UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
(Mark One) |
þ | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 24, 2012 |
| OR |
¨ | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from ________ to ________ |
Commission File Number 001-34838
Hutchinson Technology Incorporated
(Exact name of registrant as specified in its charter)
Minnesota | | 41-0901840 |
(State or other jurisdiction of incorporation or organization) | | (I.R.S. Employer Identification No.) |
| | |
40 West Highland Park Drive N.E. Hutchinson, Minnesota | | 55350 |
(Address of principal executive offices) | | (Zip Code) |
(320) 587-3797 |
(Registrant’s telephone number, including area code) |
|
(Former name, former address and former fiscal year, if changed since last report) |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes þ No ¨
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files.)
Yes þ No ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See definition of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
Large accelerated filer ¨ | Accelerated filer þ | Non-accelerated filer ¨ | Smaller reporting company ¨ |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes ¨ No þ
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.
As of July 30, 2012, the registrant had 23,868,499 shares of common stock issued and outstanding.
PART I. FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED BALANCE SHEETS – UNAUDITED
(In thousands, except shares and per share data)
| | June 24, 2012 | | | September 25, 2011 | |
ASSETS | |
Current assets: | | | | | | |
Cash and cash equivalents | | $ | 60,458 | | | $ | 57,554 | |
Short-term investments – restricted (Note 4) | | | 1,200 | | | | 1,612 | |
Trade receivables, net | | | 23,544 | | | | 44,998 | |
Other receivables | | | 7,146 | | | | 7,064 | |
Inventories | | | 45,127 | | | | 55,018 | |
Other current assets (Note 2) | | | 3,288 | | | | 4,312 | |
Total current assets | | | 140,763 | | | | 170,558 | |
| | | | | | | | |
Property, plant and equipment, net | | | 208,413 | | | | 223,134 | |
Other assets | | | 5,344 | | | | 7,313 | |
Total assets | | $ | 354,520 | | | $ | 401,005 | |
| |
LIABILITIES AND SHAREHOLDERS’ EQUITY | |
Current liabilities: | | | | | | | | |
Current maturities of long-term debt, net of discount (Note 7) | | $ | 11,548 | | | $ | 10,681 | |
Accounts payable | | | 16,104 | | | | 18,373 | |
Accrued expenses | | | 7,806 | | | | 7,759 | |
Accrued compensation | | | 11,449 | | | | 12,431 | |
Total current liabilities | | | 46,907 | | | | 49,244 | |
| | | | | | | | |
Long-term debt, net of discount (Note 7) | | | 124,419 | | | | 144,159 | |
Other long-term liabilities | | | 1,275 | | | | 1,280 | |
Shareholders’ equity: | | | | | | | | |
Common stock, $.01 par value, 100,000,000 shares authorized, 23,868,000 and 23,387,000 issued and outstanding | | | 239 | | | | 234 | |
Additional paid-in capital | | | 429,959 | | | | 419,984 | |
Accumulated other comprehensive (loss) income | | | (282 | ) | | | 190 | |
Accumulated loss | | | (247,997 | ) | | | (214,086 | ) |
Total shareholders’ equity | | | 181,919 | | | | 206,322 | |
Total liabilities and shareholders’ equity | | $ | 354,520 | | | $ | 401,005 | |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS – UNAUDITED
(In thousands, except per share data)
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | | | June 24, 2012 | | | June 26, 2011 | |
| | | | | | | | | | | | |
Net sales | | $ | 61,005 | | | $ | 72,180 | | | $ | 184,963 | | | $ | 203,705 | |
Cost of sales | | | 62,192 | | | | 67,990 | | | | 181,201 | | | | 198,490 | |
Gross (loss) profit | | | (1,187 | ) | | | 4,190 | | | | 3,762 | | | | 5,215 | |
| | | | | | | | | | | | | | | | |
Research and development expenses | | | 4,159 | | | | 3,522 | | | | 12,386 | | | | 11,485 | |
Selling, general and administrative expenses | | | 6,509 | | | | 8,772 | | | | 21,532 | | | | 32,913 | |
Severance and other expenses (Note 9) | | | – | | | | (332 | ) | | | (711 | ) | | | 6,393 | |
Debt refinancing costs (Note 7) | | | 426 | | | | – | | | | 3,926 | | | | – | |
Flood-related costs, (net of insurance recoveries) (Note 11) | | | 3,647 | | | | – | | | | (5,186 | ) | | | – | |
Loss from operations | | | (15,928 | ) | | | (7,772 | ) | | | (28,185 | ) | | | (45,576 | ) |
| | | | | | | | | | | | | | | | |
Other (expense) income, net | | | (453 | ) | | | 263 | | | | 373 | | | | 1,657 | |
Gain on extinguishment of long-term debt | | | 5,897 | | | | – | | | | 5,897 | | | | 5,467 | |
Interest income | | | 28 | | | | 17 | | | | 92 | | | | 114 | |
Interest expense | | | (3,970 | ) | | | (3,562 | ) | | | (12,535 | ) | | | (11,011 | ) |
Gain on short- and long-term investments | | | 537 | | | | 118 | | | | 567 | | | | 978 | |
Loss before income taxes | | $ | (13,889 | ) | | $ | (10,936 | ) | | $ | (33,791 | ) | | $ | (48,371 | ) |
Provision for income taxes | | | 1 | | | | 4 | | | | 120 | | | | 1 | |
Net loss | | $ | (13,890 | ) | | $ | (10,940 | ) | | $ | (33,911 | ) | | $ | (48,372 | ) |
Basic loss per share | | $ | (0.59 | ) | | $ | (0.47 | ) | | $ | (1.45 | ) | | $ | (2.07 | ) |
Diluted loss per share | | $ | (0.59 | ) | | $ | (0.47 | ) | | $ | (1.45 | ) | | $ | (2.07 | ) |
| | | | | | | | | | | | | | | | |
Weighted-average common shares outstanding | | | 23,575 | | | | 23,379 | | | | 23,460 | | | | 23,375 | |
Weighted-average diluted shares outstanding | | | 23,575 | | | | 23,379 | | | | 23,460 | | | | 23,375 | |
See accompanying notes to condensed consolidated financial statements – unaudited.
CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS – UNAUDITED
(In thousands)
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | | | June 24, 2012 | | | June 26, 2011 | |
| | | | | | | | | | | | |
Net loss | | $ | (13,890 | ) | | $ | (10,940 | ) | | $ | (33,911 | ) | | $ | (48,372 | ) |
Other comprehensive loss | | | | | | | | | | | | | | | | |
Loss on available-for-sale securities, net of income taxes of $0 | | | – | | | | (23 | ) | | | – | | | | (209 | ) |
Foreign currency translation, net of income taxes of $0 | | | (297 | ) | | | (390 | ) | | | (472 | ) | | | (294 | ) |
Other comprehensive loss | | | (297 | ) | | | (413 | ) | | | (472 | ) | | | (503 | ) |
Comprehensive loss | | $ | (14,187 | ) | | $ | (11,353 | ) | | $ | (34,383 | ) | | $ | (48,875 | ) |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS – UNAUDITED
(In thousands)
| | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | |
OPERATING ACTIVITIES: | | | | | | |
Net loss | | $ | (33,911 | ) | | $ | (48,372 | ) |
Adjustments to reconcile net loss to cash provided by (used for) operating activities: | | | | | | | | |
Depreciation and amortization | | | 29,378 | | | | 37,658 | |
Stock-based compensation | | | 1,492 | | | | 1,946 | |
Gain on short- and long-term investments | | | (567 | ) | | | (978 | ) |
Loss on disposal of assets | | | 388 | | | | 788 | |
Asset impairment charge (Notes 10 and 11) | | | 8,451 | | | | – | |
Non-cash interest expense | | | 4,485 | | | | 5,891 | |
Gain on extinguishment of long-term debt (Note 7) | | | (5,897 | ) | | | (5,467 | ) |
Severance and other expenses (Note 9) | | | (1,741 | ) | | | 2,420 | |
Changes in operating assets and liabilities | | | 33,531 | | | | (1,811 | ) |
Cash provided by (used for) operating activities | | | 35,609 | | | | (7,925 | ) |
| | | | | | | | |
INVESTING ACTIVITIES: | | | | | | | | |
Capital expenditures | | | (21,595 | ) | | | (9,542 | ) |
Change in restricted cash | | | (16 | ) | | | – | |
Purchases of marketable securities | | | (2,813 | ) | | | (12,412 | ) |
Sales/maturities of marketable securities | | | 3,791 | | | | 60,468 | |
Cash (used for) provided by investing activities | | | (20,633 | ) | | | 38,514 | |
| | | | | | | | |
FINANCING ACTIVITIES: | | | | | | | | |
Repayments of revolving credit line | | | (225,745 | ) | | | – | |
Proceeds from revolving credit line | | | 215,336 | | | | – | |
Repayments of debt (Note 7) | | | (37,137 | ) | | | (31,194 | ) |
Proceeds from private placement of debt (Note 7) | | | 39,400 | | | | – | |
Debt refinancing costs (Note 7) | | | (3,926 | ) | | | (1,721 | ) |
Cash used for financing activities | | | (12,072 | ) | | | (32,915 | ) |
| | | | | | | | |
Net increase (decrease) in cash and cash equivalents | | | 2,904 | | | | (2,326 | ) |
| | | | | | | | |
Cash and cash equivalents at beginning of period | | | 57,554 | | | | 55,639 | |
| | | | | | | | |
Cash and cash equivalents at end of period | | $ | 60,458 | | | $ | 53,313 | |
| | | | | | | | |
Supplemental cash flow disclosure: | | | | | | | | |
Cash interest paid (net of amount capitalized) | | $ | 6,114 | | | $ | 2,947 | |
Income taxes paid | | $ | 6 | | | $ | 326 | |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – UNAUDITED
(Columnar dollar amounts in thousands, except per share amounts)
When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2013” mean our fiscal year ending September 29, 2013, references to “2012” mean our fiscal year ending September 30, 2012 and references to “2011” mean our fiscal year ended September 25, 2011.
(1) BASIS OF PRESENTATION
The condensed consolidated financial statements have been prepared by us, without audit, pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). The information furnished in the condensed consolidated financial statements includes normal recurring adjustments and reflects all adjustments which are, in the opinion of our management, necessary for a fair presentation of such financial statements. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations. Although we believe that the disclosures are adequate to make the information presented not misleading, we suggest that these condensed consolidated financial statements be read in conjunction with the financial statements and the notes thereto included in our latest Annual Report on Form 10-K. The quarterly results are not necessarily indicative of the actual results that may occur for the entire fiscal year.
(2) CASH AND CASH EQUIVALENTS
Cash and cash equivalents consist of all highly liquid investments with original maturities of ninety days or less.
As of June 24, 2012 and September 25, 2011, we had $2,636,000 and $2,620,000 of cash and cash equivalents that were restricted in use, respectively, which are classified in other current assets. These amounts covered outstanding letters of credit and cash received and temporarily held in our PNC revolving line of credit collections account.
