supplemental executive retirement plan (“SERP”) which covers certain employees. In April 2003, we froze the SERP and issued letters of credit totaling $2,250 to certain employees to support our obligations under the SERP. As of December 30, 2005, there were no letters of credit outstanding under the SERP.
On April 10, 2003, the Board of Directors of Foster Wheeler Ltd. approved changes to our U.S. employee benefits program, including the pension, postretirement medical, and 401(k) plans. The changes were made following a review of our U.S. employee benefits, which assessed our benefit program against that of the marketplace and our competitors.
The principal changes consist of the following: the U.S. pension plan was frozen as of May 31, 2003, which means participants will not be able to increase the amount earned under the terms of the plan; the postretirement medical plan was frozen and will be available on a subsidized premium basis only to currently active employees who reached the age of 40 on May 31, 2003; and the 401(k) plan was enhanced to increase the level of employer matching contribution. We believe the net effect of these changes improves our financial condition through reduced costs and reduced cash outflow in future years.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
Our U.S. subsidiaries have a 401(k) plan for salaried employees. We contributed a 100% match of the first 3% and a 50% match of the next 3% of base pay of employee contributions, subject to the annual IRS limit, which amounted to a cost of $2,813, $3,317 and $4,066 in 2005, 2004 and 2003, respectively. The 401(k) plan has a provision for a discretionary employer contribution, equal to 50% of the second 3% of an employee’s contribution or a maximum of 1.5% of base salary. This discretionary employer contribution is tied to meeting our performance targets for an entire calendar year and having the contribution approved by the Board of Directors.
Effective April 1, 2003, our U.K. subsidiaries commenced a defined contribution plan for salaried employees. Under the defined contribution plan, amounts are credited as a percentage of earnings which percentage can be increased within prescribed limits after five years’ membership of the fund if matched by the employee. At termination (up to two years’ service only), an employee may receive the balance in the account. Otherwise at termination or at retirement, an employee receives an annuity or a combination of lump-sum and annuity. Our U.K. subsidiaries contributed $479, $205 and $36 in 2005, 2004 and 2003, respectively, to the defined contribution plan.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our pension benefit obligation:
| | For the Year Ended December 30, 2005 | | For the Year Ended December 31, 2004 | |
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| | United States | | United Kingdom | | Canada | | Total | | United States | | United Kingdom | | Canada | | Total | |
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Projected Benefit Obligation (PBO): | | | | | | | | | | | | | | | | | | | | | | | | | |
PBO at beginning of year | | $ | 334,913 | | $ | 631,103 | | $ | 23,174 | | $ | 989,190 | | $ | 311,102 | | $ | 548,680 | | $ | 20,437 | | $ | 880,219 | |
Service cost | | | — | | | 16,274 | | | 233 | | | 16,507 | | | — | | | 17,859 | | | 254 | | | 18,113 | |
Interest cost | | | 18,579 | | | 31,953 | | | 1,349 | | | 51,881 | | | 17,867 | | | 30,365 | | | 1,222 | | | 49,454 | |
Plan participants’ contributions | | | — | | | 7,684 | | | — | | | 7,684 | | | — | | | 8,107 | | | — | | | 8,107 | |
Actuarial loss/(gain) | | | 18,274 | | | 121,487 | | | 3,463 | | | 143,224 | | | 29,733 | | | (632 | ) | | 903 | | | 30,004 | |
Benefits paid | | | (21,689 | ) | | (24,820 | ) | | (1,902 | ) | | (48,411 | ) | | (21,847 | ) | | (23,360 | ) | | (1,681 | ) | | (46,888 | ) |
Special termination benefits/other | | | (84 | ) | | (195 | ) | | — | | | (279 | ) | | (1,942 | ) | | 778 | | | — | | | (1,164 | ) |
Foreign currency exchange rate changes | | | — | | | (72,609 | ) | | 1,125 | | | (71,484 | ) | | — | | | 49,306 | | | 2,039 | | | 51,345 | |
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PBO at end of year | | $ | 349,993 | | $ | 710,877 | | $ | 27,442 | | $ | 1,088,312 | | $ | 334,913 | | $ | 631,103 | | $ | 23,174 | | $ | 989,190 | |
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Plan Assets: | | | | | | | | | | | | | | | | | | | | | | | | | |
Fair value of plan assets at beginning of year | | $ | 223,498 | | $ | 494,802 | | $ | 19,288 | | $ | 737,588 | | $ | 194,035 | | $ | 396,062 | | $ | 17,927 | | $ | 608,024 | |
Actual return on plan assets | | | 20,914 | | | 96,293 | | | 1,686 | | | 118,893 | | | 24,712 | | | 47,272 | | | 1,395 | | | 73,379 | |
Employer contributions | | | 26,744 | | | 27,188 | | | 990 | | | 54,922 | | | 29,245 | | | 28,510 | | | — | | | 57,755 | |
Plan participants’ contributions | | | — | | | 7,684 | | | — | | | 7,684 | | | — | | | 8,107 | | | — | | | 8,107 | |
Benefits paid | | | (21,689 | ) | | (24,820 | ) | | (1,902 | ) | | (48,411 | ) | | (21,847 | ) | | (23,360 | ) | | (1,681 | ) | | (46,888 | ) |
Other | | | (2,977 | ) | | (191 | ) | | — | | | (3,168 | ) | | (2,647 | ) | | 867 | | | (70 | ) | | (1,850 | ) |
Foreign currency exchange rate changes | | | — | | | (56,197 | ) | | 859 | | | (55,338 | ) | | — | | | 37,344 | | | 1,717 | | | 39,061 | |
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Fair value of plan assets at end of year | | $ | 246,490 | | $ | 544,759 | | $ | 20,921 | | $ | 812,170 | | $ | 223,498 | | $ | 494,802 | | $ | 19,288 | | $ | 737,588 | |
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Funded Status: | | | | | | | | | | | | | | | | | | | | | | | | | |
Funded status | | $ | (103,503 | ) | $ | (166,118 | ) | $ | (6,521 | ) | $ | (276,142 | ) | $ | (111,415 | ) | $ | (136,301 | ) | $ | (3,886 | ) | $ | (251,602 | ) |
Unrecognized net actuarial loss | | | 142,718 | | | 264,729 | | | 10,244 | | | 417,691 | | | 129,708 | | | 246,371 | | | 7,170 | | | 383,249 | |
Unrecognized prior service cost | | | — | | | 5,329 | | | 992 | | | 6,321 | | | — | | | 7,623 | | | 1,050 | | | 8,673 | |
Adjustment for the minimum liability | | | (142,718 | ) | | (149,320 | ) | | (7,503 | ) | | (299,541 | ) | | (129,708 | ) | | (141,423 | ) | | (6,023 | ) | | (277,154 | ) |
Foreign currency exchange rate changes | | | — | | | (15,764 | ) | | (2,047 | ) | | (17,811 | ) | | — | | | (34,063 | ) | | (1,655 | ) | | (35,718 | ) |
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Accrued benefit cost | | $ | (103,503 | ) | $ | (61,144 | ) | $ | (4,835 | ) | $ | (169,482 | ) | $ | (111,415 | ) | $ | (57,793 | ) | $ | (3,344 | ) | $ | (172,552 | ) |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our net periodic benefit cost:
| | For the Year Ended December 30, 2005 | | For the Year Ended December 31, 2004 | | For the Year Ended December 26, 2003 | |
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| | United States | | United Kingdom | | Canada | | Total | | United States | | United Kingdom | | Canada | | Total | | United States | | United Kingdom | | Canada | | Total | |
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Net Periodic Benefit Cost: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Service cost | | $ | — | | $ | 16,274 | | $ | 233 | | $ | 16,507 | | $ | — | | $ | 17,859 | | $ | 254 | | $ | 18,113 | | $ | 1,565 | | $ | 12,835 | | $ | 236 | | $ | 14,636 | |
Interest cost | | | 18,579 | | | 31,953 | | | 1,349 | | | 51,881 | | | 17,867 | | | 30,365 | | | 1,222 | | | 49,454 | | | 19,062 | | | 26,622 | | | 1,177 | | | 46,861 | |
Expected return on plan assets | | | (18,028 | ) | | (35,269 | ) | | (1,412 | ) | | (54,709 | ) | | (15,603 | ) | | (31,081 | ) | | (1,315 | ) | | (47,999 | ) | | (14,356 | ) | | (23,179 | ) | | (1,301 | ) | | (38,836 | ) |
Amortization of transition asset | | | — | | | (69 | ) | | 82 | | | 13 | | | — | | | (68 | ) | | 76 | | | 8 | | | — | | | — | | | 71 | | | 71 | |
Amortization of prior service cost | | | — | | | 1,677 | | | 16 | | | 1,693 | | | — | | | 1,686 | | | 15 | | | 1,701 | | | 182 | | | 1,446 | | | 15 | | | 1,643 | |
Other | | | 5,299 | | | 14,522 | | | 535 | | | 20,356 | | | 4,059 | | | 17,705 | | | 430 | | | 22,194 | | | 11,795 | | | 19,886 | | | 425 | | | 32,106 | |
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SFAS No. 87 net periodic benefit cost | | | 5,850 | | | 29,088 | | | 803 | | | 35,741 | | | 6,323 | | | 36,466 | | | 682 | | | 43,471 | | | 18,248 | | | 37,610 | | | 623 | | | 56,481 | |
SFAS No. 88 cost* | | | 56 | | | — | | | — | | | 56 | | | 1,390 | | | — | | | — | | | 1,390 | | | 1,108 | | | — | | | — | | | 1,108 | |
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Total net periodic benefit cost | | $ | 5,906 | | $ | 29,088 | | $ | 803 | | $ | 35,797 | | $ | 7,713 | | $ | 36,466 | | $ | 682 | | $ | 44,861 | | $ | 19,356 | | $ | 37,610 | | $ | 623 | | $ | 57,589 | |
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Weighted-Average Assumptions-Net Periodic Benefit Cost: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Discount rate | | | 5.48% | | | 5.44% | | | 6.00% | | | | | | 6.00% | | | 5.45% | | | 6.00% | | | | | | 6.00% | | | 5.60% | | | 6.25 | % | | | |
Long-term rate of return | | | 8.00% | | | 7.32% | | | 7.50% | | | | | | 8.00% | | | 7.34% | | | 8.00% | | | | | | 8.50% | | | 7.50% | | | 8.00 | % | | | |
Salary scale | | | 0.00% | | | 3.33% | | | 4.00% | | | | | | 0.00% | | | 3.04% | | | 5.00% | | | | | | 4.00% | | | 3.30% | | | 5.00 | % | | | |
Weighted-Average Assumptions-Benefit Obligations: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Discount rate | | | 5.45% | | | 4.83% | | | 4.79% | | | | | | 5.48% | | | 5.43% | | | 6.00% | | | | | | 6.00% | | | 5.40% | | | 6.00 | % | | | |
Salary scale | | | 0.00% | | | 3.32% | | | 4.00% | | | | | | 0.00% | | | 3.32% | | | 4.00% | | | | | | 0.00% | | | 3.00% | | | 5.00 | % | | | |
* | Charges were recorded in accordance with the provisions of SFAS No. 88, “Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits,” related to (i) the settlement in 2005 and 2004 of obligations to former executives under the Supplemental Executive Retirement Plan of $56 and $1,390, respectively; and (ii) the impact in 2003 of the freezing of the U.S. pension plans, the mothballing of a U.S. manufacturing facility of $900 and employee terminations as part of the workforce reduction of $100. |
The measurement date for all of our defined benefit plans is December 31 of each year for both plan assets and obligations.
Accumulated benefit obligation |
The accumulated benefit obligation (“ABO”) of our defined benefit plans aggregated $985,600 and $915,100 at December 30, 2005 and December 31, 2004, respectively. We have recorded a net cumulative charge to other comprehensive loss for the years 2000 through 2005 due to the ABO exceeding the fair value of plan assets.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
Each of our pension plans is governed by a written investment policy.
The investment policy of the U.S. plans allocates assets in accordance with the policy guidelines. These guidelines identify target, maximum and minimum allocations by asset class. The target allocation is 72.5% equities and 27.5% fixed-income securities. The minimum and maximum allocations are: 62.5% to 77.5% equities, 22.5% to 32.5% bonds and 0% to 5% cash. We are currently reviewing the investment policy to ensure that the investment strategy is aligned with plan liabilities and projected plan benefit payments.
The investment policy of the U.K. plan is designed to improve the ongoing funding level of the plan while gradually, over time, changing the mix of investment allocation between equities and bonds to more fully match the liabilities of the plan. The bond and equity allocations range from 40% bonds and 60% equities to 50% bonds and 50% equities, depending on the funding level.
The investment policy of the Canadian plan uses a balanced approach and allocates investments in pooled funds in accordance with the policy’s asset mix guidelines. These guidelines identify target, maximum and minimum allocations by asset class. The target allocation is 45% bonds, 50% equities and 5% cash. The minimum and maximum allocations are: 42.5% to 57.5% equities, 40% to 50% bonds and 2.5% to 7.5% cash.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
Long-term rate of return assumptions |
The expected long-term rate of return on plan assets is developed using a weighted-average methodology, blending the expected returns on each class of investment in the plans’ portfolio. The expected returns by asset class are developed considering both past performance and future considerations. We annually review and adjust, if required, the long-term rate of return for our pension plans. The weighted-average expected long-term rate of return on plan assets has declined from 7.83% to 7.53% over the past three years.
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
Asset Allocation by Plan: | | | | | | | |
United States | | | | | | | |
U.S. equities | | | 52 | % | | 53 | % |
Non-U.S. equities | | | 18 | % | | 26 | % |
U.S. fixed-income securities | | | 27 | % | | 20 | % |
Non-U.S. fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 3 | % | | 1 | % |
| |
|
| |
|
| |
Total | | | 100 | % | | 100 | % |
| |
|
| |
|
| |
United Kingdom | | | | | | | |
U.K. equities | | | 37 | % | | 38 | % |
Non-U.K. equities | | | 26 | % | | 25 | % |
U.K. fixed-income securities | | | 37 | % | | 37 | % |
Non-U.K. fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 0 | % | | 0 | % |
| |
|
| |
|
| |
Total | | | 100 | % | | 100 | % |
| |
|
| |
|
| |
Canada | | | | | | | |
Canadian equities | | | 22 | % | | 23 | % |
Non-Canadian equities | | | 28 | % | | 29 | % |
Canadian fixed-income securities | | | 43 | % | | 43 | % |
Non-Canadian fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 7 | % | | 5 | % |
| |
|
| |
|
| |
Total | | | 100 | % | | 100 | % |
| |
|
| |
|
| |
We expect to contribute a total of approximately $24,800 to our U.S. pension plans and approximately $29,800 to our foreign pension plans in 2006. The contributions to the U.S. pension plans are expected to approximate $18,700 in 2007, $15,200 in 2008, $6,200 in 2009 and essentially zero each year thereafter.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
Estimated future benefit payments |
We expect to make the following benefit payments:
| | United States | | United Kingdom | | Canada | | Total | |
| |
|
| |
|
| |
|
| |
|
| |
2006 | | $ | 21,313 | | $ | 20,124 | | $ | 1,756 | | $ | 43,193 | |
2007 | | | 21,418 | | | 21,983 | | | 1,832 | | | 45,233 | |
2008 | | | 21,761 | | | 24,406 | | | 1,874 | | | 48,041 | |
2009 | | | 21,933 | | | 26,941 | | | 1,871 | | | 50,745 | |
2010 | | | 22,025 | | | 28,668 | | | 1,869 | | | 52,562 | |
2011-2015 | | | 114,490 | | | 188,659 | | | 9,600 | | | 312,749 | |
Other Postretirement Benefits — In addition to providing pension benefits, some of our subsidiaries provide certain health care and life insurance benefits for retired employees (“other postretirement benefits”). Employees may become eligible for these other postretirement benefits if they qualify for and commence normal or early retirement pension benefits as defined in the pension plan while working for Foster Wheeler. Certain benefits are provided through insurance companies. Additionally, some of our subsidiaries also have a plan, which provides coverage for an employee’s beneficiary upon the death of the employee.
In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “Medicare Act”) became law in the United States. The Medicare Act introduces a prescription drug benefit under Medicare as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to the Medicare benefit. In May 2004, the FASB issued FASB Staff Position (“FSP”) No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP 106-2 provides guidance on accounting for the effects of the Medicare Act for employers that sponsor postretirement healthcare plans that provide prescription drug benefits. The provisions of FSP No. 106-2 were effective for our interim period ending September 24, 2004. Based upon the proposed regulations of the Medicare Act, we concluded that the benefits provided by the plan were actuarially equivalent to Medicare Part D under the Medicare Act. Accordingly, we reflected the impact of the Medicare Act prospectively as of the start of the third quarter of 2004. The impact of the Medicare Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900. Final regulations were issued by the Center for Medicare and Medicaid Services (“CMS”) in January 2005 and additional guidance was issued by CMS in April 2005. Based upon our review of such regulations, we have confirmed that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Medicare Act.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our other postretirement benefit obligation:
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
Accumulated Postretirement Benefit Obligation (APBO): | | | | | | | |
APBO at beginning of year | | $ | 87,276 | | $ | 94,906 | |
Service cost | | | 205 | | | 323 | |
Interest cost | | | 4,345 | | | 5,119 | |
Plan participants’ contributions | | | 3,053 | | | 2,707 | |
Actuarial (gain)/loss | | | (1,319 | ) | | (6,479 | ) |
Benefits paid | | | (9,678 | ) | | (10,369 | ) |
Other | | | — | | | 983 | |
Foreign currency exchange rate changes | | | 46 | | | 86 | |
| |
|
| |
|
| |
APBO at end of year | | $ | 83,928 | | $ | 87,276 | |
| |
|
| |
|
| |
Plan Assets: | | | | | | | |
Fair value of plan assets at beginning of year | | $ | — | | $ | — | |
Employer contributions | | | 9,678 | | | 10,369 | |
Benefits paid | | | (9,678 | ) | | (10,369 | ) |
| |
|
| |
|
| |
Fair value of plan assets at end of year | | $ | — | | $ | — | |
| |
|
| |
|
| |
Funded Status: | | | | | | | |
Funded status | | $ | (83,928 | ) | $ | (87,276 | ) |
Unrecognized net actuarial loss | | | 35,276 | | | 38,743 | |
Unrecognized prior service cost | | | (53,070 | ) | | (57,824 | ) |
| |
|
| |
|
| |
Accrued benefit cost | | $ | (101,722 | ) | $ | (106,357 | ) |
| |
|
| |
|
| |
The following chart contains the disclosures of our net periodic postretirement benefit cost:
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Net Periodic Postretirement Benefit Cost: | | | | | | | | | | |
Service cost | | $ | 205 | | $ | 323 | | $ | 741 | |
Interest cost | | | 4,345 | | | 5,119 | | | 9,205 | |
Amortization of prior service cost | | | (4,760 | ) | | (4,745 | ) | | (1,485 | ) |
Other | | | 2,158 | | | 2,244 | | | (3,340 | ) |
| |
|
| |
|
| |
|
| |
Net periodic postretirement benefit cost | | $ | 1,948 | | $ | 2,941 | | $ | 5,121 | |
| |
|
| |
|
| |
|
| |
Weighted-Average Assumptions— | | | | | | | | | | |
Net Periodic Postretirement Benefit Cost: | | | | | | | | | | |
Discount rate | | | 5.31% | | | 6.00% | | | 6.63 | % |
Weighted-Average Assumptions— | | | | | | | | | | |
Accumulated Postretirement Benefit Obligation: | | | | | | | | | | |
Discount rate | | | 5.38% | | | 5.31% | | | 6.00 | % |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
Health-care cost trend: | | Pre-Medicare Eligible | | Medicare Eligible | |
| |
|
| |
|
| |
2005 | | | 9.00 | % | | 10.50 | % |
2006 | | | 8.50 | % | | 10.00 | % |
Decline to 2016 | | | 5.00 | % | | 5.00 | % |
Assumed health-care cost trend rates have a significant effect on the amounts reported for the other postretirement benefit plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:
| | One-Percentage Point Increase | | One-Percentage Point Decrease | |
| |
|
| |
|
| |
Effect on total of service and interest cost components | | $ | 205 | | $ | (177 | ) |
Effect on accumulated postretirement benefit obligations | | $ | 5,041 | | $ | (4,328 | ) |
The measurement date for our other postretirement benefit plans is December 31 of each year for obligations.
We expect to contribute a total of approximately $7,185 to our other postretirement benefit plans in 2005, net of the health care subsidy.
Estimated future benefit payments |
We expect to pay the following other postretirement benefit payments:
| | Other Benefits | | Health Care Subsidy | | Other Benefits, Net of Subsidy | |
| |
|
| |
|
| |
|
| |
2006 | | $ | 8,648 | | $ | 1,463 | | $ | 7,185 | |
2007 | | | 8,928 | | | 1,601 | | | 7,327 | |
2008 | | | 9,034 | | | 1,749 | | | 7,285 | |
2009 | | | 9,134 | | | 1,886 | | | 7,248 | |
2010 | | | 9,173 | | | 2,018 | | | 7,155 | |
2011-2015 | | | 43,806 | | | 11,988 | | | 31,818 | |
Other Benefits — Certain of our foreign subsidiaries participate in government-mandated indemnity and postretirement programs for their employees. Liabilities of $34,845 and $32,650 were recorded within pension, postretirement and other employee benefits on the consolidated balance sheet at December 30, 2005 and December 31, 2004, respectively, related to such benefits.
We also have a benefit plan, referred to as the Survivor Income Plan, accounted for under SFAS No. 112, “Employer’s Accounting for Postemployment Benefits,” which was designed to provide coverage for an employee’s beneficiary upon the death of the employee; this plan has been closed to new entrants since 1988. Total liabilities under this plan, which is also recorded within pension, postretirement and other employee benefits on the consolidated balance sheet, were $23,300 and $23,572 as of December 30, 2005 and December 31, 2004, respectively. Benefit assets reflecting primarily the cash surrender value of insurance policies purchased to cover obligations under the Survivor Income Plan totaled $5,285 and $6,351 as of December 30, 2005 and December 31, 2004, respectively. Such benefit assets are recorded in other assets on the consolidated balance sheet.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
10. Guarantees and Warranties
We have provided indemnifications to third parties relating to businesses and/or assets that we previously owned. Such indemnifications relate primarily to potential environmental and tax exposures for activities conducted by us prior to the sale.
| | Maximum Potential Payment | | Carrying Amount of Liability as of December 30, 2005 | | Carrying Amount of Liability as of December 31, 2004 | |
| |
|
| |
|
| |
|
| |
Environmental indemnifications | | | No limit | | $ | 8,100 | | $ | 5,300 | |
Tax indemnifications | | | No limit | | $ | — | | $ | — | |
We provide for warranty and project execution reserves on certain of our long-term contracts. Generally, warranty reserves are accrued over the life of the contract so that a sufficient balance is maintained to cover the exposures at the conclusion of the contract.
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Balance at beginning of year | | $ | 94,500 | | $ | 131,600 | | $ | 81,900 | |
Accruals | | | 24,800 | | | 25,800 | | | 72,800 | |
Settlements | | | (12,600 | ) | | (32,800 | ) | | (13,800 | ) |
Adjustments to provisions | | | (43,500 | ) | | (30,100 | ) | | (9,300 | ) |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | 63,200 | | $ | 94,500 | | $ | 131,600 | |
| |
|
| |
|
| |
|
| |
11. Financial Instruments and Risk Management
The following methods and assumptions were used to estimate the fair value of each class of financial instruments for which it is practicable to estimate fair value:
Cash and Short-term Investments — The carrying value of our short-term investments approximates fair value because of the short-term maturity of these instruments.
Long-term Debt — We estimate the fair value of our long-term debt (including current installments) based on the quoted market prices for the same or similar issues or on the current rates offered for debt of the same remaining maturities.
Foreign Currency Contracts — We estimate the fair value of foreign currency contracts (which are used for hedging purposes) by obtaining quotes from brokers. We are exposed to market risks from fluctuations in foreign exchange rates. We utilize financial instruments to reduce this risk. We do not hold or issue financial instruments for trading purposes. We are exposed to credit loss in the event of nonperformance by the counterparties. All of these financial instruments are with significant financial institutions that are primarily rated “BBB+” or better by Standard & Poor’s (or the equivalent by other recognized credit rating agencies) (see Notes 2 and 15).
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
11. Financial Instruments and Risk Management — (Continued)
Carrying Amounts and Fair Values — The estimated fair values of our financial instruments are as follows:
| | December 30, 2005 | | December 31, 2004 | |
| |
| |
| |
| | Carrying Amount | | Fair Value | | Carrying Amount | | Fair Value | |
| |
|
| |
|
| |
|
| |
|
| |
Nonderivatives: | | | | | | | | | | | | | |
Cash and short-term investments | | $ | 350,669 | | $ | 350,669 | | $ | 317,342 | | $ | 317,342 | |
Restricted cash | | | 21,994 | | | 21,994 | | | 72,844 | | | 72,844 | |
Long-term debt | | | (312,342 | ) | | (318,841 | ) | | (567,003 | ) | | (570,586 | ) |
Notes payable to affiliate | | | (3,070 | ) | | (2,732 | ) | | (3,070 | ) | | (2,732 | ) |
Notes payable to affiliate | | | (211,971 | ) | | — | | | (206,930 | ) | | — | |
Derivatives: | | | | | | | | | | | | | |
Foreign currency contracts | | | (3,514 | ) | | (3,514 | ) | | 419 | | | 419 | |
We are contingently liable for performance under standby letters of credit, bank guarantees and surety bonds totaling $551,900 and $559,900 as of December 30, 2005 and December 31, 2004, respectively. These balances include the standby letters of credit issued under the senior credit agreement discussed in Note 8. Based upon past experience, no material claims have been made against these financial instruments. We do not expect any material losses to result from these off-balance-sheet instruments and, therefore, we believe the fair value of these instruments is zero. It is not practicable to estimate the fair value of the Company’s intercompany debt of $211,971 at December 30, 2005 and $206,930 at December 31, 2004 as there is no market value for this type of instrument.
As of December 30, 2005, we had $165,827 of foreign currency contracts outstanding. These foreign currency contracts mature between 2006 and 2009. The contracts have been established by our various international subsidiaries to sell a variety of currencies, and receive their respective functional currencies or other currencies for which they have payment obligations to third parties.
