UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-Q
(Mark One) |
þ | QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the quarterly period ended June 30, 2013 |
| OR |
¨ | TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE SECURITIES EXCHANGE ACT OF 1934 For the transition period from ________ to ________ |
Commission File Number 001-34838
Hutchinson Technology Incorporated
(Exact name of registrant as specified in its charter)
Minnesota | | 41-0901840 |
(State or other jurisdiction of incorporation or organization) | | (I.R.S. Employer Identification No.) |
| | |
40 West Highland Park Drive N.E. Hutchinson, Minnesota | | 55350 |
(Address of principal executive offices) | | (Zip Code) |
(320) 587-3797 |
(Registrant’s telephone number, including area code) |
|
(Former name, former address and former fiscal year, if changed since last report) |
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such reports), and (2) has been subject to such filing requirements for the past 90 days.
Yes þ No ¨
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every Interactive Data File required to be submitted and posted pursuant to Rule 405 of Regulation S-T (§ 232.405 of this chapter) during the preceding 12 months (or for such shorter period that the registrant was required to submit and post such files.)
Yes þ No ¨
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller reporting company. See definition of “large accelerated filer,” “accelerated filer” and “smaller reporting company” in Rule 12b-2 of the Exchange Act.
Large accelerated filer ¨ | Accelerated filer þ | Non-accelerated filer ¨ | Smaller reporting company ¨ |
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act).
Yes ¨ No þ
Indicate the number of shares outstanding of each of the issuer’s classes of common stock, as of the latest practicable date.
As of July 22, 2013, the registrant had 27,556,777 shares of common stock issued and outstanding.
PART I. FINANCIAL INFORMATION
ITEM 1. FINANCIAL STATEMENTS
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED BALANCE SHEETS – UNAUDITED
(In thousands, except shares and per share data)
| | June 30, 2013 | | | September 30, 2012 | |
ASSETS | |
Current assets: | | | | | | |
Cash and cash equivalents (Note 2) | | $ | 36,285 | | | $ | 53,653 | |
Short-term investments restricted (Note 3) | | | 1,200 | | | | 1,200 | |
Trade receivables, net | | | 27,148 | | | | 21,438 | |
Other receivables | | | 3,801 | | | | 3,880 | |
Inventories | | | 46,365 | | | | 41,432 | |
Other current assets (Note 2) | | | 5,270 | | | | 7,203 | |
Total current assets | | | 120,069 | | | | 128,806 | |
| | | | | | | | |
Property, plant and equipment, net | | | 187,442 | | | | 202,468 | |
Other assets | | | 4,757 | | | | 5,014 | |
Total assets | | $ | 312,268 | | | $ | 336,288 | |
| |
LIABILITIES AND SHAREHOLDERS’ EQUITY | |
Current liabilities: | | | | | | | | |
Current maturities of short- and long-term debt, net of discount (Note 7) | | $ | – | | | $ | 11,698 | |
Current portion of capital lease obligation | | | 1,133 | | | | – | |
Accounts payable | | | 16,934 | | | | 13,982 | |
Accrued expenses | | | 8,653 | | | | 6,350 | |
Accrued compensation | | | 10,158 | | | | 9,656 | |
Total current liabilities | | | 36,878 | | | | 41,686 | |
| | | | | | | | |
Long-term debt, net of discount (Note 7) | | | 122,258 | | | | 125,232 | |
Capital lease obligation | | | 3,266 | | | | – | |
Other long-term liabilities | | | 1,637 | | | | 1,540 | |
Shareholders’ equity: | | | | | | | | |
Common stock, $.01 par value, 100,000,000 shares authorized, 27,547,000 and 23,900,000 issued and outstanding | | | 275 | | | | 239 | |
Additional paid-in capital | | | 431,433 | | | | 430,448 | |
Accumulated other comprehensive loss | | | (230 | ) | | | (129 | ) |
Accumulated loss | | | (283,249 | ) | | | (262,728 | ) |
Total shareholders’ equity | | | 148,229 | | | | 167,830 | |
Total liabilities and shareholders’ equity | | $ | 312,268 | | | $ | 336,288 | |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF OPERATIONS – UNAUDITED
(In thousands, except per share data)
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 30, 2013 | | | June 24, 2012 | | | June 30, 2013 | | | June 24, 2012 | |
| | | | | | | | | | | | |
Net sales | | $ | 61,308 | | | $ | 61,005 | | | $ | 185,937 | | | $ | 184,963 | |
Cost of sales | | | 59,909 | | | | 62,192 | | | | 169,140 | | | | 181,201 | |
Gross profit (loss) | | | 1,399 | | | | (1,187 | ) | | | 16,797 | | | | 3,762 | |
| | | | | | | | | | | | | | | | |
Research and development expenses | | | 4,102 | | | | 4,159 | | | | 10,926 | | | | 12,386 | |
Selling, general and administrative expenses | | | 5,585 | | | | 6,509 | | | | 17,967 | | | | 21,532 | |
Severance and site consolidation expenses (Note 10) | | | 638 | | | | – | | | | 1,988 | | | | (711 | ) |
Debt refinancing costs (Note 7) | | | – | | | | 426 | | | | – | | | | 3,926 | |
Insurance recoveries, net of flood-related costs (Note 12) | | | – | | | | 3,647 | | | | – | | | | (5,186 | ) |
Loss from operations | | | (8,926 | ) | | | (15,928 | ) | | | (14,084 | ) | | | (28,185 | ) |
| | | | | | | | | | | | | | | | |
Other (expense) income, net | | | (3,424 | ) | | | (453 | ) | | | (442 | ) | | | 373 | |
Gain on extinguishment of long-term debt | | | – | | | | 5,897 | | | | 4,986 | | | | 5,897 | |
Interest income | | | 22 | | | | 28 | | | | 84 | | | | 92 | |
Interest expense | | | (3,581 | ) | | | (3,970 | ) | | | (11,371 | ) | | | (12,535 | ) |
Gain on short- and long-term investments | | | – | | | | 537 | | | | 272 | | | | 567 | |
Loss before income taxes | | | (15,909 | ) | | | (13,889 | ) | | | (20,555 | ) | | | (33,791 | ) |
(Benefit) provision for income taxes | | | (43 | ) | | | 1 | | | | (34 | ) | | | 120 | |
Net loss | | $ | (15,866 | ) | | $ | (13,890 | ) | | $ | (20,521 | ) | | $ | (33,911 | ) |
Basic loss per share | | $ | (0.59 | ) | | $ | (0.59 | ) | | $ | (0.81 | ) | | $ | (1.45 | ) |
Diluted loss per share | | $ | (0.59 | ) | | $ | (0.59 | ) | | $ | (0.81 | ) | | $ | (1.45 | ) |
| | | | | | | | | | | | | | | | |
Weighted-average common shares outstanding | | | 27,084 | | | | 23,575 | | | | 25,451 | | | | 23,460 | |
Weighted-average diluted shares outstanding | | | 27,084 | | | | 23,575 | | | | 25,451 | | | | 23,460 | |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS – UNAUDITED
(In thousands)
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 30, 2013 | | | June 24, 2012 | | | June 30, 2013 | | | June 24, 2012 | |
| | | | | | | | | | | | |
Net loss | | $ | (15,866 | ) | | $ | (13,890 | ) | | $ | (20,521 | ) | | $ | (33,911 | ) |
Other comprehensive loss | | | | | | | | | | | | | | | | |
Foreign currency translation, net of income taxes of $0 | | | (646 | ) | | | (297 | ) | | | (101 | ) | | | (472 | ) |
Other comprehensive loss | | | (646 | ) | | | (297 | ) | | | (101 | ) | | | (472 | ) |
Comprehensive loss | | $ | (16,512 | ) | | $ | (14,187 | ) | | $ | (20,622 | ) | | $ | (34,383 | ) |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
CONDENSED CONSOLIDATED STATEMENTS OF CASH FLOWS – UNAUDITED
(In thousands)
| | Thirty-Nine Weeks Ended | |
| | June 30, 2013 | | | June 24, 2012 | |
OPERATING ACTIVITIES: | | | | | | |
Net loss | | $ | (20,521 | ) | | $ | (33,911 | ) |
Adjustments to reconcile net loss to cash provided by operating activities: | | | | | | | | |
Depreciation and amortization | | | 29,476 | | | | 29,378 | |
Stock-based compensation | | | 741 | | | | 1,492 | |
Gain on short- and long-term investments | | | (272 | ) | | | (567 | ) |
Loss on disposal of assets | | | 125 | | | | 388 | |
Asset impairment charges (Notes 11 and 12) | | | – | | | | 8,451 | |
Non-cash interest expense | | | 2,570 | | | | 4,485 | |
Gain on extinguishment of debt (Note 7) | | | (4,986 | ) | | | (5,897 | ) |
Severance and site consolidation expenses (Note 10) | | | – | | | | (1,741 | ) |
Changes in operating assets and liabilities | | | (4,065 | ) | | | 33,531 | |
Cash provided by operating activities | | | 3,068 | | | | 35,609 | |
| | | | | | | | |
INVESTING ACTIVITIES: | | | | | | | | |
Capital expenditures | | | (15,037 | ) | | | (21,595 | ) |
Proceeds from sale/leaseback of equipment | | | 4,910 | | | | – | |
Change in restricted cash | | | 1,889 | | | | (16 | ) |
Purchases of marketable securities | | | (1,200 | ) | | | (2,813 | ) |
Sales/maturities of marketable securities | | | 1,472 | | | | 3,791 | |
Cash used for investing activities | | | (7,966 | ) | | | (20,633 | ) |
| | | | | | | | |
FINANCING ACTIVITIES: | | | | | | | | |
Net proceeds from issuance of common stock | | | 280 | | | | – | |
Repayments of capital lease | | | (511 | ) | | | – | |
Repayments of revolving credit line | | | (176,271 | ) | | | (225,745 | ) |
Proceeds from revolving credit line | | | 176,271 | | | | 215,336 | |
Repayments of debt | | | (23,470 | ) | | | (37,137 | ) |
Proceeds from private placement of debt | | | 11,590 | | | | 39,400 | |
Debt refinancing costs (Note 7) | | | (359 | ) | | | (3,926 | ) |
Cash used for financing activities | | | (12,470 | ) | | | (12,072 | ) |
| | | | | | | | |
Net (decrease) increase in cash and cash equivalents | | | (17,368 | ) | | | 2,904 | |
| | | | | | | | |
Cash and cash equivalents at beginning of period | | | 53,653 | | | | 57,554 | |
| | | | | | | | |
Cash and cash equivalents at end of period | | $ | 36,285 | | | $ | 60,458 | |
| | | | | | | | |
Supplemental cash flow disclosure: | | | | | | | | |
Cash interest paid (net of amount capitalized) | | $ | 5,314 | | | $ | 6,114 | |
Income taxes paid | | $ | 45 | | | $ | 6 | |
Assets acquired through capital lease | | $ | 5,529 | | | $ | – | |
See accompanying notes to condensed consolidated financial statements – unaudited.
HUTCHINSON TECHNOLOGY INCORPORATED
NOTES TO CONDENSED CONSOLIDATED FINANCIAL STATEMENTS – UNAUDITED
(Columnar dollar amounts in thousands, except per share amounts)
When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2013” mean our fiscal year ending September 29, 2013, references to “2012” mean our fiscal year ended September 30, 2012 and references to “2011” mean our fiscal year ended September 25, 2011.