(3) FAIR VALUE MEASUREMENTS
The following table provides information by level for assets and liabilities that are measured at fair value on a recurring basis.
| | Fair Value Measurements at June 24, 2012 | |
| | Level 1 | | | Level 2 | | | Level 3 | |
Assets | | | | | | | | | |
Available-for-sale securities | | | | | | | | | |
U.S. government debt securities | | $ | 1,200 | | | $ | – | | | $ | – | |
Total assets | | $ | 1,200 | | | $ | – | | | $ | – | |
| | Fair Value Measurements at September 25, 2011 | |
| | Level 1 | | | Level 2 | | | Level 3 | |
Assets | | | | | | | | | |
Available-for-sale securities | | | | | | | | | |
U.S. government debt securities | | $ | 1,612 | | | $ | – | | | $ | – | |
Total assets | | $ | 1,612 | | | $ | – | | | $ | – | |
The fair value measurement guidance defines fair value, establishes a framework for measuring fair value and expands disclosure requirements about fair value measurements. Under the guidance, fair value is defined as the price that would be received to sell an asset or paid to transfer a liability (an exit price) in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date. The guidance also establishes a hierarchy for inputs used in measuring fair value that maximizes the use of observable inputs and minimizes the use of unobservable inputs by requiring that the most observable inputs be used when available. Observable inputs are inputs market participants would use in valuing the asset or liability, developed based on market data obtained from independent sources. Unobservable inputs are inputs that reflect our assumptions about the factors market participants would use in valuing the asset or liability, developed based upon the best information available under the circumstances. The fair value hierarchy prescribed by the guidance is broken down into three levels as follows:
Level 1 – | Unadjusted quoted prices in an active market for the identical assets or liabilities at the measurement date. |
| |
Level 2 – | Other observable inputs available at the measurement date, other than quoted prices included in Level 1, either directly or indirectly, including: · Quoted prices for similar assets or liabilities in active markets; · Quoted prices for identical or similar assets in nonactive markets; · Inputs other than quoted prices that are observable for the asset or liability; and · Inputs that are derived principally from or corroborated by other observable market data. |
Level 3 – | Unobservable inputs that reflect the use of significant management judgment. These values are generally determined using pricing models for which assumptions utilize management’s estimates of market participant assumptions. |
(4) INVESTMENTS
Our short-term investments are comprised of U.S. government debt securities. We account for securities available for sale in accordance with Financial Accounting Standards Board (“FASB”) guidance regarding accounting for certain investments in debt and equity securities, which requires that available-for-sale and trading securities be carried at fair value. Unrealized gains and losses deemed to be temporary on available-for-sale securities are reported as other comprehensive (loss) income (“OCI”) within shareholders’ equity. Realized gains and losses and decline in value deemed to be other than temporary on available-for-sale securities are included in “Gain on short- and long-term investments” on our condensed consolidated statements of operations. Fair value of the securities is based upon quoted market prices in active markets or estimated fair value when quoted market prices are not available. The cost basis for realized gains and losses on available-for-sale securities is determined on a specific identification basis. We classify our securities available for sale as short- or long-term based upon management’s intent and ability to hold these investments.
A summary of our investments as of June 24, 2012, is as follows:
| | Cost | | | Gross Realized | | | Gross Unrealized | | | Recorded | |
| | Basis | | | Gains | | | Losses | | | Gains | | | Losses | | | Basis | |
| | | | | | | | | | | | | | | | | | |
Available-for-sale securities | | | | | | | | | | | | | | | | | | |
Short-term investments | | | | | | | | | | | | | | | | | | |
Marketable securities | | $ | 1,200 | | | $ | – | | | $ | – | | | $ | – | | | $ | – | | | $ | 1,200 | |
A summary of our investments as of September 25, 2011, is as follows:
| | Cost | | | Gross Realized | | | Gross Unrealized | | | Recorded | |
| | Basis | | | Gains | | | Losses | | | Gains | | | Losses | | | Basis | |
| | | | | | | | | | | | | | | | | | |
Available-for-sale securities | | | | | | | | | | | | | | | | | | |
Short-term investments | | | | | | | | | | | | | | | | | | |
Marketable securities | | $ | 1,612 | | | $ | – | | | $ | – | | | $ | – | | | $ | – | | | $ | 1,612 | |
As of June 24, 2012, our short-term investments mature within one year.
As of June 24, 2012, and September 25, 2011, we had $1,200,000 and $1,612,000, respectively, of short-term investments that were restricted in use. The decrease is due to a reduction in the amount required by the state to be held for our self-insured workers compensation programs.
(5) TRADE RECEIVABLES
We grant credit to our customers, but generally do not require collateral or any other security to support amounts due. Trade receivables of $23,544,000 at June 24, 2012, and $44,998,000 at September 25, 2011, are net of allowances of $390,000 and $185,000, respectively. As of June 24, 2012, allowances of $390,000 consisted of a $39,000 allowance for doubtful accounts and a $351,000 allowance for sales returns. As of September 25, 2011, allowances of $185,000 consisted of a $23,000 allowance for doubtful accounts and a $162,000 allowance for sales returns. The reduction of the amounts in trade receivables at June 24, 2012 compared to September 25, 2011 was due to lower sales and an improvement in customer payment terms which reduced our days sales outstanding.
We generally warrant that the products sold by us will be free from defects in materials and workmanship for a period of one year or less following delivery to our customer. Upon determination that the products sold are defective, we typically accept the return of such products and refund the purchase price to our customer. We record a provision against revenue for estimated returns on sales of our products in the same period that the related revenues are recognized. We base the allowance on historical product returns, as well as existing product return authorizations. The following table reconciles the changes in our allowance for sales returns under warranties:
September 25, 2011 | | Increases in the Allowance Related to Warranties Issued | Reductions in the Allowance for Returns Under Warranties | | June 24, 2012 |
$162 | | $265 | $(76) | | $351 |
(6) INVENTORIES
Inventories are valued at the lower of cost (first-in, first-out method) or market by analyzing market conditions, current sales prices, inventory costs and inventory balances. Inventories consisted of the following at June 24, 2012, and September 25, 2011:
| | June 24, 2012 | | | September 25, 2011 | |
| | | | | | |
Raw materials | | $ | 13,936 | | | $ | 21,566 | |
Work in process | | | 12,904 | | | | 14,656 | |
Finished goods | | | 18,287 | | | | 18,796 | |
| | $ | 45,127 | | | $ | 55,018 | |
(7) SHORT- AND LONG-TERM DEBT
Short- and long-term debt consisted of the following at June 24, 2012, and September 25, 2011:
| | June 24, 2012 | | | September 25, 2011 | |
3.25% Notes | | $ | 11,886 | | | $ | 76,243 | |
3.25% Notes debt discount | | | (355 | ) | | | (5,156 | ) |
8.50% Convertible Notes | | | 58,504 | | | | 85,170 | |
8.50% Convertible Notes debt discount | | | (6,759 | ) | | | (12,098 | ) |
8.50% Secured Notes | | | 78,931 | | | | – | |
8.50% Secured Notes debt discount | | | (6,257 | ) | | | – | |
PNC Bank credit line | | | – | | | | 10,409 | |
Capital lease obligations | | | 17 | | | | 272 | |
Total debt | | | 135,967 | | | | 154,840 | |
Less: Current maturities | | | (11,548 | ) | | | (10,681 | ) |
| | $ | 124,419 | | | $ | 144,159 | |
As of June 24, 2012, we had fixed rate debt of $149,321,000, which had a fair market value of approximately $131,966,000. We used trading activity to determine the fair market value of the 3.25% Convertible Subordinated Notes due 2026 (“3.25% Notes”) and 8.50% Convertible Senior Notes due 2026 (“8.50% Convertible Notes”). The 8.50% Senior Secured Second Lien Notes due 2017 (“8.50% Secured Notes”) have not had significant trading activity, therefore par value was used.
3.25% Notes
In January 2006, we issued pursuant to an indenture $225,000,000 aggregate principal amount of 3.25% Notes. Interest on the 3.25% Notes is payable on January 15 and July 15 of each year, which began on July 15, 2006. Issuance costs of $6,029,000 were capitalized and are being amortized over seven years, except to the extent the underlying notes have been retired, in consideration of the holders’ ability to require us to repurchase all or a portion of the 3.25% Notes on January 15, 2013, as described below.
Since January 21, 2011, we have had the right to redeem for cash all or a portion of the 3.25% Notes at specified redemption prices, as provided in the indenture governing the 3.25% Notes, plus accrued and unpaid interest, if any, to, but excluding, the applicable redemption date. Holders of the 3.25% Notes may require us to purchase all or a portion of their 3.25% Notes for cash on January 15, 2013, January 15, 2016 and January 15, 2021, or in the event of a fundamental change, at a purchase price equal to 100 percent of the principal amount of the 3.25% Notes to be repurchased plus accrued and unpaid interest, if any, to, but excluding, the purchase date.
Under certain circumstances, holders of the 3.25% Notes may convert their 3.25% Notes based on a conversion rate of 27.4499 shares of our common stock per $1,000 principal amount of the 3.25% Notes (which is equal to an initial conversion price of approximately $36.43 per share), subject to adjustment. Upon conversion, in lieu of shares of our common stock, for each $1,000 principal amount of the 3.25% Notes a holder will receive an amount in cash equal to the lesser of (i) $1,000, or (ii) the conversion value, determined in the manner set forth in the indenture, of the number of shares of our common stock equal to the conversion rate. If the conversion value exceeds $1,000, we also will deliver, at our election, cash or common stock or a combination of cash and common stock with respect to the remaining common stock deliverable upon conversion.
We follow FASB authoritative guidance for accounting for convertible debt instruments that may be settled in cash upon conversion (including partial cash settlement). This guidance specifies that convertible debt instruments that may be settled in cash upon conversion shall be separately accounted for by allocating a portion of the fair value of the instrument as a liability and the remainder as equity. The excess of the principal amount of the liability component over its carrying amount shall be amortized to interest cost over the effective term. The provisions of this guidance apply to the 3.25% Notes. This guidance requires us to recognize additional (non-cash) interest expense based on the market rate for similar debt instruments that do not contain a comparable conversion feature.
The adoption of this guidance required us to allocate the original $225,000,000 proceeds received from the issuance of our 3.25% Notes between the applicable debt and equity components. Accordingly, we allocated $160,584,000 of the proceeds to the debt component of our 3.25% Notes and $40,859,000, net of deferred taxes of $23,557,000, to the equity conversion feature. Subsequent to the original issuance date of the 3.25% Notes, a full valuation allowance was recorded against our deferred tax assets (see Note 12 for a discussion of income taxes). The debt component allocation was based on the estimated fair value of similar debt instruments without a conversion feature as determined by using a discount rate of 8.75%, which represents our estimated borrowing rate for such debt as of the date of our 3.25% Notes issuance. The difference between the cash proceeds associated with our 3.25% Notes and the debt component was recorded as a debt discount with a corresponding offset to additional paid-in capital, net of applicable deferred taxes, representing the equity conversion feature. The debt discount that we recorded is being amortized over seven years (except to the extent the underlying 3.25% Notes have been retired), which is the expected term of our 3.25% Notes (January 19, 2006 through January 15, 2013), using the effective interest method resulting in additional non-cash interest expense. As of June 24, 2012, the remaining period over which the debt discount will be amortized for outstanding 3.25% Notes is approximately 6 months.
The carrying amounts of our 3.25% Notes included in our condensed consolidated balance sheets were as follows:
| | June 24, 2012 | | | September 25, 2011 | |
Principal balance | | $ | 11,886 | | | $ | 76,243 | |
Debt discount | | | (355 | ) | | | (5,156 | ) |
Convertible subordinated notes, net | | $ | 11,531 | | | $ | 71,087 | |
We have recorded the following interest expense related to our 3.25% Notes in the periods presented:
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | | | June 24, 2012 | | | June 26, 2011 | |
| | | | | | | | | | | | |
Coupon rate of interest (cash interest) | | $ | 125 | | | $ | 981 | | | $ | 1,363 | | | $ | 3,896 | |
Debt discount amortization (non-cash interest) | | | 197 | | | | 1,431 | | | | 2,103 | | | | 5,534 | |
Total interest expense for the 3.25% Notes | | $ | 323 | | | $ | 2,412 | | | $ | 3,466 | | | $ | 9,430 | |
A total of $11,886,000 aggregate principal amount of the 3.25% Notes remained outstanding after completion of the 2009 repurchase, the February 2011 tender/exchange, the July 2011 exchange and the 2012 tender/exchange, as discussed below.
8.50% Convertible Notes
In February 2011, we issued as part of a tender/exchange, $40,000,000 aggregate principal amount of 8.50% Convertible Notes pursuant to an indenture dated as of February 11, 2011. The 8.50% Convertible Notes are senior in right of payment to any of our existing and future subordinated indebtedness, including the 3.25% Notes that remain outstanding. Interest is payable on the 8.50% Convertible Notes on January 15 and July 15 of each year, beginning July 15, 2011. The 8.50% Convertible Notes mature on January 15, 2026. Each $1,000 principal amount of the 8.50% Convertible Notes is convertible into 116.2790 shares of our common stock (which is equal to an initial conversion price of approximately $8.60 per share), subject to adjustment.
We have the right to redeem the 8.50% Convertible Notes (i) on or after January 15, 2013 to, but excluding, January 15, 2015, if the closing price of our common stock equals or exceeds 150 percent of the conversion price, and (ii) at any time on or after January 15, 2015, in either case in whole or in part, for cash equal to 100 percent of the principal amount of the 8.50% Convertible Notes to be redeemed plus any accrued but unpaid interest to but excluding the redemption date. Holders of the 8.50% Convertible Notes may require us to repurchase all or a portion of their 8.50% Convertible Notes at par on each of January 15, 2015, January 15, 2016 and January 15, 2021 for cash equal to 100 percent of the principal amount of the 8.50% Convertible Notes to be repurchased plus any accrued but unpaid interest to but excluding the repurchase date. If a fundamental change (as defined in the indenture) occurs, each holder of 8.50% Convertible Notes will have the right to require us to repurchase all or any portion of that holder’s 8.50% Convertible Notes for cash equal to 100 percent of the principal amount of the 8.50% Convertible Notes to be repurchased plus any accrued but unpaid interest to but excluding the repurchase date.