Financial instruments, which potentially subject us to concentrations of credit risk, consist principally of cash equivalents and trade receivables. We place our cash equivalents with financial institutions and we limit the amount of credit exposure to any one financial institution. Concentrations of credit risk with respect to trade receivables are limited due to the large number of customers comprising our customer base and their dispersion across different business and geographic areas. As of December 30, 2005 and December 31, 2004, we had no significant concentrations of credit risk. We issued a third-party financial guarantee totaling $2,750 at December 30, 2005 and December 31, 2004 with respect to a partnership interest in a commercial real estate project.
12. Restricted Stock Plan
On October 6, 2004, management was issued 1,883,745 restricted share awards in accordance with a Management Restricted Stock Plan, of which 1,351,846 were in the form of restricted shares and 531,899 were in the form of restricted share units. The restricted shares have immediate voting rights and the restricted share units will give the holders voting rights upon vesting. The restricted awards provide that issued shares may not be sold or otherwise transferred until restrictions lapse. One third of the restricted awards vested in the fourth quarter of 2005 and the balance are scheduled to vest during the fourth quarter of 2006. The grant date fair value of the restricted common share awards issued to management was $9.20 per share.
On August 8, 2005, one of our senior executives was issued 20,000 restricted share units in accordance with the Management Restricted Stock Plan. One-third of the award vested in the fourth quarter of 2005 and
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
12. Restricted Stock Plan — (Continued)
the balance is scheduled to vest in the fourth quarter of 2006. The grant date fair value of the restricted common share award was $23.20 per unit.
On October 10, 2005, one of our senior executives was issued 17,417 restricted shares in accordance with an inducement award. One-third of the award vested in the fourth quarter of 2005 and the balance is scheduled to vest in the fourth quarter of 2006. The grant date fair value of the award was $29.30 per share.
Upon issuance of the restricted common share awards, unearned compensation equivalent to the market value of the common shares on the date of grant was recorded as a part of Foster Wheeler Ltd. shareholders’ deficit, with a corresponding offset to common shares and paid-in capital. Unearned compensation will be amortized to compensation expense over the appropriate vesting period of each grant. The total unearned compensation recorded upon issuance of the restricted awards was $1,230 and $17,609 in 2005 and 2004, respectively. The related compensation expense recorded in 2005 and 2004 was $8,769 and $1,712, respectively.
13. Stock Option Programs
On September 10, 2004, the Board of Directors of Foster Wheeler Ltd. adopted the 2004 Stock Option Plan (the “2004 Plan”), which reserves 56,421 preferred shares for issuance. The options granted under the 2004 Plan expire up to a maximum of 10 years from the date granted. On October 6, 2004, management was issued options under the 2004 Plan to purchase 43,103 preferred shares at an exercise price of $9.378 per common share. Such options expire on October 5, 2007. One third of the options issued to management vested in the fourth quarter of 2005, and the balance are scheduled to vest during the fourth quarter of 2006.
On November 29, 2004, each option under the 2004 Plan to purchase preferred shares granted to management mandatorily converted to an option to purchase 65 common shares at an exercise price of $9.378 per common share.
On August 8, 2005, one of our senior executives was issued options under the 2004 Plan to purchase 169,000 common shares at an exercise price of $23.20 per common share. Such options expire on August 7, 2008. One third of the options vested in the fourth quarter of 2005, and the balance is scheduled to vest during the fourth quarter of 2006.
On October 10, 2005, one of our senior executives was issued options under the 2004 Plan to purchase 52,165 common shares at an exercise price of $29.95 per common share. Such options expire on October 9, 2008. One third of the options vested in the fourth quarter of 2005, and the balance are scheduled to vest during the fourth quarter of 2006.
Under the 1995 Stock Option Plan approved by the shareholders of Foster Wheeler Ltd. in April 1995 and amended in April 1999 and May 2002, the total number of shares of common stock that may be granted is 265,000. The plan provides that shares granted come from the authorized but unissued or reacquired common stock of Foster Wheeler Ltd. The price of the options granted pursuant to the plan will not be less than 100% of the fair market value of the shares on the date of grant. An option may not be exercised within one year from the date of grant and no option will be exercisable after 10 years from the date granted.
Foster Wheeler Ltd. also granted 65,000 inducement options at an exercise price of $99.70 in 2001 to its chief executive officer in connection with an employment agreement and a further 50,000 options at an exercise price of $32.80 in 2002 based upon an amendment to his employment agreement. The 2001 options vest 20% each year over the term of the agreement, while the 2002 options vest one-forty-eighth (1/48) on the date of grant and 1/48 on the first day of each successive month thereafter. The price of the options granted pursuant to these agreements was the fair market value on the date of the grant. The options granted under these agreements expire ten years from the date granted.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
13. Stock Option Programs — (Continued)
Foster Wheeler Ltd. also granted 12,750 inducement options at an exercise price of $29.80 to its president and chief executive officer of Foster Wheeler North America Corp. in connection with his employment agreement in 2002 and granted a further 5,000 inducement options at an exercise price of $24.10 to him in 2003. The 2002 options vest ratably over five years, while the 2003 options vest ratably over four years. The price of the options granted pursuant to these agreements was the fair market value on the date of the grant. The options granted under these agreements expire ten years from the date granted.
Information regarding these option plans for the years 2005, 2004 and 2003 is as follows (presented in actual number of shares):
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
| |
| |
| |
| | Shares | | Weighted- Average Exercise Price | | Shares | | Weighted- Average Exercise Price | | Shares | | Weighted- Average Exercise Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Options outstanding at beginning of year | | | 3,182,910 | | $ | 30.71 | | | 393,383 | | $ | 196.00 | | | 410,055 | | $ | 195.20 | |
Options exercised | | | (127,945 | ) | $ | 9.38 | | | — | | $ | — | | | — | | $ | — | |
Options granted | | | 221,165 | | $ | 24.95 | | | 2,801,704 | | $ | 9.38 | | | 5,857 | | $ | 24.00 | |
Options canceled or expired | | | (36,579 | ) | $ | 303.53 | | | (12,177 | ) | $ | 303.50 | | | (22,529 | ) | $ | 136.00 | |
| |
| | | | |
| | | | |
| | | | |
Options outstanding at end of year | | | 3,239,551 | | $ | 28.19 | | | 3,182,910 | | $ | 30.71 | | | 393,383 | | $ | 196.00 | |
| |
| | | | |
| | | | |
| | | | |
Option price range at end of year | | $ | 9.38 | | to | | | $ | 9.38 | | to | | | $ | 23.40 | | to | | |
| | $ | 881.25 | | | | | $ | 881.25 | | | | | $ | 881.25 | | | | |
Options available for grant at end of year | | | 659,985 | | | | | | 869,273 | | | | | | 25,342 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was equal to stock price on grant date | | $ | 8.76 | | | | | $ | 3.30 | | | | | $ | 16.80 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was greater than stock price on grant date | | $ | 10.85 | | | | | $ | — | | | | | $ | — | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was less than stock price on grant date | | $ | — | | | | | $ | — | | | | | $ | — | | | | |
| |
| | | | |
| | | | |
| | | | |
Options exercisable at end of year | | | 567,701 | | | | | | 284,390 | | | | | | 229,445 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average exercise price of exercisable options at end of year | | $ | 101.71 | | | | | $ | 230.60 | | | | | $ | 296.00 | | | | |
| |
| | | | |
| | | | |
| | | | |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
13. Stock Option Programs — (Continued)
The following table summarizes information about fixed-price stock options outstanding as of December 30, 2005:
| | | | | | Options Outstanding | | Options Exercisable | |
| | | | | |
| |
| |
Range of Exercise Prices | | Number Outstanding at December 30, 2005 | | Weighted- Average Remaining Contractual Life | | Weighted- Average Exercise Price | | Number Exercisable at December 30, 2005 | | Weighted- Average Exercise Price | |
| |
| |
| |
| |
| |
| |
$ 9.38 | | | to | | $ | 9.38 | | | 2,673,759 | | | 1.76 years | | $ | 9.38 | | | 255,892 | | $ | 9.38 | |
23.20 | | | to | | | 32.80 | | | 375,344 | | | 4.31 years | | | 27.71 | | | 130,617 | | | 32.21 | |
99.70 | | | to | | | 127.50 | | | 98,037 | | | 5.50 years | | | 105.22 | | | 85,037 | | | 106.06 | |
163.13 | | | to | | | 200.00 | | | 22,900 | | | 4.19 years | | | 186.28 | | | 17,950 | | | 167.46 | |
270.00 | | | to | | | 301.25 | | | 30,650 | | | 3.14 years | | | 282.74 | | | 30,650 | | | 282.74 | |
552.50 | | | to | | | 738.75 | | | 35,975 | | | 1.54 years | | | 640.38 | | | 35,975 | | | 640.38 | |
843.75 | | | to | | | 881.25 | | | 11,579 | | | 0.04 years | | | 846.50 | | | 11,579 | | | 846.50 | |
| | | | |
| |
| |
| |
| |
| |
| |
$ 9.38 | | | to | | $ | 881.25 | | | 3,248,244 | | | 2.19 years | | $ | 28.19 | | | 567,700 | | $ | 101.71 | |
| | | | |
| |
| |
| |
| |
| |
| |
14. Income Taxes
Below are the components of loss before income taxes for the years 2005, 2004 and 2003 under the following tax jurisdictions:
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Domestic | | $ | (229,379 | ) | $ | (269,755 | ) | $ | (155,538 | ) |
Foreign | | | 162,536 | | | 34,655 | | | 45,993 | |
| |
|
| |
|
| |
|
| |
Total | | $ | (66,843 | ) | $ | (235,100 | ) | $ | (109,545 | ) |
| |
|
| |
|
| |
|
| |
The provision for income taxes on those losses was as follows:
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Current tax expense: | | | | | | | | | | |
Domestic | | $ | (5,266 | ) | $ | (7,597 | ) | $ | (14,939 | ) |
Foreign | | | (28,850 | ) | | (47,616 | ) | | (31,887 | ) |
| |
|
| |
|
| |
|
| |
Total current | | | (34,116 | ) | | (55,213 | ) | | (46,826 | ) |
| |
|
| |
|
| |
|
| |
Deferred tax benefit/(expense): | | | | | | | | | | |
Domestic | | | (2,845 | ) | | (569 | ) | | 84 | |
Foreign | | | (2,555 | ) | | 2,660 | | | (684 | ) |
| |
|
| |
|
| |
|
| |
Total deferred | | | (5,400 | ) | | 2,091 | | | (600 | ) |
| |
|
| |
|
| |
|
| |
Total provision for income taxes | | $ | (39,516 | ) | $ | (53,122 | ) | $ | (47,426 | ) |
| |
|
| |
|
| |
|
| |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
14. Income Taxes — (Continued)
Deferred tax assets (liabilities) consist of the following:
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
Difference between book and tax depreciation | | $ | (16,926 | ) | $ | (2,717 | ) |
Pensions | | | 48,428 | | | 41,771 | |
Revenue recognition | | | — | | | 11,716 | |
Deferred tax on equity earnings | | | (15,563 | ) | | — | |
U.S. tax on foreign earnings | | | (16,500 | ) | | — | |
Current taxability of estimated costs to complete long-term contracts | | | 15,623 | | | 20,658 | |
Income currently taxable deferred for financial reporting | | | 21,779 | | | 17,416 | |
Expenses not currently deductible for tax purposes | | | 54,643 | | | 33,348 | |
Postretirement benefits other than pensions | | | 32,769 | | | 36,269 | |
Asbestos claims | | | 68,654 | | | 33,077 | |
Minimum tax credits | | | 6,780 | | | 6,399 | |
Foreign tax credits | | | 12,833 | | | 19,440 | |
Net operating loss carryforwards | | | 89,809 | | | 64,283 | |
Effect of write-downs and restructuring reserves | | | 1,897 | | | 7,685 | |
Other | | | (11,221 | ) | | 9,890 | |
| |
|
| |
|
| |
Total | | | 293,005 | | | 299,235 | |
Valuation allowance | | | (260,101 | ) | | (234,432 | ) |
| |
|
| |
|
| |
Net deferred tax assets | | $ | 32,904 | | $ | 64,803 | |
| |
|
| |
|
| |
Foreign tax credit carryforwards are recognized based on their potential utilization and, if not used, will expire in 2012. As reflected above, we have recorded various deferred tax assets. Realization is dependent on generating sufficient taxable income prior to the expiration of the various credits. We believe that it is more likely than not that the remaining net deferred tax assets (after consideration of the valuation allowance) will be realized through future earnings and/or tax planning strategies. The amount of the deferred tax assets considered realizable, however, could change in the near future if estimates of future taxable income during the carryforward period are changed. In prior periods we reduced our domestic and certain foreign tax benefits by a valuation allowance based upon available evidence that it was more likely than not that some or all of the deferred tax assets would not be realized. During the fourth quarter of 2005, we reversed the valuation allowance that we had previously established for one of our foreign operating units due to improved operational performance and positive evidence that deferred tax assets will be realized. In other jurisdictions, improved operational performance resulted in the reduction (less than full reversal) of valuation allowance. In addition, we decreased the valuation allowance to reflect the utilization of tax credits against the deferred tax liability set up on anticipated repatriations of foreign earnings. These three events combined to decrease the valuation allowance by $49,766. We also established a new valuation allowance for another of our foreign operating units due to the presence during the fourth quarter of 2005 of negative evidence that the deferred tax assets of this unit will not be realized. This resulted in an increase to the valuation allowance by $5,581. However, this net reduction was more than offset by the need to increase the net valuation allowance primarily in the U.S. where we continue to experience negative evidence that the deferred tax assets would not be realized. As a result, the valuation allowance increased by $25,669 in 2005. A valuation allowance is required under SFAS No. 109, “Accounting for Income Taxes,” when there is evidence of losses from operations in the three most recent fiscal years. For statutory purposes, the majority of deferred tax assets for which a valuation allowance is provided do not begin expiring until 2024 and beyond, based on the current tax laws.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
14. Income Taxes — (Continued)
As a result of the equity-for-debt exchange offers consummated in 2004 and 2005, we are subject to substantial limitations on the use of pre-exchange period losses and credits to offset U.S. federal taxable income in any post-exchange period.
As part of the overall reorganization that took place in May 2001, we transferred in December 2000, certain intangible rights to one of our subsidiaries. The gain on the transfer was reported as an intercompany deferred gain and is therefore eliminated in consolidation; for GAAP purposes, however, the transfer was subject to tax in the U.S. As required under SFAS No. 109, the U.S. tax charge on the gain was reported as a deferred charge in other assets on the consolidated balance sheet, which is being amortized to tax expense over 35 years.
The provision for income taxes differs from the amount of income tax determined by applying the applicable U.S. statutory rate to earnings before income taxes, as a result of the following:
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Tax benefit at U.S. statutory rate | | | (35.0 | )% | | (35.0 | )% | | (35.0 | )% |
State income taxes, net of Federal income tax benefit | | | 5.4 | % | | 1.7 | % | | 6.8 | % |
Adjustment to deferred tax assets — equity-for-debt exchange | | | 0.0 | % | | 154.5 | % | | 0.0 | % |
Valuation allowance | | | 31.8 | % | | (140.9 | )% | | 52.9 | % |
Difference in estimated income taxes on foreign income and losses, net of previously provided amounts | | | (12.6 | )% | | 13.7 | % | | 15.1 | % |
Deferred charge | | | 2.8 | % | | 0.8 | % | | 1.7 | % |
Nondeductible loss | | | 32.1 | % | | 26.7 | % | | 0.0 | % |
U.S. tax on foreign earnings | | | 34.4 | | | — | | | — | |
Other | | | 0.2 | % | | 1.4 | % | | 1.8 | % |
| |
|
| |
|
| |
|
| |
Total | | | 59.1 | % | | 22.9 | % | | 43.3 | % |
| |
|
| |
|
| |
|
| |
15. Derivative Financial Instruments
We operate on a worldwide basis. Our activities expose us to risks related to the effect of changes in foreign-currency exchange rates. We maintain a foreign-currency risk-management strategy that uses derivative instruments to protect us from unanticipated fluctuations in cash flows that may arise from volatility in currency exchange rates. We utilize foreign exchange contracts solely for hedging purposes, whether or not they qualify for hedge accounting under SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.” During the years 2005, 2004 and 2003, we did not meet the requirements for deferral under SFAS No. 133 and recorded pretax losses of $3,933, $2,900 and $5,160, respectively. These amounts were recorded in the following line items on the consolidated statement of operations and comprehensive loss.
| | For the Year Ended | |
| |
| |
| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
| |
|
| |
|
| |
|
| |
Increase in cost of operating revenues | | $ | 3,711 | | $ | 2,700 | | $ | 5,270 | |
Other deductions/(other income) | | | 222 | | | 200 | | | (110 | ) |
| |
|
| |
|
| |
|
| |
Total | | $ | 3,933 | | $ | 2,900 | | $ | 5,160 | |
| |
|
| |
|
| |
|
| |
187
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
15. Derivative Financial Instruments — (Continued)
Amounts receivable (gains) or payable (losses) under foreign exchange contracts are recognized as deferred gains or losses and are included in either contracts in process or billings in excess of costs and estimated earnings on uncompleted contracts.
We are exposed to credit loss in the event of non-performance by the counterparties. All of these counterparties are significant financial institutions that are primarily rated “BBB+” or better by Standard & Poor’s (or the equivalent by other recognized credit rating agencies). As of December 30, 2005, $21,690 was owed to us by counterparties and $144,137 was owed by us to counterparties.
The maximum term over which we are hedging exposure to the variability of cash flows is 12 months.
16. Business Segments
We operate through two business groups, which also constitute separate reportable segments: our Global Engineering and Construction Group, which we refer to as our E&C Group, and our Global Power Group. Our Global E&C Group, which operates worldwide, designs, engineers and constructs upstream oil and gas processing facilities, oil refining, chemical and petrochemical, pharmaceutical, natural gas liquefaction facilities and receiving terminals, and related infrastructure, including power generation and distribution facilities. Our E&C Group provides engineering, project management and construction management services, and purchases equipment, materials and services from third-party suppliers and contractors. Our E&C Group owns one of the leading refinery residue upgrading technologies and hydrogen production processes used in oil refineries and petrochemical plants. Additionally, the E&C Group has experience with, and is able to work with, a wide range of refining, chemical and oil and gas processes owned by others. Our E&C Group performs international environmental remediation services, together with related technical, engineering, design and regulatory services. Our E&C Group is also involved in the development, engineering, construction and ownership of power generation facilities. Our E&C Group generates revenues from engineering and construction activities pursuant to long-term contracts spanning up to four years in duration, from operating activities pursuant to the long-term sale of project outputs, such as electricity, and from returns on its equity investments in various production facilities.
Our Global Power Group designs, manufactures, and erects steam generating and auxiliary equipment for electric power generating stations and industrial markets worldwide. Steam generating equipment includes a full range of fluidized bed and conventional boilers firing coal, oil, gas, biomass and municipal solid waste, waste wood, and low-Btu gases. Our circulating fluidized-bed boiler technology is recognized as one of the leading solid fired fuel technologies in the world. Auxiliary equipment includes feedwater heaters, steam condensers, heat-recovery equipment, selective non-catalytic recovery units, selective catalytic recovery units and low-NOx burners. We provide a broad range of site services relating to these products, including full plant construction, maintenance engineering, plant upgrading and life extension, and plant repowering. Our Global Power Group also provides research analysis and experimental work in fluid dynamics, heat transfer, combustion and fuel technology, materials engineering and solids mechanics. In addition, our Global Power Group builds, owns and operates cogeneration, independent power production and waste-to-energy facilities, as well as facilities for the process and petrochemical industries. Our Global Power Group generates revenues from long-term engineering activities, supply of equipment and construction contracts, and from operating activities pursuant to the long-term sale of project outputs, such as electricity and steam, operating and maintenance agreements, and from returns on its equity investments in various production facilities.
We conduct our business on a global basis. Our E&C Group accounted for the largest portion of our operating revenues over the last ten years. In 2005, our E&C Group accounted for 67% of our total operating revenues; while our Global Power Group accounted for 33% of our total operating revenues.
188
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
The geographic dispersion of our 2005 operating revenues, based upon location of the project, was as follows:
| | E&C Group | | Global Power Group | | | | Total | |
| |
| |
| | | |
| |
| | Operating Revenues | | Percentage of Operating Revenues | | Operating Revenues | | Percentage of Operating Revenues | | Corporate and Financial Services and Eliminations | | Operating Revenues | | Percentage of Operating Revenues | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
North America | | $ | 51,645 | | | 3.5 | % | $ | 373,899 | | | 51.4 | % | $ | (17 | ) | $ | 425,527 | | | 19.3 | % |
South America | | | 24,120 | | | 1.6 | % | | 12,193 | | | 1.7 | % | | — | | | 36,313 | | | 1.7 | % |
Europe | | | 679,200 | | | 46.1 | % | | 189,502 | | | 26.0 | % | | — | | | 868,702 | | | 39.5 | % |
Asia | | | 162,732 | | | 11.1 | % | | 136,994 | | | 18.8 | % | | — | | | 299,726 | | | 13.6 | % |
Middle East | | | 282,723 | | | 19.2 | % | | 13,052 | | | 1.8 | % | | — | | | 295,775 | | | 13.4 | % |
Other | | | 271,528 | | | 18.5 | % | | 2,384 | | | 0.3 | % | | — | | | 273,912 | | | 12.5 | % |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Total | | $ | 1,471,948 | | | 100.0 | % | $ | 728,024 | | | 100.0 | % | $ | (17 | ) | $ | 2,199,955 | | | 100.0 | % |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
We use several financial metrics to measure the performance of our business segments. EBITDA is the primary earnings measure used by our chief decision makers.
No single customer represented 10% or more of operating revenues for 2005, 2004 or 2003.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
Identifiable assets by group are those assets that are directly related to and support the operations of each group. Corporate assets are principally cash, investments and real estate.
| | Total | | Engineering and Construction | | Global Power Group | | Corporate and Financial Services(1) | |
| |
|
| |
|
| |
|
| |
|
| |
For the Year Ended December 30, 2005 | | | | | | | | | | | | | |
Third-party revenues | | $ | 2,199,955 | | $ | 1,471,948 | | $ | 728,024 | | $ | (17 | ) |
| |
|
| |
|
| |
|
| |
|
| |
EBITDA | | $ | 11,991 | (2) | $ | 165,629 | (2) | $ | 107,266 | (2) | $ | (260,904 | )(2) |
| | | | |
| |
| |
| |
Less: interest expense | | | (50,619 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (28,215 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Loss before income taxes | | | (66,843 | ) | | | | | | | | | |
Provision for income taxes | | | (39,516 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Net loss | | $ | (106,359 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Total assets | | $ | 1,894,645 | | $ | 916,857 | | $ | 1,023,094 | | $ | (45,306 | ) |
Capital expenditures | | $ | 10,809 | | $ | 6,856 | | $ | 3,642 | | $ | 311 | |
| | | | | | | | | | | | | |
For the Year Ended December 31, 2004 | | | | | | | | | | | | | |
Third-party revenues | | $ | 2,661,324 | | $ | 1,672,082 | | $ | 988,630 | | $ | 612 | |
| |
|
| |
|
| |
|
| |
|
| |
EBITDA | | $ | (107,789 | )(3) | $ | 135,548 | (3) | $ | 80,814(3) | | $ | (324,151 | )(3) |
| | | | |
| |
| |
| |
Less: interest expense | | | (94,556 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (32,755 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Loss before income taxes | | | (235,100 | ) | | | | | | | | | |
Provision for income taxes | | | (53,122 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Net loss | | $ | (288,222 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Total assets | | $ | 2,178,169 | | $ | 1,000,971 | | $ | 1,177,657 | | $ | (459 | ) |
Capital expenditures | | $ | 9,613 | | $ | 5,724 | | $ | 3,847 | | $ | 42 | |
| | | | | | | | | | | | | |
For the Year Ended December 26, 2003 | | | | | | | | | | | | | |
Third-party revenues | | $ | 3,723,815 | | $ | 2,294,023 | | $ | 1,427,364 | | $ | 2,428 | |
| |
|
| |
|
| |
|
| |
|
| |
EBITDA | | $ | 21,444 | (4) | $ | 60,681 | (4) | $ | 146,209 | (4) | $ | (185,446 | )(4) |
| | | | |
| |
| |
| |
Less: interest expense | | | (95,415 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (35,574 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Loss before income taxes | | | (109,545 | ) | | | | | | | | | |
Provision for income taxes | | | (47,426 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Net loss | | $ | (156,971 | ) | | | | | | | | | |
| |
| | | | | | | | | | |
Capital expenditures | | $ | 12,870 | | $ | 5,688 | | $ | 6,582 | | $ | 600 | |
| | | | | | | | | | | | | |
(1) | Includes general corporate income and expense, our captive insurance operation and eliminations. |
(2) | Includes in 2005: a charge of $(113,700) in C&F on the revaluation of our estimated asbestos liability and asbestos insurance receivable; the regular re-evaluation of contract profit estimates of $99,600: $66,300 in E&C and $33,300 in Global Power; credit agreement costs in C&F associated with the previous senior credit facility of $(3,500); and an aggregate charge of $(58,300) in C&F recorded in conjunction with the trust preferred securities and 2011 senior notes exchange offers. |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
(3) | Includes in 2004: a gain of $19,200 in E&C on the sales of minority equity interests in special-purpose companies established to develop power plant projects in Europe; a loss of $(3,300) in E&C on the sale of 10% of our equity interest in a waste-to-energy project in Italy; the regular re-evaluation of contract profit estimates of $58,000: $98,700 in E&C and $(40,700) in Global Power; a charge of $(75,800) in C&F on the revaluation of asbestos insurance assets as a result of an adverse court decision in asbestos coverage allocation litigation; a net gain of $15,200 in C&F on the settlement of coverage litigation with certain asbestos insurance carriers; restructuring and credit agreement costs of $(17,200) in C&F; a net charge of $(175,100) in C&F recorded in conjunction with the 2004 equity-for-debt exchange; and charges for severance cost of $(5,700): $(2,900) in E&C, $(1,900) in Global Power and $(900) in C&F. |
(4) | Includes in 2003: a $(15,100) impairment loss in C&F on the anticipated sale of a domestic corporate office building; a $16,700 gain in E&C on the sale of certain assets of Foster Wheeler Environmental Corporation; a gain of $4,300 in Global Power on the sale of waste-to-energy plant; the re-evaluation of project claim estimates and contract cost estimates of $(30,800): $(33,900) in E&C and $3,100 in Global Power; a provision for asbestos claims of $(68,100) in C&F; restructuring and credit agreement costs of $(42,600) in C&F and $(1,000) in E&C; and charges for severance cost of $(15,900): $(6,600) in E&C, $(6,700) in Global Power and $(2,600) in C&F. |
| |
| | For the Year Ended | |
| |
| |
| | December 30, | | December 31, | | December 26, | |
Equity earnings in unconsolidated subsidiaries: | | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Engineering and Construction Group | | $ | 24,527 | | $ | 16,885 | | $ | 12,911 | |
Global Power Group | | | 5,409 | | | 9,041 | | | 7,950 | |
Corporate and Financial Services | | | (88 | ) | | (316 | ) | | (407 | ) |
| |
|
| |
|
| |
|
| |
Total | | $ | 29,848 | | $ | 25,610 | | $ | 20,454 | |
| |
|
| |
|
| |
|
| |
| | | | | | | | | | |
| | December 30, | | December 31, | |
Investments and advances in unconsolidated subsidiaries: | | 2005 | | 2004 | |
| |
|
| |
|
| |
Engineering and Construction Group | | $ | 108,512 | | $ | 93,318 | |
Global Power Group | | | 58,208 | | | 61,410 | |
Corporate and Financial Services | | | 1,473 | | | 3,596 | |
| |
|
| |
|
| |
Total | | $ | 168,193 | | $ | 158,324 | |
| |
|
| |
|
| |
Revenues as presented below are based on the country in which the contracting subsidiary is located.
| | For the Year Ended | |
| |
| |
| | December 30, | | December 31, | | December 26, | |
Geographic concentration of operating revenues: | | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
United States | | $ | 451,532 | | $ | 525,614 | | $ | 976,818 | |
Europe | | | 1,557,965 | | | 1,900,889 | | | 2,491,680 | |
Canada | | | 13,508 | | | 35,895 | | | 67,459 | |
Asia | | | 164,705 | | | 165,416 | | | 173,946 | |
South America | | | 12,262 | | | 38,630 | | | 14,549 | |
Corporate and Financial Services, including eliminations | | | (17 | ) | | (5,120 | ) | | (637 | ) |
| |
|
| |
|
| |
|
| |
Total | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
| |
|
| |
|
| |
|
| |
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
| | December 30, | | December 31, | |
Long-lived assets: | | 2005 | | 2004 | |
| |
|
| |
|
| |
United States | | $ | 235,218 | | $ | 245,985 | |
Europe | | | 188,982 | | | 188,810 | |
Canada | | | 537 | | | 887 | |
Asia | | | 22,482 | | | 23,012 | |
South America | | | 57,410 | | | 60,582 | |
Corporate and Financial Services, including eliminations | | | 37,284 | | | 40,855 | |
| |
|
| |
|
| |
Total | | $ | 541,913 | | $ | 560,131 | |
| |
|
| |
|
| |
Long-lived assets as presented below are based on the country in which the contracting subsidiary is located.