(1) BASIS OF PRESENTATION
The condensed consolidated financial statements have been prepared by us, without audit, pursuant to the rules and regulations of the Securities and Exchange Commission (“SEC”). The information furnished in the condensed consolidated financial statements includes normal recurring adjustments and reflects all adjustments which are, in the opinion of our management, necessary for a fair presentation of such financial statements. Certain information and footnote disclosures normally included in financial statements prepared in accordance with accounting principles generally accepted in the United States of America have been condensed or omitted pursuant to such rules and regulations. Although we believe that the disclosures are adequate to make the information presented not misleading, we suggest that these condensed consolidated financial statements be read in conjunction with the financial statements and the notes thereto included in our latest Annual Report on Form 10-K. The quarterly results are not necessarily indicative of the actual results that may occur for the entire fiscal year.
(2) CASH AND CASH EQUIVALENTS
Cash and cash equivalents consist of all highly liquid investments with original maturities of three months or less.
As of June 30, 2013, and September 30, 2012, we had $3,531,000 and $5,419,000 of cash and cash equivalents that were restricted in use, respectively, which are classified in other current assets. These amounts covered outstanding letters of credit and cash received and temporarily held in our senior secured credit facility collections account.
(3) INVESTMENTS
Our short-term investments are comprised of United States government debt securities. We account for securities available for sale in accordance with Financial Accounting Standards Board (“FASB”) guidance regarding accounting for certain investments in debt and equity securities, which requires that available-for-sale and trading securities be carried at fair value. Unrealized gains and losses deemed to be temporary on available-for-sale securities are reported as other comprehensive loss within shareholders’ equity. Fair value of the securities is based upon quoted market prices in active markets or estimated fair value when quoted market prices are not available. The cost basis for realized gains and losses on available-for-sale securities is determined on a specific identification basis. We classify our securities available for sale as short- or long-term based upon management’s intent and ability to hold these investments.
A summary of our investments as of June 30, 2013, is as follows:
| | | | | Gross Realized | | | Gross Unrealized | | | | |
| | Cost Basis | | | Gains | | | Losses | | | Gains | | | Losses | | | Recorded Basis | |
Available-for-sale securities | | | | | | | | | | | | | | | | | | |
Short-term investments | | | | | | | | | | | | | | | | | | |
U.S government debt securities | | $ | 1,200 | | | $ | – | | | $ | – | | | $ | – | | | $ | – | | | $ | 1,200 | |
A summary of our investments as of September 30, 2012, is as follows:
| | | | | Gross Realized | | | Gross Unrealized | | | | |
| | Cost Basis | | | Gains | | | Losses | | | Gains | | | Losses | | | Recorded Basis | |
Available-for-sale securities | | | | | | | | | | | | | | | | | | |
Short-term investments | | | | | | | | | | | | | | | | | | |
U.S government debt securities | | $ | 1,200 | | | $ | – | | | $ | – | | | $ | – | | | $ | – | | | $ | 1,200 | |
As of June 30, 2013, our short-term investments were scheduled to mature within one year.
As of June 30, 2013, and September 30, 2012, we had $1,200,000 of short-term investments that were restricted in use.
(4) FAIR VALUE MEASUREMENTS
We follow fair value measurement accounting with respect to (i) nonfinancial assets and liabilities that are recognized or disclosed at fair value in our financial statements on a recurring basis, and (ii) all financial assets and liabilities.
The fair value measurement guidance defines fair value, establishes a framework for measuring fair value and expands disclosure requirements about fair value measurements. Under the guidance, fair value is defined as the price that would be received to sell an asset or paid to transfer a liability (an exit price) in the principal or most advantageous market for the asset or liability in an orderly transaction between market participants on the measurement date. The guidance also establishes a hierarchy for inputs used in measuring fair value that maximizes the use of observable inputs and minimizes the use of unobservable inputs by requiring that the most observable inputs be used when available. Observable inputs are inputs market participants would use in valuing the asset or liability, developed based on market data obtained from independent sources. Unobservable inputs are inputs that reflect our assumptions about the factors market participants would use in valuing the asset or liability, developed based upon the best information available under the circumstances. The fair value hierarchy prescribed by the guidance is broken down into three levels as follows:
Level 1 – | Unadjusted quoted prices in an active market for the identical assets or liabilities at the measurement date. |
| |
Level 2 – | Other observable inputs available at the measurement date, other than quoted prices included in Level 1, either directly or indirectly, including: · Quoted prices for similar assets or liabilities in active markets; · Quoted prices for identical or similar assets in nonactive markets; · Inputs other than quoted prices that are observable for the asset or liability; and · Inputs that are derived principally from or corroborated by other observable market data. |
| |
Level 3 – | Unobservable inputs that reflect the use of significant management judgment. These values are generally determined using pricing models for which assumptions utilize management’s estimates of market participant assumptions. |
Cash and Cash Equivalents
Cash equivalents consist of highly liquid investments purchased with a maturity of three months or less. The carrying value of these cash equivalents approximates fair value due to their short-term maturities.
Available-for-Sale Securities
Our available-for-sale securities are comprised of United States government debt securities. The fair value is based on quoted market prices in active markets.
The following table provides information by level for assets and liabilities that are measured at fair value on a recurring basis.
| | Fair Value Measurements at June 30, 2013 | |
| | Level 1 | | | Level 2 | | | Level 3 | |
Assets | | | | | | | | | |
Cash and cash equivalents | | $ | 36,285 | | | $ | – | | | $ | – | |
Available-for-sale securities | | | | | | | | | | | | |
U.S. government debt securities | | | 1,200 | | | | – | | | | – | |
Total assets | | $ | 37,485 | | | $ | – | | | $ | – | |
| | Fair Value Measurements at September 30, 2012 | |
| | Level 1 | | | Level 2 | | | Level 3 | |
Assets | | | | | | | | | |
Cash and cash equivalents | | $ | 53,653 | | | $ | – | | | $ | – | |
Available-for-sale securities | | | | | | | | | | | | |
U.S. government debt securities | | | 1,200 | | | | – | | | | – | |
Total assets | | $ | 54,853 | | | $ | – | | | $ | – | |
Short- and Long-Term Debt
The fair values of our 3.25% Convertible Subordinated Notes due 2026 (the “3.25% Notes”) at September 30, 2012, our 8.50% Convertible Senior Notes due 2026 (the “8.50% Convertible Notes”), and our 8.50% Senior Secured Second Lien Notes due 2017 (the “8.50% Secured Notes”) were estimated based on the closing market price of the respective Notes as of the end of the fiscal quarter. The fair value of the 3.25% Notes and the 8.50% Convertible Notes were classified in Level 1 of the fair value hierarchy. In February 2013, we completed a redemption of all remaining 3.25% Notes.
Our 10.875% Senior Secured Second Lien Notes due 2017 (the “10.875% Notes”) had not experienced trading activity, therefore the estimate was based on the closing market prices of similar debt as of the end of the fiscal quarter. The fair value of the 10.875% Notes was classified in Level 2 of the fair value hierarchy.
The estimated fair values of our short- and long-term debt were as follows on each of the indicated dates:
| | June 30, 2013 | | | September 30, 2012 | |
| | Carrying Amount | | | Fair Value | | | Carrying Amount | | | Fair Value | |
3.25% Notes | | $ | – | | | $ | – | | | $ | 11,698 | | | $ | 11,351 | |
8.50% Convertible Notes | | | 36,854 | | | | 39,548 | | | | 52,339 | | | | 29,369 | |
8.50% Secured Notes | | | 73,760 | | | | 72,222 | | | | 72,893 | | | | 81,299 | |
10.875% Notes | | | 11,644 | | | | 12,688 | | | | – | | | | – | |
(5) TRADE RECEIVABLES
We grant credit to our customers, but generally do not require collateral or any other security to support amounts due. Trade receivables of $27,148,000 at June 30, 2013, and $21,438,000 at September 30, 2012, were net of allowances of $467,000 and $44,000, respectively. As of June 30, 2013, allowances of $467,000 consisted of a $25,000 allowance for doubtful accounts and a $442,000 allowance for sales returns. The allowances at September 30, 2012 of $44,000 were for sales returns.
We generally warrant that the products sold by us will be free from defects in materials and workmanship for a period of one year or less following delivery to our customer. Upon determination that the products sold are defective, we typically accept the return of such products and refund the purchase price to our customer. We record a provision against revenue for estimated returns on sales of our products in the same period that the related revenues are recognized. We base the allowance on historical product returns, as well as existing product return authorizations. The following table reconciles the changes in our allowance for sales returns under warranties:
September 30, 2012 | | Increases in the Allowance Related to Warranties Issued | | Reductions in the Allowance for Returns Under Warranties | | June 30, 2013 |
$44 | | $1,401 | | $(1,003) | | $442 |
(6) INVENTORIES
Inventories are valued at the lower of cost (first-in, first-out method) or market by analyzing market conditions, current sales prices, inventory costs and inventory balances. Inventories consisted of the following at June 30, 2013, and September 30, 2012:
| | June 30, 2013 | | | September 30, 2012 | |
| | | | | | |
Raw materials | | $ | 18,772 | | | $ | 14,647 | |
Work in process | | | 10,527 | | | | 11,069 | |
Finished goods | | | 17,066 | | | | 15,716 | |
| | $ | 46,365 | | | $ | 41,432 | |
(7) SHORT- AND LONG-TERM DEBT
Short- and long-term debt consisted of the following at June 30, 2013, and September 30, 2012:
| | June 30, 2013 | | | September 30, 2012 | |
3.25% Notes | | $ | – | | | $ | 11,886 | |
3.25% Notes debt discount | | | – | | | | (188 | ) |
8.50% Convertible Notes | | | 39,822 | | | | 58,504 | |
8.50% Convertible Notes debt discount | | | (2,968 | ) | | | (6,165 | ) |
8.50% Secured Notes | | | 78,931 | | | | 78,931 | |
8.50% Secured Notes debt discount | | | (5,171 | ) | | | (6,038 | ) |
10.875% Notes | | | 12,200 | | | | – | |
10.875% Notes debt discount | | | (556 | ) | | | – | |
Total short- and long-term debt, net of discounts | | | 122,258 | | | | 136,930 | |
Less: Current maturities, net of discount | | | – | | | | (11,698 | ) |
Total long-term debt, net of discounts | | $ | 122,258 | | | $ | 125,232 | |
3.25% Notes
In January 2006, we issued pursuant to an indenture $225,000,000 aggregate principal amount of 3.25% Notes. Interest on the 3.25% Notes was payable on January 15 and July 15 of each year, beginning on July 15, 2006. Beginning January 21, 2011, the 3.25% Notes became redeemable, in whole or in part, at specified redemption prices, as provided in the indenture governing the 3.25% Notes, plus accrued and unpaid interest, if any, to, but excluding, the applicable redemption date.
In January 2013, we initiated a redemption of all remaining 3.25% Notes. In accordance with the terms of the indenture governing the 3.25% Notes and a notice of redemption thereunder, all $11,886,000 aggregate principal amount of 3.25% Notes were redeemed on or before February 2, 2013 at a redemption price of 100% of the principal amount, plus accrued and unpaid interest up to, but not including, the redemption date. Interest on the 3.25% Notes called for redemption ceased to accrue as of February 2, 2013. No gain or loss was recorded as a result of this transaction. None of the 3.25% Notes remain outstanding.