As a result of the February 2011 tender/exchange, we retired an aggregate principal amount of $75,294,000 of the 3.25% Notes in February 2011. We made cash payments of $30,000,000 for the purchase of $35,294,000 aggregate principal amount of the 3.25% Notes and we issued the $40,000,000 aggregate principal amount of the 8.50% Convertible Notes in exchange for $40,000,000 aggregate principal amount of the 3.25% Notes. We determined that the debt instruments in the tender/exchange had substantially different terms and therefore applied debt extinguishment accounting. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $5,467,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $3,371,000 reduction to additional paid-in capital.
In July 2011, we completed an exchange for an additional portion of our outstanding 3.25% Notes. In connection with the July 2011 exchange, we issued $45,170,000 aggregate principal amount of the 8.50% Convertible Notes and made aggregate cash payments of $3,091,000 in exchange for $45,963,000 aggregate principal amount of the 3.25% Notes. We determined that the debt instruments in the exchange had substantially different terms and therefore applied debt extinguishment accounting. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $2,915,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $606,000 reduction to additional paid-in capital.
On April 12, 2012, after funding the purchase of the 3.25% Notes through the 3.25% Tender/Exchange Offer as discussed below, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes, whereby we applied $19,999,500 of residual proceeds from a private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,629,000 for the thirteen weeks ended June 24, 2012.
8.50% Secured Notes
On March 30, 2012, we issued $78,931,000 aggregate principal amount of 8.50% Secured Notes. Of that total amount, $38,931,000 aggregate principal amount of 8.50% Secured Notes was issued pursuant to an effective registration statement relating to an offer to purchase for cash or exchange for new securities any and all of our outstanding 3.25% Notes (the “3.25% Tender/Exchange Offer”). The remaining $40,000,000 aggregate principal amount of 8.50% Secured Notes was issued in a private placement that included the issuance of warrants to purchase 3,869,000 shares of our common stock. The warrants are exercisable on a cashless basis for $.01 per share for ten years after their issuance. The total purchase price for the 8.50% Secured Notes and warrants issued in the private placement was $39,400,000. The fair value of the warrants was recorded in Additional Paid-in Capital (“APIC”) in the amount of $8,489,000.
The 8.50% Secured Notes bear interest at a rate of 8.50% per annum, payable semiannually in arrears on January 15 and July 15 of each year, beginning July 15, 2012, and mature on January 15, 2017 unless redeemed or repurchased in accordance with their terms. The 8.50% Secured Notes are secured by liens on all assets securing our existing or future senior secured credit facilities (other than certain excluded assets), which liens rank junior in priority to any liens securing our senior secured credit facilities and other permitted priority liens.
We may redeem all or part of the 8.50% Secured Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium (and accrued and unpaid interest on the principal amount redeemed to) as of the date of redemption (subject to the rights of holders of the 8.50% Secured Notes on the relevant record date to receive interest due on the relevant interest payment date as and to the extent provided in the indenture). The indenture governing the 8.50% Secured Notes contains certain covenants that, among other things, will limit our and our restricted subsidiaries’ ability to incur additional indebtedness, pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments, enter into agreements that restrict distributions from restricted subsidiaries, sell or otherwise dispose of assets, including capital stock of restricted subsidiaries, enter into transactions with affiliates, create or incur liens and enter into operating leases.
Holders of the warrants are entitled to participate pro rata in any dividends or other distributions (whether in cash, securities or other assets) paid, or rights offered, to holders of our common stock on an as-exercised basis. The warrants are also eligible for adjustment as necessary to protect from the dilutive effects of recapitalizations, reclassifications, stock splits and similar transactions.
3.25% Tender/Exchange Offer
On March 30, 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. A total of $11,886,000 aggregate principal amount of 3.25% Notes, included in “Current maturities of long-term debt” on our condensed consolidated balance sheets, remained outstanding after completion of the 3.25% Tender/Exchange Offer. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended June 24, 2012. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in the private placement.
In accordance with the terms of the 3.25% Tender/Exchange Offer, we also issued $38,931,000 aggregate principal amount of 8.50% Secured Notes, and made cash payments in lieu of issuing partial 8.50% Secured Notes and for accrued and unpaid interest, in exchange for $43,260,000 aggregate principal amount of outstanding 3.25% Notes tendered and accepted for exchange. Because the terms of the 8.50% Secured Notes and outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. As a result, no gain or loss was recorded on the debt exchange. The difference between the book value of the outstanding 3.25% Notes and the par value of the 8.50% Secured Notes that were issued in exchange and the portion of the remaining debt discount on the outstanding 3.25% Notes will be accreted over the term of the 8.50% Secured Notes. The portion of previously incurred debt refinancing costs will also be amortized over the term of the 8.50% Secured Notes.
Debt refinancing costs for the thirty-nine weeks ended June 24, 2012, were $3,926,000. Because the terms of the 8.50% Secured Notes and outstanding 3.25% Notes in the exchange were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The debt refinancing costs associated with the debt transactions were expensed as incurred.
PNC Bank Revolving Credit Facility
In September 2011, we entered into a revolving credit and security agreement with PNC Bank. The credit agreement provides us with a revolving credit facility in a principal amount of up to $35,000,000, subject to a borrowing base. The credit facility is secured by substantially all of the personal property of Hutchinson Technology Incorporated. The maturity date of the credit facility is October 1, 2014 if, by October 1, 2012, the aggregate outstanding principal amount of the 3.25% Notes is reduced to $50,000,000 or less and we have at least $50,000,000 of liquidity remaining; otherwise the maturity date is October 1, 2012. Because the completion of the 3.25% Tender/Exchange Offer reduced the aggregate outstanding principal amount of the 3.25% Notes to $11,886,000, we expect the maturity date of the credit facility will be extended to October 1, 2014. The credit agreement contains customary representations, warranties, covenants and events of default, including, but not limited to, limitations on the payment of dividends and repurchases of stock, financial covenants requiring a minimum fixed charge coverage ratio, minimum earnings before interest, taxes, depreciation and amortization (“EBITDA”) and minimum liquidity. We maintain an account at PNC Bank with a minimum balance of $15,000,000, as required under the credit agreement.
As of June 24, 2012 we had no borrowings under the revolving credit facility. Prior to March 25, 2012, amounts borrowed under the credit facility were subject to cash interest, at our election, at a rate equal to either (i) PNC Bank’s alternate base rate (as defined in the credit agreement) plus 2.0% per annum, or (ii) LIBOR plus 4.5% per annum. After March 25, 2012, such loans, if any, are eligible to bear cash interest at a reduced rate equal to either (i) PNC Bank’s alternate base rate plus 1.0% per annum or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the credit agreement.
The suspension of production in our Thailand facility in October 2011 triggered an event of default provision related to business interruptions under the credit agreement with PNC Bank, and we obtained a waiver of the event of default. The event of default did not trigger any cross-default provisions in our other financing arrangements.
Subsequent to our third quarter of 2012, on July 23, 2012, we entered into an amendment to our revolving credit and security agreement with PNC Bank, National Association, as agent and a lender. The amendment modified certain of the financial covenants under the existing agreement, (i) to eliminate the fixed charge coverage ratio requirement for our fiscal quarters ended June 24, 2012 and ending September 30, 2012 and provide for aggregating the applicable measurement periods starting with our fiscal quarter ending December 30, 2012 and (ii) to implement an additional EBITDA requirement for our fiscal year ending September 30, 2012. With this amendment in place, we were in compliance with the terms, provisions and financial covenants of our revolving credit and security agreement as of June 24, 2012.
Capital Leases
We lease some manufacturing equipment, and some of our leases have been treated as a capital lease for accounting purposes. The present value of the minimum quarterly payments under these capital leases resulted in an initial $686,000 of related leased assets. The outstanding lease obligations as of June 24, 2012 were $17,000.
(8) OTHER COMPREHENSIVE INCOME
Accumulated OCI, net of income taxes (see Note 12 for a discussion of income taxes), was as follows:
| | June 24, 2012 | | | September 25, 2011 | |
Foreign currency translation | | $ | (282 | ) | | $ | 190 | |
Our Thailand operation uses their local currency as its functional currency. Assets and liabilities are translated at exchange rates in effect at the balance sheet date. Income and expense accounts are translated at the average exchange rates during the year. Resulting translation adjustments are recorded as a separate component of accumulated OCI. Foreign currency translation, net of income taxes (see Note 12 for a discussion of income taxes), for the thirteen and thirty-nine weeks ended June 24, 2012, was a $296,000 loss and a $472,000 loss, respectively, compared to losses of $279,000 and $25,000 for the thirteen and thirty-nine weeks ended June 26, 2011, respectively.
Transaction gains and losses that arise from the exchange rate changes on transactions denominated in a currency other than the local currency are included in “Other income, net” in our consolidated statements of operations. We recognized a foreign currency loss of $1,090,000 and $439,000 for the thirteen and thirty-nine weeks ended June 24, 2012, respectively, primarily related to purchases and advances denominated in U.S. dollars made by our Thailand operation.
(9) SEVERANCE AND OTHER EXPENSES
A summary of our severance and benefits and other expenses as of June 24, 2012, is as follows:
| | Severance and Benefits | | | Other Expenses | | | Total | |
Accrual balances, September 26, 2010 | | $ | 1,150 | | | $ | – | | | $ | 1,150 | |
Cash payments | | | (860 | ) | | | – | | | | (860 | ) |
Accrual balances, December 26, 2010 | | $ | 290 | | | $ | – | | | $ | 290 | |
Restructuring charges | | | 6,725 | | | | – | | | | 6,725 | |
Cash payments | | | (368 | ) | | | – | | | | (368 | ) |
Accrual balances, March 27, 2011 | | $ | 6,647 | | | $ | – | | | $ | 6,647 | |
Restructuring charges | | | (628 | ) | | | 296 | | | | (332 | ) |
Cash payments | | | (3,598 | ) | | | (296 | ) | | | (3,894 | ) |
Accrual balances, June 26, 2011 | | $ | 2,421 | | | $ | – | | | $ | 2,421 | |
Restructuring charges | | | (150 | ) | | | 505 | | | | 355 | |
Cash payments | | | (530 | ) | | | (505 | ) | | | (1,035 | ) |
Accrual balances, September 25, 2011 | | $ | 1,741 | | | $ | – | | | $ | 1,741 | |
Restructuring charges | | | (895 | ) | | | 184 | | | | (711 | ) |
Cash payments | | | (729 | ) | | | (184 | ) | | | (913 | ) |
Accrual balances, December 25, 2011 | | $ | 117 | | | $ | – | | | $ | 117 | |
Cash payments | | | (117 | ) | | | – | | | | (117 | ) |
Accrual balances, March 25, 2012 and June 24, 2012 | | $ | – | | | $ | – | | | $ | – | |
During the second quarter of 2011, we announced a manufacturing consolidation and restructuring plan that consolidated our Hutchinson, Minnesota components operations into our operations in Eau Claire, Wisconsin. We also took additional actions to resize the company, reduce costs and improve cash flow, including severance actions. As a result of leveraging our U.S. assembly operations to offset the temporary loss of manufacturing capacity in Thailand, we retained approximately 120 employees in our Hutchinson, Minnesota manufacturing facility that we previously expected to terminate and whose anticipated severance and benefits were included in our 2011 severance and benefits expenses. This resulted in a reduction of $895,000 of our severance and benefits expense during the first quarter of 2012. The remaining severance and benefits payments were completed in our second quarter of 2012.
During the third quarter of 2011, we reduced our estimated severance and benefits liability by $628,000. This reduction was primarily due to employees that were offered another position within our company or employees leaving our company voluntarily before receiving their severance payment.
As part of the consolidation and restructuring plan, a total of $985,000 of other expenses were recorded in 2011 and 2012, primarily internal labor, contractors and freight, related to consolidation of the Hutchinson, Minnesota components operations into our operations in Eau Claire, Wisconsin.