Operating revenues by industry were as follows:
| | For the Year Ended | |
| |
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Power generation | | $ | 915,786 | | $ | 1,164,672 | | $ | 1,731,339 | |
Oil refining | | | 444,830 | | | 773,758 | | | 973,640 | |
Pharmaceutical | | | 149,867 | | | 335,363 | | | 300,507 | |
Upstream oil and gas | | | 327,058 | | | 216,451 | | | 280,412 | |
Chemical/petrochemical | | | 228,971 | | | 171,091 | | | 204,738 | |
Power production | | | 116,303 | | | 112,526 | | | 167,594 | |
Environmental | | | 43,346 | | | 78,891 | | | 124,724 | |
Eliminations and other | | | (26,206 | ) | | (191,428 | ) | | (59,139 | ) |
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Total operating revenues | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
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17. Sale of Certain Business Assets
On March 7, 2003, we sold certain assets of our wholly owned subsidiary, Foster Wheeler Environmental Corporation, for sales proceeds then approximating $72,000. We recognized a gain of $15,300 on the sale, which was recorded in other income on the consolidated statement of operations and comprehensive loss, in the first quarter of 2003. We also retained $8,000 of cash on hand at the time of the asset sale. The sale proceeds were subject to adjustment based on a net worth calculation to be finalized subsequent to the sale. During the third quarter 2003, we agreed with the buyer on a final net worth calculation that resulted in us returning $4,500 of the sales proceeds to the buyer over a six-month time period. A total of $3,000 was returned by year-end 2003 and $1,500 was paid in February 2004. The net worth agreement had no impact on the pretax gain previously disclosed. With the payment in February 2004, all transactions related to the sale have been concluded.
On March 31, 2003, we sold our interest in a corporate office building for net proceeds of approximately $7,900, which approximated the value of our investment. With the completion of this transaction, $1,445 of the net proceeds was used to prepay principal outstanding under our previous senior credit facility in accordance with the terms of the facility.
In 2004, we sold a domestic corporate office building for net cash proceeds of $16,400, which approximated carrying value. Of this amount, 50% was prepaid to our previous senior credit facility’s lenders in the second quarter of 2004. We previously recorded an impairment loss of $15,100 on this building in
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(in thousands of dollars)
17. Sale of Certain Business Assets — (Continued)
2003 in anticipation of a sale, in accordance with SFAS No. 144. The loss was recorded in other deductions on the consolidated statement of operations and comprehensive loss.
In 2004, we sold minority equity interests in special-purpose companies established to develop power plant projects in Europe. We recorded an aggregate gain on the sales of $19,200 in 2004, which was recorded in other income on the consolidated statement of operations and comprehensive loss.
In 2004, we also entered into a binding agreement to sell 10% of our equity interest in a waste-to-energy project in Italy; such sale closed in April 2005. We recorded a loss on the sale of $3,300 in 2004, which was recorded in other income on the consolidated statement of operations and comprehensive loss.
18. Operating Leases
Certain of our subsidiaries are obligated under operating lease agreements primarily for office space. In many instances, our subsidiaries retain the right to sub-lease the office space. Rental expense for these leases was $32,601 in 2005, $34,048 in 2004 and $34,117 in 2003. Future minimum rental commitments on non-cancelable leases are as follows:
Fiscal year: | | | | |
2006 | | $ | 31,484 | |
2007 | | | 25,840 | |
2008 | | | 22,495 | |
2009 | | | 20,683 | |
2010 | | | 20,723 | |
Thereafter | | | 209,587 | |
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| | $ | 330,812 | |
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We entered into sale/leaseback transactions for an office building in Spain in 2000 and an office building in the United Kingdom in 1999. In connection with these transactions, we recorded deferred gains, which are being amortized to income over the term of the respective leases. The amortization was $4,124, $4,135 and $3,622 for the years 2005, 2004 and 2003, respectively. As of December 30, 2005 and December 31, 2004, the balance of the deferred gains was $64,255 and $76,383, respectively, and is included in other long-term liabilities on the accompanying consolidated balance sheet. The year-over-year decrease in the deferred gain balance was primarily due to a change in foreign currency translation rates.
19. Litigation and Uncertainties
Some of our U.S. and U.K. subsidiaries are defendants in numerous asbestos-related lawsuits and out-of-court informal claims pending in the United States and United Kingdom. Plaintiffs claim damages for personal injury alleged to have arisen from exposure to or use of asbestos in connection with work allegedly performed by our subsidiaries during the 1970s and prior.
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(in thousands of dollars)
19. Litigation and Uncertainties — (Continued)
A summary of U.S. claim activity for the three years ended December 30, 2005 is as follows:
| | Number of Claims | |
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| | For the Year Ended | |
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| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Open claims at beginning of year | | | 167,760 | | | 170,860 | | | 139,800 | |
New claims | | | 14,340 | | | 17,870 | | | 48,260 | |
Claims resolved | | | (17,280 | ) | | (20,970 | ) | | (17,200 | ) |
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Open claims at end of year | | | 164,820 | | | 167,760 | | | 170,860 | |
Claims not valued in the liability (1) | | | (62,560 | ) | | (34,910 | ) | | (23,320 | ) |
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Open claims valued in liability at end of year | | | 102,260 | | | 132,850 | | | 147,540 | |
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(1) | Claims not valued in the liability include claims six or more years old that are considered abandoned, claims on certain inactive court dockets, and certain other claims. |
The amount spent on asbestos litigation, defense, and case resolution was $83,800 in 2005, $100,200 in 2004 and $73,600 in 2003. We funded $12,400 of the 2005 payments, while all remaining amounts were reimbursed from insurance coverage. Through December 30, 2005, total indemnity costs paid, prior to insurance recoveries, were approximately $510,800 and total defense costs paid were approximately $136,500. The overall average combined indemnity and defense cost per resolved claim since 1993 was approximately $2.2. The average cost per resolved claim is increasing and we believe will continue to increase in the future.
As of December 30, 2005, we had the following asbestos-related assets and liabilities recorded on our consolidated balance sheet:
| | December 30, 2005 | | December 31, 2004 | |
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Asbestos-related assets recorded within: | | | | | | | |
Accounts and notes receivable-other | | $ | 24,200 | | $ | 95,000 | |
Asbestos-related insurance recovery receivable | | | 295,800 | | | 290,500 | |
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Total asbestos-related assets | | $ | 320,000 | | $ | 385,500 | |
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Asbestos-related liabilities recorded within: | | | | | | | |
Accrued expenses | | $ | 75,000 | | $ | 75,000 | |
Asbestos-related liability | | | 441,000 | | | 405,000 | |
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Total asbestos-related liabilities | | $ | 516,000 | | $ | 480,000 | |
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As of December 30, 2005, total asbestos-related liabilities were comprised of an estimated liability of $223,700 relating to open (outstanding) claims being valued and an estimated liability of $292,300 relating to future unasserted claims.
In 2004, we retained, through counsel, Analysis Research Planning Corporation (“ARPC”), nationally recognized consultants in projecting asbestos liabilities, to work with us to estimate the amounts of asbestos-related indemnity and defense costs for the following 15- year period. We consult ARPC at the end of each quarter regarding this estimate. ARPC reviewed our asbestos indemnity payments, defense costs and claims activity during 2005 and compared them to our 15-year forecast prepared in 2004.
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(in thousands of dollars)
19. Litigation and Uncertainties — (Continued)
In 2005, the number of mesothelioma claims filed against us was significantly higher than forecast. In addition, the average indemnity amounts we paid for both mesothelioma and non-mesothelioma claims were significantly higher than forecast. These factors increase indemnity costs but were partially offset by significantly higher than forecasted rates of dismissals of claims with zero indemnity payments.
Based on their review of 2005 activity, ARPC recommended that the assumptions used to estimate our future asbestos liability over the next 15 years be updated as of year-end 2005. Accordingly, we worked with ARPC to develop a revised estimate of our indemnity and defense costs through 2020. At year-end, we increased our liability for asbestos indemnity and defense costs through 2020 to $516,000, which brings our liability to a level consistent with ARPC’s reasonable best estimate. In connection with updating our estimated asbestos liability and asset, we recorded a loss of $113,700 in the fourth quarter of 2005.
Our liability estimate is based upon the following information and/or assumptions: number of open claims, forecasted number of future claims, estimated average cost per claim by disease type, such as mesothelioma, lung cancer or non-malignancies, and the breakdown of known and future claims into disease type, such as mesothelioma, lung cancer or non-malignancies. The total estimated liability includes both the estimate of forecasted indemnity amounts and forecasted defense expenses. Total estimated defense costs and indemnity liability are estimated to be incurred through the year 2020, during which period new claims are forecasted to decline from year to year. We believe that it is likely that there will be new claims filed after 2020, but in light of uncertainties inherent in long-term forecasts, we do not believe that we can reasonably estimate the indemnity and defense costs that might be incurred after 2020. Historically, defense costs have represented approximately 21% of total defense and indemnity costs.
The asbestos-related asset amount recorded within accounts and notes receivable-other reflects amounts due in 2006 under executed settlement agreements with insurers and does not include any estimate for future settlements. The amount recorded as asbestos-related insurance recovery receivable includes an estimate of recoveries from unsettled insurers based upon assumptions relating to cost allocation, the application of New York law, and other factors as well as an estimate of the amount of recoveries under existing settlements with other insurers.
Since 2003, we have used an outside consultant to assist us in the estimation of our asbestos insurance asset. In 2005, we retained, through counsel, Peterson Risk Consulting, nationally recognized experts in the estimation of insurance recoveries, to review our prior estimate of the value of the unsettled insurance asset and assist in the current estimation of our primary and unsettled asbestos insurance asset. Based on insurance policy data, historical claim data, future liability estimate, and allocation methodology assumptions we provided them, Peterson Risk Consulting provided an analysis of the unsettled insurance asset. We utilized that analysis to determine our estimate of the value of the unsettled insurance asset. As of December 30, 2005, we estimate the value of our asbestos insurance asset contested by our subsidiaries’ insurers in ongoing litigation as $115,000. The litigation relates to the proper allocation of the coverage liability among our subsidiaries’ various insurers and our subsidiaries as self-insurers. We believe that any amounts that our subsidiaries might be allocated as self-insurer would be immaterial.
An adverse outcome in the pending insurance litigation described above could significantly limit our insurance recoveries. However, a favorable outcome in all or part of the litigation could significantly increase available insurance recoveries above our current estimate. In this regard, on January 10, 2005, a New York state trial court entered an order finding that New York, rather than New Jersey, law applies in the litigation described above regarding the allocation of liability for asbestos-related personal injury claims among our subsidiaries and their various insurers. Prior to entry of the New York court order, we had calculated estimated insurance recoveries applying New Jersey law. The application of New York, rather than New Jersey, law would result in our subsidiaries realizing lower insurance recoveries. Thus, as a result of this
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(in thousands of dollars)
19. Litigation and Uncertainties — (Continued)
decision and other factors, we estimated our insurance asset assuming application of New York law and we recorded a charge to earnings in the fourth quarter of 2004 of approximately $75,800 and reduced the year-end 2004 carrying value of our probable insurance recoveries by a similar amount. Unless this decision is reversed, we expect that we will be required to fund a portion of our asbestos liabilities from our own cash. The amount and timing of these funding requirements will be dependent upon, among other things, litigated or negotiated resolution of the various disputes with our insurers with whom we have not yet settled. On February 16, 2005, our subsidiaries filed an appeal of this decision to a higher court. Our appeal is currently pending and there can be no assurances as to the timing or the outcome. If New Jersey law were applied and if we were to prevail on the issues being litigated, our asbestos insurance asset could increase significantly. If we prevail in whole or in part in the litigation, we will re-value our asset based on the asbestos liability estimated at that time.
Even if the coverage litigation is resolved in a manner favorable to us, our recoveries may be limited by insolvencies among our insurers. We have not assumed recovery in the estimate of our asbestos insurance asset from any of our currently insolvent insurers. Other insurers may become insolvent in the future and our insurers also may fail to reimburse amounts owed to us on a timely basis. Any failure to realize expected insurance recoveries, and any delays in receiving from our insurers amounts owed to our subsidiaries, will have a material adverse effect on our financial condition, results of operations and cash flow.
The pending coverage litigation and active negotiations with other insurers is continuing.
Our subsidiaries have entered into several settlement agreements calling for insurers to make lump-sum payments, as well as payments over time, for use by our subsidiaries to fund asbestos-related indemnity and defense costs and, in certain cases, for reimbursement for portions of out-of-pocket costs previously incurred. We intend to continue to attempt to negotiate additional settlements where achievable on a reasonable basis in order to minimize the amount of future costs that we would be required to fund out of our cash flow. If we cannot achieve settlements in amounts necessary to cover our future costs, we may continue to fund a portion of future costs, which may reduce our cash flow and our working capital, and may adversely affect our liquidity.
Should there be a change in the estimated asbestos liability, the impact on expense would be dependent upon available insurance recoveries. Assuming no change to the assumptions used to estimate our insurance asset at December 30, 2005, a change in the estimated liability of plus or minus 25% would result in a nearly equal change in the statement of operations and long-term cash flow.
We funded $12,400 of asbestos liabilities from our cash flow in 2005. While we expect active settlement negotiations with unsettled insurers to continue during 2006, we may determine that the appropriate course of action is to continue to fund a portion of our asbestos liabilities during 2006 while the coverage litigation and settlement negotiations continue. If we elect to continue this course of action, we may spend from our cash flow up to $51,000 in 2006. This estimate assumes no additional settlements with insurance companies and is considered in our liquidity forecast.
Proposed asbestos trust fund legislation has recently been considered in the U.S. Senate. This proposed legislation, should it become law in its present form, would alter our payment obligations. We would be required to fund approximately $19,250 per year for 30 years and thus such legislation could have a material adverse impact on our financial condition, results of operations and long-term cash flow. We remain part of a consortium of companies actively lobbying against the enactment of such proposed legislation, as currently drafted.
The estimate of the liabilities and assets related to asbestos claims and recoveries is subject to a number of uncertainties that may result in significant changes in the current estimates. Among these are uncertainties
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19. Litigation and Uncertainties — (Continued)
as to the ultimate number and type of claims filed, the amounts of claim costs, the impact of bankruptcies of other companies with asbestos claims, uncertainties surrounding the litigation process from jurisdiction to jurisdiction and from case to case, as well as potential legislative changes. As occurred in 2005, increases in the number of claims filed or costs to resolve those claims will cause us to increase further the estimates of the costs associated with asbestos claims and could have a material adverse effect on our financial condition, results of operations, and cash flows.
Some of our subsidiaries in the United Kingdom have also received claims alleging personal injury arising from exposure to asbestos. To date, 747 claims have been brought against our U.K. subsidiaries of which 306 remained open at December 30, 2005. None of the settled claims has resulted in material costs to us.
As of December 30, 2005, we had recorded total liabilities of $26,200 comprised of an estimated liability relating to open (outstanding) claims of $3,100 and an estimated liability relating to future unasserted claims of $23,100. Of the total, $1,000 is recorded in accrued expenses and $25,200 is recorded in asbestos-related liability on the consolidated balance sheet. An asset in an equal amount was recorded for the expected U.K. asbestos-related insurance recoveries, of which $1,000 is recorded in accounts and notes receivable-other, and $25,200 is recorded as asbestos-related insurance recovery receivable on the consolidated balance sheet. The liability and asset estimates are based on a recent U.K. court of appeal ruling that pleural plaque claims do not amount to a compensable injury and accordingly, we have reduced our liability assessment. Should this ruling change, the asbestos liability and asset recorded in the U.K. would approximate $66,200.
In the ordinary course of business, we are parties to litigation involving clients and subcontractors arising out of project contracts. Such litigation includes claims and counterclaims by and against us for canceled contracts, for additional costs incurred in excess of current contract provisions, as well as for back charges for alleged breaches of warranty and other contract commitments. If we were found to be liable for any of the claims/counterclaims against us, we would have to incur a write-down or charge against earnings to the extent a reserve had not been established for the matter in our accounts. Amounts ultimately realized on claims/counterclaims by us could differ materially from the balances, if any, included in our financial statements, resulting in a charge against earnings to the extent profit has already been accrued on a project contract.
In addition to the matters described above, arbitration has been commenced against us arising out of a compact CFB boiler that we engineered, supplied and erected for a client in Asia. In addition to claims for damages for breach of contract, the client is seeking to rescind the contract based upon alleged material misrepresentations by us. If such relief were granted, we could be compelled to reimburse the client for the purchase price paid (approximately $25,700), in addition to other damages, which have not yet been quantified. We are vigorously defending the case and have counterclaimed for unpaid receivables (approximately $5,200), plus interest, for various breaches and non-performance by the client. Due to its age, a reserve for the full amount of the receivable was taken prior to the arbitration. The case is in the initial stages of discovery and a final award is not expected until 2007. Based upon our investigation and the proceedings to date, there appear to be valid defenses to the claim. However, it is premature to predict the outcome of this proceeding.
Arbitration has also been commenced against us with respect to a thermal electric power plant in South America that we designed, supplied and erected as a member of a consortium with other parties. The plant’s
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19. Litigation and Uncertainties — (Continued)
concrete foundations experienced cracking, allegedly due to out-of-specification materials used in the concrete poured by the consortium’s subcontractor. The client adopted an extensive plan to repair the foundations and is seeking reimbursement of its repair costs ($9,500). Alleging that this extensive repair effort is in the nature of emergency mitigation only, the client is also claiming its estimated cost to totally demolish and reconstruct the foundations at some point in the future ($14,300) plus lost profits during this demolition and reconstruction period ($9,400). We are investigating any rights that we may have to seek reimbursement for the damages from third parties. We believe that valid legal defenses to the claim exist, and we have responded denying the claim. However, it is premature to predict the outcome of this matter.
We are currently in a dispute with our client in connection with two power plants that we designed and built in Eastern Europe. The dispute primarily concerns whether liquidated damages, which we refer to as LDs, are due to the client under the contract for delayed completion of the projects. The client contends that it is owed LDs, capped under the contract at approximately €39,700 (approximately $47,000), and is retaining as security for these LDs approximately €22,000 (approximately $26,100) in contract payments otherwise due to us for work performed. The client contends that it is owed an additional amount (approximately €3,000 (approximately $3,600)) for the cost of consumable materials it had to incur due to the extended commissioning period on both projects and the cost to relocate a piece of equipment on one of the projects. We believe that the period of delay for which the client is seeking LDs is grossly overstated, as the client’s calculation does not include an extension of time to which it had agreed, as well as extensions of time to which we are entitled for client-caused and other excusable delays. We also believe that the LDs provision may be unenforceable under the controlling (English) law. We have asserted claims against the client for delay costs and extra work in excess of €4,700 (approximately $5,600) that have yet to be recognized. A recent mediation with the client was unsuccessful and, therefore, we intend to request arbitration, as provided for in the contract. However, it is premature to predict the outcome of this matter.
Camden County Waste-to-Energy Project |
One of our project subsidiaries, Camden County Energy Recovery Associates, LP, or CCERA, owns and operates a waste-to-energy facility in Camden County, New Jersey, which we refer to as the Project. The Pollution Control Finance Authority of Camden County, or PCFA, issued bonds to finance the construction of the Project and to acquire a landfill for Camden County’s use. Pursuant to a loan agreement between the PCFA and CCERA, proceeds from the bonds were loaned by the PCFA to CCERA and used by CCERA to finance the construction of the facility. Accordingly, the proceeds of this loan were recorded as debt on CCERA’s balance sheet and, therefore, are included in our consolidated balance sheet. CCERA’s obligation to service the debt incurred pursuant to the loan agreement is limited to depositing all tipping fees and electric revenues received with the trustee of the PCFA bonds. The trustee is required to pay CCERA its service fees prior to servicing the PCFA bonds. CCERA has no further debt repayment obligations under the loan agreement with the PCFA.
In 1997, the United States Supreme Court effectively invalidated New Jersey’s long-standing municipal solid waste flow rules and regulations, eliminating the guaranteed supply of municipal solid waste to the Project with its corresponding tipping fee revenue. As a result, tipping fees have been reduced to market rate in order to provide a steady supply of fuel to the Project. Since the ruling, those market-based revenues have not been, and are not expected to be, sufficient to service the debt on outstanding bonds issued by the PCFA to finance the construction of the Project.
In 1998, CCERA filed suit against the PCFA and other parties seeking, among other things, to void the applicable contracts and agreements governing the Project (Camden County Energy Recovery Assoc. v. N.J. Department of Environmental Protection, et al., Superior Court of New Jersey, Mercer County, L-268-98). Since 1999, the State of New Jersey has provided subsidies sufficient to ensure the payment of each of the
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19. Litigation and Uncertainties — (Continued)
PCFA’s debt service payments as they became due. The bonds outstanding in connection with the Project were issued by the PCFA, not by us or CCERA, and the bonds are not guaranteed by either us or CCERA. In the litigation, the defendants have asserted, among other things, that an equitable portion of the outstanding debt on the Project should be allocated to CCERA even though CCERA did not guarantee the bonds.
At this time, we cannot determine the ultimate outcome of the foregoing and the potential effects on CCERA and the Project. If the State of New Jersey were to fail to subsidize the debt service, and there were to be a default on a debt service payment, the bondholders might proceed to attempt to exercise their remedies, by among other things, seizing the collateral securing the bonds. We do not believe this collateral includes CCERA’s plant.
Long-Term Government Contract |
One of our subsidiaries, Foster Wheeler Environmental Corporation, or FWENC, retained a long-term contract for a spent nuclear storage facility with a U.S. government agency when FWENC sold most of its assets. The contract as scheduled consists of four phases. The first phase was for the initial design, permitting and licensing of a spent fuel facility. The first phase of this project is complete and was profitable.
The current, second phase of the contract, is billed on a cost-plus-fee basis. In this phase, FWENC was required to license the facility with the Nuclear Regulatory Commission, or NRC, to respond to any questions regarding the initial design generated in phase one, and to complete final design. FWENC requested clarification of certain technical specifications and detailed guidance from the government agency regarding government agency-directed changes to the project scope. The government agency failed to provide such clarification and guidance, and, in July 2005, it instead directed FWENC to proceed with the third phase of the contract.
Phase three consists of the procurement of long-lead items, construction, start-up and testing of the facility, all for a fixed contractual price of $114,000, subject to escalation. The actual commencement of this phase was delayed as a result of the significant delay in the issuance of the NRC license for the facility, which was issued on November 30, 2004. This delay caused the cost of constructing the facility to increase. The third phase is scheduled to last approximately three years and requires that FWENC fund the construction cost and provide a performance bond for the full construction price of the project. Foster Wheeler USA Corporation, the parent company of FWENC, provided a performance guarantee on the project. The cost of the facility was expected to be recovered in the first nine months of operations under phase four, during which FWENC would operate the facility at fixed rates, subject to escalation, for approximately four years.
In February 2006, FWENC entered into a final modification of the contract with the government agency. Under the final modification, the contract will be terminated on a no-fault basis once FWENC transfers to the government agency certain licenses, permits, contracts, drawings and other documents related to the project. More specifically, the final modification provides that if and when FWENC transfers to the government agency the licenses, permits, contracts, drawings, and other documents related to the project, FWENC and its parent will be released from further obligations to perform the contract, and FWENC and the government agency will exchange broad releases of claims related to the project. Neither party is required to pay the other any money pursuant to the final modification. FWENC and the government agency are in the process of arranging the necessary transfers, but they are not yet complete. However, we expect FWENC to be able to complete the required transfers. Under the final modification, the target date for completion of the transfers and the related exchange of releases is March 6, 2006.