8.50% Convertible Notes
In February 2011, we issued as part of a tender/exchange, $40,000,000 aggregate principal amount of 8.50% Convertible Notes pursuant to an indenture dated as of February 11, 2011. The 8.50% Convertible Notes are senior in right of payment to any of our existing and future subordinated indebtedness. Interest is payable on the 8.50% Convertible Notes on January 15 and July 15 of each year. The 8.50% Convertible Notes mature on January 15, 2026. Each $1,000 principal amount of the 8.50% Convertible Notes is convertible into 116.2790 shares of our common stock (which is equal to an initial conversion price of approximately $8.60 per share), subject to adjustment.
We have the right to redeem the 8.50% Convertible Notes (i) on or after January 15, 2013 to, but excluding, January 15, 2015, if the closing price of our common stock equals or exceeds 150% of the conversion price, and (ii) at any time on or after January 15, 2015, in either case in whole or in part, for cash equal to 100% of the principal amount of the 8.50% Convertible Notes to be redeemed plus any accrued but unpaid interest to, but excluding, the redemption date. Holders of the 8.50% Convertible Notes may require us to repurchase all or a portion of their 8.50% Convertible Notes at par on each of January 15, 2015, January 15, 2016 and January 15, 2021, for cash equal to 100% of the principal amount of the 8.50% Convertible Notes to be repurchased plus any accrued but unpaid interest to, but excluding, the repurchase date. If a fundamental change (as defined in the indenture) occurs, each holder of 8.50% Convertible Notes will have the right to require us to repurchase all or any portion of that holder’s 8.50% Convertible Notes for cash equal to 100% of the principal amount of the 8.50% Convertible Notes to be repurchased plus any accrued but unpaid interest to but excluding the repurchase date.
In February 2011, we retired $75,294,000 aggregate principal amount of outstanding 3.25% Notes through a tender/exchange. We made cash payments of $30,000,000 for the purchase of $35,294,000 aggregate principal amount of the 3.25% Notes and we issued $40,000,000 aggregate principal amount of the 8.50% Convertible Notes in exchange for $40,000,000 aggregate principal amount of the 3.25% Notes. We determined that the debt instruments in the tender/exchange had substantially different terms and therefore applied debt extinguishment accounting. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $5,467,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $3,371,000 reduction to additional paid-in capital.
In July 2011, we completed an exchange for an additional portion of our outstanding 3.25% Notes. In connection with the July 2011 exchange, we issued $45,170,000 aggregate principal amount of the 8.50% Convertible Notes and made aggregate cash payments of $3,091,000 in exchange for $45,963,000 aggregate principal amount of the 3.25% Notes. We determined that the debt instruments in the exchange had substantially different terms and therefore applied debt extinguishment accounting. The difference between the fair value and the carrying value of the liability component of the 3.25% Notes at the date of extinguishment was recorded as a $2,915,000 gain on extinguishment of debt. The difference between the fair value of the liability component and the fair value of the consideration exchanged was applied as reacquisition of the equity component, which resulted in a $606,000 reduction to additional paid-in capital.
In April 2012, after funding the purchase of 3.25% Notes through the 3.25% Tender/Exchange Offer as discussed below, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes, whereby we applied $19,999,500 of residual proceeds from a private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,629,000 for the thirteen weeks ended December 25, 2011.
On January 23, 2013, we repurchased $18,682,000 aggregate principal amount of our outstanding 8.50% Convertible Notes by making cash payments totaling $11,583,000, plus accrued and unpaid interest, which payments were funded by the proceeds of the sale of the 10.875% Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $4,986,000 for the thirteen weeks ended March 31, 2013. These transactions reduced the portion of our outstanding debt subject to a holder-initiated repurchase as early as 2015 from $58,504,000 to $39,822,000.
8.50% Secured Notes
In March 2012, we issued $78,931,000 aggregate principal amount of 8.50% Secured Notes. Of that total amount, $38,931,000 aggregate principal amount of 8.50% Secured Notes was issued pursuant to an effective registration statement relating to an offer to purchase for cash or exchange for new securities any and all of our outstanding 3.25% Notes (the “3.25% Tender/Exchange Offer”). The remaining $40,000,000 aggregate principal amount of 8.50% Secured Notes was issued in a private placement that included the issuance of warrants to purchase 3,869,000 shares of our common stock. The warrants were exercisable on a cashless basis for $.01 per share for ten years after their issuance. The total purchase price for the 8.50% Secured Notes and warrants issued in the private placement was $39,400,000. The fair value of the warrants was recorded in additional paid-in capital in the amount of $8,489,000.
The 8.50% Secured Notes bear interest at a rate of 8.50% per annum, payable semiannually in arrears on January 15 and July 15 of each year, beginning July 15, 2012, and mature on January 15, 2017 unless redeemed or repurchased in accordance with their terms. The 8.50% Secured Notes are secured by liens on all assets securing our existing or future senior secured credit facilities (other than certain excluded assets), which liens rank junior in priority to any liens securing the senior secured credit facilities and other permitted priority liens.
We may redeem all or part of the 8.50% Secured Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium (and accrued and unpaid interest on the principal amount redeemed to) as of the date of redemption (subject to the rights of holders of the 8.50% Secured Notes on the relevant record date to receive interest due on the relevant interest payment date as and to the extent provided in the indenture). The indenture governing the 8.50% Secured Notes contains certain covenants that, among other things, will limit our and our restricted subsidiaries’ ability to incur additional indebtedness, pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments, enter into agreements that restrict distributions from restricted subsidiaries, sell or otherwise dispose of assets, including capital stock of restricted subsidiaries, enter into transactions with affiliates, create or incur liens and enter into operating leases. The indenture also limits the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 8.50% Secured Notes or, in certain cases, had their stock pledged to secure the 8.50% Secured Notes.
Holders of the warrants are entitled to participate pro rata in any dividends or other distributions (whether in cash, securities or other assets) paid, or rights offered, to holders of our common stock on an as-exercised basis. The warrants were also eligible for adjustment as necessary to protect from the dilutive effects of recapitalizations, reclassifications, stock splits and similar transactions. As of June 30, 2013, no warrants remained outstanding.
3.25% Tender/Exchange Offer
In March 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended December 25, 2011. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in the private placement.
In accordance with the terms of the 3.25% Tender/Exchange Offer, we also issued $38,931,000 aggregate principal amount of 8.50% Secured Notes, and made cash payments in lieu of issuing partial 8.50% Secured Notes and for accrued and unpaid interest, in exchange for $43,260,000 aggregate principal amount of outstanding 3.25% Notes tendered and accepted for exchange. Because the terms of the 8.50% Secured Notes and outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. As a result, no gain or loss was recorded on the debt exchange. The difference between the book value of the outstanding 3.25% Notes and the par value of the 8.50% Secured Notes that were issued in exchange and the portion of the remaining debt discount on the outstanding 3.25% Notes will be accreted over the term of the 8.50% Secured Notes. The portion of previously incurred debt refinancing costs also will be amortized over the term of the 8.50% Secured Notes.
Debt refinancing costs for the 3.25% Tender/Exchange Offer were $4,127,000 in 2012. The debt refinancing costs associated with the debt transactions were expensed as incurred.
10.875% Notes
On January 22, 2013, we issued $12,200,000 aggregate principal amount of 10.875% Notes for a total purchase price of $11,590,000. The 10.875% Notes were issued in a private placement pursuant to an indenture dated as of January 22, 2013 and bear interest at a rate of 10.875% per annum, payable semiannually in arrears on January 15 and July 15 of each year, beginning July 15, 2013. The 10.875% Notes are secured by liens on all assets securing our senior secured credit facilities (other than capital stock of subsidiaries of our company to the extent that inclusion of such capital stock would require the filing of separate financial statements for such subsidiaries with the SEC), which liens rank junior in priority to the liens securing our senior secured credit facilities and other permitted prior liens and on an equal and ratable basis with the liens securing our 8.50% Secured Notes. The 10.875% Notes are scheduled to mature on January 15, 2017 unless redeemed or repurchased in accordance with their terms. We may redeem all or a portion of the 10.875% Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium as of, and accrued and unpaid interest to, the date of redemption.
To accommodate the January 2013 debt transactions described above, on January 22, 2013, we entered into (i) a first supplemental indenture to the indenture dated as of March 30, 2012, which governs the 8.50% Secured Notes, and (ii) a consent and amendment no. 3 to our revolving credit and security agreement.
Senior Secured Credit Facility
In September 2011, we entered into a revolving credit and security agreement with PNC Bank, National Association (“PNC Bank”). The credit agreement provides us with a senior secured credit facility in a principal amount of up to $35,000,000, subject to a borrowing base. The credit facility is secured by substantially all of the personal and real property of Hutchinson Technology Incorporated. The maturity date of the credit facility is October 1, 2014. The credit agreement contains customary representations, warranties, covenants and events of default that, among other things, limit our and our restricted subsidiaries’ ability, to, incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expend the assets or free cash flow of certain subsidiaries. The agreement also contains certain financial covenants that require us to maintain a minimum fixed charge coverage ratio, minimum earnings before interest, taxes, depreciation and amortization (“EBITDA”), and minimum liquidity. We maintain an account at PNC Bank with a minimum balance of $15,000,000, as required under the credit agreement.
The suspension of production at our Thailand facility in October 2011 triggered an event of default provision related to business interruptions under the revolving credit and security agreement, and we obtained a waiver of the event of default. The event of default did not trigger any cross-default provisions in our other financing arrangements.
In February 2012, we entered into a consent and amendment to our credit agreement with PNC Bank, which itself was further amended in March 2012. Under the amended consent and amendment, PNC Bank consented to our use of the proceeds from the private placement of 8.50% Secured Notes to purchase a portion of our outstanding 8.50% Convertible Notes.
In July 2012, we entered into a second amendment to our credit agreement with PNC Bank. The amendment modified certain of the financial covenants under the existing agreement to (i) eliminate the fixed charge coverage ratio requirement for our fiscal quarters ended June 24, 2012 and ending September 30, 2012 and provide for aggregating the applicable measurement periods starting with our fiscal quarter ending December 30, 2012, and (ii) implement an additional EBITDA requirement for our fiscal year ending September 30, 2012.
As of January 22, 2013, we entered into a consent and third amendment to our credit agreement with PNC Bank. Under the consent and amendment, PNC Bank consented to the January 2013 debt transactions, including the private placement and the repurchases, and the granting of the liens to secure the 10.875% Notes.
From time to time, we borrow funds under the senior secured credit facility to maintain certain levels of cash. Our largest borrowing in the first three quarters of 2013 was $7,000,000. As of June 30, 2013, we had no outstanding balance. Amounts borrowed under the credit facility bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate plus 1.0% per annum, or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the credit agreement. As of June 30, 2013, we were in compliance with the covenants of our credit facility.
We have manufacturing equipment that has been treated as capital leases. The present value of the minimum quarterly payments under these capital leases resulted in an initial $5,529,000 of related leased assets.