(10) ASSET IMPAIRMENT
When indicators of impairment exist and assets are held for use, we estimate future undiscounted cash flows attributable to the assets. In the event such cash flows are not expected to be sufficient to recover the recorded value of the assets, the assets are written down to their estimated fair values based on the expected discounted future cash flows attributable to the assets or based on appraisals. Factors affecting impairment of assets held for use include the ability of the specific assets to generate positive cash flows. Changes in any of these factors or changes in our forecast model estimates could necessitate impairment recognition in future periods for other assets held for use.
During the first quarter of 2012, flooding in Thailand required us to suspend our Thailand assembly operations and constrained the disk drive manufacturing supply chain, which affected demand for our products. We believe that the flooding, together with our continued operating losses, was a triggering event that required an impairment analysis. Based on our forecast model and impairment analysis for our first quarter of 2012, there was in excess of 10% between our expected undiscounted cash flows and the carrying value of our assets. However, impairments were recognized on specific identification of assets that were destroyed by the floodwaters (see Note 11 regarding the Thailand flood).
During the second quarter of 2011, we announced a manufacturing consolidation and restructuring plan that consolidated our Hutchinson, Minnesota components operations into our operations in Eau Claire, Wisconsin. We believe the consolidation and restructuring plan, together with our continued operating losses, were a triggering event that required an impairment analysis. Our impairment analysis for the second quarter of 2011 indicated that no charge for impairment was required. Based on our forecast model, there was in excess of 10% between our expected undiscounted cash flows and the carrying value of our assets.
While our impairment analysis of the long-lived assets during the second quarter of 2011 did not result in impairment charges, it was determined that certain long-lived assets previously used by our Hutchinson, Minnesota components operations would be redundant upon completion of the consolidation and restructuring actions. Before the consolidation and restructuring actions, the redundant long-lived assets had remaining useful lives ranging from approximately one to twelve years. At the time the consolidation and restructuring plan was announced, we estimated that the plan would be complete in nine months. In accordance with FASB guidance, the remaining useful lives of these redundant long-lived assets were shortened to approximately nine months based on the anticipated time to completion of the consolidation and restructuring actions. This resulted in accelerated depreciation of $3,150,000 included within cost of sales. Of the total, $724,000 and $2,376,000 was included within cost of sales for each of the thirteen weeks ended March 27, 2011 and June 26, 2011, respectively. The change in depreciation estimate did not have a material effect in prior or future reporting periods.
(11) THAILAND FLOOD
In October 2011, severe flooding in Thailand required us to suspend assembly operations at our Thailand manufacturing facility. During our fourth quarter of 2011, prior to the flooding, approximately one-third of our sales originated out of our Thailand assembly facility. By the end of that quarter, our Thailand operations had an assembly capacity of four to five million parts per week.
After review of the flood mitigation plans of the Thai government and those of the industrial park where our plant is located, we are proceeding with plans to restore our Thailand manufacturing facility to pre-flood output levels. The flood wall being installed around the industrial park in which our manufacturing facility is located is on schedule. The restoration of the manufacturing facility and qualification of its clean room have been completed. During our third quarter of 2012, we resumed production at that facility and have started shipping products for customer qualification. We will continue to bring additional manufacturing equipment online as we increase capacity there. We expect it will take until the middle of 2013 to return production to pre-flood output levels. Near the end of 2013, we expect to begin utilizing the full capacity at our Thailand site and realizing the cost benefits we initially expected for the operation.
As a result of the flooding in Thailand, during our thirty-nine weeks ended June 24, 2012, we recorded insurance recoveries, net of flood-related costs, as follows:
| | Thirteen Weeks Ended December 25, 2011 | | | Thirteen Weeks Ended March 25, 2012 | | | Thirteen Weeks Ended June 24, 2012 | | | Total | |
Impairment of building and equipment and write-off of inventory | | $ | 11,082 | | | $ | – | | | $ | 411 | | | $ | 11,493 | |
Continuing costs during site shutdown | | | 2,543 | | | | 1,323 | | | | 2,041 | | | | 5,907 | |
Site restoration | | | 102 | | | | 1,117 | | | | 1,195 | | | | 2,414 | |
| | | 13,727 | | | | 2,440 | | | | 3,647 | | | | 19,814 | |
Insurance recoveries | | | (13,727 | ) | | | (11,273 | ) | | | - | | | | (25,000 | ) |
Flood-related costs, (net of insurance recoveries) | | $ | – | | | $ | (8,833 | ) | | $ | 3,647 | | | $ | (5,186 | ) |
The total carrying value of our Thailand building and equipment was approximately $18,700,000 at the time of the flood. Of the total, $8,455,000 was destroyed by the floodwaters and was impaired and written off. The flood-related inventory write-off was $3,038,000, which included the cost of raw materials, work-in-process and finished goods inventories that were not able to be used or sold due to the flood damage. We continue to evaluate the remaining $300,000 of inventory that was not written off or sold to determine if the inventory will be usable and acceptable to our customers. As we repair and restore our facility and equipment in Thailand, we may determine that additional property, plant and equipment is damaged. This could result in additional impairments and write-offs. Our estimates of our flood-related costs are based on current damage assessments and it is reasonably possible that the estimate will change in the near term, although we expect any remaining impairments and write-offs related to the floodwaters would be less than $500,000.
After the suspension of production in Thailand in our first quarter of 2012, we continued to incur costs for wages, salaries and benefits, depreciation and other items, which continued regardless of the suspension of production. Some employees normally engaged in the assembly manufacturing operation were utilized in the clean-up and repairs of the facility and equipment, assessment and recovery of inventories and other aspects of the site restoration. In addition, we hired contractors to assist in the repair and restoration of our facility and equipment. Repairs, maintenance, employee and other flood-related costs are expensed when incurred. These expenses totaled $3,236,000 for the thirteen weeks ended June 24, 2012 and $8,321,000 for the thirty-nine weeks ended June 24, 2012. These amounts are reflected, net of insurance recoveries, in “Flood-related costs, (net of insurance recoveries)”, on our consolidated statements of operations. In addition to the flood-related expenses, we have spent approximately $3,600,000 in capital expenditures on site restoration and equipment replacement.
In total, we have spent approximately $23,000,000 during the thirty-nine weeks ended June 24, 2012 for incremental costs, capital expenditures on site restoration and equipment replacement, recovery expenses, and inventory replenishment. We estimate we will spend an additional $11,000,000 in the remainder of 2012 and into 2013 to restore our Thailand manufacturing operation and bring it back to pre-flood capacity levels and to cover the incremental costs of manufacturing in the United States. These estimates do not include lost profits. These costs are partially offset by the $25,000,000 in insurance proceeds that we had received as of March 25, 2012.
Our insurance policies in effect at the time of the flood, provided $25,000,000 of flood coverage for property and casualty damage and business interruption. Our total claims exceeded this amount. Insurance proceeds are recognized in the consolidated financial statements to the extent of losses incurred when realization is deemed probable or when the proceeds are received and no contingencies remain associated with the proceeds. During the first quarter of 2012, we received an initial insurance payment of $9,000,000 and during the second quarter of 2012 we received the final insurance payment of $16,000,000, which is included in “Cash provided by operating activities” on our consolidated statements of cash flows. Recoveries in excess of losses incurred were assessed for recognition in accordance with gain contingency guidance and have been recognized as no contingencies remain and there are no restrictions on the insurance proceeds received. We are using the proceeds to repair and restore our Thailand facility and replace equipment.
(12) INCOME TAXES
We account for income taxes in accordance with FASB guidance on accounting for income taxes. As part of the process of preparing our consolidated financial statements, we are required to estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our current tax exposure together with assessing temporary differences resulting from differing treatment of items for tax and accounting purposes. These temporary differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheets. We must then assess the likelihood that our deferred tax assets will be realized based on future taxable income, and to the extent we believe that recovery is not likely, we must establish a valuation allowance. To the extent we establish a valuation allowance or change this allowance in a period, we must include an expense or a benefit within the tax provision in our consolidated statements of operations.
Significant judgment is required in determining our provision for income taxes, our deferred tax assets and liabilities and any valuation allowance recorded against our deferred tax assets. Valuation allowances arise due to the uncertainty of realizing deferred tax assets. At September 25, 2011, we had a valuation allowance of $186,447,000. The FASB guidance requires that companies assess whether valuation allowances should be established against their deferred tax assets based on the consideration of all available evidence, using a “more likely than not” standard. In making such assessments, significant weight is to be given to evidence that can be objectively verified. A company’s current or previous losses are given more weight than its future outlook. Under the guidance, our three-year historical cumulative loss was a significant negative factor. This loss, combined with uncertain near-term market and economic conditions, reduced our ability to rely on our projections of future taxable income in determining whether a valuation allowance is appropriate. Accordingly, we concluded that a full valuation allowance was appropriate. We will continue to assess the likelihood that our deferred tax assets will be realizable, and our valuation allowance will be adjusted accordingly, which could materially impact our financial position and results of operations.
(13) STOCK-BASED COMPENSATION
Under our equity incentive plans, stock options have been granted to employees, including our officers and directors, at an exercise price not less than the fair market value of our common stock at the date the options are granted. The options granted generally expire ten years from the date of grant or at an earlier date as determined by the committee of our board of directors that administers the plans. Options granted under the plans prior to November 2005 generally were exercisable one year from the date of grant. Options granted under the plans from November 2005 to October 2011 are exercisable two to three years from the date of grant. Options granted under the plans since November 2011 are exercisable one to three years from the date of grant.
Under our equity incentive plan, we also issued restricted stock units (“RSUs”) to employees, including our officers. RSUs generally vest over three years in annual installments commencing one year after the date of grant. We recognize compensation expense for the RSUs over the service period equal to the fair market value of the stock units on the date of issuance. Upon vesting, RSUs convert to shares in accordance with the terms of our equity incentive plan.
On January 20, 2011, our shareholders approved (i) our 2011 Equity Incentive Plan, which authorizes the issuance of 1,200,000 shares of our common stock (plus any shares that remained available on that date for future grants under our 1996 Incentive Plan) for equity-based awards (no further awards will be made under our 1996 Incentive Plan), and (ii) the amendment and restatement of our employee stock purchase plan, to increase the maximum number of shares of our common stock authorized for issuance under that plan by 1,000,000 shares, to a total of 2,500,000, and provide means by which eligible employees of our foreign subsidiaries may participate in that plan.
We recorded stock-based compensation expense related to our stock options, RSUs and common stock, included in selling, general and administrative expenses, of $516,000 and $585,000 for the thirteen weeks ended June 24, 2012, and June 26, 2011, respectively; and $1,492,000 and $1,946,000 for the thirty-nine weeks ended June 24, 2012 and June 26, 2011, respectively. As of June 24, 2012, $2,065,000 of unrecognized compensation expense related to non-vested awards is expected to be recognized over a weighted-average period of approximately 14 months.
We use the Black-Scholes option pricing model to determine the weighted-average fair value of options. The weighted-average fair value of options granted during the thirty-nine weeks ended June 24, 2012, and June 26, 2011, was $1.27 and $2.23, respectively. The fair value of options at the date of grant and the weighted-average assumptions utilized to determine such values are indicated in the following table:
| | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | |
Risk-free interest rate | | | 1.7 | % | | | 2.3 | % |
Expected volatility | | | 80.0 | % | | | 80.0 | % |
Expected life (in years) | | | 8.0 | | | | 7.2 | |
Dividend yield | | | – | | | | – | |
The risk-free interest rate is based on a treasury instrument whose term is consistent with the expected life of our stock options. We considered historical data in projecting expected stock price volatility. We estimated the expected life of stock options and stock option forfeitures based on historical experience.