If FWENC fails to complete the transfers, neither it nor its parent will be released from the contract and will remain legally obligated to perform the contract. In such case, FWENC would seek third-party financing
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19. Litigation and Uncertainties — (Continued)
to fund the majority of the construction costs, but there can be no assurance that it will secure such financing on acceptable terms, or at all. There also can be no assurance that it will be able to obtain the required performance bond. If the necessary financing and bonding cannot be obtained, it is unlikely that FWENC would be able to perform its construction obligations under the contract. This could have a material adverse effect on our financial condition, results of operations, and cash flow. No claims have been raised to date by the government agency against FWENC, although they had directed us to proceed with construction. The ultimate potential liability to FWENC, its parent, and/or Foster Wheeler Ltd. would arise in the event that the government agency terminates the contract (for example, due to FWENC’s inability to continue with the contract) and re-bids the contract under substantially the same terms and the resulting cost to the government agency is greater than it would have been under the existing terms with FWENC. However, we do not believe that such a claim is probable. Further, management believes that FWENC would have a variety of potential legal defenses should the government agency decide to make such a claim, and management is presently unable to estimate the possible loss that could occur as a result of any such claim.
Under U.S. federal statutes, such as the Resource Conservation and Recovery Act, Comprehensive Environmental Response, Compensation, and Liability Act of 1980, or CERCLA, the Clean Water Act and the Clean Air Act, and similar state laws, the current owner or operator of real property and the past owners or operators of real property (if disposal took place during such past ownership or operation) may be jointly and severally liable for the costs of removal or remediation of toxic or hazardous substances on or under their property, regardless of whether such materials were released in violation of law or whether the owner or operator knew of, or was responsible for, the presence of such substances. Moreover, under CERCLA and similar state laws, persons who arrange for the disposal or treatment of hazardous or toxic substances may also be jointly and severally liable for the costs of the removal or remediation of such substances at a disposal or treatment site, whether or not such site was owned or operated by such person, which we refer to as an off-site facility. Liability at such off-site facilities is typically allocated among all of the viable responsible parties based on such factors as the relative amount of waste contributed to a site, toxicity of such waste, relationship of the waste contributed by a party to the remedy chosen for the site, and other factors.
We currently own and operate industrial facilities and have also transferred our interests in industrial facilities that we formerly owned or operated. It is likely that as a result of our current or former operations, such facilities have been impacted by hazardous substances. We are not aware of any conditions at our currently owned facilities in the United States that we expect will cause us to incur material costs in excess of those for which reserves have been established.
We also may receive claims, pursuant to indemnity obligations from owners of recently sold facilities, which may require us to incur costs for investigation and/or remediation. Based on available information, we do not believe that such costs will be materially in excess of those reserves that we have already established. No assurance can be provided that we will not discover environmental conditions at our currently owned or operated properties, or that additional claims will not be made with respect to formerly owned properties, requiring us to incur material expenditures to investigate and/or remediate such conditions.
We have been notified that we are a potentially responsible party, or PRP, under CERCLA or similar state laws at three off-site facilities. At each of these sites, our liability should be substantially less than the total site remediation costs because the percentage of waste attributable to us compared to that attributable to all other PRPs is low. We do not believe that our share of cleanup obligations at any of the off-site facilities as to which we have received a notice of potential liability will exceed $500 in the aggregate. We have also received and responded to a request for information from the United States Environmental Protection Agency,
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19. Litigation and Uncertainties — (Continued)
or USEPA, regarding a fourth off-site facility. We do not know what, if any, further actions USEPA may take regarding this fourth off-site facility.
In February 1988, one of our subsidiaries, Foster Wheeler Energy Corporation, or FWEC, entered into a Consent Agreement and Order with the USEPA and the Pennsylvania Department of Environmental Protection, or PADEP, regarding its former manufacturing facility in Mountain Top, Pennsylvania. The order essentially required FWEC to investigate and remediate as necessary contaminants, including trichloroethylene, or TCE, in the soil and groundwater at the facility. Pursuant to the order, in 1993 FWEC installed a “pump and treat” system to remove TCE from the groundwater. It is not possible at the present time to predict how long FWEC will be required to operate and maintain this system.
In the fall of 2004, FWEC sampled the private domestic water supply wells of certain residences in Mountain Top and identified approximately 30 residences the water supply of which contained TCE at levels in excess of Safe Drinking Water Act standards. The subject residences are located approximately one mile to the southwest of the historic source of the TCE at the former FWEC facility.
Since that time, FWEC, USEPA, and PADEP have been cooperating in a broad-ranging investigation that seeks to, among other things, identify the source(s) of the TCE in the residential wells. Although FWEC believes the available evidence is not sufficient to support a conclusion that it is a PRP as to the TCE in the residential wells, in August 2005 FWEC entered into a settlement agreement with USEPA whereby FWEC agreed to arrange and pay for the provision of public water to the affected residences, which will involve the extension of a water main and the installation of laterals from the main to the affected residences. There is also a possibility that FWEC would incur further costs if it were required to conduct a more formal study to better define the affected area. Since October 2004, FWEC has been providing the potentially affected residences with temporary replacement water, and has arranged to have filters to remove the TCE installed, tested and maintained. FWEC is incurring costs related to public outreach and communications in the affected area. Finally, FWEC may be required to pay the agencies’ costs in overseeing and responding to the situation. FWEC has accrued its best estimate of the cost of the foregoing.
Other costs to which FWEC could be exposed could include, among other things, other costs associated with supplying public water, FWEC’s counsel and consulting fees, further agency oversight and/or response costs, potential costs and exposure related to the potential litigation described below, and other costs related to possible further investigation and/or remediation. At present, it is not possible to determine whether FWEC will be determined to be liable for some of the items described in this paragraph, nor is it possible to reliably estimate the potential liability associated with the items.
Most of the residents in the affected area have retained counsel, and counsel has notified FWEC that it intends to file a legal action against FWEC in the near future. No action has been filed to date. Although FWEC believes that it will likely have substantial defenses to any action that might be filed, it is not possible at present to determine whether FWEC will ultimately be determined to have any liability to the residents or to reliably estimate the extent of any such liability.
If one or more third parties are determined to be a source of the TCE, FWEC will evaluate its options regarding the recovery of the costs FWEC has incurred, which options could include seeking to recover those costs from those determined to be the source.
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FOSTER WHEELER HOLDINGS LTD. AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
20. Valuation and Qualifying Accounts
| | 2005 | |
| |
| |
| | Balance at Beginning of Year | | Additions Charged to Costs and Expenses | | Additions Charged to Other Accounts | | Deductions | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 94,286 | | $ | 113,680 | | $ | 352 | | $ | (12,363 | ) | $ | 195,955 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 23,199 | | $ | 3,006 | | $ | 157 | | $ | (15,983 | ) | $ | 10,379 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 234,432 | | $ | 71,838 | | $ | 11,474 | | $ | (57,643 | ) | $ | 260,101 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
| | | | | | | | | | | | | | | | |
| | 2004 | |
| |
| |
| | Balance at Beginning of Year | | Additions Charged to Costs and Expenses | | Additions Charged to Other Accounts | | Deductions | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 96,969 | | $ | 57,791 | | $ | — | | $ | (60,474 | ) | $ | 94,286 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 37,406 | | $ | 14,713 | | $ | 3,053 | | $ | (31,973 | ) | $ | 23,199 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 534,790 | | $ | 31,540 | | $ | — | | $ | (331,898 | ) | $ | 234,432 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
| | | | | | | | | | | | | | | | |
| | 2003 | |
| |
| |
| | Balance at Beginning of Year | | Additions Charged to Costs and Expenses | | Additions Charged to Other Accounts | | Deductions | | Balance at the End of the Year | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Description | | | | | | | | | | | | | | | | |
Allowance for insurance claims receivable | | $ | 37,877 | | $ | 68,081 | | $ | — | | $ | (8,989 | ) | $ | 96,969 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Allowance for doubtful accounts | | $ | 73,048 | | $ | 26,261 | | $ | 1,457 | | $ | (63,360 | ) | $ | 37,406 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Tax valuation allowance | | $ | 444,427 | | $ | 64,074 | | $ | — | | $ | 26,289 | | $ | 534,790 | |
| |
|
| |
|
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|
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Foster Wheeler LLC and Subsidiaries
Consolidated Financial Statements
December 30, 2005
203
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Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of Foster Wheeler Ltd.:
In our opinion, the accompanying consolidated statement of financial position and the related consolidated statements of operations and comprehensive loss, of cash flows and of changes in member’s deficit present fairly, in all material respects, the financial position of Foster Wheeler LLC and Subsidiaries (the “Company”), an indirect, wholly-owned subsidiary of Foster Wheeler Ltd. (the “Parent”), at December 30, 2005 and December 31, 2004, and the results of their operations and their cash flows for each of the three years in the period ended December 30, 2005 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audits. We conducted our audits of these statements in accordance with the standards of the Public Company Accounting Oversight Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe that our audits provide a reasonable basis for our opinion.
PricewaterhouseCoopers LLP
Florham Park, New Jersey
March 3, 2006
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FOSTER WHEELER LLC AND SUBSIDIARIES
Consolidated Statement of Operations and Comprehensive Loss
(in thousands of dollars)
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Operating revenues | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
Cost of operating revenues | | | (1,837,927 | ) | | (2,385,619 | ) | | (3,439,401 | ) |
| |
|
| |
|
| |
|
| |
Contract profit | | | 362,028 | | | 275,705 | | | 284,414 | |
Selling, general and administrative expenses | | | (229,391 | ) | | (231,948 | ) | | (205,565 | ) |
Other income (including interest: | | | | | | | | | | |
2005 — $8,876; 2004 — $8,832; 2003 — $10,130) | | | 63,752 | | | 88,422 | | | 77,493 | |
Other deductions | | | (36,165 | ) | | (32,028 | ) | | (96,660 | ) |
Interest expense | | | (50,618 | ) | | (94,622 | ) | | (95,413 | ) |
Minority interest | | | (4,382 | ) | | (4,900 | ) | | (5,715 | ) |
Asbestos provision | | | (113,680 | ) | | (60,626 | ) | | (68,081 | ) |
Loss on equity-for-debt exchange | | | (58,346 | ) | | (175,054 | ) | | — | |
| |
|
| |
|
| |
|
| |
Loss before income taxes | | | (66,802 | ) | | (235,051 | ) | | (109,527 | ) |
Provision for income taxes | | | (39,509 | ) | | (53,122 | ) | | (47,426 | ) |
| |
|
| |
|
| |
|
| |
Net loss | | | (106,311 | ) | | (288,173 | ) | | (156,953 | ) |
Other comprehensive income/(loss): | | | | | | | | | | |
Foreign currency translation adjustment | | | (22,928 | ) | | 27,155 | | | 6,762 | |
Minimum pension liability adjustment (net of tax benefit/(provision): 2005 — $(8,547); 2004 — $986; 2003 — $(18,886)) | | | 4,875 | | | (19,899 | ) | | 58,677 | |
| |
|
| |
|
| |
|
| |
Net comprehensive loss | | $ | (124,364 | ) | $ | (280,917 | ) | $ | (91,514 | ) |
| |
|
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER LLC AND SUBSIDIARIES
Consolidated Statement of Financial Position
(in thousands of dollars)
| | December 30, 2005 | | December 31, 2004 | |
| |
|
| |
|
| |
ASSETS | | | | | | | |
Current Assets: | | | | | | | |
Cash and cash equivalents | | $ | 350,669 | | $ | 291,567 | |
Short-term investments | | | — | | | 25,775 | |
Accounts and notes receivable, net: | | | | | | | |
Trade | | | 263,782 | | | 304,217 | |
Other | | | 56,884 | | | 118,871 | |
Contracts in process | | | 139,328 | | | 241,140 | |
Prepaid, deferred and refundable income taxes | | | 20,999 | | | 26,144 | |
Other current assets | | | 19,927 | | | 32,319 | |
| |
|
| |
|
| |
Total current assets | | | 851,589 | | | 1,040,033 | |
| |
|
| |
|
| |
Land, buildings and equipment, net | | | 258,672 | | | 280,305 | |
Restricted cash | | | 21,994 | | | 72,844 | |
Notes and accounts receivable — long-term | | | 5,076 | | | 7,053 | |
Investment and advances | | | 168,193 | | | 158,324 | |
Goodwill, net | | | 50,982 | | | 51,812 | |
Other intangible assets, net | | | 64,066 | | | 69,690 | |
Asbestos-related insurance recovery receivable | | | 321,008 | | | 332,894 | |
Other assets | | | 98,621 | | | 114,605 | |
Deferred income taxes | | | 54,571 | | | 50,714 | |
| |
|
| |
|
| |
TOTAL ASSETS | | $ | 1,894,772 | | $ | 2,178,274 | |
| |
|
| |
|
| |
LIABILITIES AND MEMBER’S DEFICIT | | | | | | | |
Current Liabilities: | | | | | | | |
Current installments on long-term debt | | $ | 21,459 | | $ | 35,214 | |
Accounts payable | | | 233,815 | | | 288,899 | |
Accrued expenses | | | 304,432 | | | 319,215 | |
Billings in excess of costs and estimated earnings on uncompleted contracts | | | 410,676 | | | 559,881 | |
Income taxes | | | 31,157 | | | 53,117 | |
Note payable to affiliate | | | 5,041 | | | — | |
| |
|
| |
|
| |
Total current liabilities | | | 1,006,580 | | | 1,256,326 | |
| |
|
| |
|
| |
Accounts payable to affiliate | | | 737,912 | | | 416,260 | |
Long-term debt | | | 290,883 | | | 531,789 | |
Notes payable to affiliate | | | 210,000 | | | 210,000 | |
Deferred income taxes | | | 37,406 | | | 7,948 | |
Pension, postretirement and other employee benefits | | | 269,147 | | | 271,851 | |
Asbestos-related liability | | | 466,163 | | | 447,400 | |
Other long-term liabilities | | | 141,107 | | | 139,113 | |
Deferred accrued interest on subordinated deferrable interest debentures | | | 2,697 | | | 23,460 | |
Minority interest | | | 27,827 | | | 27,052 | |
Commitments and contingencies | | | | | | | |
| |
|
| |
|
| |
TOTAL LIABILITIES | | | 3,189,722 | | | 3,331,199 | |
| |
|
| |
|
| |
Member’s Deficit: | | | | | | | |
Membership interests and contributed capital | | | 243,259 | | | 242,613 | |
Accumulated deficit | | | (1,223,413 | ) | | (1,098,795 | ) |
Accumulated other comprehensive loss | | | (314,796 | ) | | (296,743 | ) |
| |
|
| |
|
| |
TOTAL MEMBER’S DEFICIT | | | (1,294,950 | ) | | (1,152,925 | ) |
| |
|
| |
|
| |
TOTAL LIABILITIES AND MEMBER’S DEFICIT | | $ | 1,894,772 | | $ | 2,178,274 | |
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER LLC AND SUBSIDIARIES
Consolidated Statement of Changes in Member’s Deficit
(in thousands of dollars)
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Membership Interests | | | | | | | | | | |
Balance at beginning of year | | $ | 1 | | $ | 1 | | $ | 1 | |
Balance at end of year | | $ | 1 | | $ | 1 | | $ | 1 | |
| |
|
| |
|
| |
|
| |
Contributed Capital | | | | | | | | | | |
Balance at beginning of year | | $ | 242,612 | | $ | 242,612 | | $ | 242,489 | |
Tax benefit related to equity-based incentive program | | | 646 | | | — | | | — | |
Other | | | — | | | — | | | 123 | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | 243,258 | | $ | 242,612 | | $ | 242,612 | |
| |
|
| |
|
| |
|
| |
Accumulated Deficit | | | | | | | | | | |
Balance at beginning of year | | $ | (1,098,795 | ) | $ | (810,622 | ) | $ | (653,669 | ) |
Net loss for the year | | | (105,665 | ) | | (288,173 | ) | | (156,953 | ) |
Cash dividends paid | | | (18,307 | ) | | — | | | — | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | (1,222,767 | ) | $ | (1,098,795 | ) | $ | (810,622 | ) |
| |
|
| |
|
| |
|
| |
Accumulated Other Comprehensive Loss | | | | | | | | | | |
Balance at beginning of year | | $ | (296,743 | ) | $ | (303,999 | ) | $ | (369,438 | ) |
Change in accumulated translation adjustment during the year | | | (22,928 | ) | | 27,155 | | | 6,762 | |
Minimum pension liability (net of tax benefit/(provision): 2005 — $(8,547); 2004 — $986; 2003 — $(18,886)) | | | 4,875 | | | (19,899 | ) | | 58,677 | |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | (314,796 | ) | $ | (296,743 | ) | $ | (303,999 | ) |
| |
|
| |
|
| |
|
| |
Total Member’s Deficit | | $ | (1,294,950 | ) | $ | (1,152,925 | ) | $ | (872,008 | ) |
| |
|
| |
|
| |
|
| |
See notes to consolidated financial statements.
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FOSTER WHEELER LLC AND SUBSIDIARIES
Consolidated Statement of Cash Flows
(in thousands of dollars)
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
CASH FLOWS FROM OPERATING ACTIVITIES | | | | | | | | | | |
Net loss | | $ | (106,311 | ) | $ | (288,173 | ) | $ | (156,953 | ) |
Adjustments to reconcile net loss to | | | | | | | | | | |
cash flows from operating activities: | | | | | | | | | | |
Depreciation and amortization | | | 28,215 | | | 32,755 | | | 35,574 | |
Deferred tax | | | 10,527 | | | 32,351 | | | 19,774 | |
Provision for asbestos claims, net of settlements | | | 113,680 | | | 60,600 | | | 68,081 | |
Loss on equity-for-debt exchanges | | | 51,491 | | | 163,857 | | | — | |
Provision for impairment loss | | | — | | | — | | | 15,100 | |
distributions of subsidiary trust | | | — | | | — | | | 18,130 | |
interest debentures | | | 5,288 | | | 16,567 | | | — | |
Gain on sale of assets | | | (1,582 | ) | | (15,834 | ) | | (22,270 | ) |
Earnings on equity interests, net of dividends | | | (9,303 | ) | | (16,389 | ) | | (12,457 | ) |
Other noncash items | | | 16,940 | | | 8,959 | | | (4,384 | ) |
Changes in assets and liabilities: | | | | | | | | | | |
(Increase)/decrease in receivables | | | (11,001 | ) | | 92,769 | | | 68,163 | |
Decrease in contracts in process | | | 95,924 | | | 23,215 | | | 81,351 | |
(Decrease)/increase in accounts payable and accrued expenses | | | (28,904 | ) | | (93,117 | ) | | 6,265 | |
uncompleted contracts | | | (111,054 | ) | | (74,847 | ) | | (171,121 | ) |
(Decrease)/increase in income taxes | | | (14,756 | ) | | (2,215 | ) | | 2,499 | |
Net change in other assets and liabilities | | | 11,659 | | | 28,639 | | | (9,850 | ) |
| |
|
| |
|
| |
|
| |
Net cash provided by/(used in) operating activities | | | 50,813 | | | (30,863 | ) | | (62,098 | ) |
| |
|
| |
|
| |
|
| |
CASH FLOWS FROM INVESTING ACTIVITIES | | | | | | | | | | |
Change in restricted cash | | | 46,186 | | | (17,941 | ) | | 38,414 | |
Capital expenditures | | | (10,809 | ) | | (9,613 | ) | | (12,870 | ) |
Proceeds from sale of assets | | | 4,853 | | | 17,495 | | | 87,159 | |
Increase in investments and advances | | | (1,067 | ) | | (14 | ) | | — | |
Decrease/(increase) in short-term investments | | | 24,424 | | | (9,426 | ) | | (6,808 | ) |
| |
|
| |
|
| �� |
|
| |
Net cash provided by/(used in) investing activities | | | 63,587 | | | (19,499 | ) | | 105,895 | |
| |
|
| |
|
| |
|
| |
208
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FOSTER WHEELER LLC AND SUBSIDIARIES
Consolidated Statement of Cash Flows
(in thousands of dollars)
(Continued)
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
CASH FLOWS FROM FINANCING ACTIVITIES | | | | | | | | | | |
Partnership distributions to minority partners | | | (2,233 | ) | | (2,663 | ) | | (2,879 | ) |
Proceeds from common share purchase warrant exercises | | | 4,451 | | | — | | | — | |
Proceeds from stock option exercises | | | 1,200 | | | — | | | — | |
Payment of deferred financing costs | | | (13,724 | ) | | — | | | — | |
Decrease in short-term debt | | | — | | | (121 | ) | | (14,826 | ) |
Proceeds from issuance of long-term debt | | | 371 | | | 120,000 | | | — | |
Repayment of long-term debt and capital lease obligations | | | (31,516 | ) | | (147,722 | ) | | (34,100 | ) |
| |
|
| |
|
| |
|
| |
Net cash used in financing activities | | | (41,451 | ) | | (30,506 | ) | | (51,805 | ) |
| |
|
| |
|
| |
|
| |
Effect of exchange rate changes on cash and cash equivalents | | | (13,847 | ) | | 8,340 | | | 27,798 | |
| |
|
| |
|
| |
|
| |
INCREASE/(DECREASE) IN CASH AND CASH EQUIVALENTS | | | 59,102 | | | (72,528 | ) | | 19,790 | |
Cash and cash equivalents at beginning of year | | | 291,567 | | | 364,095 | | | 344,305 | |
| |
|
| |
|
| |
|
| |
CASH AND CASH EQUIVALENTS AT END OF YEAR | | $ | 350,669 | | $ | 291,567 | | $ | 364,095 | |
| |
|
| |
|
| |
|
| |
Cash paid during the year for: | | | | | | | | | | |
Interest (net of amount capitalized) | | $ | 47,295 | | $ | 53,952 | | $ | 63,194 | |
| |
|
| |
|
| |
|
| |
Income taxes | | $ | 22,361 | | $ | 23,446 | | $ | 17,588 | |
| |
|
| |
|
| |
|
| |
|
NON-CASH FINANCING ACTIVITIES |
In August 2005, 5,634,464 common shares of Foster Wheeler Ltd. were exchanged for $65,214 of the Company’s trust preferred securities. See Note 7 for information regarding this equity-for-debt exchange.
In November 2005, 6,026,981 common shares of Foster Wheeler Ltd. were exchanged for $150,003 of the Company’s 2011 senior notes. See Note 7 for information regarding the equity-for-debt exchange.
In 2004, the Company exchanged $623,190 of notes and accounts payable to Foster Wheeler Ltd. and $147,130 of long-term debt for $593,102 of existing debt and trust securities. See Note 7 for information regarding this debt exchange.
See notes to consolidated financial statements.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
1. Nature of Operations and Relationship to Foster Wheeler Ltd. and Subsidiaries
Foster Wheeler LLC was formed on February 9, 2001 as a Delaware Limited Liability Company. Pursuant to a reorganization, which occurred on May 25, 2001, Foster Wheeler Corporation was merged into Foster Wheeler LLC and the assets (primarily investments in subsidiaries which design, engineer and construct petroleum, chemical, petrochemical and alternative fuel facilities and related infrastructures and design, manufacture and erect steam generating and auxiliary equipment for power stations and industrial markets worldwide) and liabilities of Foster Wheeler Corporation were recorded by Foster Wheeler LLC at historical cost. The Company is a wholly owned subsidiary of Foster Wheeler Holdings Ltd. who, in turn, is a wholly owned subsidiary of Foster Wheeler Ltd. Foster Wheeler LLC is a holding company which owns the stock of substantially all subsidiary companies in the Foster Wheeler group. The terms “Foster Wheeler” or the “Company,” as used herein, include Foster Wheeler LLC and its direct and indirect subsidiaries.
We operate through two business groups, which also constitute separate reportable segments: the Global Engineering and Construction Group (the “E&C Group”) and the Global Power Group (the “Global Power Group”). Our E&C Group designs, engineers, and constructs upstream oil and gas processing facilities, oil refining, chemical and petrochemical, pharmaceutical, natural gas liquefaction (“LNG”) facilities and receiving terminals, and related infrastructure, including power generation and distribution facilities. Our E&C Group provides engineering, project management and construction management services, and purchases equipment, materials and services from third-party suppliers and subcontractors. Our E&C Group owns industry leading technology in delayed coking, solvent de-asphalting, and hydrogen production processes used in oil refineries and has access to numerous technologies owned by others. It also designs and supplies direct-fired furnaces for all types of refining, petrochemical, chemical and oil and gas processes. Our E&C Group also provides international environmental remediation services, together with related technical, engineering, design and regulatory services. Our E&C Group generates revenues from engineering and construction activities pursuant to long-term contracts spanning up to four years in duration.
Our Global Power Group designs, manufactures, and erects steam generating and auxiliary equipment for electric power generating stations and industrial markets worldwide. Steam generating equipment includes a full range of fluidized bed and conventional boilers firing coal, oil, gas, biomass and municipal solid waste, waste wood, and low-Btu gases. Auxiliary equipment includes feedwater heaters, steam condensers, heat-recovery equipment, selective non-catalytic recovery units, selective catalytic recovery units and low-NOx burners. We provide a broad range of site services relating to these products, including full plant construction, maintenance engineering, plant upgrading and life extension, and plant repowering. Our Global Power Group also provides research analysis and experimental work in fluid dynamics, heat transfer, combustion and fuel technology, materials engineering and solids mechanics. In addition, our Global Power Group builds, owns and operates cogeneration, independent power production and waste-to-energy facilities, as well as facilities for the process and petrochemical industries. Our Global Power Group generates revenues from long-term engineering activities, supply of equipment and construction contracts, and from operating activities pursuant to the long-term sale of project outputs (i.e., electricity, steam, etc.), operating and maintenance agreements, and from returns on our equity investments in certain production facilities. The corporate center, restructuring expenses and certain legacy liabilities (e.g. corporate debt) are included in the Corporate and Finance Group (“C&F”).