Total future minimum payments for all capital leases with initial or remaining terms of one year or more subsequent to June 30, 2013 are as follows:
| | Capital Leases | |
2013 | | $ | 359 | |
2014 | | | 1,408 | |
2015 | | | 1,320 | |
2016 | | | 1,022 | |
Thereafter | | | 802 | |
Total future minimum lease payments | | | 4,911 | |
Less: interest | | | (511 | ) |
Present value of net minimum future lease payments | | $ | 4,400 | |
(9) | OTHER COMPREHENSIVE LOSS |
Accumulated other comprehensive loss, net of income taxes (see Note 13 for a discussion of income taxes), was as follows:
| | June 30, 2013 | | | September 30, 2012 | |
Foreign currency translation | | $ | (230 | ) | | $ | (129 | ) |
Our Thailand assembly operation uses local currency as its functional currency. Assets and liabilities are translated at exchange rates in effect at the balance sheet date. Income and expense accounts are translated at the average exchange rates during the year. Resulting translation adjustments are recorded as a separate component of accumulated other comprehensive loss. Foreign currency translation, net of income taxes, for the thirteen weeks and thirty-nine weeks ended June 30, 2013, was a $646,000 loss and a $101,000 loss, respectively. For the thirteen weeks and thirty-nine weeks ended June 24, 2012, foreign currency translation, net of income taxes, was a $297,000 loss and a $472,000 loss, respectively.
Transaction gains and losses that arise from the exchange rate changes on transactions denominated in a currency other than the local currency are included in “Other (expense) income, net” in our condensed consolidated statements of operations. For the thirteen weeks and thirty-nine weeks ended June 30, 2013, we recognized a foreign currency loss of $3,368,000 and $1,249,000, respectively. For the thirteen weeks and thirty-nine weeks ended June 24, 2012, we recognized a foreign currency loss of $1,090,000 and $439,000, respectively. These were primarily related to purchases and advances denominated in U.S. dollars made by our Thailand operation.
(10) SEVERANCE AND SITE CONSOLIDATION EXPENSES
A summary of our severance and benefits and site consolidation expenses as of June 30, 2013, is as follows:
| | Severance and Benefits | | | Site Consolidation Expenses | | | Total | |
Accrual balances, September 25, 2011 | | $ | 1,741 | | | $ | – | | | $ | 1,741 | |
Restructuring charges | | | (895 | ) | | | 184 | | | | (711 | ) |
Cash payments | | | (729 | ) | | | (184 | ) | | | (913 | ) |
Accrual balances, December 25, 2011 | | | 117 | | | | – | | | | 117 | |
Cash payments | | | (117 | ) | | | – | | | | (117 | ) |
Accrual balances, March 25, 2012 | | | – | | | | – | | | | – | |
| | | | | | | | | | | | |
Accrual balances, June 24, 2012 | | | – | | | | – | | | | – | |
| | | | | | | | | | | | |
Accrual balances, September 30, 2012 | | | – | | | | – | | | | – | |
Restructuring charges | | | 1,018 | | | | – | | | | 1,018 | |
Cash payments | | | (631 | ) | | | – | | | | (631 | ) |
Accrual balances, December 30, 2012 | | | 387 | | | | – | | | | 387 | |
Restructuring charges | | | 194 | | | | 138 | | | | 332 | |
Cash payments | | | (581 | ) | | | (138 | ) | | | (719 | ) |
Accrual balances, March 31, 2013 | | | – | | | | – | | | | – | |
Restructuring charges | | | – | | | | 638 | | | | 638 | |
Cash payments | | | – | | | | (638 | ) | | | (638 | ) |
Accrual balances, June 30, 2013 | | $ | – | | | $ | – | | | $ | – | |
During 2011, we announced a manufacturing consolidation and restructuring plan that consolidated our Hutchinson, Minnesota components operations into our operations in Eau Claire, Wisconsin. We also took additional actions to resize the company, reduce costs and improve cash flow, including severance actions. During the first quarter of 2012, flooding in Thailand required us to suspend our Thailand assembly operations. As a result of leveraging our U.S. assembly operations to offset the temporary loss of manufacturing capacity in Thailand, we retained approximately 120 employees in our Hutchinson, Minnesota manufacturing facility that we previously expected to terminate and whose anticipated severance and benefits were included in our 2011 severance and benefits expenses. This resulted in a reduction of $895,000 in severance and benefits expense during the first quarter of 2012. The remaining $117,000 of severance and benefits payments were completed in our second quarter of 2012.
As part of the 2011 consolidation and restructuring plan, we incurred approximately $184,000 of site consolidation expenses for the thirteen weeks ended December 25, 2011, primarily internal labor, contractors and freight, related to consolidation of the Hutchinson components operation into our operations in Eau Claire, Wisconsin.
During the first quarter of 2013, we identified approximately 55 positions to be eliminated as part of our continued focus on overall cost reduction. This resulted in $1,018,000 of severance and benefits expense during the first quarter of 2013 and $194,000 in the second quarter of 2013. All severance and benefits payments were completed in our second quarter of 2013.
Late in December 2012, we decided to further consolidate and streamline our U.S. operations. We plan to vacate our assembly operations building in Eau Claire, Wisconsin by moving the equipment to other available space and as we shift more assembly production to our Thailand operation. In Hutchinson, we are consolidating our Development Center into our headquarters building, taking advantage of the space made available by moving component manufacturing from Hutchinson to Eau Claire in 2011. As of June 30, 2013, we have incurred $776,000 of site consolidation expenses, primarily internal labor, contractors and freight, related to the consolidation. In total, we expect to incur approximately $3,500,000 to $4,000,000 of consolidation expense which includes approximately $1,500,000 of external costs over the next 15 months.
(11) ASSET IMPAIRMENT
When indicators of impairment exist and assets are held for use, we estimate future undiscounted cash flows attributable to the assets. In the event such cash flows are not expected to be sufficient to recover the recorded value of the assets, the assets are written down to their estimated fair values based on the expected discounted future cash flows attributable to the assets or based on appraisals. Factors affecting impairment of assets held for use include the ability of the specific assets to generate positive cash flows. Changes in any of these factors or changes in our forecast model estimates could necessitate impairment recognition in future periods for other assets held for use.
During the first quarter of 2012, flooding in Thailand required us to suspend our Thailand assembly operations and constrained the disk drive manufacturing supply chain, which affected demand for our products. We believe that the flooding, together with our continued operating losses, was a triggering event that required an impairment analysis. Based on our forecast model and impairment analysis for our first quarter of 2012, the expected undiscounted cash flows exceeded the carrying value of our assets. However, impairments were recognized on specific identification of assets that were destroyed by the floodwaters (see Note 12 regarding the Thailand flood).
Late in December 2012, we decided to further consolidate and streamline our U.S. operations. In connection with this consolidation of our operations, we have initiated the marketing of two of our facilities for sale or lease, including the portion of our Eau Claire, Wisconsin facility used for assembly operations and the Development Center building on our Hutchinson, Minnesota campus. We plan to vacate our assembly operations building in Eau Claire, Wisconsin by moving the equipment to other available space and as we shift more assembly production to our Thailand operation. In Hutchinson, we are consolidating our Development Center into our headquarters building, taking advantage of the space made available by moving component manufacturing from Hutchinson to Eau Claire in 2011. We believe that the decision to consolidate operations was a triggering event that required us to perform an impairment analysis to evaluate the recoverability of the carrying value of our long-lived assets. Our impairment analysis for the first quarter of 2013 indicated that no charge for impairment was required. Based on our forecast model, the expected undiscounted cash flows exceeded the carrying value of our assets. We determined the long-lived assets did not meet the criteria to be classified as assets held for sale.
(12) THAILAND FLOOD
In October 2011, severe flooding in Thailand required us to suspend assembly operations at our Thailand manufacturing facility. During our fourth quarter of 2011, prior to the flooding, approximately one-third of our sales originated out of our Thailand assembly facility. By the end of that quarter, our Thailand operations had an assembly capacity of four to five million parts per week.
As a result of the flooding in Thailand, during our thirty-nine weeks ended June 24, 2012, we recorded insurance recoveries, net of flood-related costs, as follows:
| | Thirteen Weeks Ended December 25, 2011 | | | Thirteen Weeks Ended March 25, 2012 | | | Thirteen Weeks Ended June 24, 2012 | | | Total | |
Impairment of building and equipment and write-off of inventory | | $ | 11,082 | | | $ | – | | | $ | 411 | | | $ | 11,493 | |
Continuing costs during site shutdown | | | 2,543 | | | | 1,323 | | | | 2,041 | | | | 5,907 | |
Site restoration | | | 102 | | | | 1,117 | | | | 1,195 | | | | 2,414 | |
| | | 13,727 | | | | 2,440 | | | | 3,647 | | | | 19,814 | |
Insurance recoveries | | | (13,727 | ) | | | (11,273 | ) | | | - | | | | (25,000 | ) |
Flood-related costs, (net of insurance recoveries) | | $ | – | | | $ | (8,833 | ) | | $ | 3,647 | | | $ | (5,186 | ) |
The total carrying value of our Thailand building and equipment was approximately $18,700,000 at the time of the flood. Of the total, $8,455,000 was destroyed by the floodwaters and was impaired and written off. The flood-related inventory write-off was $3,038,000, which included the cost of raw materials, work-in-process and finished goods inventories that were not able to be used or sold due to the flood damage. Repairs, maintenance, employee and other flood-related costs were expensed when incurred. These expenses totaled $3,236,000 for the thirteen weeks ended June 24, 2012 and $8,321,000 for the thirty-nine weeks ended June 24, 2012. These amounts are reflected, in “Insurance recoveries, net of flood-related costs”, on our consolidated statements of operations.
After review of the flood mitigation plans of the Thai government and those of the industrial park where our plant is located, we have restored our Thailand manufacturing facility. The industrial park has completed construction of a flood wall and we resumed production at that facility and began shipping products for customer qualification during the third quarter of 2012. In total, we spent approximately $27,000,000 during 2012 and $7,000,000 during the thirty-nine weeks ended June 30, 2013 for incremental costs of manufacturing in our U.S. assembly operations instead of in Thailand, capital expenditures for site restoration and equipment replacement, recovery expenses, and inventory replenishment. These costs were partially offset by the $25,000,000 in insurance proceeds that we recovered in 2012. These costs do not include lost profits from lower demand due to constraints in the overall capacity in the disk drive supply chain as a result of the flooding.
We account for income taxes in accordance with FASB guidance on accounting for income taxes. As part of the process of preparing our consolidated financial statements, we are required to estimate our income taxes in each of the jurisdictions in which we operate. This process involves estimating our current tax exposure together with assessing temporary differences resulting from differing treatment of items for tax and accounting purposes. These temporary differences result in deferred tax assets and liabilities, which are included within our consolidated balance sheets. We must then assess the likelihood that our deferred tax assets will be realized based on future taxable income, and to the extent we believe that recovery is not likely, we must establish a valuation allowance. To the extent we establish a valuation allowance or change this allowance in a period, we must include an expense or a benefit within the tax provision in our consolidated statements of operations.