Option transactions during the thirty-nine weeks ended June 24, 2012, are summarized as follows:
| | Number of Shares | | | Weighted-Average Exercise Price ($) | | | Weighted-Average Remaining Contractual Life (yrs.) | | | Aggregate Intrinsic Value ($) | |
Outstanding at September 25, 2011 | | | 3,782,018 | | | | 15.44 | | | | 5.9 | | | | – | |
Granted | | | 228,500 | | | | 1.68 | | | | | | | | | |
Exercised | | | – | | | | – | | | | | | | | | |
Expired/Canceled | | | (401,220 | ) | | | 21.16 | | | | | | | | | |
Outstanding at June 24, 2012 | | | 3,609,298 | | | | 13.94 | | | | 5.9 | | | | 90,090 | |
Options exercisable at June 24, 2012 | | | 2,339,694 | | | | 19.34 | | | | 4.5 | | | | – | |
The following table summarizes the status of options that remain subject to vesting:
| | Number of Shares | | | Weighted-Average Grant Date Fair Value ($) | |
Non-vested at September 25, 2011 | | | 1,666,646 | | | | 3.55 | |
Granted | | | 228,500 | | | | 1.27 | |
Vested | | | (571,792 | ) | | | 4.03 | |
Canceled | | | (53,750 | ) | | | 3.06 | |
Non-vested at June 24, 2012 | | | 1,269,604 | | | | 2.94 | |
The following table summarizes information concerning currently outstanding and exercisable stock options:
| | | Options Outstanding | | | Options Exercisable | |
Range of Exercise Prices ($) | | | Number Outstanding | | | Weighted-Average Remaining Contractual Life (yrs.) | | | Weighted-Average Exercise Price ($) | | | Number Exercisable | | | Weighted-Average Exercise Price ($) | |
| 1.53-3.00 | | | | 223,500 | | | | 9.5 | | | | 1.68 | | | | 0 | | | | 0.00 | |
| 3.01-5.00 | | | | 1,154,413 | | | | 7.7 | | | | 3.04 | | | | 457,550 | | | | 3.03 | |
| 5.01-10.00 | | | | 698,483 | | | | 7.5 | | | | 7.34 | | | | 349,242 | | | | 7.34 | |
| 10.01-20.00 | | | | 20,000 | | | | 5.6 | | | | 15.96 | | | | 20,000 | | | | 15.96 | |
| 20.01-25.00 | | | | 563,152 | | | | 2.8 | | | | 23.70 | | | | 563,152 | | | | 23.70 | |
| 25.01-30.00 | | | | 566,640 | | | | 4.6 | | | | 26.78 | | | | 566,640 | | | | 26.78 | |
| 30.01-45.06 | | | | 383,110 | | | | 1.9 | | | | 32.51 | | | | 383,110 | | | | 32.51 | |
Total | | | | 3,609,298 | | | | 5.9 | | | | 13.94 | | | | 2,339,694 | | | | 19.34 | |
RSU transactions during the thirty-nine weeks ended June 24, 2012, are summarized as follows:
| | Number of RSUs | | | Weighted- Average Grant Date Fair Value ($) | |
Non-vested at September 25, 2011 | | | – | | | | – | |
Granted | | | 593,100 | | | | 1.79 | |
Vested | | | – | | | | – | |
Canceled | | | (11,350 | ) | | | 1.70 | |
Non-vested at June 24, 2012 | | | 581,750 | | | | 1.80 | |
(14) EARNINGS (LOSS) PER SHARE
Basic earnings (loss) per share is computed by dividing net income (loss) by the weighted-average number of common shares outstanding during the year. Diluted earnings (loss) per share identifies the dilutive effect of potential common shares using net income (loss) available to common shareholders and is computed (i) using the treasury stock method for outstanding stock options and the if-converted method for the 8.50% Convertible Notes, and (ii) in accordance with FASB guidance relating to the effect of contingently convertible instruments on diluted earnings per share for the 3.25% Notes. A reconciliation of these amounts is as follows:
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | | | June 24, 2012 | | | June 26, 2011 | |
Net loss | | $ | (13,890 | ) | | $ | (10,940 | ) | | $ | (33,911 | ) | | $ | (48,372 | ) |
| | | | | | | | | | | | | | | | |
Weighted-average common shares outstanding | | | 23,575 | | | | 23,379 | | | | 23,460 | | | | 23,375 | |
Dilutive potential common shares | | | – | | | | – | | | | – | | | | – | |
Weighted-average common and diluted shares outstanding | | | 23,575 | | | | 23,379 | | | | 23,460 | | | | 23,375 | |
| | | | | | | | | | | | | | | | |
Basic loss per share | | $ | (0.59 | ) | | $ | (0.47 | ) | | $ | (1.45 | ) | | $ | (2.07 | ) |
| | | | | | | | | | | | | | | | |
Diluted loss per share | | $ | (0.59 | ) | | $ | (0.47 | ) | | $ | (1.45 | ) | | $ | (2.07 | ) |
Diluted loss per share for the thirteen weeks and thirty-nine weeks ended June 24, 2012, excludes potential common shares and warrants of 2,301,000 and 2,263,000, respectively, using the treasury stock method, and 7,382,000 and 9,063,000, respectively, using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive. Diluted loss per share for the thirteen weeks and thirty-nine weeks ended June 26, 2011, excludes potential common shares of 0 and 4,000, respectively, using the treasury stock method, and 4,651,000 and 4,651,000, respectively, using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive.
As discussed in Note 7, we issued warrants to purchase 3,869,000 shares of our common stock in a private placement. The shares of common stock issuable upon exercise of the warrants may be dilutive in future periods. As of June 24, 2012, there were 447,837 warrants exercised which resulted in the issuance of 445,837 shares of common stock.
(15) SEGMENT REPORTING
We follow the provisions of FASB guidance, which establish annual and interim reporting standards for an enterprise’s business segments and related disclosures about each segment’s products, services, geographic areas and major customers. The method for determining what information to report is based on the way management organizes the operating segments within a company for making operating decisions and assessing financial performance. Our Chief Executive Officer is considered to be our chief operating decision maker.
We have determined that we have two reportable segments: the Disk Drive Components Division and the BioMeasurement Division. The accounting policies of the segments are the same as those described in the summary of significant accounting policies disclosed in our Annual Report on Form 10-K for the fiscal year ended September 25, 2011.
The following table represents net sales by product for each reportable segment and operating loss for each reportable segment.
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 24, 2012 | | | June 26, 2011 | | | June 24, 2012 | | | June 26, 2011 | |
Net sales: | | | | | | | | | | | | |
Disk Drive Components Division: | | | | | | | | | | | | |
Suspension assemblies | | $ | 57,835 | | | $ | 70,162 | | | $ | 172,747 | | | $ | 197,684 | |
Other products | | | 2,828 | | | | 1,209 | | | | 11,083 | | | | 3,952 | |
Total Disk Drive Components Division | | | 60,663 | | | | 71,371 | | | | 183,830 | | | | 201,636 | |
BioMeasurement Division | | | 342 | | | | 809 | | | | 1,133 | | | | 2,069 | |
| | $ | 61,005 | | | $ | 72,180 | | | $ | 184,963 | | | $ | 203,705 | |
| | | | | | | | | | | | | | | | |
Loss from operations: | | | | | | | | | | | | | | | | |
Disk Drive Components Division | | $ | (14,694 | ) | | $ | (5,610 | ) | | $ | (24,369 | ) | | $ | (37,788 | ) |
BioMeasurement Division | | | (1,234 | ) | | | (2,162 | ) | | | (3,816 | ) | | | (7,788 | ) |
| | $ | (15,928 | ) | | $ | (7,772 | ) | | $ | (28,185 | ) | | $ | (45,576 | ) |
(16) SUBSEQUENT EVENTS
Subsequent to our third quarter of 2012, on July 23, 2012 we entered into an amendment to our revolving credit and security agreement with PNC Bank, National Association, as agent and a lender. The amendment modified certain of the financial covenants under the existing agreement, (i) to eliminate the fixed charge coverage ratio requirement for our fiscal quarters ended June 24, 2012 and ending September 30, 2012 and provide for aggregating the applicable measurement periods starting with our fiscal quarter ending December 30, 2012 and (ii) to implement an additional EBITDA requirement for our fiscal year ending September 30, 2012. With this amendment in place, we were in compliance with the terms, provisions and financial covenants of our revolving credit and security agreement as of June 24, 2012.
We evaluated subsequent events after the balance sheet date through the date the consolidated financial statements were issued. We did not identify any additional material events or transactions occurring during this subsequent event reporting period that required further recognition or disclosure in these consolidated financial statements.
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2013” mean our fiscal year ending September 29, 2013, references to “2012” mean our fiscal year ending September 30, 2012 and references to “2011” mean our fiscal year ended September 25, 2011.
The Management’s Discussion and Analysis of Financial Condition and Results of Operations (“MD&A”) should be read in conjunction with the MD&A included in our Annual Report on Form 10-K for the year ended September 25, 2011.
GENERAL
Overview
We are a global technology manufacturer committed to creating value by developing solutions to critical customer problems. Our culture of quality, continuous improvement, superior innovation and a relentless focus on the fundamentals enables us to compete in the markets we serve. We incorporated in Minnesota in 1965.
Our Disk Drive Components Division is a key world-wide supplier of suspension assemblies for hard disk drives. Suspension assemblies are precise electro-mechanical components that hold a disk drive’s read/write head at microscopic distances above the drive’s disks. Our innovative product solutions help customers improve yields, increase reliability and enhance disk drive performance, thereby increasing the value they derive from our products.
Our BioMeasurement Division is focused on bringing new technologies and products to the market that provide information clinicians can use to improve the quality of healthcare and reduce costs. Our noninvasive InSpectra StO2 devices provide clinicians the ability to instantly detect changes in a patient’s perfusion status, and help in the early detection of hypoperfusion to enable faster and more precise assessment of oxygen delivery to vital organs and tissue in critical care settings.
Debt Refinancing
As a result of the debt refinancing that we completed during our 2012 third quarter, as discussed in “Liquidity and Capital Resources” below, the principal amount of our outstanding debt with a first put date in 2013 was reduced from $76,243,000 to $11,886,000. The debt refinancing resulted in the retirement of $64,357,000 aggregate principal amount of our 3.25% Notes and $26,666,000 aggregate principal amount of our 8.50% Convertible Notes and the issuance of $38,931,000 aggregate principal amount of 8.50% Secured Notes and warrants to purchase 3,869,000 shares of our common stock. Accordingly, our financial position was improved by lengthening the average maturities of our debt and our overall debt balance was reduced from $161,413,000 to $149,321,000 while maintaining our cash levels.
Thailand Flooding
In October 2011, severe flooding in Thailand required us to suspend assembly operations at our Thailand manufacturing facility. During our fourth quarter of 2011 prior to the flooding, approximately one-third of our sales originated out of our Thailand assembly facility. By the end of that quarter, our Thailand operations had an assembly capacity of four to five million parts per week.
We are leveraging our U.S. assembly operations to offset the temporary loss of capacity in Thailand. This resulted in our retaining approximately 120 employees in our Hutchinson, Minnesota manufacturing facility that we previously expected to terminate and whose anticipated severance and benefits were included in our 2011 severance and benefits charges. This resulted in a reduction of $895,000 in our severance and benefits expense during our first quarter of 2012.
After review of the flood mitigation plans of the Thai government and those of the industrial park where our plant is located, we are proceeding with plans to restore our Thailand manufacturing facility to pre-flood output levels. The flood wall being installed around the industrial park in which our manufacturing facility is located is on schedule. The restoration of our manufacturing facility and the qualification of its clean room have been completed. During our third quarter of 2012, we resumed production at that facility and began shipping products for customer qualification. We will continue to bring additional manufacturing equipment online as we increase capacity there. We expect to have approximately half of our pre-flood capacity installed by the end of 2012 and to fully return to pre-flood capacity levels by the middle of 2013. Near the end of 2013, we expect to begin utilizing the full capacity at our Thailand site and realizing the cost benefits we initially expected for the operation.
As a result of the flooding in Thailand, for the thirty-nine weeks ended June 24, 2012, we recorded flood-related recoveries, net of expenses, as follows:
· | Flood-related costs of $19,814,000, including $8,455,000 of impairment charges for damaged facility equipment and fixtures, manufacturing equipment and tooling, $3,038,000 of inventory write-downs and $8,321,000 of Thailand operating and site restoration costs; and |
· | Flood insurance proceeds of $25,000,000, which has been received in full. |
The total carrying value of our Thailand building and equipment was approximately $18,700,000 at the time of the flood. We continue to evaluate the remaining $300,000 of inventory that has not been written off or sold to determine if the inventory will be usable and acceptable to our customers. As we repair and restore our facility and equipment in Thailand, we may determine that additional property, plant and equipment and inventory may be damaged. This could result in additional impairments and write-offs in the near term, although we expect any remaining impairments and write-offs related to the floodwaters will be less than $500,000.
After the suspension of production in Thailand in our first quarter of 2012, we continued to incur costs for wages, salaries and benefits, depreciation and other items, which continued regardless of the suspension of production. Some employees normally engaged in the assembly manufacturing operation were being utilized in the clean-up and repairs of the facility and equipment, assessment and recovery of inventories and other aspects of the site restoration. In addition, we hired contractors to assist in the repair and restoration of our facility and equipment.