2. Summary of Significant Accounting Policies
Liquidity — Our liquidity outlook has significantly improved from 2003 to 2005. We completed three equity-for-debt exchange offers, which reduced both our outstanding principal and interest obligations and improved our short and long-term liquidity. Refer to Note 7 for more information regarding these transactions. We closely monitor domestic and global liquidity and update our liquidity forecasts weekly. These forecasts cover, among other analyses, existing cash balances, cash flows from operations, cash
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
repatriations from non-U.S. subsidiaries, proceeds from asset sales, working capital needs, unused credit line availability and claims recoveries, if any. Our liquidity forecasts extend over a twelve-month period and continue to indicate that sufficient liquidity will be available to fund our working capital needs through such period.
Our domestic operating entities do not generate sufficient cash flow to cover the costs related to our indebtedness, obligations to fund U.S. pension plans, asbestos-related liabilities and corporate overhead expenses. Consequently, we require cash repatriations from our non-U.S. subsidiaries in the normal course of our operations to meet our domestic cash needs and have successfully repatriated cash for many years. Our current 2006 forecast assumes total cash repatriation from our non-U.S. subsidiaries at amounts consistent with prior years from royalties, management fees, intercompany loans, debt service on intercompany loans and/or dividends. We repatriated $134,900 and $77,000 from our non-U.S. subsidiaries in 2005 and 2004, respectively.
Our non-U.S. subsidiaries need to keep certain amounts available for working capital purposes, to pay known liabilities and for other general corporate purposes. In addition, certain of our non-U.S. subsidiaries are subject to statutory and financing requirements in their jurisdictions of organization that restrict the amount of funds that such subsidiaries may distribute. These factors may limit our ability to repatriate funds held by certain of our non-U.S. subsidiaries. However, we believe we could repatriate additional cash from certain other of our foreign subsidiaries should we desire and also have access to the domestic revolving credit facility described in Note 8.
Principles of Consolidation — The consolidated financial statements include the accounts of Foster Wheeler LLC and all significant domestic and foreign subsidiary companies. Intercompany transactions and balances have been eliminated.
Our fiscal year is the 52- or 53-week annual accounting period ending the last Friday in December for domestic operations and December 31 for foreign operations. For domestic operations, 2005 and 2003 included 52 weeks and 2004 included 53 weeks.
Revisions — Our prior period consolidated statement of operations and comprehensive loss has been revised to classify the amortization of intangible assets within cost of operating revenues rather than within other deductions and the asbestos provision in a separate line item rather than within other deductions. There was no impact on the consolidated balance sheet or the consolidated statement of cash flows. A summary of the financial statement line items affected by the revision is presented below.
| | For the Year Ended
| |
| | December 31, 2004, | | December 31, 2004, | | December 26, 2003, | | December 26, 2003, | |
| | As Previously Reported | | As Revised | | As Previously Reported | | As Revised | |
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|
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|
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|
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|
| |
Cost of operating revenues | | $ | (2,381,969 | ) | $ | (2,385,619 | ) | $ | (3,435,726 | ) | $ | (3,439,401 | ) |
Contract profit | | | 279,355 | | | 275,705 | | | 288,089 | | | 284,414 | |
Other deductions | | | (96,304 | ) | | (32,028 | ) | | (168,416 | ) | | (96,660 | ) |
Asbestos provision | | | — | | | (60,626 | ) | | — | | | (68,081 | ) |
Net loss | | | (288,173 | ) | | (288,173 | ) | | (156,953 | ) | | (156,953 | ) |
Reclassifications — Certain prior period financial statement amounts have been reclassified to conform to the current year presentation.
Use of Estimates — The preparation of financial statements in conformity with accounting principles generally accepted in the United States of America requires management to make estimates and assumptions
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
that affect the reported amounts of assets and liabilities at the date of the financial statements and revenues and expenses during the periods reported. Actual results could differ from those estimates. Changes in estimates are reflected in the periods in which they become known. Significant estimates are used when accounting for long-term contracts including customer and vendor claims, depreciation, employee benefit plans, taxes, asbestos litigation and expected recoveries and contingencies, among others.
Revenue Recognition on Long-term Contracts — Revenues and profits on long-term fixed-price contracts are recorded under the percentage-of-completion method. Progress towards completion is measured using physical completion of individual tasks for all contracts with a value of $5,000 or greater. Progress toward completion of fixed-priced contracts with a value under $5,000 is measured using the cost-to-cost method.
Revenues and profits on cost-reimbursable contracts are recorded as the costs are incurred. We include flow-through costs consisting of materials, equipment and subcontractor costs as revenue on cost-reimbursable contracts when we are responsible for the engineering specifications and procurement for such costs.
Contracts in process are stated at cost, increased for profits recorded on the completed effort or decreased for estimated losses, less billings to the customer and progress payments on uncompleted contracts. In 2005, we revised our presentation of contract-related line items on the statement of financial position. The financial statement line item billings in excess of costs and estimated earnings on uncompleted contracts replaces the previously used line items of advance payments and estimated costs to complete long-term contracts. In addition, unbilled receivables are now included within contracts in process rather than as a component of trade receivables.
We have numerous contracts that are in various stages of completion. Such contracts require estimates to determine the appropriate cost and revenue recognition. These estimates may be revised from time to time as additional information becomes available. In accordance with the accounting and disclosure requirements of the American Institute of Certified Public Accountants Statement of Position (“SOP”) 81-1, “Accounting for Performance of Construction-Type and Certain Production-Type Contracts” and Accounting Principles Board (“APB”) Opinion No. 20, “Accounting Changes,” we review our major contracts monthly. As a result of this process in 2005, approximately 45 individual projects each had final estimated profit revisions exceeding $1,000. These revisions, which include both increases and decreases in estimated profit, resulted from events such as earning project incentive bonuses or the incurrence or forecasted incurrence of contractual liquidated damages for performance or schedule issues, executing services and purchasing third-party materials and equipment at costs differing from those previously estimated, and testing of completed facilities which in turn eliminates or incurs completion and warranty-related costs. Project incentives are recognized when it is probable they will be earned. Project incentives are frequently tied to cost, schedule and/or safety targets and therefore tend to be earned late in a project’s life cycle. If estimates of costs to complete a long-term contract indicate a loss, provision is made currently for the total loss anticipated. The elapsed time from award of a contract to completion of performance may be up to four years. The changes in final estimated profits resulted in a net increase to accrued profits during 2005 and 2004 of approximately $99,600 and $37,600, respectively.
Claims are amounts in excess of the agreed contract price (or amounts not included in the original contract price) that we seek to collect from customers or others for delays, errors in specifications and designs, contract terminations, change orders in dispute or unapproved as to both scope and price or other causes of unanticipated additional costs. We record claims in accordance with paragraph 65 of SOP 81-1. This statement of position states that recognition of amounts as additional contract revenue related to claims is appropriate only if it is probable that the claims will result in additional contract revenue and if the amount can be reliably estimated. Those two requirements are satisfied by the existence of all of the following conditions: the contract or other evidence provides a legal basis for the claim; additional costs are caused by
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NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
circumstances that were unforeseen at the contract date and are not the result of deficiencies in the contractor’s performance; costs associated with the claim are identifiable or otherwise determinable and are reasonable in view of the work performed; and the evidence supporting the claim is objective and verifiable. If such requirements are met, revenue from a claim is recorded only to the extent that contract costs relating to the claim have been incurred. Costs attributable to claims are treated as costs of contract performance as incurred. We had recorded commercial claims receivable from customers of approximately $5,700 and $3,900 as of December 30, 2005 and December 31, 2004, respectively.
Additionally, the consolidated financial statements assume recovery of $27,900 in pending and to be submitted requests for equitable adjustment (“REAs”), of which $7,000 was recorded in contracts in process as of December 30, 2005. The REAs, which relate to a project currently being executed for a U.S. government agency, include work performed and to be performed through 2008 over which time we expect to recover the total amount of the REAs. We are continuing to negotiate with the U.S government agency regarding these REAs as well as potentially restructuring the related contract. We account for REAs similar to how we account for claims as described above, recognizing contract revenue on REAs only when the conditions set forth in paragraph 65 of SOP 81-1 are achieved.
In certain circumstances, we may defer pre-contract costs when it is probable that these costs will be recovered under a future contract. Such deferred costs would then be included in contract costs on receipt of the anticipated contract. If it is not probable that pre- contract costs will be recovered under a future contract, then these costs are expensed as incurred. Costs related to anticipated contracts, which are charged to expense because their recovery is not considered probable, are not subsequently reclassified to contract costs on the subsequent receipt of the contract. We had no deferred pre-contract costs as of December 30, 2005 or December 31, 2004.
Certain special-purpose subsidiaries in our global power business group are reimbursed by customers for their costs, including amounts related to principal repayments of non-recourse project debt, for building and operating certain facilities over the lives of the non- cancellable service contracts.
Cash and Cash Equivalents — Cash and cash equivalents include highly liquid short-term investments purchased with original maturities of three months or less. Cash and cash equivalents of $298,839 and $225,861 were maintained by our foreign subsidiaries as of December 30, 2005 and December 31, 2004, respectively. These subsidiaries require a portion of these funds to support their liquidity and working capital needs, as well as to comply with required minimum capitalization and contractual restrictions. Accordingly, these funds may not be readily available for repatriation to U.S. entities.
Short-term Investments — Short-term investments at December 31, 2004 consisted primarily of certificates of deposit and were classified as held to maturity under Financial Accounting Standards Board (“FASB”) Statement of Financial Accounting Standard (“SFAS”) No. 115, “Accounting for Certain Investments in Debt and Equity Securities.”
Trade Accounts Receivable — Trade accounts receivable represents amounts billed to customers. In accordance with terms of long-term contracts, our customers withhold certain percentages of such billings until completion and acceptance of the contracts. Final payments of all such amounts withheld might not be received within a one-year period. In conformity with industry practice, however, the full amount of accounts receivable, including such amounts withheld, has been included in current assets.
Trade accounts receivable are continually evaluated in accordance with corporate policy. Provisions are established on a project specific basis when there is an issue associated with the client’s ability to make payments or there are circumstances where the client is not making payment due to contractual issues.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
Customer payment history, trends within the various markets served and general economic trends are also evaluated when considering the necessity of a provision.
Contracts in Process and Billings in Excess of Costs and Estimated Earnings on Uncompleted Contracts — In accordance with terms of long-term contracts, amounts recorded in contracts in process and billings in excess of costs and estimated earnings on uncompleted contracts may not be realized or paid, respectively, within a one-year period. In conformity with industry practice, however, the full amount of contracts in process and billings in excess of costs and estimated earnings on uncompleted contracts has been included in current assets and current liabilities, respectively.
Inventories — Inventories, principally materials and supplies, are stated at the lower of cost or market, determined primarily on the average-cost method. We had inventories of $7,921 and $7,080 as of December 30, 2005 and December 31, 2004, respectively. Such amounts are recorded within other current assets on the consolidated statement of financial position.
Land, Buildings and Equipment — Depreciation is computed on a straight-line basis using composite estimated lives ranging from 10 to 50 years for buildings and from 3 to 35 years for equipment. Expenditures for maintenance and repairs are charged to operations as incurred. Renewals and betterments are capitalized. Upon retirement or other disposition of fixed assets, the cost and related accumulated depreciation are removed from the accounts and the resulting gains or losses are reflected in earnings.
Restricted Cash — The following table details the restricted cash held:
| | | | | | | | | | | | | | | | | | | |
| | December 30, 2005
| | December 31, 2004
| |
| | Foreign | | Domestic | | Total | | Foreign | | Domestic | | Total | |
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|
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|
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|
| |
| | | | | | | | | | | | | | | | | | | |
Held by special purpose entities and restricted for debt service payments | | $ | 223 | | $ | 271 | | $ | 494 | | $ | 245 | | $ | 3,924 | | $ | 4,169 | |
Collateralize letters of credit and bank guarantees | | | 15,571 | | | — | | | 15,571 | | | 57,151 | | | — | | | 57,151 | |
Client escrow funds | | | 5,204 | | | 725 | | | 5,929 | | | 10,580 | | | 944 | | | 11,524 | |
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|
| |
|
| |
|
| |
|
| |
|
| |
|
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Total | | $ | 20,998 | | $ | 996 | | $ | 21,994 | | $ | 67,976 | | $ | 4,868 | | $ | 72,844 | |
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Investments and Advances — We use the equity method of accounting for affiliates in which our investment ownership is between 20% and 50% unless significant economic considerations indicate that the cost method is appropriate. The equity method is also used for affiliates in which our investment ownership is greater than 50% when we do not have a controlling financial interest. Affiliates in which our investment ownership is less than 20% are carried at cost. Currently, all of our significant investments in affiliates that are not consolidated are recorded using the equity method.
Intangible Assets — Intangible assets consist principally of the excess of cost over the fair value of net assets acquired (or goodwill), trademarks and patents. Goodwill was allocated to our reporting units based on the original purchase price allocation. Patents and trademarks are being amortized on a straight-line basis over periods of 12 to 40 years.
We test for impairment at the reporting unit level as defined in SFAS No. 142, “Goodwill and Other Intangible Assets.” This test is a two-step process. The first step of the goodwill impairment test, used to identify potential impairment, compares the fair value of the reporting unit with its carrying amount, including goodwill. If the fair value, which is based on future cash flows, exceeds the carrying amount, goodwill is not considered impaired. If the carrying amount exceeds the fair value, the second step must be performed to measure the amount of the impairment loss, if any. The second step compares the implied fair value of the reporting unit’s goodwill with the carrying amount of that goodwill. In the fourth quarter of each
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
year, we evaluate goodwill on a separate reporting unit basis to assess recoverability, and impairments, if any, are recognized in earnings. An impairment loss would be recognized in an amount equal to the excess of the carrying amount of the goodwill over the implied fair value of the goodwill. SFAS No. 142 also requires that intangible assets with determinable useful lives be amortized over their respective estimated useful lives and reviewed annually for impairment in accordance with SFAS No. 144, “Accounting for the Impairment or Disposal of Long-Lived Assets.”
As of December 30, 2005 and December 31, 2004, we had unamortized goodwill of $50,982 and $51,812, respectively. The decrease in goodwill of $830 resulted from changes in foreign currency translation rates. All of the goodwill is related to our global power business group. In accordance with SFAS No. 142, effective as of December 29, 2001, we no longer amortize goodwill, and in 2004 and 2005, the fair value of the reporting units exceeded the carrying amounts.
As of December 30, 2005 and December 31, 2004, we had unamortized identifiable intangible assets of $64,066 and $69,690, respectively. The following table details amounts relating to those assets.
| | December 30, 2005
| | December 31, 2004
| |
| | Gross Carrying Amount | | Accumulated Amortization | | Gross Carrying Amount | | Accumulated Amortization | |
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Patents | | $ | 36,594 | | $ | (17,412 | ) | $ | 37,392 | | $ | (15,622 | ) |
Trademarks | | | 61,771 | | | (16,887 | ) | | 63,026 | | | (15,106 | ) |
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Total | | $ | 98,365 | | $ | (34,299 | ) | $ | 100,418 | | $ | (30,728 | ) |
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Amortization expense related to patents and trademarks, which is recorded within cost of operating revenues on the consolidated statement of operations and comprehensive loss, totaled $3,570, $3,650 and $3,675 for fiscal years 2005, 2004 and 2003, respectively. Amortization expense is expected to approximate $3,600 each year in the next five years.
Income Taxes — Deferred income taxes are provided on a liability method whereby deferred tax assets/liabilities are established for the difference between the financial reporting and income tax basis of assets and liabilities, as well as operating loss and tax credit carryforwards. Deferred tax assets are reduced by a valuation allowance when, in the opinion of management, it is more likely than not that some portion or all of the deferred tax assets will not be realized. Deferred tax assets and liabilities are adjusted for the effects of changes in tax laws and rates on the date of enactment.
Provision is made for federal income taxes which may be payable on foreign subsidiary earnings to the extent that we anticipate that such earnings will be remitted. Based on strategic initiatives, management has modified its foreign earnings repatriation policy to address its domestic liquidity plans. Foreign earnings that are not considered necessary to meet these plans are considered permanently reinvested. Unremitted earnings of foreign subsidiaries, which have been, or are intended to be, permanently reinvested (and for which no federal income tax has been provided) aggregated $77,614 as of December 30, 2005. It is not practicable to estimate the additional tax that would be incurred, if any, if these amounts were repatriated.
We have reviewed the foreign earnings repatriation provision of the American Jobs Creation Act of 2004 (the “AJCA”) and concluded that, given the effective foreign tax rates applicable to our unrepatriated earnings as well as certain restrictions in the AJCA concerning the definitions of extraordinary dividends and U.S. investment, the foreign earnings repatriation provision of the AJCA does not provide any financial benefit to Foster Wheeler. Accordingly, we did not change our existing repatriation practices as a result of the AJCA.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
Foreign Currency — Assets and liabilities of our foreign subsidiaries are translated into U.S. dollars at year-end exchange rates and income and expenses and cash flows at monthly weighted-average exchange rates.
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Cumulative translation adjustment at beginning of year | | $ | (51,240 | ) | $ | (78,395 | ) | $ | (85,157 | ) |
Current year foreign currency adjustment | | | (22,928 | ) | | 27,155 | | | 6,762 | |
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Cumulative translation adjustment at end of year | | $ | (74,168 | ) | $ | (51,240 | ) | $ | (78,395 | ) |
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Foreign currency transaction (loss)/gains | | $ | (2,705 | ) | $ | (83 | ) | $ | 1,700 | |
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Foreign currency transaction (loss)/gains, net of tax | | $ | (1,758 | ) | $ | (54 | ) | $ | 1,100 | |
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Stock Option Plans — Foster Wheeler Ltd. has three stock option plans that reserve shares of common stock for issuance to key employees and directors. Employees of the Company participate in these plans. Foster Wheeler Ltd. and the Company follow the disclosure- only provisions of SFAS No. 123, “Accounting for Stock-Based Compensation,” as amended by SFAS No. 148, “Accounting for Stock-Based Compensation — Transition and Disclosure.” Foster Wheeler Ltd. and the Company continue to account for stock options granted to employees and directors using the intrinsic value method under APB Opinion No. 25, “Accounting for Stock Issued to Employees.” Had compensation costs for our stock-based compensation plans been accounted for using the fair value method of accounting described by SFAS No. 123, our net loss would have been as follows:
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Net loss – as reported | | $ | (106,311 | ) | $ | (288,173 | ) | $ | (156,953 | ) |
Deduct: Total stock-based employee compensation expense determined under fair value based method for awards, net of taxes of $186 in 2005, $39 in 2004 and $127 in 2003 | | | (6,645 | ) | | (2,693 | ) | | (2,081 | ) |
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Net loss – pro forma | | $ | (112,956 | ) | $ | (290,866 | ) | $ | (159,034 | ) |
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The fair value of each option grant is estimated on the date of grant using the Black-Scholes option-pricing model with the following weighted-average assumptions:
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Dividend yield | | | 0.00 | % | | 0.00 | % | | 0.00 | % |
Expected volatility | | | 50.00 | % | | 50.00 | % | | 88.23 | % |
Risk free interest rate | | | 4.23 | % | | 2.99 | % | | 3.22 | % |
Expected life (years) | | | 3.06 | | | 3.00 | | | 5.00 | |
Recent Accounting Developments — In December 2004, the FASB issued SFAS No. 123 (revised 2004), “Share-Based Payment.” SFAS No. 123R replaces SFAS No. 123, “Accounting for Stock-Based Compensation,” and supersedes APB Opinion No. 25, “Accounting for Stock Issued to Employees.” SFAS No. 123R requires that all share-based payments to employees, including grants of employee stock options and restricted stock, be recognized in the consolidated statement of operations and comprehensive loss based on their fair values. Prior to SFAS No. 123R, we adopted the disclosure-only provisions of SFAS No. 123
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
2. Summary of Significant Accounting Policies — (Continued)
and therefore only certain pro forma disclosures of the fair value of share-based payments were required in the notes to the consolidated financial statements. We will use the modified prospective transition method. Accordingly, share-based employee compensation cost will be recognized from the beginning of the 2006 fiscal period as if the fair-value-based accounting method had been used to account for all employee awards granted, modified, or settled after December 30, 2005 and to any awards that were not fully vested as of December 30, 2005. Our 2006 operating results are expected to include approximately $6,500 of additional compensation expense as a result of the adoption of SFAS No. 123R. Future compensation expense will be impacted by various factors, including the number of awards granted and their relative fair value at the date of grant.
In May 2005, the FASB issued SFAS No. 154, “Accounting Changes and Error Corrections.” SFAS No. 154 is a replacement of APB No. 20 and SFAS No. 3. SFAS No. 154 provides guidance on the accounting for and reporting of accounting changes and error corrections. It establishes retrospective application as the required method for reporting a change in accounting principle. SFAS No. 154 provides guidance for determining whether retrospective application of a change in accounting principle is impracticable and for reporting a change when retrospective application is impracticable. SFAS No. 154 also addresses the reporting of a correction of an error by restating previously issued financial statements. SFAS No. 154 is effective for accounting changes and corrections of errors made in fiscal years beginning after December 15, 2005. The adoption of SFAS No. 154 is not expected to have an impact on our consolidated financial statements.
3. Accounts and Notes Receivable
The following table shows the components of trade accounts and notes receivable:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
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From long-term contracts: | | | | | | | |
Amounts billed due within one year | | $ | 262,735 | | $ | 287,902 | |
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Billed retention: | | | | | | | |
Estimated to be due in: | | | | | | | |
2005 | | | — | | | 18,098 | |
2006 | | | 10,257 | | | 6,282 | |
2007 | | | 3 | | | 1,654 | |
2008 | | | — | | | — | |
2009 | | | — | | | 3,417 | |
2010 | | | 10 | | | — | |
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Total billed retention | | | 10,270 | | | 29,451 | |
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Total receivables from long-term contracts | | | 273,005 | | | 317,353 | |
Other trade accounts and notes receivable | | | 1,156 | | | 10,063 | |
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Trade accounts and notes receivable, gross | | | 274,161 | | | 327,416 | |
Less: allowance for doubtful accounts | | | (10,379 | ) | | (23,199 | ) |
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Trade accounts and notes receivable, net | | $ | 263,782 | | $ | 304,217 | |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
3. Accounts and Notes Receivable — (Continued)
The following table shows the components of non-trade accounts and notes receivable:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
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Asbestos insurance claims receivable | | $ | 25,200 | | $ | 96,900 | |
Foreign refundable value-added tax | | | 16,334 | | | 3,061 | |
Other | | | 15,350 | | | 18,910 | |
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Non-trade accounts and notes receivable | | $ | 56,884 | | $ | 118,871 | |
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4. Contracts in Process
The following table shows the elements included in contracts in process as related to long-term contracts:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
| |
|
| |
|
| |
Costs plus accrued profits less earned revenues on contracts currently in process | | $ | 226,621 | | $ | 281,764 | |
Less: progress payments | | | (87,293 | ) | | (40,624 | ) |
| |
|
| |
|
| |
Total | | $ | 139,328 | | $ | 241,140 | |
| |
|
| |
|
| |
5. Land, Buildings and Equipment
Land, buildings and equipment are stated at cost and are set forth below:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
| |
|
| |
|
| |
Land and land improvements | | $ | 23,869 | | $ | 24,052 | |
Buildings | | | 130,052 | | | 137,346 | |
Equipment | | | 447,251 | | | 458,356 | |
Construction in progress | | | 1,410 | | | 1,192 | |
| |
|
| |
|
| |
Land, buildings and equipment | | | 602,582 | | | 620,946 | |
Less: accumulated depreciation | | | (343,910 | ) | | (340,641 | ) |
| |
|
| |
|
| |
Net book value | | $ | 258,672 | | $ | 280,305 | |
| |
|
| |
|
| |
Depreciation expense for 2005, 2004 and 2003 was $23,982, $28,447 and $31,214, respectively.
We own certain office and manufacturing facilities in Finland that contain asbestos. We are required to remove the asbestos from such facilities if such facilities are significantly renovated or demolished. At present, there are no plans to undertake a major renovation that would require the removal of the asbestos or the demolition of the facilities. We do not have sufficient information to estimate the fair value of the asset retirement obligation because the settlement date or the range of potential settlement dates has not been specified and information is not currently available to apply an expected present value technique. We will recognize a liability in the period in which sufficient information is available to reasonably estimate the fair value of the asset retirement obligation.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
6. Equity Interests
We own a non-controlling equity interest in two electric power generation projects and one waste-to-energy project in Italy as well as a refinery/electric power generation project in Chile. Two of the projects in Italy are each 42% owned while the third project is now 39% owned by us, after reflecting the sale of 10% of our minority equity interest in this project in April 2005. Such sale was intended to facilitate future expansion of the project and such expansion is currently underway. The project in Chile is 85% owned by us; however, we do not have a controlling financial interest in the Chilean project. Following is summarized financial information assuming a 100% ownership interest for the entities in which we have an equity interest:
| | December 30, 2005
| | December 31, 2004
| |
| | Italian | | Chilean | | Italian | | Chilean | |
| | Projects | | Project | | Projects | | Project | |
| |
|
| |
|
| |
|
| |
|
| |
Balance Sheet Data: | | | | | | | | | | | | | |
Current assets | | $ | 153,576 | | $ | 25,853 | | $ | 149,346 | | $ | 23,456 | |
Other assets (primarily buildings and equipment) | | | 358,038 | | | 165,991 | | | 414,779 | | | 175,653 | |
Current liabilities | | | 44,299 | | | 21,047 | | | 41,003 | | | 17,179 | |
Other liabilities (primarily long-term debt) | | | 255,757 | | | 101,617 | | | 404,802 | | | 113,567 | |
Net assets | | | 211,558 | | | 69,180 | | | 118,320 | | | 68,363 | |
| | | | | | | | | | | | | |
| | For the Year Ended
| |
| | December 30, 2005
| | December 31, 2004
| | December 26, 2003
| |
| | Italian | | Chilean | | Italian | | Chilean | | Italian | | Chilean | |
| | Projects | | Project | | Projects | | Project | | Projects | | Project | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Income Statement Data: | | | | | | | | | | | | | | | | | | | |
Total revenues | | $ | 293,588 | | $ | 39,659 | | $ | 244,225 | | $ | 41,137 | | $ | 219,818 | | $ | 39,114 | |
Gross earnings | | | 65,419 | | | 19,725 | | | 60,108 | | | 20,152 | | | 56,699 | | | 20,739 | |
Income before income taxes | | | 52,646 | | | 10,031 | | | 43,947 | | | 11,229 | | | 38,405 | | | 10,712 | |
Net earnings | | | 46,070 | | | 7,782 | | | 26,664 | | | 8,787 | | | 23,144 | | | 8,891 | |
Our share of the net earnings of equity affiliates, which are recorded within other income on the consolidated statement of operations and comprehensive loss, totaled $24,129, $20,636 and $17,142 for 2005, 2004 and 2003, respectively. Our investment in the equity affiliates, which is recorded within investment and advances on the consolidated statement of financial position, totaled $140,723 and $109,106 as of December 30, 2005 and December 31, 2004, respectively. Dividends of $18,272 and $9,221 were received during 2005 and 2004, respectively.