Significant judgment is required in determining our provision for income taxes, our deferred tax assets and liabilities and any valuation allowance recorded against our deferred tax assets. Valuation allowances arise due to the uncertainty of realizing deferred tax assets. At September 30, 2012, we had a valuation allowance of $203,463,000. The FASB guidance requires that companies assess whether valuation allowances should be established against their deferred tax assets based on the consideration of all available evidence, using a “more likely than not” standard. In making such assessments, significant weight is to be given to evidence that can be objectively verified. A company’s current or previous losses are given more weight than its future outlook. Under the guidance, our three-year historical cumulative loss was a significant negative factor. This loss, combined with uncertain near-term market and economic conditions, reduced our ability to rely on our projections of future taxable income in determining whether a valuation allowance is appropriate. Accordingly, we concluded that a full valuation allowance was appropriate. We will continue to assess the likelihood that our deferred tax assets will be realizable, and our valuation allowance will be adjusted accordingly, which could materially impact our financial position and results of operations.
(14) STOCK-BASED COMPENSATION
Our 2011 Equity Incentive Plan has been approved by shareholders and authorizes the issuance of 1,200,000 shares of our common stock (plus any shares that remained available on that date for future grants under our 1996 Incentive Plan) for equity-based awards (no further awards will be made under our 1996 Incentive Plan). Under the equity incentive plans, stock options have been granted to employees, including our officers and directors, at an exercise price not less than the fair market value of our common stock at the date the options are granted. The options granted generally expire ten years from the date of grant or at an earlier date as determined by the committee of our board of directors that administers the plans. Options granted under the plans prior to November 2005 generally were exercisable one year from the date of grant. Options granted under the plans from November 2005 to October 2011 are exercisable two to three years from the date of grant. Options granted under the plans since November 2011 are exercisable one to three years from the date of grant.
Under our active equity incentive plan, we also issue restricted stock units (“RSUs”) to employees, including our officers. RSUs generally vest over three years in annual installments commencing one year after the date of grant. We recognize compensation expense for the RSUs over the service period equal to the fair market value of the stock units on the date of issuance. Upon vesting, RSUs convert to shares in accordance with the terms of the equity incentive plan under which they were issued.
We recorded stock-based compensation expense related to our stock options, RSUs and common stock, included in selling, general and administrative expenses, of $374,000 and $516,000 for the thirteen weeks ended June 30, 2013, and June 24, 2012, respectively; and $741,000 and $1,492,000 for the thirty-nine weeks ended June 30, 2013, and June 24, 2012, respectively. As of June 30, 2013, $1,727,000 of unrecognized compensation expense related to non-vested awards is expected to be recognized over a weighted-average period of approximately 31 months.
We use the Black-Scholes option pricing model to determine the weighted-average fair value of options. The weighted-average fair value of options granted during the thirty-nine weeks ended June 30, 2013, and June 24, 2012, was $1.27 and $1.27, respectively. The fair value of options at the date of grant and the weighted-average assumptions utilized to determine such values are indicated in the following table:
| | Thirty-Nine Weeks Ended |
| | June 30, 2013 | | June 24, 2012 |
Risk-free interest rate | | | 1.3 | % | | | 1.7 | % |
Expected volatility | | | 80.0 | % | | | 80.0 | % |
Expected life (in years) | | | 8.0 | | | | 8.0 | |
Dividend yield | | | – | | | | – | |
The risk-free interest rate is based on a treasury instrument whose term is consistent with the expected life of our stock options. We considered historical data in projecting expected stock price volatility. We estimated the expected life of stock options and stock option forfeitures based on historical experience.
Option transactions during the thirty-nine weeks ended June 30, 2013, are summarized as follows:
| | Number of Shares | | | Weighted-Average Exercise Price ($) | | Weighted-Average Remaining Contractual Life (yrs.) | | | Aggregate Intrinsic Value ($) | |
Outstanding at September 30, 2012 | | | 3,556,798 | | | | 14.07 | | | | 5.6 | | | | – | |
Granted | | | 407,221 | | | | 1.68 | | | | | | | | | |
Exercised | | | (82,356 | ) | | | 3.00 | | | | | | | | | |
Expired/Canceled | | | (648,870 | ) | | | 17.79 | | | | | | | | | |
Outstanding at June 30, 2013 | | | 3,232,793 | | | | 12.04 | | | | 5.7 | | | | 3,386,258 | |
Options exercisable at June 30, 2013 | | | 2,409,864 | | | | 15.43 | | | | 4.7 | | | | 1,253,686 | |
The following table summarizes the status of options that remain subject to vesting:
| | Number of Shares | | | Weighted-Average Grant Date Fair Value ($) | | Weighted-Average Remaining Contractual Life (yrs.) |
Non-vested at September 30, 2012 | | | 1,228,229 | | | | 2.93 | | | | 8.1 | |
Granted | | | 407,221 | | | | 1.19 | | | | | |
Vested | | | (602,657 | ) | | | 3.51 | | | | | |
Canceled | | | (209,864 | ) | | | 3.31 | | | | | |
Non-vested at June 30, 2013 | | | 822,929 | | | | 1.55 | | | | 8.6 | |
The following table summarizes information concerning currently outstanding and exercisable stock options:
| | Options Outstanding | | Options Exercisable |
Range of Exercise Prices ($) | | Number Outstanding | | | Weighted-Average Remaining Contractual Life (yrs.) | | Weighted-Average Exercise Price ($) | | Number Exercisable | | | Weighted-Average Exercise Price ($) |
1.45 | - | 3.00 | | | 608,221 | | | | 9.1 | | | | 1.68 | | | | 63,666 | | | | 1.68 | |
3.01 | - | 5.00 | | | 903,124 | | | | 6.7 | | | | 3.04 | | | | 624,750 | | | | 3.03 | |
5.01 | - | 10.00 | | | 589,583 | | | | 6.4 | | | | 7.33 | | | | 589,583 | | | | 7.33 | |
10.01 | - | 20.00 | | | 20,000 | | | | 4.6 | | | | 15.96 | | | | 20,000 | | | | 15.96 | |
20.01 | - | 25.00 | | | 294,785 | | | | 3.4 | | | | 22.98 | | | | 294,785 | | | | 22.98 | |
25.01 | - | 30.00 | | | 489,590 | | | | 3.5 | | | | 26.77 | | | | 489,590 | | | | 26.77 | |
30.01 | - | 45.06 | | | 327,490 | | | | 0.9 | | | | 32.51 | | | | 327,490 | | | | 32.51 | |
Total | | | 3,232,793 | | | | 5.7 | | | | 12.04 | | | | 2,409,864 | | | | 15.43 | |
RSU transactions during the thirty-nine weeks ended June 30, 2013, are summarized as follows:
| | Number of RSUs | | | Weighted-Average Grant Date Fair Value ($) |
Non-vested at September 30, 2012 | | | 555,050 | | | | 1.80 | |
Granted | | | 659,350 | | | | 1.46 | |
Vested | | | (145,836 | ) | | | 1.70 | |
Canceled | | | (79,581 | ) | | | 1.85 | |
Non-vested at June 30, 2013 | | | 988,983 | | | | 1.59 | |
(15) LOSS PER SHARE
Basic loss per share is computed by dividing net loss by the weighted-average number of common shares outstanding during the year. Diluted loss per share identifies the dilutive effect of potential common shares using net loss available to common shareholders and is computed using the treasury stock method for outstanding stock options and the if-converted method for the 8.50% Convertible Notes, and (ii) in accordance with FASB guidance relating to the effect of contingently convertible instruments on diluted earnings per share for the 3.25% Notes outstanding as of June 24, 2012. A reconciliation of these amounts is as follows:
| | Thirteen Weeks Ended | | | Thirty-Nine Weeks Ended | |
| | June 30, 2013 | | | June 24, 2012 | | | June 30, 2013 | | | June 24, 2012 | |
Net loss | | $ | (15,866 | ) | | $ | (13,890 | ) | | $ | (20,521 | ) | | $ | (33,911 | ) |
| | | | | | | | | | | | | | | | |
Weighted-average common shares outstanding | | | 27,084 | | | | 23,575 | | | | 25,451 | | | | 23,460 | |
Dilutive potential common shares | | | – | | | | – | | | | – | | | | – | |
Weighted-average common and diluted shares outstanding | | | 27,084 | | | | 23,575 | | | | 25,451 | | | | 23,460 | |
| | | | | | | | | | | | | | | | |
Basic loss per share | | $ | (0.59 | ) | | $ | (0.59 | ) | | $ | (0.81 | ) | | $ | (1.45 | ) |
| | | | | | | | | | | | | | | | |
Diluted loss per share | | $ | (0.59 | ) | | $ | (0.59 | ) | | $ | (0.81 | ) | | $ | (1.45 | ) |
Diluted loss per share for the thirteen weeks ended June 30, 2013, excludes potential common shares and warrants of 815,000 using the treasury stock method, and 4,630,000 using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive. Diluted loss per share for the thirty-nine weeks ended June 30, 2013, excludes potential common shares and warrants of 458,000 using the treasury stock method, and 5,530,000 using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive. Diluted loss per share for the thirteen weeks and thirty-nine weeks ended June 24, 2012, excludes potential common shares of 2,301,000 and 2,263,000, respectively, using the treasury stock method, and 7,382,000 and 9,063,000, respectively, using the if-converted method for the 8.50% Convertible Notes, as they were anti-dilutive.
As discussed in Note 7, we issued warrants to purchase 3,869,000 shares of our common stock in a private placement. As of June 30, 2013, there were 3,869,000 warrants exercised. As of June 30, 2013, there were no warrants outstanding.
(16) SEGMENT REPORTING
We follow the provisions of FASB guidance, which establish annual and interim reporting standards for an enterprise’s business segments and related disclosures about each segment’s products, services, geographic areas and major customers. The method for determining what information to report is based on the way management organizes the operating segments within a company for making operating decisions and assessing financial performance. Our Chief Executive Officer is our chief operating decision maker.
Effective October 1, 2012, we realigned our business into a single operating and reportable segment. Our chief operating decision maker now assesses financial performance of our company as a whole. Due primarily to the restructuring actions that occurred during 2012 and the additional cost reductions that we have made since the end of 2012, the operating losses from our biomeasurement products have been significantly reduced. In connection with this realignment, we have also eliminated divisional presidents.
The October 1, 2012 realignment is reflected in the information contained in this report for all periods presented.
We evaluated subsequent events after the balance sheet date through the date the consolidated financial statements were issued. We did not identify any additional material events or transactions occurring during this subsequent event reporting period that required further recognition or disclosure in these consolidated financial statements.
ITEM 2. MANAGEMENT’S DISCUSSION AND ANALYSIS
OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
When we refer to “we,” “our,” “us,” the “company” or “HTI,” we mean Hutchinson Technology Incorporated and its subsidiaries. Unless otherwise indicated, references to “2013” mean our fiscal year ending September 29, 2013, references to “2012” mean our fiscal year ended September 30, 2012 and references to “2011” mean our fiscal year ended September 25, 2011.
This Management’s Discussion and Analysis of Financial Condition and Results of Operations (“MD&A”) should be read in conjunction with the MD&A included in our Annual Report on Form 10-K for the year ended September 30, 2012.
GENERAL
Overview
We are a global technology manufacturer committed to creating value by developing solutions to critical customer problems. Our culture of quality, continuous improvement, superior innovation and a relentless focus on the fundamentals enables us to compete in the markets we serve.
The majority of our revenue is derived from the sale of suspension assemblies to a small number of manufacturers. Suspension assemblies are precise electro-mechanical components that hold a disk drive’s read/write head at microscopic distances above the drive’s disks. Our innovative product solutions help customers improve yields, increase reliability and enhance disk drive performance, thereby increasing the value they derive from our products.