In total, we have spent approximately $23,000,000 during the thirty-nine weeks ended June 24, 2012 for incremental costs, capital expenditures on site restoration and equipment replacement, recovery expenses, and inventory replenishment. We estimate we will spend an additional $11,000,000 in the remainder of 2012 and into 2013 to restore our Thailand manufacturing operation and bring it back to pre-flood capacity levels and to cover the incremental costs of manufacturing in the United States. These estimates do not include lost profits. These costs were partially offset by the $25,000,000 in insurance proceeds that we had received as of March 25, 2012.
Our insurance policies in effect at the time of the flood for our Thailand manufacturing operation provided for $25,000,000 of flood coverage for property and casualty damage and business interruption. Our total claims, which consisted of the replacement value of damaged property, lost profits, additional costs of operating in the U.S. and continued costs while shutdown, exceeded this amount. Insurance proceeds are recognized in the consolidated financial statements to the extent of losses incurred when realization is deemed probable. During the first quarter of 2012, we received an initial insurance payment of $9,000,000 and during the second quarter of 2012, we received the final insurance payment of $16,000,000, which is included in “Cash provided by operating activities” on our consolidated statements of cash flows. Recoveries in excess of losses incurred were assessed for recognition in accordance with gain contingency guidance and were recognized when no contingencies remained. There are no restrictions on the insurance proceeds received. We are using the proceeds to repair and restore our Thailand facility and replace equipment.
Our flood insurance policy in effect at the time of the October 2011 Thailand flood had a one-year term and has expired. We have evaluated flood-related insurance available to us, assessing our current flood risk compared to the cost of flood insurance. While we have purchased a new annual policy for a limited amount of flood insurance, we expect to have more than $20,000,000 of flood insurance in place by September 2012, almost all of which will be provided by a Thai government insurance fund being established to assist companies impacted by the 2011 flooding.
Our available assembly capacity and vertically integrated components operations in the U.S. are enabling us to meet current levels of customer demand and should provide us with the flexibility to respond to increases in demand.
General Business
We are a supplier to all manufacturers of disk drives and head-gimbal assemblers. Sales to our four largest customers constituted 96% of net sales for the thirty-nine weeks ended June 24, 2012 as shown in the following table.
Customer | | Percentage of Sales | |
SAE Magnetics, Ltd/TDK Corporation | | | 51 | % |
Western Digital Corporation | | | 21 | % |
HGST (a Western Digital company) | | | 13 | % |
Seagate Technology, LLC | | | 11 | % |
The disk drive industry continues to consolidate. In March 2012, our customer Western Digital Corporation completed its acquisition of Hitachi Global Storage Technologies (HGST). We expect to continue to depend on a limited number of customers for our sales, given the small number of disk drive manufacturers and head-gimbal assemblers. Our results of operations could be adversely affected by reduced demand from a major customer.
The following table sets forth our recent quarterly suspension assembly shipment quantities in millions for the periods indicated:
Suspension Assembly Shipments by Quarter | |
| | 2011 | | | 2012 | |
| | First | | | Second | | | Third | | | Fourth | | | First | | | Second | | | Third | |
Suspension assembly shipment quantities | | | 107 | | | | 102 | | | | 118 | | | | 127 | | | | 89 | | | | 97 | | | | 100 | |
Our second quarter of 2011 shipments decreased four percent compared with the preceding quarter as a result of our customers’ reduced production plans. Our third quarter of 2011 suspension assembly shipments increased 15 percent sequentially to 118 million as shipments to all of our customers increased and we estimate that we gained a modest amount of market share in all disk drive segments as a result of share shifts among our customers and improvements in our share positions on some existing customer programs. Our fourth quarter of 2011 shipments increased eight percent sequentially primarily due to an increase in shipments of suspension assemblies for mobile applications.
The flooding in Thailand temporarily suppressed the overall production capacity of the hard disk drive supply chain. Additionally, some hard disk drive manufacturers had temporarily reduced the average capacity size of their disk drives to maximize their use of the components that are in short supply, and therefore, maximize the number of disk drives that they are able to ship. This may be temporarily reducing the number of suspensions per disk drive. These changes have resulted in a material decrease in our suspension assembly demand. In our first quarter of 2012, shipments decreased 38 million or 30% compared to the preceding quarter due to the flood-related capacity constraints at our customers. Our second quarter of 2012 shipments increased sequentially in all segments, with the largest percentage increase in shipments for enterprise applications. We estimate that we maintained our overall suspension assembly market share in both the first and second quarters of 2012, compared to the preceding quarter, by leveraging our vertically integrated U.S. operations to meet customers’ needs. Our third quarter of 2012 shipments increased slightly compared with the preceding quarter, however, demand for our suspension assemblies declined by more than 15 percent in the final five weeks of the quarter compared with the quarter’s first eight weeks as disk drive demand weakened during that period of the quarter.
We expect our fourth quarter of 2012 suspension assembly shipments will be about flat with the preceding quarter despite an extra week in the 14-week fourth quarter. We currently expect to ramp several new customer programs in 2013 that should improve our market share. These new opportunities combined with our efforts to win larger allocations on existing programs should help restore volume growth as we enter 2013.
TSA+ suspension assemblies accounted for 52% and 55% of first and second quarter of 2012 shipments, respectively, down from 60% in the fourth quarter of 2011 because of shifts in product mix resulting from flood-related capacity constraints among the disk drive manufacturers. During our third quarter of 2012, as the flood-related capacity constraints diminished, shipments of our TSA+ suspension assemblies increased to 70% of our third quarter shipments. As the shift in our product mix from subtractive TSA suspensions to additive TSA+ suspensions continues, and we make further improvements in our TSA+ process efficiency and capacity utilization, our total cost per part will improve. We currently expect TSA+ suspension assemblies to account for more than 80% of our shipments by the end of 2012.
Average selling price in our first quarter of 2012 was $0.60, up from $0.58 in the preceding quarter primarily because of changes in our product mix resulting from the flood-related capacity constraints at our customers. Average selling price in our second quarter of 2012 was $0.63 primarily due to increased volume of development products for new disk drive programs. Without the increased volume of development product in the second quarter of 2012 our average selling price would have been relatively flat compared to the first quarter of 2012. Average selling price in our third quarter of 2012 was $0.58 which is near pre-flood pricing but was also impacted by a shift in the mix of product sold that included more suspension assemblies for 3.5-inch ATA applications. This mix shift will likely continue as the industry supply chain recovers from last year’s flooding. Suspension assembly pricing is likely to remain competitive into 2013.
In the third quarter of 2012 we incurred a gross loss of $1,187,000, or 2 percent of net sales, compared to a gross profit of $4,949,000, or 4 percent of net sales, for the first half of 2012. The lower than expected volume during the third quarter of 2012 and resulting fixed cost leverage prevented us from meeting our expectations for gross profit. We estimate cost of goods sold in our third quarter of 2012 also includes incremental quarterly costs of approximately $4,000,000, compared to approximately $3,000,000 in the second quarter of 2012 and approximately $1,000,000 in the first quarter of 2012, while we are relying on our U.S. assembly operations for the majority of our production. We estimate that these costs will continue through the flood recovery period and will then decrease as our production in Thailand ramps. Near the end of 2013, we expect to begin utilizing the full capacity at our Thailand site and realizing the cost benefits we initially expected for the operation.
We expect a larger gross loss in our fourth quarter of 2012 because of lower fixed cost leverage due to lower planned weekly production volume compared to our third quarter of 2012. To adjust to the lower near-term demand, we also suspended operations during the first week of July 2012. We expect gross profit to improve in 2013 as our shipment volume increases, as our mix of products continues to shift toward TSA+ suspension assemblies and as we ramp our Thailand assembly operations. Starting in the fourth quarter of 2012, a majority of the Thai operating costs that were classified as flood-related for the thirty-nine weeks ended June 24, 2012, will be included in cost of goods sold.
Our prototyping activity for dual-stage actuated, or DSA, suspension assemblies is increasing. We continue to work with multiple customers on DSA programs, and we expect demand for DSA products to develop gradually in 2012. DSA suspensions accounted for one percent of our third quarter of 2012 suspension assembly shipments. We currently expect DSA suspension assemblies to become an increasing portion of our shipments near the beginning of 2013 and beyond as programs that use DSA suspensions transition into high volume production.
The impact of the flood-related disruption to our business is delaying the full realization of the benefits that our 2011 restructuring and consolidation plan were expected to bring. Nevertheless, we remain on a path that we expect will enable us to become the industry’s lowest cost producer of suspension assemblies, which we believe is integral to winning preferred supplier positions on customers’ new disk drive programs and further improving our financial performance.
RESULTS OF OPERATIONS
Thirteen Weeks Ended June 24, 2012 vs. Thirteen Weeks Ended June 26, 2011
Net sales for the thirteen weeks ended June 24, 2012, were $61,005,000, compared to $72,180,000 for the thirteen weeks ended June 26, 2011, a decrease of $11,175,000. Our suspension assembly shipments decreased 15 percent compared to the same quarter in 2011 primarily due to a decrease in disk drive shipments year over year. Suspension assembly component sales increased $696,000 from the thirteen weeks ended June 24, 2011, primarily as a result of the flood-related capacity constraints in the disk drive industry creating demand for our suspension assembly components. Net sales in our BioMeasurement Division for the thirteen weeks ended June 24, 2012 were $342,000, compared to $809,000 for the thirteen weeks ended June 26, 2011.
Gross loss for the thirteen weeks ended June 24, 2012, was $1,187,000, compared to the gross profit of $4,190,000 for the thirteen weeks ended June 26, 2011, a decrease of $5,377,000. Gross loss as a percent of net sales was two percent and gross profit as a percent of net sales was six percent for the thirteen weeks ended June 24, 2012, and June 26, 2011, respectively. The lower gross profit was primarily due to a significant decrease in net sales, reduced leverage of our fixed costs, and unfavorable inventory write-offs due to products for disk drive programs that reached end of life. These were partially offset by decreased spending as a result of our 2011 consolidation and restructuring plan.
Selling, general and administrative expenses for the thirteen weeks ended June 24, 2012, were $6,509,000, compared to $8,772,000 for the thirteen weeks ended June 26, 2011, a decrease of $2,263,000. The decrease was primarily due to cost savings from our 2011 restructuring actions.
During the third quarter of 2011, we reduced our estimated severance and benefits liability by $628,000 and we incurred $296,000 of other expenses related to the consolidation actions.
Debt refinancing costs for the thirteen weeks ended June 24, 2012, were $426,000. Because the terms of the 8.50% Secured Notes issued in March 30, 2012 in exchange for the outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The debt refinancing costs associated with the debt transactions were expensed as incurred.
As a result of the flooding in Thailand, during our third quarter of 2012, we recorded $3,647,000 of flood-related restoration and continued operating costs in Thailand, as discussed above.
Loss from operations for the thirteen weeks ended June 24, 2012, included a $1,234,000 loss from operations for our BioMeasurement Division, compared to a $2,162,000 loss from BioMeasurement Division operations for the thirteen weeks ended June 26, 2011. The BioMeasurement Division operating loss for the thirteen weeks ended June 24, 2012 was reduced by our 2011 restructuring.
On March 30, 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended June 24, 2012. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in a private placement of these notes.
On April 12, 2012, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes. After funding the purchase of outstanding 3.25% Notes pursuant to the 3.25% Tender/Exchange Offer, we applied $19,999,500 of residual proceeds from the private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,629,000 for the thirteen weeks ended June 24, 2012.
As a result of a 2011 tender/exchange offer, we retired an aggregate principal amount of $75,294,000 of the 3.25% Notes in February 2011. We made cash payments of $30,000,000 for the purchase of $35,294,000 aggregate principal amount of the 3.25% Notes and we issued $40,000,000 aggregate principal amount of the 8.50% Convertible Notes in exchange for $40,000,000 aggregate principal amount of the 3.25% Notes. We determined that the debt instruments in the 2011 tender/exchange had substantially different terms and therefore applied debt extinguishment accounting. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $5,467,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $3,371,000 reduction to additional paid-in capital.
Thirty-Nine Weeks Ended June 24, 2012 vs. Thirty-Nine Weeks Ended June 26, 2011
Net sales for the thirty-nine weeks ended June 24, 2012, were $184,963,000, compared to $203,705,000 for the thirty-nine weeks ended June 26, 2011, a decrease of $18,742,000. Suspension assembly sales decreased $24,937,000 for the thirty-nine weeks ended June 24, 2012, primarily as a result of a 13% decrease in suspension assembly shipments. The decrease in unit shipments was primarily a result of the flood-related capacity constraints at our customers’ Thailand facilities. Suspension assembly component sales increased $4,051,000 from the thirty-nine weeks ended June 26, 2011, primarily as a result of the flood-related capacity constraints in the disk drive industry creating demand for our suspension assembly components. Net sales in our BioMeasurement Division for the thirty-nine weeks ended June 24, 2012 were $1,133,000, compared to $2,069,000 for the thirty-nine weeks ended June 26, 2011.