We have guaranteed certain performance obligations for three of these projects. Our contingent obligations under the guarantees are approximately $1,700 in the aggregate. We have an additional contingent obligation for the Chilean project, which is capped at $20,000 over the twenty-year life of the project’s financing. To date, no amounts have been paid under any of these guarantees.
We have also provided a $10,000 debt service reserve letter of credit providing liquidity should the performance of the Chilean project be insufficient to cover the debt service payments. To date, no amounts have been drawn under the letter of credit.
The undistributed retained earnings of our equity investees amounted to $72,407 and $42,087 at December 30, 2005 and December 31, 2004, respectively.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
7. Equity-for-Debt Exchanges
In November 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our 2011 senior notes. A total of $150,003 of the aggregate principal amount of 2011 senior notes were tendered as part of the exchange, resulting in the issuance of 6,026,981 common shares. The exchange reduced the carrying value of our 2011 senior notes by $155,299 representing the aggregate principal amount plus the corresponding premium. The exchange resulted in a $167,909 increase in accounts payable to Foster Wheeler Ltd. which represents the value of the common shares issued by Foster Wheeler Ltd. and a $16,833 charge to income. The pretax charge, which was substantially non-cash, related primarily to the difference between the carrying value of the 2011 senior notes, including unpaid accrued interest, and the market price of the common shares on the closing date of the exchange. Concurrent with the exchange offer, we also solicited consents from holders of the outstanding 2011 senior notes to amend the governing indenture to eliminate substantially all of the restrictive operating and financial covenants and certain events of default contained therein.
In August 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our trust preferred securities. Trust preferred securities of 2,608,548 were tendered as part of the exchange, resulting in the issuance by Foster Wheeler Ltd. of 5,634,464 common shares. The exchange reduced the aggregate liquidation amount of our existing trust preferred securities by $65,214 and reduced the amount of deferred accrued interest by $26,052. The exchange resulted in a $129,084 increase in accounts payable to Foster Wheeler Ltd. which represents the value of the common shares issued by Foster Wheeler Ltd. and a $41,513 charge to income. The pretax charge, which was substantially non-cash, related primarily to the difference between the carrying value of the trust preferred securities, including deferred accrued interest, and the market price of the common shares on the closing date of the exchange.
In September 2004, in conjunction with Foster Wheeler Ltd., we consummated an equity-for-debt exchange in which Foster Wheeler Ltd. issued common shares, preferred shares, warrants to purchase common shares and new senior notes in exchange for certain of our outstanding debt securities and trust preferred securities. The Company recorded $623,190 in accounts and notes payable to Foster Wheeler Ltd. which represents the value of the common shares, preferred shares and warrants issued by Foster Wheeler Ltd. The exchange offer resulted in a $175,054 charge to income. The pretax charge, which was substantially non-cash, related primarily to the exchange of convertible notes tendered in the exchange offer.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt
The following table shows the components of long-term debt:
| | December 30, 2005 | | December 31, 2004 | |
| |
| |
| |
| | Current | | Long-term | | Total | | Current | | Long-term | | Total | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Senior Notes at 10.359% interest, due September 15, 2011 (including unamortized premium of $3,847 and $10,172, respectively) | | $ | — | | $ | 115,315 | | $ | 115,315 | | $ | — | | $ | 271,643 | | $ | 271,643 | |
Senior Notes at 6.75% interest, due November 15, 2005 | | | — | | | — | | | — | | | 11,372 | | | — | | | 11,372 | |
Subordinated Robbins Facility Exit Funding Obligations: | | | | | | | | | | | | | | | | | | | |
1999C Bonds at 7.25% interest, due October 15, 2009 | | | 16 | | | 52 | | | 68 | | | 14 | | | 69 | | | 83 | |
1999C Bonds at 7.25% interest, due October 15, 2024 | | | — | | | 20,491 | | | 20,491 | | | — | | | 20,491 | | | 20,491 | |
1999D Bonds at 7% interest, due October 15, 2009 | | | — | | | 250 | | | 250 | | | — | | | 233 | | | 233 | |
Subordinated Deferrable Interest Debentures | | | — | | | 5,963 | | | 5,963 | | | — | | | 71,177 | | | 71,177 | |
Special-Purpose Project Debt: | | | | | | | | | | | | | | | | | | | |
Martinez Cogen Limited Partnership | | | 7,980 | | | — | | | 7,980 | | | 7,280 | | | 7,980 | | | 15,260 | |
Foster Wheeler Coque Verde, L.P. | | | 3,293 | | | 28,858 | | | 32,151 | | | 2,975 | | | 32,151 | | | 35,126 | |
Camden County Energy Recovery Associates | | | 9,149 | | | 50,787 | | | 59,936 | | | 8,959 | | | 59,936 | | | 68,895 | |
Capital Lease Obligations | | | 1,021 | | | 63,219 | | | 64,240 | | | 990 | | | 66,297 | | | 67,287 | |
Other | | | — | | | 5,948 | | | 5,948 | | | 3,624 | | | 1,812 | | | 5,436 | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Total | | $ | 21,459 | | $ | 290,883 | | $ | 312,342 | | $ | 35,214 | | $ | 531,789 | | $ | 567,003 | |
| |
|
| |
|
| |
|
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|
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|
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|
| |
Senior Credit Agreement — In March 2005, we entered into a new 5-year $250,000 senior credit agreement. The senior credit agreement includes a $75,000 sub-limit for borrowings at a rate equal to LIBOR plus 5%. Standby letters of credit issued under the senior credit agreement carry a fixed price throughout the life of the facility. The assets and/or the stock of certain of our domestic and foreign subsidiaries collateralize the senior credit agreement. We paid approximately $13,724 in fees and expenses in conjunction with the execution of the senior credit agreement. Such fees will be amortized to expense over the life of the agreement.
The senior credit agreement requires us to maintain certain ratios, including a leverage ratio, a fixed charge coverage ratio and a minimum liquidity level. Compliance with the first two covenants is measured quarterly. We must be in compliance with the minimum liquidity level covenant at all times. Our current forecast indicates that we should be in compliance with the financial covenants contained in the senior credit agreement throughout 2006.
The senior credit agreement also requires us to prepay the facility in certain circumstances from proceeds of asset sales and the issuance of debt.
We had $131,642 of letters of credit outstanding under the senior credit agreement as of December 30, 2005. There were no funded borrowings outstanding as of December 30, 2005.
Previous Senior Credit Facility — In August of 2002, we entered into a senior credit facility comprising a $71,000 term loan, a $69,000 revolving credit facility, and a $149,900 letter of credit facility having an
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
April 30, 2005 maturity date. As part of the September 2004 equity-for-debt exchange, we repaid in full the term loan and amounts outstanding under the revolving credit facility. Accordingly, there were no borrowings outstanding under the term loan and revolving credit facility as of December 31, 2004. We had letters of credit outstanding of $90,018 as of December 31, 2004. In March 2005, we replaced the previous senior credit facility with a new senior credit agreement.
Senior Notes at 10.359% interest, due September 15, 2011, Series A (“2011 senior notes”) — The 2011 senior notes bear interest at 10.359% per annum, payable semi-annually in arrears on March 15 and September 15, commencing March 15, 2005. In conjunction with the issuance of the 2011 senior notes, we recorded a premium of $5,659 since the fair value of the 2011 senior notes was 104% of principal. As a result of the premium, the effective interest rate on the 2011 senior notes is 9.5602%. Holders of the 2011 senior notes have a security interest in the stock, debt and assets of certain of our subsidiaries. At any time prior to September 15, 2006, we have the option to redeem the 2011 senior notes at 100% of the principal amount plus accrued and unpaid interest plus a premium that is based on US Treasury rates. The redemption price including accrued interest is estimated to be 14.34% as of December 30, 2005. We have the option to redeem the 2011 senior notes at prices decreasing from 107.769% of the face amount plus accrued and unpaid interest if redeemed during the twelve-month period commencing on September 15, 2006 to par if redeemed during the twelve-month period commencing September 15, 2010.
Concurrent with the 2004 equity-for-debt exchange, we completed a $120,000 private offering of Senior Notes at 10.359% due September 2011, Series B (the “series B notes”). The proceeds of the series B notes offering were used to repay the amounts outstanding under the term loan and revolving credit portions of our previous senior credit facility totaling $115,869. We recorded a premium of $4,800 on the offering since the fair value of the series B notes was 104% of principal. As a result of the premium, the effective interest rate on the series B notes is 9.5602%. In December 2004, we exchanged all series B notes for registered 2011 senior notes.
In November 2005, in conjunction with Foster Wheeler Ltd., we completed an offer to exchange Foster Wheeler Ltd.’s common shares for a portion of our 2011 senior notes. The exchange reduced the aggregate carrying value of our 2011 senior notes by $155,299. See Note 6 for further information.
Senior Notes at 6.75% interest, due November 15, 2005 (“2005 senior notes”) — In 1995, we issued $200,000 of 2005 senior notes, bearing interest at a fixed rate of 6.75% per annum, payable semi-annually, and maturing on November 15, 2005. As described in Note 7, Foster Wheeler Ltd. exchanged common shares, preferred shares and $141,471 principal amount of 2011 senior notes for $188,628 of 2005 senior notes as part of the equity-for-debt exchange consummated in 2004. We repaid the remaining 2005 senior notes at the scheduled maturity date in November 2005.
Notes Payable to Affiliate — In May and June 2001, Foster Wheeler Ltd. issued convertible subordinated notes (“convertible notes”) having an aggregate principal amount of $210,000. The convertible notes are due June 1, 2007 and bear interest at 6.50% per annum, payable semi-annually on June 1 and December 1 of each year, commencing December 2001. The proceeds of these securities were loaned to the Company and are included in the caption “Notes payable to affiliate” on the accompanying consolidated financial statements. The convertible notes are convertible into Foster Wheeler Ltd. common shares at an initial conversion rate of 3.10655 common shares per $1,000 principal amount, or approximately $321.90 per common share, subject to adjustment under certain circumstances.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. exchanged common shares and preferred shares for $206,930 of convertible notes. See Note 7 for further information.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
Subordinated Robbins Facility Exit Funding Obligations (“Robbins bonds”) — In connection with the restructuring of debt incurred to finance construction of a waste-to-energy facility in the Village of Robbins, Illinois, we entered into certain subordinated obligations. The subordinated obligations include 1999C Bonds due October 15, 2009 (the “1999C bonds due 2009”), 1999C Bonds due October 15, 2024 (the “1999C bonds due 2024”) and 1999D Accretion Bonds due October 15, 2009 (the “1999D bonds”).
The 1999C bonds due 2009 and the 1999C bonds due 2024 bear interest at 7.25% and are subject to mandatory sinking fund reduction prior to maturity at a redemption price equal to 100% of the principal amount thereof, plus accrued interest to the redemption date. The total amount of 1999D bonds due on October 15, 2009 is $325.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. exchanged common shares and preferred shares for $93,721 of Robbins bonds. See Note 7 for further information.
Subordinated Deferrable Interest Debentures — In 1999, FW Preferred Capital Trust I (the “Capital Trust”), a 100% indirectly-owned finance subsidiary of the Company, consummated a $175,000 public offering of 7,000,000 trust preferred securities. The trust preferred securities are fully and unconditionally guaranteed on a joint and several basis by Foster Wheeler Ltd. and us. The Capital Trust invested the proceeds from the sale of the trust preferred securities in an equal principal amount of 9% junior subordinated deferrable interest debentures of the Company due January 15, 2029.
In accordance with the provisions of FASB Interpretation No. 46, “Consolidation of Variable Interest Entities,” the Capital Trust is not consolidated within the financial statements presented herein since we are not the primary beneficiary. However, our consolidated financial statements reflect the Company’s obligations to the Capital Trust as subordinated deferrable interest debentures and deferred accrued interest on subordinated deferrable interest debentures.
These trust preferred securities are entitled to receive cumulative cash distributions at an annual rate of 9.0%. Distributions are to be paid quarterly in arrears on April 15, July 15, October 15, and January 15 of each year. Such distributions may be deferred for periods up to five years during which time additional interest accrues at 9.0%. In accordance with this provision, we have deferred all quarterly distributions beginning with the distribution due on January 15, 2002. We can redeem these trust preferred securities on or after January 15, 2004. The senior credit agreement requires the approval of the lenders to make payments on the trust preferred securities to the extent such payments are not contractually required by the underlying trust preferred securities agreements.
As part of the equity-for-debt exchange consummated in 2004, Foster Wheeler Ltd. issued common shares, preferred shares and warrants to purchase common shares in exchange for trust preferred securities. This exchange reduced the aggregate liquidation amount of our trust preferred securities by $103,823 and reduced the amount of deferred accrued interest by $31,128. Subsequently, in August 2005, in conjunction with Foster Wheeler Ltd., we completed another offer to exchange Foster Wheeler Ltd. common shares for trust preferred securities. This exchange reduced the aggregate liquidation amount of our trust preferred securities by $65,214 and reduced the amount of deferred accrued interest by $26,052. See Note 7 for further information. These exchange offers resulted in corresponding reductions in our outstanding subordinated deferrable interest debentures and deferred accrued interest.
Special-Purpose Project Debt — Special-purpose project debt represents debt incurred to finance the construction of cogeneration facilities or waste-to-energy projects, which are majority-owned by Foster Wheeler. Certain assets of each project collateralize the notes and/or bonds. Our obligations with respect to this debt are limited to guaranteeing the operating performance of the projects.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
8. Long-term Debt — (Continued)
The Martinez Cogen Limited Partnership debt represents a note under a bank credit facility to a limited partnership whose general partner is a special-purpose subsidiary. The interest on the note, which varies based on one of several money market rates, is due semi- annually through July 30, 2006. The note matures on July 30, 2006. The gas-fired electric generation project is located in California.
The Foster Wheeler Coque Verde debt represents senior secured notes. The notes bear interest at 11.443%, due annually April 15, 2004 through 2015, and mature on April 15, 2015. The notes are collateralized by certain revenues and assets of a special-purpose subsidiary, which is the indirect owner of a refinery/electric power generation project in Chile.
The Camden County Energy Recovery Associates debt represents Solid Waste Disposal and Resource Recovery System Revenue Bonds. The bonds bear interest at rates varying between 7.125% and 7.5%, due annually December 1, 2004 through 2010, and mature on December 1, 2010. The bonds are collateralized by a pledge of certain revenues and assets of the project, but not the plant. The waste-to-energy project is located in New Jersey.
Capital Leases — We entered into a series of capital leases, primarily for office buildings. Assets under capital leases are summarized as follows:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
| |
|
| |
|
| |
Buildings and improvements | | $ | 42,461 | | $ | 45,306 | |
Less: accumulated amortization | | | (6,855 | ) | | (5,222 | ) |
| |
|
| |
|
| |
Net assets under capital leases | | $ | 35,606 | | $ | 40,084 | |
| |
|
| |
|
| |
The following are the minimum lease payments to be made in each of the years indicated for the capital leases in effect as of December 30, 2005:
Fiscal year: | | | | |
2006 | | $ | 7,840 | |
2007 | | | 7,588 | |
2008 | | | 7,819 | |
2009 | | | 8,153 | |
2010 | | | 8,227 | |
Thereafter | | | 115,189 | |
Less: interest | | | (90,576 | ) |
| |
|
| |
Net minimum lease payments under capital leases | | | 64,240 | |
Less: current portion of net minimum lease payments | | | (1,021 | ) |
| |
|
| |
Long-term portion of net minimum lease payments | | $ | 63,219 | |
| |
|
| |
Interest Costs — Interest costs incurred in 2005, 2004, and 2003 were $50,618, $94,622 and $95,413, respectively, of which $0, $0 and $307, respectively, were capitalized.
Aggregate Maturities — Aggregate principal repayments and sinking fund requirements of long-term debt, excluding payments on capital lease obligations and premium amortization on the 2011 senior notes of $3,847, over the next five years are as follows:
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits
| | Fiscal Year
| |
| | 2006 | | 2007 | | 2008 | | 2009 | | 2010 | | Thereafter | | Total | |
| |
|
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|
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|
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Senior Notes at 10.359% interest, due September 15, 2011 | | $ | — | | $ | — | | $ | — | | $ | — | | $ | — | | $ | 111,468 | | $ | 111,468 | |
Subordinated Robbins Facility Exit Funding Obligations: | | | | | | | | | | | | | | | | | | | | | | |
1999C Bonds at 7.25% interest, due October 15, 2009 | | | 16 | | | 16 | | | 18 | | | 18 | | | — | | | — | | | 68 | |
1999C Bonds at 7.25% interest, due October 15, 2024 | | | — | | | — | | | — | | | — | | | — | | | 20,491 | | | 20,491 | |
1999D Bonds at 7% interest, due October 15, 2009 | | | — | | | — | | | — | | | 250 | | | — | | | — | | | 250 | |
Subordinated Deferrable Interest Debentures | | | — | | | — | | | — | | | — | | | — | | | 5,963 | | | 5,963 | |
Special-Purpose Project Debt: | | | | | | | | | | | | | | | | | | | | | | |
Martinez Cogen Limited Partnership | | | 7,980 | | | — | | | — | | | — | | | — | | | — | | | 7,980 | |
Foster Wheeler Coque Verde, L.P. | | | 3,293 | | | 3,613 | | | 4,144 | | | 4,674 | | | 3,188 | | | 13,239 | | | 32,151 | |
Camden County Energy Recovery Associates | | | 9,149 | | | 9,360 | | | 9,648 | | | 9,914 | | | 21,865 | | | — | | | 59,936 | |
Other | | | — | | | 1,859 | | | 3,717 | | | 372 | | | — | | | — | | | 5,948 | |
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|
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Total | | $ | 20,438 | | $ | 14,848 | | $ | 17,527 | | $ | 15,228 | | $ | 25,053 | | $ | 151,161 | | $ | 244,255 | |
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Pension Benefits — Our United States and certain foreign subsidiaries have several defined benefit pension plans covering substantially all full-time employees. Under the plans, retirement benefits are primarily a function of both years of service and level of compensation; the U.S. plans are noncontributory. Effective January 1, 1999, a cash balance program was added to the U.S. plan. The pension benefit under the previous formulas remained the same for current employees if so elected, however, new U.S. employees are offered only the cash balance program. Amounts are credited based on age and a percentage of earnings. At termination or retirement, the employee receives the balance in the account in a lump-sum. Under the cash balance program, future increases in employee earnings will not apply to prior service costs. The cash contributions, when made, are intended to provide not only for benefits attributed to service to date, but also those expected to be earned in the future.
We also have a non-qualified, unfunded supplemental executive retirement plan (“SERP”) which covers certain employees. In April 2003, we froze the SERP and issued letters of credit totaling $2,250 to certain employees to support our obligations under the SERP. As of December 30, 2005, there were no letters of credit outstanding under the SERP.
On April 10, 2003, the Board of Directors of Foster Wheeler Ltd. approved changes to our U.S. employee benefits program, including the pension, postretirement medical, and 401(k) plans. The changes were made following a review of our U.S. employee benefits, which assessed our benefit program against that of the marketplace and our competitors.
The principal changes consist of the following: the U.S. pension plan was frozen as of May 31, 2003, which means participants will not be able to increase the amount earned under the terms of the plan; the postretirement medical plan was frozen and will be available on a subsidized premium basis only to currently active employees who reached the age of 40 on May 31, 2003; and the 401(k) plan was enhanced to increase
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
the level of employer matching contribution. We believe the net effect of these changes improves our financial condition through reduced costs and reduced cash outflow in future years.
Our U.S. subsidiaries have a 401(k) plan for salaried employees. We contributed a 100% match of the first 3% and a 50% match of the next 3% of base pay of employee contributions, subject to the annual IRS limit, which amounted to a cost of $2,813, $3,317 and $4,066 in 2005, 2004 and 2003, respectively. The 401(k) plan has a provision for a discretionary employer contribution, equal to 50% of the second 3% of an employee’s contribution or a maximum of 1.5% of base salary. This discretionary employer contribution is tied to meeting our performance targets for an entire calendar year and having the contribution approved by the Board of Directors.
Effective April 1, 2003, our U.K. subsidiaries commenced a defined contribution plan for salaried employees. Under the defined contribution plan, amounts are credited as a percentage of earnings which percentage can be increased within prescribed limits after five years’ membership of the fund if matched by the employee. At termination (up to two years’ service only), an employee may receive the balance in the account. Otherwise at termination or at retirement, an employee receives an annuity or a combination of lump-sum and annuity. Our U.K. subsidiaries contributed $479, $205 and $36 in 2005, 2004 and 2003, respectively, to the defined contribution plan.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our pension benefit obligation:
| | For the Year Ended December 30, 2005
| | For the Year Ended December 31, 2004
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| | | | United | | | | | | | | United | | | | | | | |
| | United States | | Kingdom | | Canada | | Total | | United States | | Kingdom | | Canada | | Total | |
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Projected Benefit Obligation (PBO): | | | | | | | | | | | | | | | | | | | | | | | | | |
PBO at beginning of year | | $ | 334,913 | | $ | 631,103 | | $ | 23,174 | | $ | 989,190 | | $ | 311,102 | | $ | 548,680 | | $ | 20,437 | | $ | 880,219 | |
Service cost | | | — | | | 16,274 | | | 233 | | | 16,507 | | | — | | | 17,859 | | | 254 | | | 18,113 | |
Interest cost | | | 18,579 | | | 31,953 | | | 1,349 | | | 51,881 | | | 17,867 | | | 30,365 | | | 1,222 | | | 49,454 | |
Plan participants’ contributions | | | — | | | 7,684 | | | — | | | 7,684 | | | — | | | 8,107 | | | — | | | 8,107 | |
Actuarial loss/(gain) | | | 18,274 | | | 121,487 | | | 3,463 | | | 143,224 | | | 29,733 | | | (632 | ) | | 903 | | | 30,004 | |
Benefits paid | | | (21,689 | ) | | (24,820 | ) | | (1,902 | ) | | (48,411 | ) | | (21,847 | ) | | (23,360 | ) | | (1,681 | ) | | (46,888 | ) |
Special termination benefits/other | | | (84 | ) | | (195 | ) | | — | | | (279 | ) | | (1,942 | ) | | 778 | | | — | | | (1,164 | ) |
Foreign currency exchange rate changes | | | — | | | (72,609 | ) | | 1,125 | | | (71,484 | ) | | — | | | 49,306 | | | 2,039 | | | 51,345 | |
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PBO at end of year | | $ | 349,993 | | $ | 710,877 | | $ | 27,442 | | $ | 1,088,312 | | $ | 334,913 | | $ | 631,103 | | $ | 23,174 | | $ | 989,190 | |
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Plan Assets: | | | | | | | | | | | | | | | | | | | | | | | | | |
Fair value of plan assets at beginning of year | | $ | 223,498 | | $ | 494,802 | | $ | 19,288 | | $ | 737,588 | | $ | 194,035 | | $ | 396,062 | | $ | 17,927 | | $ | 608,024 | |
Actual return on plan assets | | | 20,914 | | | 96,293 | | | 1,686 | | | 118,893 | | | 24,712 | | | 47,272 | | | 1,395 | | | 73,379 | |
Employer contributions | | | 26,744 | | | 27,188 | | | 990 | | | 54,922 | | | 29,245 | | | 28,510 | | | — | | | 57,755 | |
Plan participants’ contributions | | | — | | | 7,684 | | | — | | | 7,684 | | | — | | | 8,107 | | | — | | | 8,107 | |
Benefits paid | | | (21,689 | ) | | (24,820 | ) | | (1,902 | ) | | (48,411 | ) | | (21,847 | ) | | (23,360 | ) | | (1,681 | ) | | (46,888 | ) |
Other | | | (2,977 | ) | | (191 | ) | | — | | | (3,168 | ) | | (2,647 | ) | | 867 | | | (70 | ) | | (1,850 | ) |
Foreign currency exchange rate changes | | | — | | | (56,197 | ) | | 859 | | | (55,338 | ) | | — | | | 37,344 | | | 1,717 | | | 39,061 | |
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Fair value of plan assets at end of year | | $ | 246,490 | | $ | 544,759 | | $ | 20,921 | | $ | 812,170 | | $ | 223,498 | | $ | 494,802 | | $ | 19,288 | | $ | 737,588 | |
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Funded Status: | | | | | | | | | | | | | | | | | | | | | | | | | |
Funded status | | $ | (103,503 | ) | $ | (166,118 | ) | $ | (6,521 | ) | $ | (276,142 | ) | $ | (111,415 | ) | $ | (136,301 | ) | $ | (3,886 | ) | $ | (251,602 | ) |
Unrecognized net actuarial loss | | | 142,718 | | | 264,729 | | | 10,244 | | | 417,691 | | | 129,708 | | | 246,371 | | | 7,170 | | | 383,249 | |
Unrecognized prior service cost | | | — | | | 5,329 | | | 992 | | | 6,321 | | | — | | | 7,623 | | | 1,050 | | | 8,673 | |
Adjustment for the minimum liability | | | (142,718 | ) | | (149,320 | ) | | (7,503 | ) | | (299,541 | ) | | (129,708 | ) | | (141,423 | ) | | (6,023 | ) | | (277,154 | ) |
Foreign currency exchange rate changes | | | — | | | (15,764 | ) | | (2,047 | ) | | (17,811 | ) | | — | | | (34,063 | ) | | (1,655 | ) | | (35,718 | ) |
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Accrued benefit cost | | $ | (103,503 | ) | $ | (61,144 | ) | $ | (4,835 | ) | $ | (169,482 | ) | $ | (111,415 | ) | $ | (57,793 | ) | $ | (3,344 | ) | $ | (172,552 | ) |
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227
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our net periodic benefit cost:
| | For the Year Ended December 30, 2005
| | For the Year Ended December 31, 2004
| | For the Year Ended December 26, 2003
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| | United | | United | | | | | | United | | United | | | | | | United | | United | | | | | | | |
| | States | | Kingdom | | Canada | | Total | | States | | Kingdom | | Canada | | Total | | States | | Kingdom | | Canada | | Total | |
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Net Periodic Benefit Cost: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Service cost | | $ | — | | $ | 16,274 | | $ | 233 | | $ | 16,507 | | $ | — | | $ | 17,859 | | $ | 254 | | $ | 18,113 | | $ | 1,565 | | $ | 12,835 | | $ | 236 | | $ | 14,636 | |
Interest cost | | | 18,579 | | | 31,953 | | | 1,349 | | | 51,881 | | | 17,867 | | | 30,365 | | | 1,222 | | | 49,454 | | | 19,062 | | | 26,622 | | | 1,177 | | | 46,861 | |
Expected return on plan assets | | | (18,028 | ) | | (35,269 | ) | | (1,412 | ) | | (54,709 | ) | | (15,603 | ) | | (31,081 | ) | | (1,315 | ) | | (47,999 | ) | | (14,356 | ) | | (23,179 | ) | | (1,301 | ) | | (38,836 | ) |
Amortization of transition asset | | | — | | | (69 | ) | | 82 | | | 13 | | | — | | | (68 | ) | | 76 | | | 8 | | | — | | | — | | | 71 | | | 71 | |
Amortization of prior service cost | | | — | | | 1,677 | | | 16 | | | 1,693 | | | — | | | 1,686 | | | 15 | | | 1,701 | | | 182 | | | 1,446 | | | 15 | | | 1,643 | |
Other | | | 5,299 | | | 14,522 | | | 535 | | | 20,356 | | | 4,059 | | | 17,705 | | | 430 | | | 22,194 | | | 11,795 | | | 19,886 | | | 425 | | | 32,106 | |
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SFAS No. 87 net periodic benefit cost | | | 5,850 | | | 29,088 | | | 803 | | | 35,741 | | | 6,323 | | | 36,466 | | | 682 | | | 43,471 | | | 18,248 | | | 37,610 | | | 623 | | | 56,481 | |
SFAS No. 88 cost* | | | 56 | | | — | | | — | | | 56 | | | 1,390 | | | — | | | — | | | 1,390 | | | 1,108 | | | — | | | — | | | 1,108 | |
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Total net periodic benefit cost | | $ | 5,906 | | $ | 29,088 | | $ | 803 | | $ | 35,797 | | $ | 7,713 | | $ | 36,466 | | $ | 682 | | $ | 44,861 | | $ | 19,356 | | $ | 37,610 | | $ | 623 | | $ | 57,589 | |
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Weighted-Average Assumptions-Net Periodic Benefit Cost: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Discount rate | | | 5.48% | | | 5.44% | | | 6.00% | | | | | | 6.00% | | | 5.45% | | | 6.00% | | | | | | 6.00% | | | 5.60% | | | 6.25 | % | | | |
Long-term rate of return | | | 8.00% | | | 7.32% | | | 7.50% | | | | | | 8.00% | | | 7.34% | | | 8.00% | | | | | | 8.50% | | | 7.50% | | | 8.00 | % | | | |
Salary scale | | | 0.00% | | | 3.33% | | | 4.00% | | | | | | 0.00% | | | 3.04% | | | 5.00% | | | | | | 4.00% | | | 3.30% | | | 5.00 | % | | | |
Weighted-Average Assumptions-Benefit Obligations: | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
Discount rate | | | 5.45% | | | 4.83% | | | 4.79% | | | | | | 5.48% | | | 5.43% | | | 6.00% | | | | | | 6.00% | | | 5.40% | | | 6.00 | % | | | |
Salary scale | | | 0.00% | | | 3.32% | | | 4.00% | | | | | | 0.00% | | | 3.32% | | | 4.00% | | | | | | 0.00% | | | 3.00% | | | 5.00 | % | | | |
* | Charges were recorded in accordance with the provisions of SFAS No. 88, “Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination Benefits,” related to (i) the settlement in 2005 and 2004 of obligations to former executives under the Supplemental Executive Retirement Plan of $56 and $1,390, respectively; and (ii) the impact in 2003 of the freezing of the U.S. pension plans, the mothballing of a U.S. manufacturing facility of $900 and employee terminations as part of the workforce reduction of $100. |
The measurement date for all of our defined benefit plans is December 31 of each year for both plan assets and obligations.