General Business
We are a key world-wide supplier to all manufacturers of disk drives and head-gimbal assemblers. Sales to our four largest customers constituted 98% of net sales for the thirty-nine weeks ended June 30, 2013, as shown in the following table.
| Customer | | Percentage of Sales | |
| Western Digital Corporation | | 53% | |
| SAE Magnetics, Ltd/TDK Corporation | | 24% | |
| Seagate Technology, LLC | | 12% | |
| HGST (a Western Digital company) | | 9% | |
Significant portions of our revenue may be indirectly attributable to large manufacturers of disk drives, such as Western Digital, which may purchase read/write head assemblies that utilize our suspension assemblies from SAE Magnetics, Ltd/TDK Corporation. We expect to continue to depend on a limited number of customers for our sales, given the small number of disk drive manufacturers and head-gimbal assemblers. Our results of operations could be adversely affected by reduced demand from a major customer.
The following table sets forth our recent quarterly suspension assembly shipment quantities in millions for the periods indicated:
| | Suspension Assembly Shipments by Quarter | | | | |
| | 2012 | | | 2013 | |
| | First | | | Second | | | Third | | | Fourth | | | First | | | Second | | | Third | |
Suspension assembly shipment quantities | | | 89 | | | | 97 | | | | 100 | | | | 105 | | | | 104 | | | | 99 | | | | 99 | |
The October 2011 flooding in Thailand temporarily constrained the overall production capacity of the hard disk drive supply chain in 2012. Additionally, some hard disk drive manufacturers temporarily reduced the average capacity size of their disk drives to maximize their use of components that were in short supply, and therefore, maximize the number of disk drives that they were able to ship. We believe this temporarily reduced the number of suspensions per disk drive. These factors together caused a material decrease in our suspension assembly demand. In our first quarter of 2012, shipments decreased 38 million or 30% compared to the fourth quarter of 2011 due to the flood-related capacity constraints at our customers. Our second quarter of 2012 shipments increased sequentially in all segments, with the largest percentage increase in shipments for enterprise applications. We estimate that we maintained our overall suspension assembly market share in both the first and second quarters of 2012, compared to the preceding quarter, by leveraging our vertically integrated U.S. operations to meet customers’ needs. Our third quarter of 2012 shipments increased slightly compared with the preceding quarter but demand for our suspension assemblies declined by more than 15% in the final five weeks of the quarter compared with the quarter’s first eight weeks, primarily due to weakened disk drive demand. Our 14-week fiscal fourth quarter of 2012 shipments totaled 105 million, down 2% on a weekly shipment basis compared with the 13-week fiscal third quarter of 2012. Industry sources estimate that disk drive shipments in the quarter ended September 2012 declined by 11% compared with the preceding quarter. Increased allocations on our customers’ existing programs and participation on new program ramps helped offset the near-term market weakness.
Our suspension assembly shipments totaled 104 million in the 13-week fiscal 2013 first quarter, up 6% on a weekly shipment basis compared with 105 million in the 14-week fiscal 2012 fourth quarter. As in the fourth quarter of 2012, our shipments benefited from our market share positions on both existing and new customer programs even as worldwide disk drive and suspension assembly demand remained soft. Our second and third quarters of 2013 shipments were 99 million each. The decrease from the first quarter of 2013 was primarily due to ramps on certain of our customers’ programs that have been slower than expected, but we believe our overall market share was unchanged.
Average selling price remained relatively flat in the third quarter of 2013 at $0.594 compared to $0.595 in the second quarter of 2013. Average selling price was $0.60 in the first half of 2013 compared to $0.58 in the last half of 2012. In the first half of the year, an increase in shipments of both development and high volume dual-stage actuated (DSA) suspensions offset a shift in product mix toward lower-priced suspension assemblies for 3.5” ATA applications. DSA suspensions, which carry a higher selling price and cost more to manufacture, increased to 20% of our 2013 third quarter product mix compared to 12% in our 2013 second quarter, 9% in our 2013 first quarter and 5% in the 2012 fourth quarter. We expect DSA suspensions to account for approximately 25% to 30% of our shipments in the fourth quarter of 2013. We expect our product mix to continue to shift toward DSA suspensions throughout 2014. Suspension assembly pricing is likely to remain competitive in 2013 and beyond.
Gross profit in the 2013 third quarter was $1,399,000, or 2% of net sales, compared with $7,977,000, or 13% of net sales, in the preceding quarter. Gross profit in the second quarter of 2013 benefited from better fixed cost leverage due to higher levels of flexure and assembly production. We built more inventory than we initially planned in order to adjust to a change in product mix and to meet expected demand while we continue to transfer more production capacity to Thailand. We estimate that building more suspensions and flexures than we shipped had a favorable gross margin impact of approximately $2,000,000. The component inventory built in the second quarter was largely consumed during the third quarter, resulting in lower fixed cost leverage and reduced gross profit in that quarter. In addition, we incurred a little more than $2,000,000 of higher variable costs during the third quarter because of operating issues that reduced manufacturing efficiencies on certain suspension assemblies. These issues have been corrected and our operational indicators had returned to their previous levels.
The thirty-nine weeks ended June 30, 2013 also included higher assembly operating costs of approximately $6,100,000, while we continue to rely on our U.S. assembly operations for the majority of our production. We will continue to transition more of our assembly production to Thailand as the year progresses so that we can realize the related cost advantages and have the majority of our assembly production near our customers’ manufacturing locations. In our third quarter of 2013, our Thailand operation accounted for 35% of our assembly production, up from 27% in the preceding quarter. In the fourth quarter of 2013, we expect our Thailand operation will account for approximately 50% of our total assembly production.
We have announced plans to further consolidate and streamline our U.S. operations. We plan to vacate our assembly operations building in Eau Claire, Wisconsin by moving equipment to other available space and as we shift more assembly production to our Thailand operation. The portion of our Eau Claire facility currently used for assembly operations is currently offered for lease. In Hutchinson, we are consolidating our Development Center into our headquarters building, taking advantage of the space made available by moving component manufacturing from Hutchinson to Eau Claire in 2011, and the Development Center is currently offered for sale or lease. Near the end of 2013, we also plan to begin moving our stamping operation from a facility we currently lease in Plymouth, Minnesota to our headquarters building in Hutchinson, Minnesota. As of June 30, 2013, we have incurred $776,000 of site consolidation expenses, primarily internal labor, contractors and freight, related to the consolidation. In total, we expect to incur approximately $3,500,000 to $4,000,000 of consolidation expense which includes approximately $1,500,000 of external costs over the next 15 months. As these actions are completed, they are expected to further lower our cost structure.
Effective October 1, 2012, we realigned our business into a single operating and reportable segment. Our chief operating decision maker now assesses financial performance of our company as a whole. Due primarily to the restructuring actions that occurred during 2012 and the additional cost reductions that we have made since the end of 2012, the operating losses from our biomeasurement products have been significantly reduced. In connection with this realignment, we have also eliminated divisional presidents. We are continuing to look at partnering opportunities with medical industry companies that can help us get market traction and extract value from the biomeasurement technology that we have developed.
Outlook
We expect our fourth quarter of 2013 suspension assembly shipments to range from 100 million to 110 million. We believe we are well-positioned on new customer disk drive programs. The ramps to higher volume on some of these programs are beginning to materialize. As a result, we expect to see a modest increase in demand in the fourth quarter of 2013, and further increases in 2014. Fourth quarter average selling price is expected to be flat to up slightly as a result of a higher percentage of DSA suspension assemblies in the mix of products that we expect to ship in the quarter. We expect to see our fourth quarter of 2013 gross profit increase compared with the third quarter, primarily due to improved operating efficiency and fixed cost leverage on higher production volume.
As part of our ongoing effort to be the industry’s lowest cost producer of suspension assemblies, we will continue to strengthen our competitive position by advancing our DSA products, further improving our operating efficiency, transitioning more assembly production to our Thailand operation and continuing to consolidate our U.S. operations. We are expecting improved volume, profitability and free cash flow in the quarters ahead.
RESULTS OF OPERATIONS
Thirteen Weeks Ended June 30, 2013 vs. Thirteen Weeks Ended June 24, 2012
Net sales for the thirteen weeks ended June 30, 2013, were $61,308,000, compared to $61,005,000 for the thirteen weeks ended June 24, 2012, an increase of $303,000. Suspension assembly net sales increased due to an increase in our average selling price from $0.58 to $0.59. Suspension assembly component sales were $4,000 for the thirteen weeks ended June 30, 2013, compared to $696,000 for the thirteen weeks ended June 24, 2012. The component sales in 2012 were primarily a result of the flood-related capacity constraints that existed in the disk drive industry creating demand for our suspension assembly components.
Gross profit for the thirteen weeks ended June 30, 2013, was $1,399,000, compared to the gross loss of $1,187,000 for the thirteen weeks ended June 24, 2012, an increase of $2,586,000. Gross profit as a percent of net sales was two percent for the thirteen weeks ended June 30, 2013, compared to a gross loss equal to 2% of sales for the thirteen-weeks ended June 24, 2012. Gross profit improved primarily from lower manufacturing labor and overhead expenses. These improvements were partially offset by approximately $1,800,000 of incremental costs of manufacturing in our U.S. assembly operations instead of in Thailand, compared to approximately $3,800,000 of incremental costs for the thirteen weeks ended June 24, 2012.
Research and development expenses for the thirteen weeks ended June 30, 2013, were $4,102,000, compared to $4,159,000 for the thirteen weeks ended June 24, 2012, a decrease of $57,000. The decrease was primarily due to cost reduction actions.
Selling, general and administrative expenses for the thirteen weeks ended June 30, 2013, were $5,585,000, compared to $6,509,000 for the thirteen weeks ended June 24, 2012, a decrease of $924,000. The decrease was primarily due to cost reduction actions.
Debt refinancing costs for the thirteen weeks ended June 24, 2012, were $426,000. Because the terms of the 8.50% Secured Notes issued in March 2012 in exchange for the outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The debt refinancing costs associated with the debt transactions were expensed as incurred.
As a result of the flooding in Thailand, during our third quarter of 2012, we recorded $3,647,000 of flood-related restoration and continued operating costs in Thailand.
Other (expense) income, net for the thirteen weeks ended June 30, 2013, included a foreign currency loss of $3,368,000, compared to a loss of $1,091,000 for the thirteen weeks ended June 24, 2012. These were primarily related to purchases and advances denominated in U.S. dollars made by our Thailand operation.
On March 30, 2012, we completed an offer to purchase for cash or exchange for new securities any and all of our outstanding 3.25% Notes (the “3.25% Tender/Exchange Offer” and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended June 24, 2012. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in a private placement of these notes.
On April 12, 2012, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes. After funding the purchase of outstanding 3.25% Notes pursuant to the 3.25% Tender/Exchange Offer, we applied $19,999,500 of residual proceeds from the private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,629,000 for the thirteen weeks ended June 24, 2012.