Gross profit for the thirty-nine weeks ended June 24, 2012, was $3,762,000, compared to gross profit of $5,215,000 for the thirty-nine weeks ended June 26, 2011, a decrease of $1,454,000. Gross profit as a percent of net sales was two percent and three percent for the thirty-nine weeks ended June 24, 2012, and June 26, 2011, respectively. The lower gross profit was primarily due to decreased net sales, as discussed above, partially offset by decreased spending as a result of our 2011 consolidation and restructuring plan.
Selling, general and administrative expenses for the thirty-nine weeks ended June 24, 2012, were $21,532,000, compared to $32,913,000 for the thirty-nine weeks ended June 26, 2011, a decrease of $11,381,000. The decrease was primarily due to cost savings from our 2011 restructuring actions.
During the second quarter of 2011, we announced a manufacturing consolidation and restructuring plan that included eliminating approximately 800 positions from our U.S. workforce. During the third quarter of 2011, we reduced our estimated severance and benefits liability by $628,000 and we incurred $296,000 of other expenses related to the consolidation and restructuring actions.
During the first quarter of 2012, severance and other expenses were reduced $711,000. We reversed $895,000 of previously accrued severance and benefits expenses partially offset by $184,000 of other expenses incurred related to our site consolidation plans. As a result of leveraging our U.S. assembly operations to offset the temporary loss of manufacturing capacity in Thailand, we retained approximately 120 employees in our Hutchinson, Minnesota manufacturing facility that we previously expected to terminate and whose anticipated severance and benefits were included in our 2011 severance and benefits expenses.
Debt refinancing costs for the thirty-nine weeks ended June 24, 2012, were $3,926,000. Because the terms of the 8.50% Secured Notes issued March 30, 2012 in exchange for the outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The debt refinancing costs associated with the debt transactions were expensed as incurred.
As a result of the flooding in Thailand, during the thirty-nine weeks ended June 24, 2012, we recorded $5,186,000 of insurance recoveries, net of flood-related costs, which included $25,000,000 of flood insurance recoveries, partially offset by $19,814,000 of flood-related restoration and continued operating costs in Thailand, as discussed above.
Loss from operations for the thirty-nine weeks ended June 24, 2012, included a $3,816,000 loss from operations in our BioMeasurement Division, compared to a $7,788,000 loss from BioMeasurement Division operations for the thirty-nine weeks ended June 26, 2011. The BioMeasurement Division operating loss for the thirty-nine weeks ended June 24, 2012 was reduced by our 2011 restructuring actions.
On March 30, 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended June 24, 2012. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in a private placement of these notes.
On April 12, 2012, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes. After funding the purchase of outstanding 3.25% Notes pursuant to the 3.25% Tender/Exchange Offer, we applied $19,999,500 of residual proceeds from the private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,631,000 for the thirteen weeks ended June 24, 2012.
As a result of the 2011 tender/exchange offer, we retired an aggregate principal amount of $75,294,000 of the 3.25% Notes in February 2011. We made cash payments of $30,000,000 for the purchase of $35,294,000 aggregate principal amount of the 3.25% Notes and we issued $40,000,000 aggregate principal amount of the 8.50% Convertible Notes in exchange for $40,000,000 aggregate principal amount of the 3.25% Notes. Because the terms of the 8.50% Convertible Notes and outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $5,467,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $3,371,000 reduction to additional paid-in capital.
LIQUIDITY AND CAPITAL RESOURCES
Our principal sources of liquidity are cash and cash equivalents, short-term investments, cash flow from operations, our revolving credit and security agreement with PNC Bank, and additional financing capacity, if available given current credit market conditions and our operating performance. Our cash and cash equivalents increased from $57,554,000 at September 25, 2011, to $60,458,000 at June 24, 2012. Our short-term investments decreased from $1,612,000 to $1,200,000 during the same period. In total, our cash and cash equivalents and short-term investments increased by $2,492,000. The increase was primarily due to $10,609,000 of cash provided by operations, $25,000,000 of flood insurance proceeds, and $39,400,000 in proceeds from the private placement of debt. These proceeds were partially offset by $37,137,000 for the repayment of long-term debt, $21,595,000 of capital expenditures, a $10,409,000 net repayment of borrowings from our credit line, and $3,926,000 of debt refinancing costs.
In our 2012 fourth quarter, we expect our cash and cash equivalents balance to decrease due to anticipated flat suspension assembly shipments (as compared to our 2012 third quarter) and interest payments due on our outstanding debt during the quarter. We plan to carefully manage our costs and cash through this period of near term reduced demand and lower fixed cost leverage. With ongoing uncertain market and economic conditions, we are continuing to carefully manage our cost structure and cash position to ensure that we will meet our debt obligations while preserving the ability to make investments that will enable us to respond to customer requirements and achieve long-term profitable growth. We currently believe that our cash and cash equivalents, short-term investments, cash generated from operations and additional financing, if needed and as available given contractual restrictions, current credit market conditions and our operating performance, will be sufficient to meet our forecasted operating expenses, other debt service requirements, debt and equity repurchases and capital expenditures. As of June 24, 2012, we had outstanding $11,886,000 aggregate principal amount of our 3.25% Notes. We expect the holders of our 3.25% Notes to require us to purchase all of their then outstanding 3.25% Notes for cash as of January 15, 2013. As of June 24, 2012, we also had outstanding $58,504,000 aggregate principal amount of our 8.50% Convertible Notes. Holders of our 8.50% Convertible Notes may require us to purchase all or a portion of their then outstanding 8.50% Convertible Notes for cash as early as January 15, 2015.
During our third quarter 2012, we refinanced a portion of our debt, as discussed below, by reducing the principal amount of our outstanding debt with a first put date in 2013 from $76,243,000 to $11,886,000. The refinancing improved our financial position by extending the average maturities on our debt and reducing our overall debt balance from $161,413,000 to $149,321,000 while maintaining our cash levels. We may from time to time seek to prepay or retire our outstanding debt through cash purchases in open market or privately negotiated transactions or otherwise. These transactions, if any, will depend on prevailing market conditions, our liquidity requirements, contractual restrictions and other factors. Our ability to obtain additional financing will depend upon a number of factors, including our future performance and financial results, contractual restrictions and general economic and capital market conditions. We cannot be certain that we will be able to raise additional financing on terms acceptable to us, including covenants that we will be able to comply with in the short term, or at all, if needed. If we are unable to obtain new financing, if and when necessary, our future financial results and liquidity could be materially adversely affected.
At a special meeting held June 17, 2011, our shareholders approved the issuance of up to $40,000,000 aggregate principal amount of additional 8.50% Convertible Notes (and the issuance of our common stock upon conversion thereof) for cash in one or more future private placements or registered offerings. Accordingly, we may, but are not obligated to, issue a limited amount of additional 8.50% Convertible Notes without further shareholder approval.
In September 2011, we entered into a revolving credit and security agreement with PNC Bank. The credit agreement provides us with a revolving credit facility in a principal amount of up to $35,000,000, subject to a borrowing base. The credit facility is secured by substantially all of the personal property of Hutchinson Technology Incorporated. The maturity date of the credit facility is October 1, 2014 if, by October 1, 2012, the aggregate outstanding principal amount of the 3.25% Notes is reduced to $50,000,000 or less and we have at least $50,000,000 of liquidity remaining; otherwise the maturity date is October 1, 2012. Because the completion of the 3.25% Tender/Exchange Offer reduced the aggregate outstanding principal amount of the 3.25% Notes to $11,886,000, we expect the maturity date of the credit facility will be extended to October 1, 2014. The credit agreement contains customary representations, warranties, covenants and events of default, including, but not limited to limitations on the payment of dividends and repurchases of stock, financial covenants requiring a minimum fixed charge coverage ratio, EBITDA and minimum liquidity. We maintain an account at PNC Bank with a minimum balance of $15,000,000, as required under the credit agreement. During the thirty-nine weeks ended June 24, 2012, the maximum amount outstanding on our credit facility was $10,409,000, which was fully repaid in October 2011. We did not borrow any amounts from the credit facility during the first three quarters of 2012.
If we are unable to generate sufficient operating results in future quarters, we may be out of compliance with financial covenants in the credit agreement in future quarters. If necessary, we intend to negotiate a waiver of any noncompliance or an amendment of the financial covenant specific to the applicable period. The suspension of production at our Thailand facility during October 2011 triggered an event of default provision related to business interruptions under our credit agreement with PNC Bank, and we obtained a waiver of the event of default.
On March 28, 2012, we entered into an amended consent and amendment to our credit agreement with PNC Bank. Under the amended consent and amendment, PNC Bank consented to our use of the proceeds from the private placement of 8.50% Secured Notes to purchase a portion of our outstanding 8.50% Convertible Notes as discussed below.
Subsequent to our third quarter of 2012, on July 23, 2012, we entered into an amendment to our revolving credit and security agreement with PNC Bank, National Association, as agent and a lender. The amendment modified certain of the financial covenants under the existing agreement, (i) to eliminate the fixed charge coverage ratio requirement for our fiscal quarters ended June 24, 2012 and ending September 30, 2012 and provide for aggregating the applicable measurement periods starting with our fiscal quarter ending December 30, 2012 and (ii) to implement an additional EBITDA requirement for our fiscal year ending September 30, 2012. With this amendment in place, we were in compliance with the terms, provisions and financial covenants of our revolving credit and security agreement as of June 24, 2012.
On March 30, 2012, we issued $78,931,000 aggregate principal amount of 8.50% Secured Notes. Of that total amount, $38,931,000 aggregate principal amount of 8.50% Secured Notes was issued pursuant an effective registration statement relating to the 3.25% Tender/Exchange Offer. The remaining $40,000,000 aggregate principal amount of 8.50% Secured Notes was issued in a private placement that also involved the issuance of warrants to purchase 3,869,000 shares of our common stock. The warrants are exercisable on a cashless basis for $.01 per share for ten years after their issuance. The total purchase price for the 8.50% Secured Notes and warrants issued in the private placement was $39,400,000.
The 8.50% Secured Notes bear interest at a rate of 8.50% per annum, payable semiannually in arrears on January 15 and July 15 of each year, beginning July 15, 2012 and are set to mature on January 15, 2017 unless redeemed or repurchased in accordance with their terms. The 8.50% Secured Notes are secured by liens on all assets securing our existing or future senior secured credit facilities (other than certain excluded assets), which liens rank junior in priority to any liens securing our senior secured credit facilities and other permitted priority liens.
We may redeem all or part of the 8.50% Secured Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium as of, and accrued and unpaid interest on the principal amount redeemed to, the date of redemption (subject to the rights of holders of the 8.50% Secured Notes on the relevant record date to receive interest due on the relevant interest payment date as and to the extent provided in the indenture).
Holders of the warrants are entitled to participate pro rata in any dividends or other distributions (whether in cash, securities or other assets) paid, or rights offered, to holders of our common stock on an as-exercised basis. The warrants are also eligible for adjustment as necessary to protect from the dilutive effects of recapitalizations, reclassifications, stock splits and similar transactions.
On March 30, 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds of the 8.50% Secured Notes sold by us in the private placement.
In accordance with the terms of the 3.25% Tender/Exchange Offer, we also issued $38,931,000 aggregate principal amount of 8.50% Secured Notes, plus cash payments in lieu of issuing partial 8.50% Secured Notes and for accrued and unpaid interest, in exchange for $43,260,000 aggregate principal amount of outstanding 3.25% Notes tendered and accepted for exchange. A total of $11,886,000 aggregate principal amount of 3.25% Notes remained outstanding after completion of the 3.25% Tender/Exchange Offer.
On April 12, 2012, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes. After funding the purchase of outstanding 3.25% Notes pursuant to the 3.25% Tender/Exchange Offer, we applied $19,999,500 of residual proceeds from the private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes.
Our credit agreement with PNC Bank and the indenture governing the 8.50% Secured Notes each contain certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; enter into agreements that restrict distributions from restricted subsidiaries; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expand the assets or free cash flow of certain subsidiaries.