Accumulated benefit obligation |
The accumulated benefit obligation (“ABO”) of our defined benefit plans aggregated $985,600 and $915,100 at December 30, 2005 and December 31, 2004, respectively. We have recorded a net cumulative charge to other comprehensive loss for the years 2000 through 2005 due to the ABO exceeding the fair value of plan assets.
Each of our pension plans is governed by a written investment policy.
The investment policy of the U.S. plans allocates assets in accordance with the policy guidelines. These guidelines identify target, maximum and minimum allocations by asset class. The target allocation is 72.5% equities and 27.5% fixed-income securities. The minimum and maximum allocations are: 62.5% to 77.5% equities, 22.5% to 32.5% bonds and 0% to 5% cash. We are currently reviewing the investment policy to ensure that the investment strategy is aligned with plan liabilities and projected plan benefit payments.
The investment policy of the U.K. plan is designed to improve the ongoing funding level of the plan while gradually, over time, changing the mix of investment allocation between equities and bonds to more
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
fully match the liabilities of the plan. The bond and equity allocations range from 40% bonds and 60% equities to 50% bonds and 50% equities, depending on the funding level.
The investment policy of the Canadian plan uses a balanced approach and allocates investments in pooled funds in accordance with the policy’s asset mix guidelines. These guidelines identify target, maximum and minimum allocations by asset class. The target allocation is 45% bonds, 50% equities and 5% cash. The minimum and maximum allocations are: 42.5% to 57.5% equities, 40% to 50% bonds and 2.5% to 7.5% cash.
Long-term rate of return assumptions |
The expected long-term rate of return on plan assets is developed using a weighted-average methodology, blending the expected returns on each class of investment in the plans’ portfolio. The expected returns by asset class are developed considering both past performance and future considerations. We annually review and adjust, if required, the long-term rate of return for our pension plans. The weighted-average expected long-term rate of return on plan assets has declined from 7.83% to 7.53% over the past three years.
| | For the Year Ended
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| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
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Asset Allocation by Plan: | | | | | | | |
United States | | | | | | | |
U.S. equities | | | 52 | % | | 53 | % |
Non-U.S. equities | | | 18 | % | | 26 | % |
U.S. fixed-income securities | | | 27 | % | | 20 | % |
Non-U.S. fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 3 | % | | 1 | % |
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Total | | | 100 | % | | 100 | % |
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United Kingdom | | | | | | | |
U.K. equities | | | 37 | % | | 38 | % |
Non-U.K. equities | | | 26 | % | | 25 | % |
U.K. fixed-income securities | | | 37 | % | | 37 | % |
Non-U.K. fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 0 | % | | 0 | % |
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Total | | | 100 | % | | 100 | % |
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Canada | | | | | | | |
Canadian equities | | | 22 | % | | 23 | % |
Non-Canadian equities | | | 28 | % | | 29 | % |
Canadian fixed-income securities | | | 43 | % | | 43 | % |
Non-Canadian fixed-income securities | | | 0 | % | | 0 | % |
Other | | | 7 | % | | 5 | % |
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Total | | | 100 | % | | 100 | % |
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229
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
We expect to contribute a total of approximately $24,800 to our U.S. pension plans and approximately $29,800 to our foreign pension plans in 2006. The contributions to the U.S. pension plans are expected to approximate $18,700 in 2007, $15,200 in 2008, $6,200 in 2009 and essentially zero each year thereafter.
Estimated future benefit payments |
We expect to make the following benefit payments:
| | | | United | | | | | | | |
| | United States | | Kingdom | | Canada | | Total | |
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2006 | | $ | 21,313 | | $ | 20,124 | | $ | 1,756 | | $ | 43,193 | |
2007 | | | 21,418 | | | 21,983 | | | 1,832 | | | 45,233 | |
2008 | | | 21,761 | | | 24,406 | | | 1,874 | | | 48,041 | |
2009 | | | 21,933 | | | 26,941 | | | 1,871 | | | 50,745 | |
2010 | | | 22,025 | | | 28,668 | | | 1,869 | | | 52,562 | |
2011-2015 | | | 114,490 | | | 188,659 | | | 9,600 | | | 312,749 | |
Other Postretirement Benefits — In addition to providing pension benefits, some of our subsidiaries provide certain health care and life insurance benefits for retired employees (“other postretirement benefits”). Employees may become eligible for these other postretirement benefits if they qualify for and commence normal or early retirement pension benefits as defined in the pension plan while working for Foster Wheeler. Certain benefits are provided through insurance companies. Additionally, some of our subsidiaries also have a plan, which provides coverage for an employee’s beneficiary upon the death of the employee.
In December 2003, the Medicare Prescription Drug, Improvement and Modernization Act of 2003 (the “Medicare Act”) became law in the United States. The Medicare Act introduces a prescription drug benefit under Medicare as well as a federal subsidy to sponsors of retiree health care benefit plans that provide a benefit that is at least actuarially equivalent to the Medicare benefit. In May 2004, the FASB issued FASB Staff Position (“FSP”) No. 106-2, “Accounting and Disclosure Requirements Related to the Medicare Prescription Drug, Improvement and Modernization Act of 2003.” FSP 106-2 provides guidance on accounting for the effects of the Medicare Act for employers that sponsor postretirement healthcare plans that provide prescription drug benefits. The provisions of FSP No. 106-2 were effective for our interim period ending September 24, 2004. Based upon the proposed regulations of the Medicare Act, we concluded that the benefits provided by the plan were actuarially equivalent to Medicare Part D under the Medicare Act. Accordingly, we reflected the impact of the Medicare Act prospectively as of the start of the third quarter of 2004. The impact of the Medicare Act resulted in decreases in the accumulated postretirement benefit obligation of approximately $9,100 and in the annual net periodic postretirement benefit costs for 2004 of approximately $900. Final regulations were issued by the Center for Medicare and Medicaid Services (“CMS”) in January 2005 and additional guidance was issued by CMS in April 2005. Based upon our review of such regulations, we have confirmed that the benefits provided by the plan are actuarially equivalent to Medicare Part D under the Medicare Act.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
The following chart contains the disclosures for our other postretirement benefit obligation:
| | For the Year Ended
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| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
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Accumulated Postretirement Benefit Obligation (APBO): | | | | | | | |
APBO at beginning of year | | $ | 87,276 | | $ | 94,906 | |
Service cost | | | 205 | | | 323 | |
Interest cost | | | 4,345 | | | 5,119 | |
Plan participants’ contributions | | | 3,053 | | | 2,707 | |
Actuarial (gain)/loss | | | (1,319 | ) | | (6,479 | ) |
Benefits paid | | | (9,678 | ) | | (10,369 | ) |
Other | | | — | | | 983 | |
Foreign currency exchange rate changes | | | 46 | | | 86 | |
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APBO at end of year | | $ | 83,928 | | $ | 87,276 | |
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Plan Assets: | | | | | | | |
Fair value of plan assets at beginning of year | | $ | — | | $ | — | |
Employer contributions | | | 9,678 | | | 10,369 | |
Benefits paid | | | (9,678 | ) | | (10,369 | ) |
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Fair value of plan assets at end of year | | $ | — | | $ | — | |
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Funded Status: | | | | | | | |
Funded status | | $ | (83,928 | ) | $ | (87,276 | ) |
Unrecognized net actuarial loss | | | 35,276 | | | 38,743 | |
Unrecognized prior service cost | �� | | (53,070 | ) | | (57,824 | ) |
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Accrued benefit cost | | $ | (101,722 | ) | $ | (106,357 | ) |
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The following chart contains the disclosures of our net periodic postretirement benefit cost:
| | For the Year Ended
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| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Net Periodic Postretirement Benefit Cost: | | | | | | | | | | |
Service cost | | $ | 205 | | $ | 323 | | $ | 741 | |
Interest cost | | | 4,345 | | | 5,119 | | | 9,205 | |
Amortization of prior service cost | | | (4,760 | ) | | (4,745 | ) | | (1,485 | ) |
Other | | | 2,158 | | | 2,244 | | | (3,340 | ) |
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Net periodic postretirement benefit cost | | $ | 1,948 | | $ | 2,941 | | $ | 5,121 | |
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Weighted-Average Assumptions – Net Periodic Postretirement Benefit Cost: | | | | | | | | | | |
Discount rate | | | 5.31% | | | 6.00% | | | 6.63 | % |
Weighted-Average Assumptions – Accumulated Postretirement Benefit Obligation: | | | | | | | | | | |
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Discount rate | | | 5.38% | | | 5.31% | | | 6.00 | % |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
9. Pensions and Other Postretirement Benefits — (Continued)
| | Pre-Medicare Eligible | | Medicare Eligible | |
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Health-care cost trend: | | | | | | | |
2005 | | | 9.00 | % | | 10.50 | % |
2006 | | | 8.50 | % | | 10.00 | % |
Decline to 2016 | | | 5.00 | % | | 5.00 | % |
Assumed health-care cost trend rates have a significant effect on the amounts reported for the other postretirement benefit plans. A one-percentage-point change in assumed health care cost trend rates would have the following effects:
| | One-Percentage | | One-Percentage | |
| | Point Increase | | Point Decrease | |
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Effect on total of service and interest cost components | | $ | 205 | | $ | (177 | ) |
Effect on accumulated postretirement benefit obligations | | $ | 5,041 | | $ | (4,328 | ) |
The measurement date for our other postretirement benefit plans is December 31 of each year for obligations.
We expect to contribute a total of approximately $7,185 to our other postretirement benefit plans in 2005, net of the health care subsidy.
Estimated future benefit payments |
We expect to pay the following other postretirement benefit payments:
| | Other | | Health Care | | Other Benefits, Net of | |
| | Benefits | | Subsidy | | Subsidy | |
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2006 | | $ | 8,648 | | $ | 1,463 | | $ | 7,185 | |
2007 | | | 8,928 | | | 1,601 | | | 7,327 | |
2008 | | | 9,034 | | | 1,749 | | | 7,285 | |
2009 | | | 9,134 | | | 1,886 | | | 7,248 | |
2010 | | | 9,173 | | | 2,018 | | | 7,155 | |
2011-2015 | | | 43,806 | | | 11,988 | | | 31,818 | |
Other Benefits — Certain of our foreign subsidiaries participate in government-mandated indemnity and postretirement programs for their employees. Liabilities of $34,845 and $32,650 were recorded within pension, postretirement and other employee benefits on the consolidated statement of financial position at December 30, 2005 and December 31, 2004, respectively, related to such benefits.
We also have a benefit plan, referred to as the Survivor Income Plan, accounted for under SFAS No. 112, “Employer’s Accounting for Postemployment Benefits,” which was designed to provide coverage for an employee’s beneficiary upon the death of the employee; this plan has been closed to new entrants since 1988. Total liabilities under this plan, which is also recorded within pension, postretirement and other employee benefits on the consolidated statement of financial position, were $23,300 and $23,572 as of December 30, 2005 and December 31, 2004, respectively. Benefit assets reflecting primarily the cash surrender value of insurance policies purchased to cover obligations under the Survivor Income Plan totaled $5,285 and $6,351 as of December 30, 2005 and December 31, 2004, respectively. Such benefit assets are recorded in other assets on the consolidated statement of financial position.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
10. Guarantees and Warranties
We have provided indemnifications to third parties relating to businesses and/or assets that we previously owned. Such indemnifications relate primarily to potential environmental and tax exposures for activities conducted by us prior to the sale.
| | | | Carrying Amount of | | Carrying Amount of | |
| | Maximum | | Liability as of | | Liability as of | |
| | Potential Payment | | December 30, 2005 | | December 31, 2004 | |
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Environmental indemnifications | | | No limit | | $ | 8,100 | | $ | 5,300 | |
Tax indemnifications | | | No limit | | $ | — | | $ | — | |
We provide for warranty and project execution reserves on certain of our long-term contracts. Generally, warranty reserves are accrued over the life of the contract so that a sufficient balance is maintained to cover the exposures at the conclusion of the contract.
| | For the Year Ended
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| | December 30, 2005 | | December 31, 2004 | | December 26, 2003 | |
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Balance at beginning of year | | $ | 94,500 | | $ | 131,600 | | $ | 81,900 | |
Accruals | | | 24,800 | | | 25,800 | | | 72,800 | |
Settlements | | | (12,600 | ) | | (32,800 | ) | | (13,800 | ) |
Adjustments to provisions | | | (43,500 | ) | | (30,100 | ) | | (9,300 | ) |
| |
|
| |
|
| |
|
| |
Balance at end of year | | $ | 63,200 | | $ | 94,500 | | $ | 131,600 | |
| |
|
| |
|
| |
|
| |
11. Financial Instruments and Risk Management
The following methods and assumptions were used to estimate the fair value of each class of financial instruments for which it is practicable to estimate fair value:
Cash and Short-term Investments — The carrying value of our short-term investments approximates fair value because of the short-term maturity of these instruments.
Long-term Debt — We estimate the fair value of our long-term debt (including current installments) based on the quoted market prices for the same or similar issues or on the current rates offered for debt of the same remaining maturities.
Foreign Currency Contracts — We estimate the fair value of foreign currency contracts (which are used for hedging purposes) by obtaining quotes from brokers. We are exposed to market risks from fluctuations in foreign exchange rates. We utilize financial instruments to reduce this risk. We do not hold or issue financial instruments for trading purposes. We are exposed to credit loss in the event of nonperformance by the counterparties. All of these financial instruments are with significant financial institutions that are primarily rated “BBB+” or better by Standard & Poor’s (or the equivalent by other recognized credit rating agencies) (see Notes 2 and 15).
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
11. Financial Instruments and Risk Management — (Continued)
Carrying Amounts and Fair Values — The estimated fair values of our financial instruments are as follows:
| | December 30, 2005
| | December 31, 2004
| |
| | Carrying Amount | | Fair Value | | Carrying Amount | | Fair Value | |
| |
|
| |
|
| |
|
| |
|
| |
Nonderivatives: | | | | | | | | | | | | | |
Cash and short-term investments | | $ | 350,669 | | $ | 350,669 | | $ | 317,342 | | $ | 317,342 | |
Restricted cash | | | 21,994 | | | 21,994 | | | 72,844 | | | 72,844 | |
Long-term debt | | | (312,342 | ) | | (318,841 | ) | | (567,003 | ) | | (570,586 | ) |
Notes payable to affiliate | | | (3,070 | ) | | (2,732 | ) | | (3,070 | ) | | (2,732 | ) |
Notes payable to affiliate | | | (211,971 | ) | | — | | | (206,930 | ) | | — | |
| | | | | | | | | | | | | |
Derivatives: | | | | | | | | | | | | | |
Foreign currency contracts | | | (3,514 | ) | | (3,514 | ) | | 419 | | | 419 | |
We are contingently liable for performance under standby letters of credit, bank guarantees and surety bonds totaling $551,900 and $559,900 as of December 30, 2005 and December 31, 2004, respectively. These balances include the standby letters of credit issued under the senior credit agreement discussed in Note 8. Based upon past experience, no material claims have been made against these financial instruments. We do not expect any material losses to result from these off-balance-sheet instruments and, therefore, we believe the fair value of these instruments is zero. It is not practicable to estimate the fair value of the Company’s intercompany debt of $211,971 at December 30, 2005 and $206,930 at December 31, 2004 as there is no market value for this type of instrument.
As of December 30, 2005, we had $165,827 of foreign currency contracts outstanding. These foreign currency contracts mature between 2006 and 2009. The contracts have been established by our various international subsidiaries to sell a variety of currencies, and receive their respective functional currencies or other currencies for which they have payment obligations to third parties.
Financial instruments, which potentially subject us to concentrations of credit risk, consist principally of cash equivalents and trade receivables. We place our cash equivalents with financial institutions and we limit the amount of credit exposure to any one financial institution. Concentrations of credit risk with respect to trade receivables are limited due to the large number of customers comprising our customer base and their dispersion across different business and geographic areas. As of December 30, 2005 and December 31, 2004, we had no significant concentrations of credit risk. We issued a third-party financial guarantee totaling $2,750 at December 30, 2005 and December 31, 2004 with respect to a partnership interest in a commercial real estate project.
12. Restricted Stock Plan
On October 6, 2004, management was issued 1,883,745 restricted share awards in accordance with a Management Restricted Stock Plan, of which 1,351,846 were in the form of restricted shares and 531,899 were in the form of restricted share units. The restricted shares have immediate voting rights and the restricted share units will give the holders voting rights upon vesting. The restricted awards provide that issued shares may not be sold or otherwise transferred until restrictions lapse. One third of the restricted awards vested in the fourth quarter of 2005 and the balance are scheduled to vest during the fourth quarter of 2006. The grant date fair value of the restricted common share awards issued to management was $9.20 per share.
On August 8, 2005, one of our senior executives was issued 20,000 restricted share units in accordance with the Management Restricted Stock Plan. One-third of the award vested in the fourth quarter of 2005 and
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
12. Restricted Stock Plan — (Continued)
the balance is scheduled to vest in the fourth quarter of 2006. The grant date fair value of the restricted common share award was $23.20 per unit.
On October 10, 2005, one of our senior executives was issued 17,417 restricted shares in accordance with an inducement award. One-third of the award vested in the fourth quarter of 2005 and the balance is scheduled to vest in the fourth quarter of 2006. The grant date fair value of the award was $29.30 per share.
Upon issuance of the restricted common share awards, unearned compensation equivalent to the market value of the common shares on the date of grant was recorded as a part of Foster Wheeler Ltd. shareholders’ deficit, with a corresponding offset to common shares and paid-in capital. Unearned compensation will be amortized to compensation expense over the appropriate vesting period of each grant. The total unearned compensation recorded upon issuance of the restricted awards was $1,230 and $17,609 in 2005 and 2004, respectively. The related compensation expense recorded in 2005 and 2004 was $8,769 and $1,712, respectively.
13. Stock Option Programs
On September 10, 2004, the Board of Directors of Foster Wheeler Ltd. adopted the 2004 Stock Option Plan (the “2004 Plan”), which reserves 56,421 preferred shares for issuance. The options granted under the 2004 Plan expire up to a maximum of 10 years from the date granted. On October 6, 2004, management was issued options under the 2004 Plan to purchase 43,103 preferred shares at an exercise price of $9.378 per common share. Such options expire on October 5, 2007. One third of the options issued to management vested in the fourth quarter of 2005, and the balance are scheduled to vest during the fourth quarter of 2006.
On November 29, 2004, each option under the 2004 Plan to purchase preferred shares granted to management mandatorily converted to an option to purchase 65 common shares at an exercise price of $9.378 per common share.
On August 8, 2005, one of our senior executives was issued options under the 2004 Plan to purchase 169,000 common shares at an exercise price of $23.20 per common share. Such options expire on August 7, 2008. One third of the options vested in the fourth quarter of 2005, and the balance is scheduled to vest during the fourth quarter of 2006.
On October 10, 2005, one of our senior executives was issued options under the 2004 Plan to purchase 52,165 common shares at an exercise price of $29.95 per common share. Such options expire on October 9, 2008. One third of the options vested in the fourth quarter of 2005, and the balance are scheduled to vest during the fourth quarter of 2006.
Under the 1995 Stock Option Plan approved by the shareholders of Foster Wheeler Ltd. in April 1995 and amended in April 1999 and May 2002, the total number of shares of common stock that may be granted is 265,000. The plan provides that shares granted come from the authorized but unissued or reacquired common stock of Foster Wheeler Ltd. The price of the options granted pursuant to the plan will not be less than 100% of the fair market value of the shares on the date of grant. An option may not be exercised within one year from the date of grant and no option will be exercisable after 10 years from the date granted.
Foster Wheeler Ltd. also granted 65,000 inducement options at an exercise price of $99.70 in 2001 to its chief executive officer in connection with an employment agreement and a further 50,000 options at an exercise price of $32.80 in 2002 based upon an amendment to his employment agreement. The 2001 options vest 20% each year over the term of the agreement, while the 2002 options vest one-forty-eighth (1/48) on the date of grant and 1/48 on the first day of each successive month thereafter. The price of the options granted pursuant to these agreements was the fair market value on the date of the grant. The options granted under these agreements expire ten years from the date granted.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
13. Stock Option Programs — (Continued)
Foster Wheeler Ltd. also granted 12,750 inducement options at an exercise price of $29.80 to its president and chief executive officer of Foster Wheeler North America Corp. in connection with his employment agreement in 2002 and granted a further 5,000 inducement options at an exercise price of $24.10 to him in 2003. The 2002 options vest ratably over five years, while the 2003 options vest ratably over four years. The price of the options granted pursuant to these agreements was the fair market value on the date of the grant. The options granted under these agreements expire ten years from the date granted.