Thirty-Nine Weeks Ended June 30, 2013 vs. Thirty-Nine Weeks Ended June 24, 2012
Net sales for the thirty-nine weeks ended June 30, 2013, were $185,937,000, compared to $184,963,000 for the thirty-nine weeks ended June 24, 2012, an increase of $974,000. Suspension assembly sales increased $6,364,000 for the thirty-nine weeks ended June 30, 2013, primarily as a result of a 5% increase in suspension assembly unit shipments. The average selling price remained flat at $0.60 for both the thirty-nine weeks ended 2013 and 2012. Suspension assembly component sales were $10,000 for the thirteen weeks ended June 30, 2013, compared to $4,051,000 for the thirteen weeks ended June 24, 2012, a decrease of $4,041,000. The component sales in 2012 were primarily a result of the flood-related capacity constraints that existed in the disk drive industry creating demand for our suspension assembly components.
Gross profit for the thirty-nine weeks ended June 30, 2013, was $16,797,000, compared to gross profit of $3,762,000 for the thirty-nine weeks ended June 24, 2012, an increase of $13,035,000. Gross profit as a percent of net sales was 9% and 2% for the thirty-nine weeks ended June 30, 2013, and June 24, 2012, respectively. Gross profit benefited from improved fixed cost leverage on higher levels of flexure and assembly production. Although we experienced short-term manufacturing inefficiencies in the third quarter of 2013, overall, gross profit benefited from lower variable costs, resulting primarily from improved efficiency in manufacturing TSA+ suspension assemblies compared to 2012. We also realized an improvement of approximately $3,000,000 due to increased shipments of higher-priced development products and increased scrap recoveries. These improvements were partially offset by approximately $6,100,000 and $8,000,000 of incremental costs of manufacturing in our U.S. assembly operations instead of in Thailand, for the thirty-nine weeks ended June 30, 2013 and June 24, 2012, respectively.
Research and development expenses for the thirty-nine weeks ended June 30, 2013, were $10,926,000, compared to $12,386,000 for the thirty-nine weeks ended June 24, 2012, a decrease of $1,460,000. The decrease was primarily due to cost reduction actions.
Selling, general and administrative expenses for the thirty-nine weeks ended June 30, 2013, were $17,967,000, compared to $21,532,000 for the thirty-nine weeks ended June 24, 2012, a decrease of $3,565,000. The decrease was primarily due to cost reduction actions.
During the first quarter of 2013, we identified approximately 55 positions to be eliminated as part of our continued focus on overall cost reduction. This resulted in $1,350,000 of severance and other expenses for the thirty-nine weeks ended June 30, 2013. All severance and benefits amounts owed have been paid in full.
During the first quarter of 2012, severance and other expenses were reduced $711,000. As a result of leveraging our U.S. assembly operations to offset the temporary loss of manufacturing capacity in Thailand, we retained approximately 120 employees in our Hutchinson, Minnesota manufacturing facility that we previously expected to terminate and whose anticipated severance and benefits were included in our 2011 severance and benefits expenses. We reversed $895,000 of previously accrued severance and benefits expenses, partially offset by $184,000 of other expenses incurred related to our site consolidation plans.
Debt refinancing costs for the thirty-nine weeks ended June 24, 2012, were $3,926,000. Because the terms of the 8.50% Secured Notes issued in March 2012, in exchange for the outstanding 3.25% Notes were not substantially different, debt modification accounting was applied in accordance with FASB guidance. The debt refinancing costs associated with the debt transactions were expensed as incurred.
As a result of the flooding in Thailand, during the thirty-nine weeks ended June 24, 2012, we recorded $5,186,000 of insurance recoveries, net of flood-related costs, which included $25,000,000 of flood insurance recoveries, partially offset by $19,814,000 of flood-related restoration and continued operating costs in Thailand.
Other (expense) income, net for the thirty-nine weeks ended June 30, 2013, included a foreign currency loss of $1,250,000, compared to a foreign currency loss of $972,000 for the thirty-nine weeks ended June 24, 2012. These were primarily related to purchases and advances denominated in U.S. dollars made by our Thailand operation.
On March 30, 2012, we completed the 3.25% Tender/Exchange Offer and, in accordance with its terms, made cash payments totaling $16,877,700, plus accrued and unpaid interest, for the purchase of $21,097,125 aggregate principal amount of outstanding 3.25% Notes that were tendered and accepted for purchase. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $3,268,000 for the thirteen weeks ended June 24, 2012. The consideration paid for outstanding 3.25% Notes tendered for purchase was funded by the proceeds from the 8.50% Secured Notes sold by us in a private placement of these notes.
On April 12, 2012, we completed an offer to purchase for cash $26,666,000 aggregate principal amount of our outstanding 8.50% Convertible Notes. After funding the purchase of outstanding 3.25% Notes pursuant to the 3.25% Tender/Exchange Offer, we applied $19,999,500 of residual proceeds from the private placement of 8.50% Secured Notes to fund the purchase of outstanding 8.50% Convertible Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $2,631,000 for the thirteen weeks ended June 24, 2012
In January 2013, we repurchased $18,682,000 aggregate principal amount of our outstanding 8.50% Convertible Notes by making cash payments totaling $11,583,000, plus accrued and unpaid interest, which payments were funded by the proceeds of the sale of the 10.875% Notes. Applying debt extinguishment accounting, we recorded a gain on extinguishment of debt of $4,986,000 for the thirty-nine weeks ended June 30, 2013.
LIQUIDITY AND CAPITAL RESOURCES
Our principal sources of liquidity are cash and cash equivalents, short-term investments, cash flow from operations, our senior secured credit facility, leasing and additional financing capacity, if available given current credit market conditions and our operating performance. Our cash and cash equivalents decreased from $53,653,000 at September 30, 2012, to $36,285,000 at June 30, 2013. Our short-term investments remained at $1,200,000. In total, our cash and cash equivalents and short-term investments decreased by $17,368,000. The decrease was primarily due to $15,037,000 of capital expenditures, $11,886,000 used for the redemption of all our remaining 3.25% Notes, and $11,583,000 used for the repurchase of outstanding 8.50% Convertible Notes. These expenses were partially offset by $11,590,000 in proceeds from the private placement of 10.875% Notes, $4,910,000 in proceeds from equipment sale/leaseback transactions, $3,068,000 of cash provided by operations, and the release of $1,889,000 of restricted cash that was temporarily held in our senior secured credit facility collections account. The $35,609,000 of cash provided by operations for the thirty-nine weeks ended June 24, 2012 was due to an improvement in our working capital and flood insurance proceeds.
In recent years, our net sales have decreased significantly. With ongoing uncertain market and economic conditions, we are continuing to carefully manage our cost structure and cash position to ensure that we will meet our debt obligations while preserving the ability to make investments that will enable us to respond to customer requirements and achieve profitability. We currently believe that our cash and cash equivalents, short-term investments, cash generated from operations, our credit facility and additional financing, if needed and as available given contractual restrictions, current credit market conditions and our operating performance, will be sufficient to meet our forecasted operating expenses, debt and capital expenditures through 2014.
As of June 30, 2013, we had outstanding $39,822,000 aggregate principal amount of our 8.50% Convertible Notes; $78,931,000 aggregate principal amount of our 8.50% Secured Notes; and $12,200,000 aggregate principal amount of our 10.875% Notes. Holders of our 8.50% Convertible Notes may require us to purchase all or a portion of their 8.50% Convertible Notes for cash as early as January 15, 2015.
Due to the flooding in Thailand in October 2011, we spent approximately $27,000,000 in total during 2012 and approximately $7,000,000 during the thirty-nine weeks ended June 30, 2013 for incremental costs of manufacturing in our U.S. assembly operations instead of in Thailand, capital expenditures for site restoration and equipment replacement, recovery expenses, and inventory replenishment at our Thailand facility. These costs do not include lost profits. These expenditures were partially offset by the $25,000,000 in insurance proceeds that we received in 2012.
Our Thailand flood insurance policy in effect at the time of the October 2011 Thailand flood had a one-year term and has expired. We have evaluated flood-related insurance available to us, assessing our current flood risk compared to the cost of flood insurance. Our current flood coverage under a Thailand government program is approximately $20,000,000 in addition to our current insurance flood coverage of approximately $1,000,000 for our Thailand facility.
We may from time to time seek to prepay or retire our outstanding debt through cash purchases in open market or privately negotiated transactions or otherwise. These transactions, if any, will depend on prevailing market conditions, our liquidity requirements, contractual restrictions and other factors. Our ability to obtain additional financing will depend upon a number of factors, including our future performance and financial results, contractual restrictions and general economic and capital market conditions. We cannot be certain that we will be able to raise additional financing on terms acceptable to us, including covenants that we will be able to comply with in the short term, or at all, if needed. If we are unable to obtain new financing, if and when necessary, our future financial results and liquidity could be materially adversely affected.
Our credit agreement with PNC Bank and the indentures governing the 8.50% Secured Notes, each contain certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to incur additional indebtedness; pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments; enter into agreements that restrict distributions from restricted subsidiaries; sell or otherwise dispose of assets, including capital stock of restricted subsidiaries; enter into transactions with affiliates; create or incur liens; enter into operating leases; merge, consolidate or sell substantially all of our assets; make capital expenditures; change the nature of our business; and expend the assets or free cash flow of certain subsidiaries. The indenture also limits the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 8.50% Secured Notes or, in certain cases, have not pledged their stock to secure the 8.50% Secured Notes.
Our first and second quarter of 2013 results demonstrate that, with the adjustments we have made to our cost structure, our business can be free cash flow neutral at shipment volumes of about 8 million suspension assemblies per week, assuming no changes in our working capital. As volumes grow to more than 8 million suspension assemblies per week, we believe we will be able to generate positive free cash flow.
Senior Secured Credit Facility - In September 2011, we entered into a revolving credit and security agreement with PNC Bank. The credit agreement provides us with a senior secured credit facility in a principal amount of up to $35,000,000, subject to a borrowing base. The credit facility is secured by substantially all of the personal and real property of Hutchinson Technology Incorporated. The maturity date of the credit facility is October 1, 2014. In addition to the covenants identified above, the credit agreement contains certain financial covenants that require us to maintain a minimum fixed charge coverage ratio, minimum earnings before interest, taxes, depreciation and amortization (“EBITDA”), and minimum liquidity. We maintain an account at PNC Bank with a minimum balance of $15,000,000, as required under the credit agreement.
As of January 22, 2013, we entered into a consent and third amendment to our credit agreement with PNC Bank. Under the consent and amendment, PNC Bank consented to the January 2013 debt transactions, including the private placement and the repurchases, and the granting of the liens to secure the 10.875% Notes.
From time to time, we borrow funds under the senior secured credit facility to maintain certain levels of cash. Our largest borrowing in the first three quarters of 2013 was $7,000,000. As of June 30, 2013, we had no outstanding borrowings. Amounts borrowed under the credit facility bear cash interest at a reduced rate equal to, at our election, either (i) PNC Bank’s alternate base rate plus 1.0% per annum or (ii) LIBOR plus 3.5% per annum if no defaults or events of default exist under the credit agreement. As of June 30, 2013, we were in compliance with the covenants of our credit facility.
If we are unable to generate sufficient operating results in future quarters, we may be out of compliance with financial covenants in the credit agreement in future quarters. If necessary, we intend to negotiate a waiver of any noncompliance or an amendment of the financial covenant specific to the applicable period.
3.25% Notes Redemption - On January 3, 2013, we initiated a redemption of all remaining outstanding 3.25% Notes. In accordance with the terms of the indenture governing the 3.25% Notes and a notice of redemption thereunder, all $11,885,875 aggregate principal amount of 3.25% Notes were redeemed on or before February 2, 2013 at a redemption price of 100% of the principal amount, plus accrued and unpaid interest up to, but not including, the redemption date. Interest on the 3.25% Notes called for redemption ceased to accrue as of February 2, 2013. Payment of the redemption price was funded by cash on hand. After completion of the redemption, no 3.25% Notes remained outstanding.
2013 Debt Transactions - On January 22, 2013, we sold $12,200,000 aggregate principal amount of 10.875% Notes for a total purchase price of $11,590,000. On the same date, we repurchased $18,682,000 aggregate principal amount of our outstanding 8.50% Convertible Notes by making cash payments totaling $11,583,000, plus accrued and unpaid interest, which payments were funded by the proceeds of the sale of the 10.875% Notes. This refinancing reduced the portion of our outstanding debt subject to a holder-initiated repurchase as early as 2015 from $58,504,000 to $39,822,000.
The 10.875% Notes were issued under an indenture dated as of January 22, 2013 and bear interest at a rate of 10.875% per annum, payable semiannually in arrears on January 15 and July 15 of each year, beginning July 15, 2013. The 10.875% Notes are secured by liens on all assets securing our senior secured credit facilities (other than capital stock of subsidiaries of our company to the extent that inclusion of such capital stock would require the filing of separate financial statements for such subsidiaries with the SEC, which liens rank junior in priority to the liens securing our senior secured credit facilities and other permitted prior liens and on an equal and ratable basis with the liens securing our 8.50% Secured Notes. The 10.875% Notes are scheduled to mature on January 15, 2017 unless redeemed or repurchased in accordance with their terms. We may redeem all or a portion of the 10.875% Notes at any time by paying 100% of the principal amount redeemed, plus a make-whole premium as of, and accrued and unpaid interest to, the date of redemption.
The indenture governing the 10.875% Notes contains certain covenants that, among other things, limit our and our restricted subsidiaries’ ability to incur additional indebtedness, pay dividends on or make distributions in respect of capital stock or make certain other restricted payments or investments, enter into agreements that restrict distributions from restricted subsidiaries, sell or otherwise dispose of assets, including capital stock of restricted subsidiaries, enter into transactions with affiliates, create or incur liens and enter into operating leases. The indenture also limits the amount of our consolidated total assets and free cash flow that can be attributable to subsidiaries that have not guaranteed the 10.875% Notes or, in certain cases, had their stock pledged to secure the 10.875% Notes. The indenture contains customary events of default, the occurrence of which would permit the acceleration of the 10.875% Notes, including failure to pay principal of or interest on the 10.75% Notes, failure to comply with covenants in the indenture or other related documents, default in the payment of principal of, or acceleration of, other material indebtedness for borrowed money of the company, failure of the company or any of its significant subsidiaries to pay or discharge material judgments, and bankruptcy of the company or any of its significant subsidiaries.
To accommodate the January 2013 debt transactions described above, on January 22, 2013, we entered into (i) a first supplemental indenture to the indenture dated as of March 30, 2012, which governs the 8.50% Secured Notes, and (ii) a consent and third amendment to our revolving credit and security agreement.
Capital Leases – In the first three quarters of 2013, we entered into leasing agreements to lease manufacturing equipment in Thailand. As of June 30, 2013, we received $4,910,000 of cash in sale/leaseback transactions and had remaining lease payment obligations of $4,400. The present value of the minimum quarterly payments under these capital leases resulted in an initial $5,529,000 of related leased assets. We expect to enter into more leasing transactions throughout 2013.
Capital Expenditures - Our suspension assembly business is capital intensive. The disk drive industry experiences rapid technology changes that require us to make substantial ongoing capital expenditures in product and process improvements to maintain our competitiveness. Significant industry technology transitions often result in increasing our capital expenditures. The disk drive industry also experiences periods of increased demand and rapid growth followed by periods of oversupply and subsequent contraction, which also results in fluctuations in our capital expenditures. Cash used for capital expenditures totaled $15,037,000 for the thirty-nine weeks ended June 30, 2013. We anticipate capital expenditures will total approximately $20,000,000 in 2013 primarily for manufacturing equipment for new process technology and capability improvements, such as DSA suspension assemblies and product tooling. Financing of these capital expenditures will be principally from operations, our current cash, cash equivalents, our senior secured credit facility, leasing, or additional financing, if available given current credit market conditions.
CRITICAL ACCOUNTING POLICIES
There have been no material changes in our critical accounting policies from those disclosed in our Annual Report on Form 10-K for the fiscal year ended September 30, 2012.
RECENT ACCOUNTING PRONOUNCEMENTS
There have not been any recently adopted accounting standards.
FORWARD-LOOKING STATEMENTS
Statements contained in this Quarterly Report on Form 10-Q that are not statements of historical fact should be considered forward-looking statements within the meaning of the safe harbor provisions of Section 27A of the Securities Act of 1933, as amended (the “Securities Act”), and Section 21E of the Securities Exchange Act of 1934, as amended (the “Exchange Act”). Forward-looking statements include, but are not limited to, statements regarding the following: market demand and market consumption of disk drives or suspension assemblies; demand for and shipments of our products, production capacity and capabilities, product commercialization and adoption, capital expenditures, average selling prices, product costs, operating performance, technology, development, data density trends and storage capacity requirements, customer yields, inventory levels, company-wide financial performance, cost reductions and economic and market conditions. Words such as “believe,” “anticipate,” “expect,” “intend,” “estimate,” “approximate,” “plan,” “goal” and similar expressions are intended to identify forward-looking statements but are not the exclusive means of identifying such statements. Although we believe these statements are reasonable, forward-looking statements involve risks and uncertainties that may cause actual results to differ materially from those projected by such statements. Factors that could cause actual results to differ from those discussed in the forward-looking statements include, but are not limited to, those discussed under the heading “Risk Factors” in our most recent Annual Report on Form 10-K for the fiscal year ended September 30, 2012. This list of factors is not exhaustive, however, and these or other factors, many of which are outside of our control, could have a material adverse effect on us and our results of operations. Therefore, you should consider these risk factors with caution and form your own critical and independent conclusions about the likely effect of these risk factors on our future performance. Except as otherwise required by law, we undertake no obligation to update any forward-looking statement for any reason. You should carefully review the disclosures and the risk factors described in this and other documents we file from time to time with the SEC, including our Annual Report on Form 10-K, Quarterly Reports on Form 10-Q and Current Reports on Form 8-K. All forward-looking statements attributable to us or persons acting on our behalf are expressly qualified in their entirety by the cautionary statements set forth herein.
ITEM 3. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
Except as noted in this Item 3, there have been no material changes in our exposure to market risk or to our quantitative and qualitative disclosures about market risk as disclosed in our Annual Report on Form 10-K for the fiscal year ended September 30, 2012.
As of June 30, 2013, we had $122,258,000 carrying value of fixed rate debt which had a fair market value of approximately $124,458,000. We used trading activity to determine the fair market value of the 8.50% Convertible Notes and the 8.50% Secured Notes. The 10.875% Notes have not had trading activity, therefore the estimate was based on the closing market price of similar debt as of the end of the quarter. The fair value of our senior secured credit facility’s carrying value is a reasonable estimate of fair value.
Our investing activities are guided by an investment policy, which is reviewed at least annually by our board of directors, and whose objectives are preservation and safety of capital, maintenance of necessary liquidity and maximizing of the rate of return within the stated guidelines. Our policy provides guidelines as to the maturity, concentration limits and credit quality of our investments, as well as guidelines for communication, authorized securities and other policies and procedures in connection with our investing activities.
We are exposed to various market risks and potential loss arising from changes in interest rates in connection with our cash, cash equivalents and marketable securities held in investment accounts.
ITEM 4. CONTROLS AND PROCEDURES
EVALUATION OF DISCLOSURE CONTROLS AND PROCEDURES
As of the end of the period covered by this Quarterly Report on Form 10-Q, we conducted an evaluation, under the supervision and with the participation of our management, including our principal executive and principal financial officers, of our disclosure controls and procedures (as defined in Rules 13a-15(e) and 15d-15(e) under the Exchange Act). Based on this evaluation, the principal executive officer and principal financial officer concluded that our disclosure controls and procedures were effective.
CHANGES IN INTERNAL CONTROL OVER FINANCIAL REPORTING
We have not identified any change in our internal control over financial reporting during our most recently completed fiscal quarter that has materially affected, or is reasonably likely to materially affect, our internal control over financial reporting.
PART II. OTHER INFORMATION
ITEM 1A. RISK FACTORS
There have been no material changes from the risk factors previously disclosed in Part I, Item 1A, of our Annual Report on Form 10-K for the fiscal year ended September 30, 2012.
ITEM 6. EXHIBITS
(a) Exhibits:
Unless otherwise indicated, all documents incorporated herein by reference to a document filed with the SEC pursuant to the Exchange Act, are located under SEC file number 001-34838.
3.1 | | Amended and Restated Articles of Incorporation of HTI (incorporated by reference to Exhibit 3.1 to Quarterly Report on Form 10-Q for the quarter ended 12/29/2002; File No. 0-14709). |
3.2 | | Restated By-Laws of HTI, as amended December 3, 2008 (incorporated by reference to Exhibit 3.1 to Current Report on Form 8-K filed 12/9/2008; File No. 0-14709). |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer. |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer. |
32 | | Section 1350 Certifications. |
101.INS | | XBRL Instance Document |
101.SCH | | XBRL Taxonomy Extension Schema |
101.CAL | | XBRL Taxonomy Extension Calculation Linkbase |
101.DEF | | XBRL Taxonomy Extension Definition Linkbase |
101.LAB | | XBRL Taxonomy Extension Label Linkbase |
101.PRE | | XBRL Taxonomy Extension Presentation Linkbase |
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the Registrant has duly caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
| | | HUTCHINSON TECHNOLOGY INCORPORATED |
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Date: | July 25, 2013 | By | /s/ Richard J. Penn |
| | | Richard J. Penn |
| | | President and Chief Executive Officer |
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Date: | July 25, 2013 | By | /s/ David P. Radloff |
| | | David P. Radloff |
| | | Vice President and Chief Financial Officer |
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INDEX TO EXHIBITS
Exhibit No. | | Description | | Method of Filing |
3.1 | | Amended and Restated Articles of Incorporation of HTI | | Incorporated by Reference |
3.2 | | Restated By-Laws of HTI, as amended December 3, 2008 | | Incorporated by Reference |
31.1 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Executive Officer. | | Filed Electronically |
31.2 | | Rule 13a-14(a)/15d-14(a) Certification of Chief Financial Officer. | | Filed Electronically |
32 | | Section 1350 Certifications. | | Filed Electronically |
101.INS | | XBRL Instance Document | | Filed Electronically |
101.SCH | | XBRL Taxonomy Extension Schema | | Filed Electronically |
101.CAL | | XBRL Taxonomy Extension Calculation Linkbase | | Filed Electronically |
101.DEF | | XBRL Taxonomy Extension Definition Linkbase | | Filed Electronically |
101.LAB | | XBRL Taxonomy Extension Label Linkbase | | Filed Electronically |
101.PRE | | XBRL Taxonomy Extension Presentation Linkbase | | Filed Electronically |
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