Our suspension assembly business is capital intensive. The disk drive industry experiences rapid technology changes that require us to make substantial ongoing capital expenditures in product and process improvements to maintain our competitiveness. Significant industry technology transitions often result in increasing our capital expenditures. The disk drive industry also experiences periods of increased demand and rapid growth followed by periods of oversupply and subsequent contraction, which also results in fluctuations in our capital expenditures. Cash used for capital expenditures totaled $21,595,000 for the thirty-nine weeks ended June 24, 2012. We anticipate capital expenditures will be approximately $30,000,000 in 2012 for TSA+ flexure production capacity and tooling and manufacturing equipment for new process technology and capability improvements, such as for DSA suspension assemblies, including approximately $6,000,000 of costs related to restoring operations in Thailand. As the transition to TSA+ suspensions takes place over the next two to three years, and as demand increases for our DSA suspension assemblies, our capital expenditures could increase as we add capacity as needed. Financing of these capital expenditures will be principally from operations, our current cash, cash equivalents and short-term investments or additional financing, if available given contractual restrictions, current credit market conditions and our operating performance.
We have reduced the cost structure of our BioMeasurement Division, although we will continue to market and sell our InSpectra StO2 products and will have continued operating losses until our products are more widely accepted in the marketplace. For the thirty-nine weeks ended June 24, 2012, our BioMeasurement Division incurred an operating loss of $3,816,000.
In 2008, our board of directors approved a share repurchase program authorizing us to spend up to $130,000,000 to repurchase shares of our common stock from time to time in the open market or through privately negotiated transactions. The maximum dollar value of shares that may yet be purchased under the share repurchase program is $72,368,000. We have not repurchased any shares since 2008 and we are restricted from repurchasing shares under the indenture governing the 8.50% Secured Notes and our credit agreement with PNC Bank.
CRITICAL ACCOUNTING POLICIES
There have been no material changes in our critical accounting policies from those disclosed in our Annual Report on Form 10-K for the fiscal year ended September 25, 2011.
RECENT ACCOUNTING PRONOUNCEMENTS
In June 2011, the FASB updated the disclosure requirements for comprehensive income. The updated guidance requires companies to disclose the total of comprehensive income, the components of net income and the components of other comprehensive income either in a single continuous statement of comprehensive income or in two separate but consecutive statements. The updated guidance does not affect how earnings per share is calculated or presented. The updated guidance is effective for us for our fiscal year 2013. We elected early adoption of this guidance beginning with our first quarter of 2012. The adoption of this pronouncement did not have a material impact on our consolidated financial statements.
In May 2011, the FASB issued authoritative guidance related to fair value measurements. The updated guidance results in a consistent definition of fair value and common requirements for measurement of and disclosure about fair value between accounting principles generally accepted in the United States (U.S. GAAP) and International Financial Reporting Standards (IFRS). We adopted this guidance beginning with our second quarter of 2012. The adoption of this pronouncement did not have a material impact on our consolidated financial statements.
FORWARD-LOOKING STATEMENTS
Statements contained in this Quarterly Report on Form 10-Q that are not statements of historical fact may constitute forward-looking statements. Forward-looking statements speak only as of the date on which the statements are made and include, but are not limited to, statements regarding the following: the demand for and shipments of disk drives, suspension assemblies and suspension assembly components, disk drive and suspension assembly technology and development, the development of and market demand for medical devices, product commercialization and adoption, production capabilities, capital expenditures and capital resources, average selling prices, product costs, inventory levels, division and company-wide revenue, gross profits and operating results, manufacturing capacity, assembly operations in Asia, cost reductions and economic and market conditions. Words such as “believe,” “anticipate,” “expect,” “intend,” “estimate,” “approximate,” “plan,” “goal,” “should” and similar expressions are intended to identify forward-looking statements but are not the exclusive means of identifying such statements. Although we believe these statements are reasonable, forward-looking statements involve risks and uncertainties that may cause actual results to differ materially from those projected by such statements. Factors that could cause actual results to differ from those discussed in the forward-looking statements include, but are not limited to, those discussed under the heading “Risk Factors” in our most recent Annual Report on Form 10-K for the fiscal year ended September 25, 2011. This list of factors is not exhaustive, however, and these or other factors, many of which are outside of our control, could have a material adverse effect on us and our results of operations. Therefore, you should consider these risk factors with caution and form your own critical and independent conclusions about the likely effect of these risk factors on our future performance. Except as otherwise required by law, we undertake no obligation to update any forward-looking statement for any reason. You should carefully review the disclosures and the risk factors described in this and other documents we file from time to time with the SEC, including our Annual Report on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K. All forward-looking statements attributable to us or persons acting on our behalf are expressly qualified in their entirety by the cautionary statements set forth herein.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Except as noted in this Item 3, there have been no material changes in our exposure to market risk or to our quantitative and qualitative disclosures about market risk as disclosed in our Annual Report on Form 10-K for the fiscal year ended September 25, 2011.
As of June 24, 2012, we had fixed rate debt of $149,321,000, which had a fair market value of approximately $131,966,000. We used trading activity to determine the fair market value of the 3.25% Notes and 8.50% Convertible Notes. The 8.50% Secured Notes have not had significant trading activity, therefore par value was used.
ITEM 4. CONTROLS AND PROCEDURES
EVALUATION OF DISCLOSURE CONTROLS AND PROCEDURES
As of the end of the period covered by this Quarterly Report on Form 10-Q, we conducted an evaluation, under the supervision and with the participation of our management, including our principal executive and principal financial officers, of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act). Based on this evaluation, the principal executive officer and principal financial officer concluded that our disclosure controls and procedures were effective.
CHANGES IN INTERNAL CONTROL OVER FINANCIAL REPORTING
We have not identified any change in our internal control over financial reporting during our most recently completed fiscal quarter that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
PART II. OTHER INFORMATION
ITEM 1A. RISK FACTORS
There have been no material changes from the risk factors previously disclosed in Part I, Item 1A, of our Annual Report on Form 10-K for the fiscal year ended September 25, 2011 except as updated in Part II, Item 1A, of our Quarterly Report on Form 10-Q for the quarterly period ended March 25, 2012.
ITEM 6. EXHIBITS
(a) Exhibits:
Unless otherwise indicated, all documents incorporated herein by reference to a document filed with the SEC pursuant to the Exchange Act, are located under SEC file number 001-34838.
3.1 | | Amended and Restated Articles of Incorporation of HTI (incorporated by reference to Exhibit 3.1 to HTI’s Quarterly Report on Form 10-Q for the quarter ended 12/29/2002; File No. 0-14709). |
3.2 | | Restated By-Laws of HTI, as amended December 3, 2008 (incorporated by reference to Exhibit 3.1 to HTI’s Current Report on Form 8-K filed 12/9/2008; File No. 0-14709). |
4.1 | | Third Amendment to Rights Agreement, dated March 27, 2012, between HTI and Wells Fargo Bank, N.A., as Rights Agent (incorporated herein by reference to Exhibit 4 to HTI’s Registration Statement on Form 8-A/A filed 3/27/2012. |
4.2 | | Intercreditor Agreement, dated March 30, 2012, by and between PNC Bank, National Association and Wells Fargo Bank, National Association (incorporated by reference to Exhibit 4.2 to HTI’s Current Report on Form 8-K filed 4/2/2012; File No. 001-34838). |
4.3 | | Registration Rights Agreement, dated March 28, 2012, by and among HTI and the Buyers named therein (incorporated by reference to Exhibit 4.3 to HTI’s Current Report on Form 8-K filed 4/2/2012. |
4.4 | | 8.50% Senior Secured Second Lien Note Indenture, dated March 30, 2012, between HTI and Wells Fargo Bank, National Association, as Trustee (including form of 8.50% Senior Secured Second Lien Note due 2017) (incorporated by reference to Exhibit 4.1 to HTI’s Current Report on Form 8-K filed 4/2/2012. |
4.5 | | Form of Warrant (incorporated by reference to Exhibit 4.4 to HTI’s Current Report on Form 8-K filed 4/2/2012). |
10.1 | | Securities Purchase Agreement, dated March 28, 2012, by and among HTI and the Buyers named therein (incorporated by reference to Exhibit 10.1 to HTI’s Current Report on Form 8-K filed 4/2/2012). |
10.2 | | Amendment to Consent and Amendment No. 1 to Revolving Credit and Security Agreement, dated March 28, 2012, between HTI and PNC Bank, National Association, as Agent and Lender (incorporated by reference to Exhibit 10.2 to HTI’s Current Report on Form 8-K filed 4/2/2012). |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer. |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer. |
32 | | Section 1350 Certifications. |
101.INS | | XBRL Instance Document |
101.SCH | | XBRL Taxonomy Extension Schema |
101.CAL | | XBRL Taxonomy Extension Calculation Linkbase |
101.DEF | | XBRL Taxonomy Extension Definition Linkbase |
101.LAB | | XBRL Taxonomy Extension Label Linkbase |
101.PRE | | XBRL Taxonomy Extension Presentation Linkbase |
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| | | HUTCHINSON TECHNOLOGY INCORPORATED |
| | | |
| | | |
Date: | Aug 1, 2012 | By | /s/ Wayne M. Fortun |
| | | Wayne M. Fortun |
| | | President and Chief Executive Officer |
| | | |
| | | |
| | | |
Date: | Aug 1, 2012 | By | /s/ David P. Radloff |
| | | David P. Radloff |
| | | Vice President and Chief Financial Officer |
| | | |
INDEX TO EXHIBITS
Exhibit No. | | Description | | Method of Filing |
3.1 | | Amended and Restated Articles of Incorporation of HTI (incorporated by reference to Exhibit 3.1 to HTI’s Quarterly Report on Form 10-Q for the quarter ended 12/29/2002; File No. 0-14709). | | Incorporated by Reference |
3.2 | | Restated By-Laws of HTI, as amended December 3, 2008 (incorporated by reference to Exhibit 3.1 to HTI’s Current Report on Form 8-K filed 12/9/2008; File No. 0-14709). | | Incorporated by Reference |
4.1 | | Third Amendment to Rights Agreement, dated March 27, 2012, between HTI and Wells Fargo Bank, N.A., as Rights Agent (incorporated herein by reference to Exhibit 3 to HTI’s Registration Statement on Form 8-A/A filed 3/27/2012. | | Incorporated by Reference |
4.2 | | Intercreditor Agreement, dated March 30, 2012, by and between PNC Bank, National Association and Wells Fargo Bank, National Association (incorporated by reference to Exhibit 4.2 to HTI’s Current Report on Form 8-K filed 4/2/2012; File No. 001-34838). | | Incorporated by Reference |
4.3 | | Registration Rights Agreement, dated March 28, 2012, by and among HTI and the Buyers named therein (incorporated by reference to Exhibit 4.3 to HTI’s Current Report on Form 8-K filed 4/2/2012. | | Incorporated by Reference |
4.4 | | 8.50% Senior Secured Second Lien Note Indenture, dated March 30, 2012, between HTI and Wells Fargo Bank, National Association, as Trustee (including form of 8.50% Senior Secured Second Lien Note due 2017) (incorporated by reference to Exhibit 4.1 to HTI’s Current Report on Form 8-K filed 4/2/2012. | | Incorporated by Reference |
4.5 | | Form of Warrant (incorporated by reference to Exhibit 4.4 to HTI’s Current Report on Form 8-K filed 4/2/2012) | | Incorporated by Reference |
10.1 | | Securities Purchase Agreement, dated March 28, 2012, by and among HTI and the Buyers named therein (incorporated by reference to Exhibit 10.1 to HTI’s Current Report on Form 8-K filed 4/2/2012). | | Incorporated by Reference |
10.2 | | Amendment to Consent and Amendment No. 1 to Revolving Credit and Security Agreement, dated March 28, 2012, between HTI and PNC Bank, National Association, as Agent and Lender (incorporated by reference to Exhibit 10.2 to HTI’s Current Report on Form 8-K filed 4/2/2012). | | Incorporated by Reference |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer. | | Filed Electronically |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer. | | Filed Electronically |
32 | | Section 1350 Certifications. | | Filed Electronically |
101.INS | | XBRL Instance Document | | Filed Electronically |
101.SCH | | XBRL Taxonomy Extension Schema | | Filed Electronically |
101.CAL | | XBRL Taxonomy Extension Calculation Linkbase | | Filed Electronically |
101.DEF | | XBRL Taxonomy Extension Definition Linkbase | | Filed Electronically |
101.LAB | | XBRL Taxonomy Extension Label Linkbase | | Filed Electronically |
101.PRE | | XBRL Taxonomy Extension Presentation Linkbase | | Filed Electronically |