Information regarding these option plans for the years 2005, 2004 and 2003 is as follows (presented in actual number of shares):
| | For the Year Ended
| |
| | December 30, 2005
| | December 31, 2004
| | December 26, 2003
| |
| | | | Weighted– | | | | Weighted– | | | | Weighted– | |
| | | | Average | | | | Average | | | | Average | |
| | | | Exercise | | | | Exercise | | | | Exercise | |
| | Shares | | Price | | Shares | | Price | | Shares | | Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Options outstanding at beginning of year | | | 3,182,910 | | $ | 30.71 | | | 393,383 | | $ | 196.00 | | | 410,055 | | $ | 195.20 | |
Options exercised | | | (127,945 | ) | $ | 9.38 | | | — | | $ | — | | | — | | $ | — | |
Options granted | | | 221,165 | | $ | 24.95 | | | 2,801,704 | | $ | 9.38 | | | 5,857 | | $ | 24.00 | |
Options canceled or expired | | | (36,579 | ) | $ | 303.53 | | | (12,177 | ) | $ | 303.50 | | | (22,529 | ) | $ | 136.00 | |
| |
| | | | |
| | | | |
| | | | |
Options outstanding at end of year | | | 3,239,551 | | $ | 28.19 | | | 3,182,910 | | $ | 30.71 | | | 393,383 | | $ | 196.00 | |
| |
| | | | |
| | | | |
| | | | |
Option price range at end of year | | $ | 9.38 | | | to | | $ | 9.38 | | | to | | $ | 23.40 | | | to | |
| | $ | 881.25 | | | | | $ | 881.25 | | | | | $ | 881.25 | | | | |
Options available for grant at end of year | | | 659,985 | | | | | | 869,273 | | | | | | 25,342 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was equal to stock price on grant date | | $ | 8.76 | | | | | $ | 3.30 | | | | | $ | 16.80 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was greater than stock price on grant date | | $ | 10.85 | | | | | $ | — | | | | | $ | — | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average fair value of options granted during the year where exercise price was less than stock price on grant date | | $ | — | | | | | $ | — | | | | | $ | — | | | | |
| |
| | | | |
| | | | |
| | | | |
Options exercisable at end of year | | | 567,701 | | | | | | 284,390 | | | | | | 229,445 | | | | |
| |
| | | | |
| | | | |
| | | | |
Weighted-average exercise price of exercisable options at end of year | | $ | 101.71 | | | | | $ | 230.60 | | | | | $ | 296.00 | | | | |
| |
| | | | |
| | | | |
| | | | |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
13. Stock Option Programs — (Continued)
The following table summarizes information about fixed-price stock options outstanding as of December 30, 2005:
| | Options Outstanding
| | Options Exercisable
|
| | | | | | | | | | | | | | | | |
| | Number | | Weighted– | | | | Number | | | | |
| | Outstanding at | | Average | | Weighted– | | Exercisable at | | Weighted– | |
| | December 30, | | Remaining | | Average | | December 30, | | Average | |
Range of Exercise Prices | | 2005 | | Contractual Life | | Exercise Price | | 2005 | | Exercise Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
$9.38 to $ 9.38 | | | 2,673,759 | | | 1.76 years | | $ | 9.38 | | | 255,892 | | $ | 9.38 | |
23.20 to 32.80 | | | 375,344 | | | 4.31 years | | | 27.71 | | | 130,617 | | | 32.21 | |
99.70 to 127.50 | | | 98,037 | | | 5.50 years | | | 105.22 | | | 85,037 | | | 106.06 | |
163.13 to 200.00 | | | 22,900 | | | 4.19 years | | | 186.28 | | | 17,950 | | | 167.46 | |
270.00 to 301.25 | | | 30,650 | | | 3.14 years | | | 282.74 | | | 30,650 | | | 282.74 | |
552.50 to 738.75 | | | 35,975 | | | 1.54 years | | | 640.38 | | | 35,975 | | | 640.38 | |
843.75 to 881.25 | | | 11,579 | | | 0.04 years | | | 846.50 | | | 11,579 | | | 846.50 | |
| |
| |
| |
| |
| |
| |
$9.38 to $881.25 | | | 3,248,244 | | | 2.19 years | | $ | 28.19 | | | 567,700 | | $ | 101.71 | |
| |
| |
| |
| |
| |
| |
14. Income Taxes
Below are the components of loss before income taxes for the years 2005, 2004 and 2003 under the following tax jurisdictions:
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Domestic | | $ | (229,379 | ) | $ | (269,755 | ) | $ | (155,538 | ) |
Foreign | | | 162,577 | | | 34,704 | | | 46,011 | |
| |
|
| |
|
| |
|
| |
Total | | $ | (66,802 | ) | $ | (235,051 | ) | $ | (109,527 | ) |
| |
|
| |
|
| |
|
| |
The provision for income taxes on those losses was as follows:
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Current tax expense: | | | | | | | | | | |
Domestic | | $ | (5,266 | ) | $ | (7,597 | ) | $ | (14,939 | ) |
Foreign | | | (28,843 | ) | | (47,616 | ) | | (31,887 | ) |
| |
|
| |
|
| |
|
| |
Total current | | | (34,109 | ) | | (55,213 | ) | | (46,826 | ) |
| |
|
| |
|
| |
|
| |
Deferred tax benefit/(expense): | | | | | | | | | | |
Domestic | | | (2,845 | ) | | (569 | ) | | 84 | |
Foreign | | | (2,555 | ) | | 2,660 | | | (684 | ) |
| |
|
| |
|
| |
|
| |
Total deferred | | | (5,400 | ) | | 2,091 | | | (600 | ) |
| |
|
| |
|
| |
|
| |
Total provision for income taxes | | $ | (39,509 | ) | $ | (53,122 | ) | $ | (47,426 | ) |
| |
|
| |
|
| |
|
| |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
14. Income Taxes — (Continued)
Deferred tax assets (liabilities) consist of the following:
| | December 30, | | December 31, | |
| | 2005 | | 2004 | |
| |
|
| |
|
| |
Difference between book and tax depreciation | | $ | (16,926 | ) | $ | (2,717 | ) |
Pensions | | | 48,428 | | | 41,771 | |
Revenue recognition | | | — | | | 11,716 | |
Deferred tax on equity earnings | | | (15,563 | ) | | — | |
U.S. tax on foreign earnings | | | (16,500 | ) | | — | |
Current taxability of estimated costs to complete long-term contracts | | | 15,623 | | | 20,658 | |
Income currently taxable deferred for financial reporting | | | 21,779 | | | 17,416 | |
Expenses not currently deductible for tax purposes | | | 54,643 | | | 33,348 | |
Postretirement benefits other than pensions | | | 32,769 | | | 36,269 | |
Asbestos claims | | | 68,654 | | | 33,077 | |
Minimum tax credits | | | 6,780 | | | 6,399 | |
Foreign tax credits | | | 12,833 | | | 19,440 | |
Net operating loss carryforwards | | | 89,809 | | | 64,283 | |
Effect of write-downs and restructuring reserves | | | 1,897 | | | 7,685 | |
Other | | | (11,221 | ) | | 9,890 | |
| |
|
| |
|
| |
Total | | | 293,005 | | | 299,235 | |
Valuation allowance | | | (260,101 | ) | | (234,432 | ) |
| |
|
| |
|
| |
Net deferred tax assets | | $ | 32,904 | | $ | 64,803 | |
| |
|
| |
|
| |
Foreign tax credit carryforwards are recognized based on their potential utilization and, if not used, will expire in 2012. As reflected above, we have recorded various deferred tax assets. Realization is dependent on generating sufficient taxable income prior to the expiration of the various credits. We believe that it is more likely than not that the remaining net deferred tax assets (after consideration of the valuation allowance) will be realized through future earnings and/or tax planning strategies. The amount of the deferred tax assets considered realizable, however, could change in the near future if estimates of future taxable income during the carryforward period are changed. In prior periods we reduced our domestic and certain foreign tax benefits by a valuation allowance based upon available evidence that it was more likely than not that some or all of the deferred tax assets would not be realized. During the fourth quarter of 2005, we reversed the valuation allowance that we had previously established for one of our foreign operating units due to improved operational performance and positive evidence that deferred tax assets will be realized. In other jurisdictions, improved operational performance resulted in the reduction (less than full reversal) of valuation allowance. In addition, we decreased the valuation allowance to reflect the utilization of tax credits against the deferred tax liability set up on anticipated repatriations of foreign earnings. These three events combined to decrease the valuation allowance by $49,766. We also established a new valuation allowance for another of our foreign operating units due to the presence during the fourth quarter of 2005 of negative evidence that the deferred tax assets of this unit will not be realized. This resulted in an increase to the valuation allowance by $5,581. However, this net reduction was more than offset by the need to increase the net valuation allowance primarily in the U.S. where we continue to experience negative evidence that the deferred tax assets would not be realized. As a result, the valuation allowance increased by $25,669 in 2005. A valuation allowance is required under SFAS No. 109, “Accounting for Income Taxes,” when there is evidence of losses from operations in the three most recent fiscal years. For statutory purposes, the majority of deferred tax assets for which a valuation allowance is provided do not begin expiring until 2024 and beyond, based on the current tax laws.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
14. Income Taxes — (Continued)
As a result of the equity-for-debt exchange offers consummated in 2004 and 2005, we are subject to substantial limitations on the use of pre-exchange period losses and credits to offset U.S. federal taxable income in any post-exchange period.
As part of the overall reorganization that took place in May 2001, we transferred in December 2000, certain intangible rights to one of our subsidiaries. The gain on the transfer was reported as an intercompany deferred gain and is therefore eliminated in consolidation; for GAAP purposes, however, the transfer was subject to tax in the U.S. As required under SFAS No. 109, the U.S. tax charge on the gain was reported as a deferred charge in other assets on the consolidated statement of financial position, which is being amortized to tax expense over 35 years.
The provision for income taxes differs from the amount of income tax determined by applying the applicable U.S. statutory rate to earnings before income taxes, as a result of the following:
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Tax benefit at U.S. statutory rate | | | (35.0 | )% | | (35.0 | )% | | (35.0 | )% |
State income taxes, net of Federal income tax benefit | | | 5.4 | % | | 1.7 | % | | 6.8 | % |
Adjustment to deferred tax assets–equity-for-debt exchange | | | 0.0 | % | | 154.5 | % | | 0.0 | % |
Valuation allowance | | | 31.8 | % | | (140.9) | % | | 52.9 | % |
Difference in estimated income taxes on foreign income and losses, net of previously provided amounts | | | (12.6 | )% | | 13.7 | % | | 15.1 | % |
Deferred charge | | | 2.8 | % | | 0.8 | % | | 1.7 | % |
Nondeductible loss | | | 32.1 | % | | 26.7 | % | | 0.0 | % |
U.S. tax on foreign earnings | | | 34.4 | % | | — | % | | — | % |
Other | | | 0.2 | % | | 1.4 | % | | 1.8 | % |
| |
|
| |
|
| |
|
| |
Total | | | 59.1 | % | | 22.9 | % | | 43.3 | % |
| |
|
| |
|
| |
|
| |
15. Derivative Financial Instruments
We operate on a worldwide basis. Our activities expose us to risks related to the effect of changes in foreign-currency exchange rates. We maintain a foreign-currency risk-management strategy that uses derivative instruments to protect us from unanticipated fluctuations in cash flows that may arise from volatility in currency exchange rates. We utilize foreign exchange contracts solely for hedging purposes, whether or not they qualify for hedge accounting under SFAS No. 133, “Accounting for Derivative Instruments and Hedging Activities.” During the years 2005, 2004 and 2003, we did not meet the requirements for deferral under SFAS No. 133 and recorded pretax losses of $3,933, $2,900 and $5,160, respectively. These amounts were recorded in the following line items on the consolidated statement of operations and comprehensive loss.
| | For the Year Ended
| |
| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
| |
|
| |
|
| |
|
| |
Increase in cost of operating revenues | | $ | 3,711 | | $ | 2,700 | | $ | 5,270 | |
Other deductions/(other income) | | | 222 | | | 200 | | | (110 | ) |
| |
|
| |
|
| |
|
| |
Total | | $ | 3,933 | | $ | 2,900 | | $ | 5,160 | |
| |
|
| |
|
| |
|
| |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
15. Derivative Financial Instruments — (Continued)
Amounts receivable (gains) or payable (losses) under foreign exchange contracts are recognized as deferred gains or losses and are included in either contracts in process or billings in excess of costs and estimated earnings on uncompleted contracts.
We are exposed to credit loss in the event of non-performance by the counterparties. All of these counterparties are significant financial institutions that are primarily rated “BBB+” or better by Standard & Poor’s (or the equivalent by other recognized credit rating agencies). As of December 30, 2005, $21,690 was owed to us by counterparties and $144,137 was owed by us to counterparties.
The maximum term over which we are hedging exposure to the variability of cash flows is 12 months.
16. Business Segments
We operate through two business groups, which also constitute separate reportable segments: our Global Engineering and Construction Group, which we refer to as our E&C Group, and our Global Power Group. Our Global E&C Group, which operates worldwide, designs, engineers and constructs upstream oil and gas processing facilities, oil refining, chemical and petrochemical, pharmaceutical, natural gas liquefaction facilities and receiving terminals, and related infrastructure, including power generation and distribution facilities. Our E&C Group provides engineering, project management and construction management services, and purchases equipment, materials and services from third-party suppliers and contractors. Our E&C Group owns one of the leading refinery residue upgrading technologies and hydrogen production processes used in oil refineries and petrochemical plants. Additionally, the E&C Group has experience with, and is able to work with, a wide range of refining, chemical and oil and gas processes owned by others. Our E&C Group performs international environmental remediation services, together with related technical, engineering, design and regulatory services. Our E&C Group is also involved in the development, engineering, construction and ownership of power generation facilities. Our E&C Group generates revenues from engineering and construction activities pursuant to long-term contracts spanning up to four years in duration, from operating activities pursuant to the long-term sale of project outputs, such as electricity, and from returns on its equity investments in various production facilities.
Our Global Power Group designs, manufactures, and erects steam generating and auxiliary equipment for electric power generating stations and industrial markets worldwide. Steam generating equipment includes a full range of fluidized bed and conventional boilers firing coal, oil, gas, biomass and municipal solid waste, waste wood, and low-Btu gases. Our circulating fluidized-bed boiler technology is recognized as one of the leading solid fired fuel technologies in the world. Auxiliary equipment includes feedwater heaters, steam condensers, heat-recovery equipment, selective non-catalytic recovery units, selective catalytic recovery units and low-NOx burners. We provide a broad range of site services relating to these products, including full plant construction, maintenance engineering, plant upgrading and life extension, and plant repowering. Our Global Power Group also provides research analysis and experimental work in fluid dynamics, heat transfer, combustion and fuel technology, materials engineering and solids mechanics. In addition, our Global Power Group builds, owns and operates cogeneration, independent power production and waste-to-energy facilities, as well as facilities for the process and petrochemical industries. Our Global Power Group generates revenues from long-term engineering activities, supply of equipment and construction contracts, and from operating activities pursuant to the long-term sale of project outputs, such as electricity and steam, operating and maintenance agreements, and from returns on its equity investments in various production facilities.
We conduct our business on a global basis. Our E&C Group accounted for the largest portion of our operating revenues over the last ten years. In 2005, our E&C Group accounted for 67% of our total operating revenues; while our Global Power Group accounted for 33% of our total operating revenues.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
The geographic dispersion of our 2005 operating revenues, based upon location of the project, was as follows:
| | E&C Group | | Global Power Group | | | | Total | |
| |
| |
| | | |
| |
| | | | Percentage of | | | | Percentage of | | Corporate and | | | | Percentage of | |
| | Operating | | Operating | | Operating | | Operating | | Financial Services | | Operating | | Operating | |
| | Revenues | | Revenues | | Revenues | | Revenues | | and Eliminations | | Revenues | | Revenues | |
| |
|
| |
|
| |
|
| |
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North America | | $ | 51,645 | | | 3.5 | % | $ | 373,899 | | | 51.4 | % | $ | (17 | ) | $ | 425,527 | | | 19.3 | % |
South America | | | 24,120 | | | 1.6 | % | | 12,193 | | | 1.7 | % | | — | | | 36,313 | | | 1.7 | % |
Europe | | | 679,200 | | | 46.1 | % | | 189,502 | | | 26.0 | % | | — | | | 868,702 | | | 39.5 | % |
Asia | | | 162,732 | | | 11.1 | % | | 136,994 | | | 18.8 | % | | — | | | 299,726 | | | 13.6 | % |
Middle East | | | 282,723 | | | 19.2 | % | | 13,052 | | | 1.8 | % | | — | | | 295,775 | | | 13.4 | % |
Other | | | 271,528 | | | 18.5 | % | | 2,384 | | | 0.3 | % | | — | | | 273,912 | | | 12.5 | % |
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Total | | $ | 1,471,948 | | | 100.0 | % | $ | 728,024 | | | 100.0 | % | $ | (17 | ) | $ | 2,199,955 | | | 100.0 | % |
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We use several financial metrics to measure the performance of our business segments. EBITDA is the primary earnings measure used by our chief decision makers.
No single customer represented 10% or more of operating revenues for 2005, 2004 or 2003.
Identifiable assets by group are those assets that are directly related to and support the operations of each group. Corporate assets are principally cash, investments and real estate.
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
| | Total | | Engineering and Construction | | Global Power Group | | Corporate and Financial Services (1) | |
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For the Year Ended December 30, 2005 | | | | | | | | | | | | | |
Third-party revenues | | $ | 2,199,955 | | $ | 1,471,948 | | $ | 728,024 | | $ | (17 | ) |
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EBITDA | | $ | 12,031 | (2) | $ | 165,629 | (2) | $ | 107,266 | (2) | $ | (260,864 | )(2) |
Less: interest expense | | | (50,618 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (28,215 | ) | | | | | | | | | |
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Loss before income taxes | | | (66,802 | ) | | | | | | | | | |
Provision for income taxes | | | (39,509 | ) | | | | | | | | | |
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Net loss | | $ | (106,311 | ) | | | | | | | | | |
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Total assets | | $ | 1,894,772 | | $ | 916,857 | | $ | 1,023,094 | | $ | (45,179 | ) |
Capital expenditures | | $ | 10,809 | | $ | 6,856 | | $ | 3,642 | | $ | 311 | |
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For the Year Ended December 31, 2004 | | | | | | | | | | | | | |
Third-party revenues | | $ | 2,661,324 | | $ | 1,672,082 | | $ | 988,630 | | $ | 612 | |
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EBITDA | | $ | (107,674 | )(3) | $ | 135,548 | (3) | $ | 80,814 | (3) | $ | (324,036 | )(3) |
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Less: interest expense | | | (94,622 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (32,755 | ) | | | | | | | | | |
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Loss before income taxes | | | (235,051 | ) | | | | | | | | | |
Provision for income taxes | | | (53,122 | ) | | | | | | | | | |
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Net loss | | $ | (288,173 | ) | | | | | | | | | |
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Total assets | | $ | 2,178,274 | | $ | 1,000,971 | | $ | 1,177,657 | | $ | (354 | ) |
Capital expenditures | | $ | 9,613 | | $ | 5,724 | | $ | 3,847 | | $ | 42 | |
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For the Year Ended December 26, 2003 | | | | | | | | | | | | | |
Third-party revenues | | $ | 3,723,815 | | $ | 2,294,023 | | $ | 1,427,364 | | $ | 2,428 | |
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EBITDA | | $ | 21,460 | (4) | $ | 60,681 | (4) | $ | 146,209 | (4) | $ | (185,430 | )(4) |
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Less: interest expense | | | (95,413 | ) | | | | | | | | | |
Less: depreciation and amortization | | | (35,574 | ) | | | | | | | | | |
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Loss before income taxes | | | (109,527 | ) | | | | | | | | | |
Provision for income taxes | | | (47,426 | ) | | | | | | | | | |
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Net loss | | $ | (156,953 | ) | | | | | | | | | |
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Capital expenditures | | $ | 12,870 | | $ | 5,688 | | $ | 6,582 | | $ | 600 | |
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(1) | Includes general corporate income and expense, our captive insurance operation and eliminations. |
(2) | Includes in 2005: a charge of $(113,700) in C&F on the revaluation of our estimated asbestos liability and asbestos insurance receivable; the regular re-evaluation of contract profit estimates of $99,600: $66,300 in E&C and $33,300 in Global Power; credit agreement costs in C&F associated with the previous senior credit facility of $(3,500); and an aggregate charge of $(58,300) in C&F recorded in conjunction with the trust preferred securities and 2011 senior notes exchange offers. |
(3) | Includes in 2004: a gain of $19,200 in E&C on the sales of minority equity interests in special-purpose companies established to develop power plant projects in Europe; a loss of $(3,300) in E&C on the sale of 10% of our equity interest in a waste-to-energy project in Italy; the regular re-evaluation of contract profit estimates of $58,000: $98,700 in E&C and $(40,700) in Global Power; a charge of $(75,800) in |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
| C&F on the revaluation of asbestos insurance assets as a result of an adverse court decision in asbestos coverage allocation litigation; a net gain of $15,200 in C&F on the settlement of coverage litigation with certain asbestos insurance carriers; restructuring and credit agreement costs of $(17,200) in C&F; a net charge of $(175,100) in C&F recorded in conjunction with the 2004 equity-for-debt exchange; and charges for severance cost of $(5,700): $(2,900) in E&C, $(1,900) in Global Power and $(900) in C&F. |
(4) | Includes in 2003: a $(15,100) impairment loss in C&F on the anticipated sale of a domestic corporate office building; a $16,700 gain in E&C on the sale of certain assets of Foster Wheeler Environmental Corporation; a gain of $4,300 in Global Power on the sale of waste-to-energy plant; the re-evaluation of project claim estimates and contract cost estimates of $(30,800): $(33,900) in E&C and $3,100 in Global Power; a provision for asbestos claims of $(68,100) in C&F; restructuring and credit agreement costs of $(42,600) in C&F and $(1,000) in E&C; and charges for severance cost of $(15,900): $(6,600) in E&C, $(6,700) in Global Power and $(2,600) in C&F. |
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| | For the Year Ended | |
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| | December 30, | | December 31, | | December 26, | |
Equity earnings in unconsolidated subsidiaries: | | 2005 | | 2004 | | 2003 | |
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Engineering and Construction Group | | $ | 24,527 | | $ | 16,885 | | $ | 12,911 | |
Global Power Group | | | 5,409 | | | 9,041 | | | 7,950 | |
Corporate and Financial Services | | | (88 | ) | | (316 | ) | | (407 | ) |
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Total | | $ | 29,848 | | $ | 25,610 | | $ | 20,454 | |
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| | December 30, | | December 31, | |
Investments and advances in unconsolidated subsidiaries: | | 2005 | | 2004 | |
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Engineering and Construction Group | | $ | 108,512 | | $ | 93,318 | |
Global Power Group | | | 58,208 | | | 61,410 | |
Corporate and Financial Services | | | 1,473 | | | 3,596 | |
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Total | | $ | 168,193 | | $ | 158,324 | |
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Revenues as presented below are based on the country in which the contracting subsidiary is located.
| | For the Year Ended | |
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| | December 30, | | December 31, | | December 26, | |
Geographic concentration of operating revenues: | | 2005 | | 2004 | | 2003 | |
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United States | | $ | 451,532 | | $ | 525,614 | | $ | 976,818 | |
Europe | | | 1,557,965 | | | 1,900,889 | | | 2,491,680 | |
Canada | | | 13,508 | | | 35,895 | | | 67,459 | |
Asia | | | 164,705 | | | 165,416 | | | 173,946 | |
South America | | | 12,262 | | | 38,630 | | | 14,549 | |
Corporate and Financial Services, including eliminations | | | (17 | ) | | (5,120 | ) | | (637 | ) |
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Total | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
16. Business Segments — (Continued)
| | December 30, | | December 31, | |
Long-lived assets: | | 2005 | | 2004 | |
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United States | | $ | 235,218 | | $ | 245,985 | |
Europe | | | 188,982 | | | 188,810 | |
Canada | | | 537 | | | 887 | |
Asia | | | 22,482 | | | 23,012 | |
South America | �� | | 57,410 | | | 60,582 | |
Corporate and Financial Services, including eliminations | | | 37,284 | | | 40,855 | |
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Total | | $ | 541,913 | | $ | 560,131 | |
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Long-lived assets as presented below are based on the country in which the contracting subsidiary is located.
Operating revenues by industry were as follows:
| | For the Year Ended | |
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| | December 30, | | December 31, | | December 26, | |
| | 2005 | | 2004 | | 2003 | |
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Power generation | | $ | 915,786 | | $ | 1,164,672 | | $ | 1,731,339 | |
Oil refining | | | 444,830 | | | 773,758 | | | 973,640 | |
Pharmaceutical | | | 149,867 | | | 335,363 | | | 300,507 | |
Upstream oil and gas | | | 327,058 | | | 216,451 | | | 280,412 | |
Chemical/petrochemical | | | 228,971 | | | 171,091 | | | 204,738 | |
Power production | | | 116,303 | | | 112,526 | | | 167,594 | |
Environmental | | | 43,346 | | | 78,891 | | | 124,724 | |
Eliminations and other | | | (26,206 | ) | | (191,428 | ) | | (59,139 | ) |
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Total operating revenues | | $ | 2,199,955 | | $ | 2,661,324 | | $ | 3,723,815 | |
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17. Sale of Certain Business Assets
On March 7, 2003, we sold certain assets of our wholly owned subsidiary, Foster Wheeler Environmental Corporation, for sales proceeds then approximating $72,000. We recognized a gain of $15,300 on the sale, which was recorded in other income on the consolidated statement of operations and comprehensive loss, in the first quarter of 2003. We also retained $8,000 of cash on hand at the time of the asset sale. The sale proceeds were subject to adjustment based on a net worth calculation to be finalized subsequent to the sale. During the third quarter 2003, we agreed with the buyer on a final net worth calculation that resulted in us returning $4,500 of the sales proceeds to the buyer over a six-month time period. A total of $3,000 was returned by year-end 2003 and $1,500 was paid in February 2004. The net worth agreement had no impact on the pretax gain previously disclosed. With the payment in February 2004, all transactions related to the sale have been concluded.
On March 31, 2003, we sold our interest in a corporate office building for net proceeds of approximately $7,900, which approximated the value of our investment. With the completion of this transaction, $1,445 of the net proceeds was used to prepay principal outstanding under our previous senior credit facility in accordance with the terms of the facility.
In 2004, we sold a domestic corporate office building for net cash proceeds of $16,400, which approximated carrying value. Of this amount, 50% was prepaid to our previous senior credit facility’s lenders in the second quarter of 2004. We previously recorded an impairment loss of $15,100 on this building in
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FOSTER WHEELER LLC AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(in thousands of dollars)
17. Sale of Certain Business Assets — (Continued)
2003 in anticipation of a sale, in accordance with SFAS No. 144. The loss was recorded in other deductions on the consolidated statement of operations and comprehensive loss.
In 2004, we sold minority equity interests in special-purpose companies established to develop power plant projects in Europe. We recorded an aggregate gain on the sales of $19,200 in 2004, which was recorded in other income on the consolidated statement of operations and comprehensive loss.
In 2004, we also entered into a binding agreement to sell 10% of our equity interest in a waste-to-energy project in Italy; such sale closed in April 2005. We recorded a loss on the sale of $3,300 in 2004, which was recorded in other income on the consolidated statement of operations and comprehensive loss.
18. Operating Leases
Certain of our subsidiaries are obligated under operating lease agreements primarily for office space. In many instances, our subsidiaries retain the right to sub-lease the office space. Rental expense for these leases was $32,601 in 2005, $34,048 in 2004 and $34,117 in 2003. Future minimum rental commitments on non-cancelable leases are as follows: